Quick-mounting clamp for cutting arc opening of circular pipe
By designing a quick fixture for circular tube arc opening cutting, the problem of danger and low accuracy of handheld cutting arc opening is solved, efficient and stable arc opening cutting is achieved, production costs and labor intensity are reduced, and the product is improved quality.
Patent Information
- Application Number
- CN202411119382.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-01-14
Smart Images

Figure CN119304255A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of round tube cutting, in particular to a quick-install clamp for cutting an arc opening of a round tube. Background Art
[0002] When connecting two round tubes, in order to ensure the tightness of the connection and the stability of the structure, one end of one of the round tubes usually needs to be cut into an arc. If the end of a round tube is straight and connected directly, it may be easily displaced or broken due to the small contact area when subjected to external force. Therefore, cutting the end into an arc can increase the contact area, better disperse and withstand external forces, and improve the strength of the connection.
[0003] At present, in the process of cutting the arc of a round tube, the operator is usually required to directly hold the round tube for cutting. However, this traditional method is highly dangerous because the operator is easily injured during the cutting process, and the cutting accuracy is also limited. At the same time, hand-held cutting is difficult to ensure the flatness and size consistency of the cutting surface, resulting in unstable product quality and low efficiency. In addition, due to the instability of manual operation, the scrap rate may also increase, thereby increasing production costs. Summary of the invention
[0004] The object of the present invention is to provide a quick-install clamp for cutting the arc of a round tube to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A quick-install fixture for cutting an arc of a round tube, comprising:
[0007] Cutting machine body;
[0008] A limit plate is arranged on the top of the cutting machine body;
[0009] A fixing component, arranged on the top of the cutting machine body, for fixing the limit position;
[0010] The clamping assembly is arranged on the opposite side of the limiting plate and the fixing assembly and is used for clamping the round tube.
[0011] Preferably, the fixing assembly includes a connecting plate, the connecting plate is arranged on the top of the cutting machine body, a threaded rod is arranged in the inner cavity of the connecting plate, a fixing plate is arranged at one end of the threaded rod, and a rocker is installed at the other end of the threaded rod.
[0012] Preferably, the clamping assembly includes a connecting block, which is arranged on the opposite surface of the limiting plate and the fixed plate, the inner cavity of the connecting block is provided with a first circular shaft, the surface of the first circular shaft is provided with a bottom plate, the surface of the first circular shaft above the bottom plate is provided with a rectangular column, the top of the rectangular column is provided with a second circular shaft, the inner cavity of the rectangular column on the surface of the second circular shaft is provided with a plurality of movable plates, the inner cavity of the movable plates is jointly provided with a first adjusting bolt, the top of the movable plate is provided with a fixed column, the surface of the rectangular column is provided with a sliding block, the inner cavity of the sliding block is provided with a second adjusting bolt, one end of the second adjusting bolt is provided with a gasket, and the inner cavity of the bottom plate is provided with a rotating bolt.
[0013] Preferably, limiting grooves are provided on the front and rear surfaces of the rectangular column outside the first adjusting bolt.
[0014] Preferably, the movable plate is connected to the first adjusting bolt by threaded connection, the sliding block is connected to the second adjusting bolt by threaded connection, and the base plate is connected to the rotating bolt by threaded connection.
[0015] Preferably, the base plate is connected to the first circular shaft by a fixed connection, the rectangular column is connected to the first circular shaft by a rotational connection, and the movable plate is connected to the second circular shaft by a rotational connection.
[0016] Preferably, the threaded rod and the connecting plate are connected by threaded connection.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention fixes the round tube by means of a clamping assembly, thereby effectively avoiding the risk of injury caused by sliding of the round tube during operation and improving the safety of the operation process.
[0019] Since the clamping assembly of the present invention can ensure the stable fixation of the round tube during the cutting process, the cutting accuracy is greatly improved. Compared with manual tube holding cutting, the technical solution can achieve more accurate and smooth arc cutting, meet the needs of high-precision processing, and ensure the flatness of the cutting surface and the consistency of size.
[0020] The invention is easy to install and greatly shortens the cutting preparation time. In mass production, the fast clamping feature can significantly improve production efficiency and reduce production costs per unit time.
[0021] The invention reduces the labor intensity because the operator does not need to directly hold the round pipe for cutting, which is beneficial to the health of the operator and the improvement of the working environment.
[0022] The present invention uses a bonding tube to bond a round tube with an arc cut at one end to the surface of the bonding tube, and when the other end of the round tube is cut, the arcs at both ends can be symmetrical. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the fixing assembly of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the present invention;
[0026] Figure 4 It is a partial enlarged view of the present invention;
[0027] Figure 5 It is a schematic diagram of the limiting groove structure of the present invention.
[0028] In the figure:
[0029] 1. Cutting machine body; 101. Limiting plate;
[0030] 2. Fixing assembly; 201. Connecting plate; 202. Threaded rod; 203. Fixing plate; 204. Rocker;
[0031] 3. Clamping assembly; 301. Connecting block; 302. First circular shaft; 303. Bottom plate; 304. Rectangular column; 305. Second circular shaft; 306. Movable plate; 307. First adjusting bolt; 308. Fixed column; 3010. Sliding block; 3011. Second adjusting bolt; 3012. Gasket; 3013. Rotating bolt;
[0032] 4. Limiting groove; 5. Fitting tube. DETAILED DESCRIPTION
[0033] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0034] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0035] Example 1: Please refer to Figure 1-4The present invention provides a technical solution: a quick-install clamp for cutting the arc of a round tube, comprising: a cutting machine body 1; a limit plate 101, arranged on the top of the cutting machine body 1; a fixing component 2, arranged on the top of the cutting machine body 1, for fixing the limit; a clamping component 3, arranged on the opposite side of the limit plate 101 and the fixing component 2, for clamping the round tube;
[0036] By setting the cutting machine body 1, the cutting machine body 1 is mainly used for arc cutting of round tubes.
[0037] Embodiment 2: Figure 2 As shown, a quick-install clamp for cutting an arc of a circular tube disclosed in the second embodiment of the present invention has a structure that is basically the same as that in the first embodiment, except that the fixing assembly 2 includes a connecting plate 201, the connecting plate 201 is arranged on the top of the cutting machine body 1, a threaded rod 202 is arranged in the inner cavity of the connecting plate 201, a fixing plate 203 is arranged at one end of the threaded rod 202, and a rocker 204 is installed at the other end of the threaded rod 202;
[0038] When installing the clamping assembly 3, first place the connecting block 301 on the opposite side of the limiting plate 101 and the fixing plate 203, and then rotate the rocker 204, the rocker 204 drives the threaded rod 202 to rotate, and the rotation of the threaded rod 202 drives the fixing plate 203 to move, so that the rear surface of the fixing plate 203 clamps and fixes the surface of the connecting block 301, thereby completing the installation and fixation of the clamping assembly 3.
[0039] Embodiment 3: Figure 2 and 3 As shown, a quick-install clamp for cutting an arc of a circular tube disclosed in the third embodiment of the present invention has a structure that is basically the same as that in the first embodiment, except that the clamping assembly 3 includes a connecting block 301, the connecting block 301 is arranged on the opposite surface of the limiting plate 101 and the fixing plate 203, the inner cavity of the connecting block 301 is provided with a first circular shaft 302, the surface of the first circular shaft 302 is provided with a bottom plate 303, the surface of the first circular shaft 302 above the bottom plate 303 is provided with a rectangular column 304, and the top of the rectangular column 304 is provided with A second circular shaft 305 is provided, a plurality of movable plates 306 are provided in the inner cavity of a rectangular column 304 on the surface of the second circular shaft 305, a first adjusting bolt 307 is provided in the inner cavity of the movable plates 306, a fixing column 308 is provided on the top of the movable plates 306, a sliding block 3010 is provided on the surface of the rectangular column 304, a second adjusting bolt 3011 is provided in the inner cavity of the sliding block 3010, a gasket 3012 is provided at one end of the second adjusting bolt 3011, and a rotating bolt 3013 is provided in the inner cavity of the bottom plate 303;
[0040] When in use, first place the round tube on the surface of the rectangular column 304, and make the surface of the round tube under the saw blade of the cutting machine body 1, then move the sliding block 3010 to a suitable position, and then rotate the second adjusting bolt 3011 to move the gasket 3012 downward to fix the surface of the fitting tube 5, and then fit the round tube with the arc cut at one end to the surface of the fitting tube 5, and rotate the first adjusting bolt 307 to make the movable plate 306 move relatively, so that the fixed column 308 fixes and clamps the surface of the round tube. After clamping, rotate the rotating bolt 3013 according to actual use needs to adjust the rectangular column The angle of rotation of 304 is consistent with the length of the two rotating bolts 3013 during the adjustment process, and under the action of the fitting tube 5, the arc openings at both ends can be symmetrical. After the adjustment is completed, the saw blade of the cutting machine body 1 is started, and then the rectangular column 304 is rotated clockwise to make the rectangular column 304 drive the round tube to rotate. After the rotation is completed, the cutting machine body 1 is pressed downward to make the saw blade cut an arc opening. After the cutting is completed, the rectangular column 304 is rotated counterclockwise again to make the rectangular column 304 drive the round tube to rotate, and the cutting machine body 1 is pressed downward again to make the saw blade cut another arc opening, thereby completing the overall arc opening cutting;
[0041] When the cutting is completed, close the cutting machine body 1, loosen the first adjusting bolt 307 to loosen the fixing column 308 from the round tube, then loosen the second adjusting bolt 3011 to loosen the gasket 3012 from the round tube, and move the sliding block 3010 to keep the sliding block 3010 away from the round tube, and then remove the round tube with the arc cut completed.
[0042] Embodiment 4: Figure 5 As shown, a quick-install fixture for cutting an arc of a circular tube disclosed in the fourth embodiment of the present invention has a structure that is substantially the same as that in the third embodiment, except that a limiting groove 4 is provided on both the front and rear surfaces of the rectangular column 304 outside the first adjusting bolt 307;
[0043] By providing the limiting groove 4, the limiting groove 4 is mainly used to guide and limit the first adjusting bolt 307, so as to avoid the first adjusting bolt 307 from shaking when the first adjusting bolt 307 is adjusted.
[0044] Embodiment 5: Figure 2 and 3 As shown, a quick-install clamp for cutting an arc of a circular tube disclosed in the sixth embodiment of the present invention has a structure that is substantially the same as that in the third embodiment, except that the movable plate 306 is connected to the first adjusting bolt 307 by threaded connection, the sliding block 3010 is connected to the second adjusting bolt 3011 by threaded connection, and the bottom plate 303 is connected to the rotating bolt 3013 by threaded connection;
[0045] The movable plate 306 and the first adjusting bolt 307 are connected in a threaded manner, and the first adjusting bolt 307 can be rotated to make the movable plate 306 move relatively to fix the round tube;
[0046] The connection between the sliding block 3010 and the second adjusting bolt 3011 is threaded connection, and rotating the second adjusting bolt 3011 can drive the gasket 3012 to move downward;
[0047] The connection between the bottom plate 303 and the rotating bolt 3013 is a threaded connection. By rotating the rotating bolt 3013, the rotation angle of the rectangular column 304 can be adjusted.
[0048] Embodiment 7: Figure 2 and 3 As shown, a quick-install fixture for cutting an arc of a circular tube disclosed in the seventh embodiment of the present invention has a structure that is substantially the same as that in the third embodiment, except that the connection between the bottom plate 303 and the first circular shaft 302 is a fixed connection, the connection between the rectangular column 304 and the first circular shaft 302 is a rotational connection, and the connection between the movable plate 306 and the second circular shaft 305 is a rotational connection;
[0049] The connection between the bottom plate 303 and the first circular shaft 302 is a fixed connection. During use, the bottom plate 303 cannot be rotated by the first circular shaft 302, and the bottom end of the bottom plate 303 is mainly used to fit with the top of the limiting plate 101 and the fixing plate 203;
[0050] The connection between the rectangular column 304 and the first circular shaft 302 is a rotation connection, and the rectangular column 304 can rotate under the action of the first circular shaft 302;
[0051] The movable plate 306 and the second circular shaft 305 are connected in a rotational manner, and the movable plate 306 can rotate under the action of the second circular shaft 305 .
[0052] Embodiment 8: Figure 1 and 2 As shown, a quick-install fixture for cutting an arc of a circular tube disclosed in the eighth embodiment of the present invention has a structure that is substantially the same as that in the second embodiment, except that the threaded rod 202 and the connecting plate 201 are connected in a threaded manner;
[0053] The threaded rod 202 and the connecting plate 201 are connected in a threaded manner. The threaded rod 202 can rotate in the inner cavity of the connecting plate 201 and drive the fixing plate 203 to move.
[0054] The specific scheme is as follows: first, the connecting block 301 is placed on the opposite surface of the limiting plate 101 and the fixing plate 203, and then the rocker 204 is rotated, and the rocker 204 drives the threaded rod 202 to rotate, and the threaded rod 202 rotates to drive the fixing plate 203 to move, so that the rear surface of the fixing plate 203 is clamped and fixed to the surface of the connecting block 301, thereby completing the installation and fixation of the clamping assembly 3, and the round tube is placed on the surface of the rectangular column 304, and the surface of the round tube is under the saw blade of the cutting machine body 1, and then the sliding block 3010 is moved to a suitable position, and then the second adjusting bolt 3011 is rotated to make the gasket 3012 move downward to fix the surface of the fitting tube 5, and then the round tube with one end cut is fitted with the surface of the fitting tube 5, and the first adjusting bolt 307 is rotated to make the movable plate 306 move relatively, so that the fixing column 308 fixes and clamps the surface of the round tube, and after the clamping is completed, the rotating bolt 3013 is rotated according to actual use requirements. Adjust the rotation angle of the rectangular column 304. During the adjustment process, rotate the two rotating bolts 3013 to make the lengths consistent. Under the action of the fitting tube 5, the arc openings at both ends can be symmetrical. After the adjustment is completed, start the saw blade of the cutting machine body 1, and then rotate the rectangular column 304 clockwise to make the rectangular column 304 drive the round tube to rotate. After the rotation is completed, press the cutting machine body 1 downward to make the saw blade cut an arc opening. After the cutting is completed, rotate the rectangular column 304 counterclockwise to make the rectangular column 304 drive the round tube to rotate, and press the cutting machine body 1 downward again to make the saw blade cut another arc opening, thereby completing the overall arc opening cutting. After the cutting is completed, close the cutting machine body 1, loosen the first adjusting bolt 307, so that the fixed column 308 loosens the round tube, and then loosen the second adjusting bolt 3011 to make the gasket 3012 loosen the round tube, and move the sliding block 3010 to make the sliding block 3010 away from the round tube, and then remove the round tube with the arc opening cut completed.
[0055] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary; within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0056] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A quick-release fixture for cutting the arc of a round tube, characterized in that: Cutting machine body (1); A limit plate (101) is arranged on the top of the cutting machine body (1); A fixing component (2), arranged on the top of the cutting machine body (1), and used for fixing the limit position; include: The clamping assembly (3) is arranged on the opposite surface of the limiting plate (101) and the fixing assembly (2) and is used for clamping the round tube.
2. A quick-install fixture for cutting the arc of a round tube according to claim 1, characterized in that: The fixing assembly (2) comprises a connecting plate (201), wherein the connecting plate (201) is arranged on the top of the cutting machine body (1), a threaded rod (202) is arranged in the inner cavity of the connecting plate (201), a fixing plate (203) is arranged at one end of the threaded rod (202), and a rocker (204) is installed at the other end of the threaded rod (202).
3. A quick-install fixture for cutting the arc of a round tube according to claim 1, characterized in that: The clamping assembly (3) comprises a connecting block (301), wherein the connecting block (301) is arranged on the opposite surface of the limiting plate (101) and the fixing plate (203), wherein the inner cavity of the connecting block (301) is provided with a first circular shaft (302), wherein the surface of the first circular shaft (302) is provided with a bottom plate (303), wherein a rectangular column (304) is arranged on the surface of the first circular shaft (302) above the bottom plate (303), wherein a second circular shaft (305) is arranged on the top of the rectangular column (304), wherein the rectangular column (304) on the surface of the second circular shaft (305) is provided with a second circular shaft (305). 04) The inner cavity is provided with a plurality of movable plates (306), the inner cavity of the movable plates (306) is commonly provided with a first adjusting bolt (307), the top of the movable plate (306) is provided with a fixing column (308), the surface of the rectangular column (304) is provided with a sliding block (3010), the inner cavity of the sliding block (3010) is provided with a second adjusting bolt (3011), one end of the second adjusting bolt (3011) is provided with a gasket (3012), and the inner cavity of the bottom plate (303) is provided with a rotating bolt (3013).
4. A quick-install fixture for cutting the arc of a round tube according to claim 3, characterized in that: Limiting grooves (4) are provided on the front and rear surfaces of the rectangular column (304) outside the first adjusting bolt (307).
5. The quick-install fixture for cutting the arc of a round tube according to claim 3, characterized in that: The movable plate (306) is connected to the first adjusting bolt (307) by threaded connection, the sliding block (3010) is connected to the second adjusting bolt (3011) by threaded connection, and the bottom plate (303) is connected to the rotating bolt (3013) by threaded connection.
6. A quick-install fixture for cutting the arc of a round tube according to claim 3, characterized in that: The connection mode between the bottom plate (303) and the first circular shaft (302) is a fixed connection, the connection mode between the rectangular column (304) and the first circular shaft (302) is a rotational connection, and the connection mode between the movable plate (306) and the second circular shaft (305) is a rotational connection.
7. A quick-install fixture for cutting the arc of a round tube according to claim 2, characterized in that: The threaded rod (202) and the connecting plate (201) are connected in a threaded manner.