Battery cleaning apparatus

Abstract

The application discloses a storage battery cleaning device and relates to the technical field of storage battery production. The application comprises a conveying mechanism, a spraying mechanism is arranged on the conveying mechanism, a lifting mechanism is arranged on the inner side of the spraying mechanism, a plurality of brush washing mechanisms are arranged side by side on the lifting mechanism, the plurality of brush washing mechanisms are connected through a driving mechanism, and the driving mechanism is arranged on the lifting mechanism. The application not only has a reasonable structure design and is convenient to use, but also effectively improves the cleaning efficiency and effect of the storage battery.

Description

Technical Field

[0001] This invention belongs to the field of storage battery production technology, and in particular relates to a storage battery cleaning device. Background Technology

[0002] After assembly, batteries often have corrosive acid, lead powder and other stains adhering to their sides or top. Therefore, batteries need to be cleaned before packaging to prevent the raw materials from damaging the casing and markings of the finished battery.

[0003] In existing technologies, batteries are typically placed on a belt conveyor line and cleaned by spraying. However, this method is ineffective at removing stubborn stains from the battery surface, resulting in poor cleaning performance and impacting battery production quality. Therefore, there is an urgent need to research and develop a battery cleaning device to address these issues. Summary of the Invention

[0004] The present invention provides a battery cleaning device, the purpose of which is to solve the technical problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0006] This invention relates to a battery cleaning device, comprising a conveying mechanism; a spraying mechanism is mounted on the conveying mechanism; a lifting mechanism is mounted on the inner side of the spraying mechanism; multiple brushing mechanisms are mounted side by side on the lifting mechanism; the multiple brushing mechanisms are connected to each other by a drive mechanism; and the drive mechanism is mounted on the lifting mechanism.

[0007] As a preferred embodiment of the present invention, the conveying mechanism includes a pair of horizontally arranged support beams; a pair of rollers are rotatably connected side by side between the two support beams, and one end of one roller is coaxially fixed to the output shaft of a first servo motor; the first servo motor is fixed to a support beam; the two rollers are connected by a pair of conveyor belts arranged side by side.

[0008] As a preferred embodiment of the present invention, the spraying mechanism includes a pair of water supply pipes in a “□” shape; the upper edges of both water supply pipes are vertically connected to water inlet connectors; the lower edges of both water supply pipes are fixedly inserted into two support beams, and the lower edge of each water supply pipe is located on the inner side of the two conveyor belts; the two water supply pipes are connected to each other by multiple water outlet pipes, and the multiple water outlet pipes are respectively located on the four edges of the water supply pipes; multiple nozzles are connected side by side on each water outlet pipe.

[0009] As a preferred embodiment of the present invention, the lifting mechanism includes two pairs of mounting strips vertically fixed to two support beams; each pair of mounting strips has a cylinder vertically fixed to it; the output ends of the two cylinders located on the same support beam are connected by lifting strips parallel to the support beam.

[0010] As a preferred embodiment of the present invention, the brushing mechanism includes a bearing strip horizontally fixed on two lifting strips; the bearing strip is perpendicular to the lifting strip; a rotating shaft is vertically rotatably connected to the middle of the bearing strip; a brush is horizontally fixed to the lower end of the rotating shaft; a bearing block is fixedly sleeved on the rotating shaft; mounting rods parallel to the bearing strip are vertically fixed to the opposite sides of the bearing block; transmission blocks are sleeved on both mounting rods; and roller brushes are vertically connected to the lower surfaces of both transmission blocks.

[0011] As a preferred embodiment of the present invention, an annular guide rail coaxial with the rotation axis is horizontally fixed below the mounting strip; a pair of sliders are slidably connected on the annular guide rail; the two sliders are respectively fixed to the opposite ends of the two mounting rods.

[0012] As a preferred embodiment of the present invention, a positioning cylinder coaxially arranged with the rotating shaft is vertically fixed on the lower surface of the bearing plate; the positioning cylinder is clearance-fitted with the rotating shaft; a first bevel gear is fixedly sleeved on the lower end of the positioning cylinder; cylindrical cams parallel to the mounting rods are horizontally arranged on opposite sides of the first bevel gear; the ends of the two cylindrical cams that are far apart are rotatably connected to two sliders respectively; a second bevel gear meshing with the first bevel gear is fixedly sleeved on the ends of the two cylindrical cams that are close together; a driven column is vertically slidably inserted into the working groove of each of the two cylindrical cams; the two driven columns are fixedly fixed on two transmission blocks respectively; the two transmission blocks are slidably fitted with two mounting rods respectively.

[0013] As a preferred embodiment of the present invention, the two transmission blocks are rotatably connected to the two roller brushes respectively; a rack is horizontally arranged on one side of the rotating shaft; the two ends of the rack are respectively fixed to the two sliders; a pair of gears are meshed side by side on the rack; the two gears are respectively fixedly sleeved on the upper ends of the two roller brushes.

[0014] As a preferred embodiment of the present invention, the driving mechanism includes a second servo motor vertically fixed on a mounting strip, a plurality of first pulleys respectively fixedly sleeved on the upper ends of a plurality of rotating shafts, and a pair of second pulleys respectively vertically rotatably connected to the upper surface of a lifting strip; the output shaft of the second servo motor is coaxially fixed to the upper end of a rotating shaft; a third pulley is vertically arranged between two adjacent first pulleys; the plurality of third pulleys are rotatably connected to the upper surface of a lifting strip, and the plurality of third pulleys are arranged between two second pulleys; the plurality of first pulleys, the two second pulleys, and the plurality of third pulleys are connected by synchronous belt drive.

[0015] The present invention has the following beneficial effects:

[0016] This invention uses a conveying mechanism to transport multiple batteries arranged side by side to the inside of a spraying mechanism. A lifting mechanism drives a brushing mechanism to move downwards to a position corresponding to the batteries. Then, the spraying mechanism sprays water onto the various surfaces of the batteries. Simultaneously, a drive mechanism drives multiple brushing mechanisms to move synchronously. The brushing mechanisms brush the top surface and four sides of the batteries, which not only effectively improves the cleaning efficiency and effect of the batteries, but also thoroughly removes stubborn stains from the battery surface, effectively ensuring the production quality of the batteries.

[0017] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a battery cleaning device according to the present invention.

[0020] Figure 2 for Figure 1 The main view of the structure.

[0021] Figure 3 This is a schematic diagram of the conveying mechanism of the present invention.

[0022] Figure 4 This is a schematic diagram of the spray mechanism of the present invention.

[0023] Figure 5 This is a schematic diagram of the lifting mechanism and driving mechanism of the present invention mounted on the conveying mechanism.

[0024] Figure 6 This is a schematic diagram of the brushing mechanism of the present invention.

[0025] Figure 7 This is a schematic diagram of the connection between the bearing strip and the annular guide rail of the present invention.

[0026] Figure 8 This is a schematic diagram of the connection between the board brush and the roller brush of the present invention.

[0027] Figure 9 This is a schematic diagram of the connection between the cylindrical cam and the rack of the present invention.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1-Conveying mechanism, 2-Spraying mechanism, 3-Lifting mechanism, 4-Scrubbing mechanism, 5-Drive mechanism, 101-Support beam, 102-Roller, 103-First servo motor, 104-Conveyor belt, 201-Water supply pipe, 202-Water inlet connector, 203-Water outlet pipe, 204-Spray head, 301-Mounting slat, 302-Cylinder, 303-Lifting slat, 401-Bearing slat, 402-Rotating shaft, 403- 404-Brush plate, 405-Bearing block, 406-Mounting rod, 407-Transmission block, 408-Roller brush, 409-Circular guide rail, 410-Slider, 411-Positioning cylinder, 412-First bevel gear, 413-Second bevel gear, 414-Driven column, 415-Rack, 416-Gear, 501-Second servo motor, 502-First pulley, 503-Second pulley, 504-Third pulley. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example 1:

[0032] Please see Figure 1-2As shown, this invention is a battery cleaning device, including a conveying mechanism 1; a spraying mechanism 2 is mounted on the conveying mechanism 1; a lifting mechanism 3 is mounted inside the spraying mechanism 2; multiple brushing mechanisms 4 are mounted side by side on the lifting mechanism 3; the multiple brushing mechanisms 4 are connected to each other by a driving mechanism 5; the driving mechanism 5 is mounted on the lifting mechanism 3. In use, multiple batteries arranged side by side are conveyed to the inside of the spraying mechanism 2 by the conveying mechanism 1. The lifting mechanism 3 drives the brushing mechanisms 4 to move downward to the position corresponding to the batteries. Then, the spraying mechanism 2 sprays water onto each surface of the batteries. At the same time, the driving mechanism 5 drives the multiple brushing mechanisms 4 to move synchronously. The brushing mechanisms 4 brush the top surface and four sides of the batteries, which not only effectively improves the cleaning efficiency and effect of the batteries, but also thoroughly removes stubborn stains on the surface of the batteries, effectively ensuring the production quality of the batteries.

[0033] Among them, such as Figure 3 As shown, the conveying mechanism 1 includes a pair of horizontally arranged support beams 101; a pair of rollers 102 are rotatably connected side-by-side between the two support beams 101, and one end of one roller 102 is coaxially fixed to the output shaft of a first servo motor 103 via a conventional coupling in the art; the first servo motor 103 is bolted to a support beam 101; the two rollers 102 are connected by a pair of side-by-side conveyor belts 104. In use, by placing the battery on the two conveyor belts 104, the first servo motor 103 drives the rollers 102 to rotate intermittently, thereby conveying the battery to the inside of the spraying mechanism 2 via the conveyor belts 104, effectively ensuring the cleaning efficiency of the battery.

[0034] Among them, such as Figure 2 and Figure 4 As shown, the spray mechanism 2 includes a pair of water supply pipes 201 in a "□" shape; the upper edges of both water supply pipes 201 are vertically connected to conventional water inlet connectors 202 in the art; the water inlet connectors 202 are connected to the outlet end of a conventional water supply pump in the art through water delivery pipes; the lower edges of both water supply pipes 201 are fixedly inserted into two support beams 101, and the lower edge of each water supply pipe 201 is located inside the two conveyor belts 104; the two water supply pipes 201 are connected to each other through multiple water outlet pipes 203, and the multiple water outlet pipes 203 are respectively located on the four edges of the water supply pipes 201; multiple conventional nozzles 204 in the art are connected side by side on each water outlet pipe 203. During use, water is delivered to each outlet pipe 203 through the water supply pipe 201, and the nozzle 204 sprays water onto the top, bottom and sides of the battery, thereby flushing the battery and effectively ensuring the cleaning efficiency of the battery.

[0035] Example 2:

[0036] Based on Example 1, as follows Figure 5 As shown, the lifting mechanism 3 includes two pairs of mounting strips 301 vertically bolted to two support beams 101; each pair of mounting strips 301 is vertically bolted to a conventional cylinder 302; the output ends of the two cylinders 302 located on the same support beam 101 are connected by a lifting strip 303 parallel to the support beam 101; the lifting strip 303 is bolted to the output end of the cylinder 302. In use, after multiple parallel batteries are transported to the inside of the spraying mechanism 2 by the conveying mechanism 1, multiple brushing mechanisms 4 correspond one-to-one with the multiple batteries. The cylinders 302 drive the lifting strips 303 to move downwards, causing the brushing mechanisms 4 to move to the position corresponding to the batteries, further ensuring the cleaning efficiency of the batteries.

[0037] Among them, such as Figure 5-8As shown, the brushing mechanism 4 includes a bearing strip 401 horizontally bolted to two lifting strips 303; the bearing strip 401 is perpendicular to the lifting strips 303; a rotating shaft 402 is vertically rotatably connected to the middle of the bearing strip 401; a conventional brush 403 is horizontally bolted to the lower end of the rotating shaft 402; a bearing block 404 is fixedly sleeved on the rotating shaft 402; mounting rods 405 parallel to the bearing strip 401 are vertically bolted to the opposite sides of the bearing blocks 404; transmission blocks 406 are sleeved on both mounting rods 405; conventional roller brushes 407 are vertically connected to the lower surfaces of both transmission blocks 406; an annular guide rail 408 coaxial with the rotating shaft 402 is horizontally bolted to the lower part of the mounting strip 301; a pair of sliders 409 are slidably connected to the annular guide rail 408; the two sliders 409 are divided into... The two mounting rods 405 are bolted to the opposite ends of the two mounting rods 405; the lower surface of the bearing plate 401 is vertically bolted to a positioning cylinder 410 coaxially arranged with the rotating shaft 402; the positioning cylinder 410 and the rotating shaft 402 are clearance-fitted; the lower end of the positioning cylinder 410 is keyed to a first bevel gear 411; cylindrical cams 412 parallel to the mounting rods 405 are horizontally arranged on both sides of the first bevel gear 411; the opposite ends of the two cylindrical cams 412 are rotatably connected to two sliders 409; the near ends of the two cylindrical cams 412 are keyed to a second bevel gear 413 meshing with the first bevel gear 411; driven pins 414 are vertically slidably inserted into the working grooves of the two cylindrical cams 412; the two driven pins 414 are bolted to two transmission blocks 406; the two transmission blocks 406 are slidably fitted with the two mounting rods 405. In use, when the brushing mechanism 4 moves to the position corresponding to the battery, the plate brush 403 contacts the top surface of the battery, while the two roller brushes 407 contact the two sides of the battery. The rotating shaft 402 drives the plate brush 403 to rotate horizontally to achieve brushing of the top surface of the battery. At the same time, the rotating shaft 402 drives the roller brushes 407 and the cylindrical cam 412 to rotate horizontally around the battery via the bearing block 404, the mounting rod 405 and the slider 409. Since the first bevel gear 411 and the second bevel gear 413 mesh, the cylindrical cam 412 rotates on the slider 409, so that the driven column 414 drives the two transmission blocks 406 to slide on the mounting rod 405, causing the two roller brushes 407 to move relative to each other. Thus, the roller brushes 407 always contact the sides of the battery, which not only effectively improves the cleaning efficiency of the battery, but also thoroughly cleans the stubborn stains on the surface of the battery.

[0038] In addition, such as Figure 8-9As shown, two transmission blocks 406 are rotatably connected to two roller brushes 407 respectively; a rack 415 is horizontally arranged on one side of the rotating shaft 402; both ends of the rack 415 are bolted to two sliders 409 respectively; a pair of gears 416 are meshed side by side on the rack 415; the two gears 416 are keyed to the upper ends of the two roller brushes 407 respectively. In use, during the relative movement of the two roller brushes 407, the gears 416 reciprocate on the rack 415, realizing the rolling brushing of the sides of the battery by the roller brushes 407, effectively improving the cleaning effect of the battery.

[0039] Example 3:

[0040] Based on Example 2, as follows Figure 5-8 As shown, the drive mechanism 5 includes a second servo motor 501 vertically bolted to a mounting strip 301, multiple first pulleys 502 respectively keyed to the upper ends of multiple rotating shafts 402, and a pair of second pulleys 503 respectively vertically rotatably connected to the upper surface of a lifting strip 303; the output shaft of the second servo motor 501 is coaxially fixed to the upper end of a rotating shaft 402 via a conventional coupling in the art; a third pulley 504 is vertically arranged between two adjacent first pulleys 502; multiple third pulleys 504 are rotatably connected to the upper surface of a lifting strip 303, and multiple third pulleys 504 are arranged between two second pulleys 503; the multiple first pulleys 502, the two second pulleys 503, and the multiple third pulleys 504 are connected by a synchronous belt drive. In use, the second servo motor 501 drives multiple first pulleys 502 to rotate synchronously, and the two second pulleys 503 and multiple third pulleys 504 play a tensioning role, so as to realize the synchronous rotation of multiple rotating shafts 402, which effectively ensures the cleaning efficiency of the battery.

[0041] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A battery cleaning device, characterized in that, Includes a conveying mechanism (1); The conveying mechanism (1) is equipped with a spraying mechanism (2); the inner side of the spraying mechanism (2) is equipped with a lifting mechanism (3); multiple brushing mechanisms (4) are installed side by side on the lifting mechanism (3); the multiple brushing mechanisms (4) are connected to each other through a driving mechanism (5); the driving mechanism (5) is installed on the lifting mechanism (3); The brushing mechanism (4) includes a bearing strip (401) horizontally fixed on two lifting strips (303); the bearing strip (401) is perpendicular to the lifting strips (303); a rotating shaft (402) is vertically rotatably connected to the middle of the bearing strip (401); a brush (403) is horizontally fixed to the lower end of the rotating shaft (402); a bearing block (404) is fixedly sleeved on the rotating shaft (402); mounting rods (405) parallel to the bearing strip (401) are vertically fixed to the opposite sides of the bearing block (404); transmission blocks (406) are sleeved on both mounting rods (405); roller brushes (407) are vertically connected to the lower surfaces of both transmission blocks (406); A positioning cylinder (410) coaxially arranged with the rotating shaft (402) is vertically fixed on the lower surface of the bearing strip (401); the positioning cylinder (410) and the rotating shaft (402) are clearance-fitted; a first bevel gear (411) is fixedly sleeved on the lower end of the positioning cylinder (410); cylindrical cams (412) parallel to the mounting rod (405) are horizontally arranged on both sides of the first bevel gear (411); the two cylindrical cams (412) are separated from each other. One end of each cylindrical cam (412) is rotatably connected to two sliders (409); a second bevel gear (413) that meshes with the first bevel gear (411) is fixedly sleeved on the close end of each cylindrical cam (412); a driven column (414) is vertically slidably inserted into the working groove of each cylindrical cam (412); the two driven columns (414) are fixed on two transmission blocks (406); the two transmission blocks (406) are slidably engaged with two mounting rods (405); The two transmission blocks (406) are rotatably connected to the two roller brushes (407) respectively; a rack (415) is horizontally arranged on one side of the rotating shaft (402); the two ends of the rack (415) are fixed to the two sliders (409) respectively; a pair of gears (416) are meshed side by side on the rack (415); the two gears (416) are fixedly sleeved on the upper ends of the two roller brushes (407) respectively; The drive mechanism (5) includes a second servo motor (501) vertically fixed on a mounting strip (301), a plurality of first pulleys (502) respectively fixedly sleeved on the upper ends of a plurality of rotating shafts (402), and a pair of second pulleys (503) respectively vertically rotatably connected to the upper surface of a lifting strip (303); the output shaft of the second servo motor (501) is coaxially fixed to the upper end of a rotating shaft (402); a third pulley (504) is vertically arranged between two adjacent first pulleys (502); the plurality of third pulleys (504) are rotatably connected to the upper surface of a lifting strip (303), and the plurality of third pulleys (504) are arranged between two second pulleys (503); the plurality of first pulleys (502), the two second pulleys (503) and the plurality of third pulleys (504) are connected by synchronous belt drive.

2. The battery cleaning equipment according to claim 1, characterized in that, The conveying mechanism (1) includes a pair of horizontally arranged support beams (101) arranged side by side; a pair of rollers (102) are rotatably connected side by side between the two support beams (101), and one end of one roller (102) is coaxially fixed on the output shaft of a first servo motor (103); the first servo motor (103) is fixed on a support beam (101); the two rollers (102) are connected by a pair of conveyor belts (104) arranged side by side.

3. The battery cleaning equipment according to claim 2, characterized in that, The spraying mechanism (2) includes a pair of water supply pipes (201) in the shape of a "□"; the upper edges of the two water supply pipes (201) are vertically connected to water inlet connectors (202); the lower edges of the two water supply pipes (201) are fixedly inserted into the two support beams (101), and the lower edge of each water supply pipe (201) is located on the inner side of the two conveyor belts (104); the two water supply pipes (201) are connected to each other by multiple water outlet pipes (203), and the multiple water outlet pipes (203) are respectively located on the four edges of the water supply pipes (201); multiple nozzles (204) are connected side by side on each water outlet pipe (203).

4. A battery cleaning device according to claim 2 or 3, characterized in that, The lifting mechanism (3) includes two pairs of mounting strips (301) vertically fixed on the two support beams (101); cylinders (302) are vertically fixed on each pair of mounting strips (301); the output ends of the two cylinders (302) located on the same support beam (101) are connected by lifting strips (303) parallel to the support beam (101).

5. The battery cleaning equipment according to claim 1, characterized in that, A ring-shaped guide rail (408) coaxially arranged with the rotating shaft (402) is horizontally fixed below the mounting strip (301); a pair of sliders (409) are slidably connected on the ring-shaped guide rail (408); the two sliders (409) are respectively fixed on the opposite ends of the two mounting rods (405).

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