Adjustable seedling box for wide-narrow row rice transplanter

By designing an adjustable seedling box, including a transmission mechanism and a seedling tray adjustment mechanism, the problem of inflexible design of the seedling box and easy jamming of the seedling feeding device in the existing technology is solved, and the distance between the slide rails of the seedling tray and the sowing row are realized. The flexible adjustment of the number improves the efficiency and accuracy of transplanting.

CN119318257AActive Publication Date: 2025-01-17ZHEJIANG ACADEMY OF AGRICULTURE SCIENCES
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Patent Information

Application Number
CN202411718729.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-01-17
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing wide and narrow row transplanter seedling boxes design lack flexibility and cannot adapt to the seedling needs of different row spacings. The seedling delivery device is prone to stuck or the seedling tray slips too much, affecting the transplanting efficiency and seedling quality.

Method used

An adjustable seedling box is designed, including a frame, a transmission mechanism and a seedling plate adjustment mechanism. The transmission mechanism transmits the seedling tray through the conveyor belt, and the seedling tray adjustment mechanism realizes flexible adjustment of the distance between the slide rails of the seedling tray and the number of sowing rows through the first slide rail and the second slide rail.

Benefits of technology

It realizes flexible adjustment of the distance between the seedling tray slide rails and the number of sowing rows, avoids the problem of the seedling tray sliding and getting stuck, improves the efficiency and accuracy of transplanting, and meets the technical requirements of wide and narrow row planting.

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Abstract

The invention discloses an adjustable seedling box for a wide-narrow row rice transplanter. The adjustable seedling box comprises a rack, a seedling tray adjusting mechanism and a transmission mechanism, wherein the seedling tray adjusting mechanism and the transmission mechanism are mounted on the rack; the transmission mechanism comprises a conveyor belt for conveying seedling trays in the direction deviating from the advancing direction of the rice transplanter, the whole conveying surface of the conveyor belt gradually inclines downwards from the input end to the output end, and a driving assembly for driving the conveyor belt to transmit is arranged on the rack; the seedling tray adjusting mechanism comprises at least one first sliding rail installed on the rack, the first sliding rail is located at the position of the input end and / or the output end of the conveying belt and horizontally extends in the direction perpendicular to the advancing direction of the rice transplanter, and the first sliding rail is provided with a plurality of second sliding rails located above the conveying face in a matched mode. Each second sliding rail extends in the conveying direction of the conveying surface and is movably mounted on the first sliding rail in the extending direction of the first sliding rail, and seedling trays are limited between the two corresponding second sliding rails to be conveyed, so that the distance between the seedling tray sliding rails and the number of seeding rows are flexibly adjusted.
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Description

Technical Field

[0001] The invention relates to the technical field of rice transplanters, in particular to an adjustable rice seedling box for wide and narrow row rice transplanters. Background Art

[0002] Rice is China's main food crop, and its planting method is directly related to food yield and quality. One of the planting techniques is wide and narrow row rice transplanting, which optimizes the arrangement of plants in the field and realizes alternating wide and narrow rows. It can effectively improve field ventilation and light conditions, reduce pests and lodging risks, and studies have shown that this technology can significantly increase rice yields by more than 5%.

[0003] In addition, the traditional manual transplanting method can no longer meet the needs of high-efficiency and large-scale production. Therefore, mechanized transplanting technology has become the key to improving rice planting efficiency and quality, and the wide-narrow row transplanting technology requires the transplanter to be able to adapt to the sowing needs of different row spacings to achieve wide and narrow row planting requirements.

[0004] However, in the methods known to the inventors, the existing wide and narrow row rice transplanters have certain limitations. The seedling box design of most models is only suitable for specific types of seedling trays, lacking flexibility, which limits the wide and narrow row rice transplanters. In addition, the seedling delivery device of the traditional wide and narrow row rice transplanter often faces the problem of getting stuck or the seedling tray sliding down too much during operation. These problems not only affect the efficiency of rice transplanting, but may also cause damage to the seedlings, affecting the growth and yield of rice. Summary of the invention

[0005] The object of the present invention is to provide an adjustable seedling box for a wide and narrow row rice transplanter, so as to solve the problems existing in the above-mentioned prior art and realize flexible adjustment of the spacing between the seedling tray slide rails and the number of sowing rows.

[0006] To achieve the above object, the present invention provides the following solutions: The present invention provides an adjustable seedling box for a wide and narrow row rice transplanter, comprising a frame and a seedling tray adjustment mechanism and a transmission mechanism installed on the frame;

[0007] The transmission mechanism comprises a conveyor belt for conveying the seedling tray in a direction away from the direction of the rice transplanter, the conveying surface of the conveyor belt is gradually inclined downward from its input end to its output end, and a driving assembly for driving the conveyor belt is provided on the frame;

[0008] The seedling tray adjustment mechanism includes at least one first slide rail installed on the frame, and the first slide rail is located at the input end and / or output end of the conveyor belt and extends horizontally perpendicular to the direction of travel of the rice transplanter. The first slide rail is equipped with a plurality of second slide rails that are all located above the conveying surface. Each of the second slide rails extends along the conveying direction of the conveying surface and is movably installed on the first slide rail along the direction in which the first slide rail extends. The seedling tray is limited for transmission between the corresponding two second slide rails.

[0009] Preferably, the seedling tray adjustment mechanism includes two first slide rails, which are parallel to each other and are respectively arranged at the input end and the output end of the conveyor belt.

[0010] Preferably, a plurality of guide rail clamps are movably mounted on the first slide rail, the guide rail clamps on the two first slide rails are distributed one-to-one, each guide rail clamp is mounted with a first magnet assembly, and two second magnet assemblies distributed at intervals are mounted on the second slide rail, and the two second magnet assemblies are respectively adsorbed on the two first magnet assemblies corresponding to the two first slide rails.

[0011] Preferably, the first magnet assembly is an electromagnet assembly, and the second magnet assembly is a permanent magnet assembly.

[0012] Preferably, the bottom of the conveying surface supports multiple groups of transmission rollers, each group of transmission rollers is arranged at equal intervals along the conveying direction of the conveying surface, the transmission rollers extend in a direction perpendicular to the conveying direction of the conveying surface, and both ends thereof are rotatably mounted on the frame.

[0013] Preferably, the driving assembly includes a driving motor mounted on the frame, the output shaft of the driving motor is coaxially sleeved with a driving gear, the driving gear is meshingly connected with a driven gear, the driven gear is connected to a transmission gear which is coaxial and synchronously driven therewith, and a rack meshing with the transmission gear is provided on the inner circumferential wall of the conveyor belt.

[0014] Preferably, the frame is provided with a mudguard located at the bottom of the conveyor belt, the drive motor is installed at the bottom position of the mudguard, and a notch is opened on the mudguard for the driving gear and the driven gear to engage with each other, and a protective cover is installed on the mudguard to cover the drive motor and the outer peripheral side of the notch.

[0015] Preferably, an anti-slip frame is installed on the frame, and the anti-slip frame is located on a side of the second slide rail away from the conveyor belt, and is pressed on the top position of the seedling tray and slidably cooperates with the seedling tray.

[0016] Preferably, a guide frame is provided at a position of the anti-slip frame corresponding to the input end of the conveyor belt, and the guide frame extends gradually inclined upward in a direction away from the conveying direction of the conveyor belt.

[0017] Preferably, the anti-slip frame comprises a plurality of anti-slip rods pressed at the top of the seedling tray, each of the anti-slip rods extends along the conveying direction of the conveying surface and is equally spaced along the conveying direction perpendicular to the conveying surface.

[0018] Compared with the prior art, the present invention has achieved the following technical effects:

[0019] The seedling tray is limited and transmitted between the corresponding two second slide rails to prevent the seedling tray from sliding in a direction perpendicular to the transmission direction of the conveyor belt during the sliding process. Before transplanting, the corresponding number of second slide rails are installed according to the number of rows to be sown, and the spacing between the corresponding two second slide rails is determined according to the size of the seedling tray, thereby realizing flexible adjustment of the seedling tray slide rail spacing and the number of sowing rows. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 It is a schematic diagram of the overall structure in one embodiment of the present invention;

[0022] Figure 2 It is a schematic diagram of the overall structure of a conveyor belt in one embodiment of the present invention;

[0023] Figure 3 for Figure 2 A magnified view of some structures;

[0024] Figure 4 This is a schematic diagram of the structure after the conveyor belt is removed in one embodiment of the present invention;

[0025] Figure 5 for Figure 4 A magnified view of some structures;

[0026] Figure 6 This is a schematic diagram of the structure of a driving motor in one embodiment of the present invention;

[0027] Among them, 1-frame, 2-fixed plate, 3-first slide rail, 4-second slide rail, 5-guide frame, 6-anti-slip frame, 7-conveyor belt, 8-protective cover, 9-bearing seat, 10-transmission roller, 11-rack, 12-guide rail clamp, 13-first magnet assembly, 14-drive motor, 15-output shaft, 16-driving gear, 17-transmission gear, 18-driven gear, 19-blocking bar, 20-gear transmission rod. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] The object of the present invention is to provide an adjustable seedling box for a wide and narrow row rice transplanter, so as to solve the problems existing in the above-mentioned prior art and realize flexible adjustment of the spacing between the seedling tray slide rails and the number of sowing rows.

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] like Figures 1 to 6 As shown, the present embodiment provides an adjustable seedling box for a wide and narrow row rice transplanter, comprising a frame 1 and a seedling tray adjustment mechanism and a transmission mechanism mounted on the frame 1; wherein the frame 1 is mounted on the rear side of the rice transplanter along the travel direction, the transmission mechanism comprises a conveyor belt 7 for conveying the seedling tray in the direction away from the travel of the rice transplanter, the conveying surface of the conveyor belt 7 as a whole gradually tilts downward from its input end to its output end, and a driving component for driving the conveyor belt 7 is provided on the frame 1; the seedling tray adjustment mechanism comprises at least one first slide rail 3 mounted on the frame 1, and the first slide rail 3 is located at the input end and / or output end of the conveyor belt 7, and is arranged along the conveyor belt 7. The first slide rail 3 extends horizontally perpendicular to the direction of the transplanter's movement. It is equipped with a plurality of second slide rails 4 located above the conveying surface. Each second slide rail 4 extends along the conveying direction of the conveying surface and is movably mounted on the first slide rail 3 in the direction in which the first slide rail 3 extends. The seedling tray is limited to be transmitted between the corresponding two second slide rails 4 to prevent the seedling tray from sliding in the direction perpendicular to the transmission of the conveyor belt 7 during the downward movement. Before transplanting, the corresponding number of second slide rails 4 are installed according to the number of rows to be sown, and then the spacing between the corresponding two second slide rails 4 is determined according to the size of the seedling tray, so as to realize flexible adjustment of the seedling tray slide rail spacing and the number of sowing rows. Preferably, both ends of the first slide rail 3 are connected to a slide rail support plate, and a fixed plate 2 is continuously connected between the slide rail support plate and the frame 1, preferably by bolting to mount the first slide rail 3 on the frame 1.

[0032] In this embodiment, the seedling tray adjustment mechanism includes two first slide rails 3, which are parallel to each other and are respectively arranged at the input end and the output end of the conveyor belt 7, so that the two ends of the second slide rail 4 can be movably installed on the two first slide rails 3, thereby ensuring that during the rice transplanting operation, the second slide rail 4 is more stable when used, avoiding affecting the stability of the seedling tray during movement.

[0033] In a specific embodiment, a plurality of guide rail clamps 12 are movably mounted on the first slide rail 3, and the guide rail clamps 12 on the two first slide rails 3 are distributed one by one, and each guide rail clamp 12 is mounted with a first magnet assembly 13, and two second magnet assemblies distributed at intervals are mounted on the second slide rail 4, and the two second magnet assemblies are respectively adsorbed on the two first magnet assemblies 13 corresponding to the two first slide rails 3, so that the second slide rail 4 is magnetically attracted and fixed on the first slide rail 3 by the first magnet assembly 13 and the second magnet assembly, and the guide rail clamp 12 is moved on the first slide rail 3 to complete the position adjustment of the second slide rail 4 on the first slide rail 3, and the first magnet assembly 13 and the second magnet assembly are used to facilitate the disassembly and assembly between the first slide rail 3 and the second slide rail 4. Specifically, in order to facilitate the disassembly and assembly of the first slide rail 3 and the second slide rail 4, it is preferred that the first magnet assembly 13 is mounted at the top position of the guide rail clamp 12, and the second magnet assembly is mounted at the bottom position of the second slide rail 4.

[0034] In this embodiment, the first magnet assembly 13 is an electromagnet assembly, and the second magnet assembly is a permanent magnet assembly. By energizing the first magnet assembly 13, the attraction between the first magnet assembly 13 and the second magnet assembly is achieved, and by de-energizing the second magnet assembly, the attraction between the first magnet assembly 13 and the second magnet assembly is conveniently disconnected, thereby facilitating the removal and placement of the second slide rail 4.

[0035] In a specific embodiment, a plurality of groups of transmission rollers 10 are supported at the bottom of the conveying surface, and each group of transmission rollers 10 is arranged at equal intervals along the conveying direction of the conveying surface. The transmission rollers 10 extend in a direction perpendicular to the conveying direction of the conveying surface, and both ends thereof are rotatably mounted on the frame 1, so as to support the conveying surface through the transmission rollers 10, thereby completing the supporting and conveying of the seedling tray. Preferably, both ends of the transmission rollers 10 are provided with bearing seats 9 mounted on the frame 1, and each bearing seat 9 is mounted with bearings rotatably matched with the two ends of the transmission rollers 10.

[0036] In a specific embodiment, the driving assembly includes a driving motor 14 installed on the frame 1, and the output shaft 15 of the driving motor 14 is coaxially sleeved with a driving gear 16, and the driving gear 16 is meshingly connected with a driven gear 18, and the driven gear 18 is connected to a transmission gear 17 coaxial with it and synchronously transmitted. Preferably, the axis of the driven gear 18 is connected to a gear transmission rod 20 coaxial with it, and the gear transmission rod 20 is rotatably installed on the frame 1, and the transmission gear 17 is coaxially sleeved and fixed on the gear transmission rod 20. A rack 11 meshing with the transmission gear 17 is provided on the inner peripheral wall of the conveyor belt 7, so that the transmission gear 17 drives the rack 11 and the conveyor belt 7 to move. Specifically, the conveyor belt 7 and the rack 11 are annular structures, and the conveyor belt 7 is sleeved on the transmission gear 17 through the rack 11, so that the conveyor belt 7 can be accurately driven under the drive of the transmission gear 17.

[0037] In one embodiment, the conveyor belt 7 is equipped with two sets of drive components, and the two drive components are located at the input end or output end of the conveyor belt 7 along the conveying direction of the conveyor belt 7. The drive motors 14 of the two drive components are distributed on both sides of the conveyor belt 7 along the conveying direction perpendicular to the conveying direction of the conveyor belt 7, and the two drive components share the same gear transmission rod 20, and the gear transmission rod 20 is located on the inner circumference of the conveyor belt 7. The two ends of the gear transmission rod 20 extend out of both sides of the conveyor belt 7 and are respectively connected to the corresponding transmission gear 17 and the driven gear 18, and the two ends of the gear transmission rod 20 pass through the transmission gear 17 and the driven gear 18 and are respectively rotatably installed on the frame 1. In another embodiment, the transmission belt is equipped with four sets of drive components, two drive components are located at the input end of the conveyor belt 7, and are distributed on both sides of the conveyor belt 7 along the direction perpendicular to the conveying direction of the conveyor belt 7, and the other two drive components are located at the output end of the conveyor belt 7 and are distributed on both sides of the conveyor belt 7 along the direction perpendicular to the conveying direction of the conveyor belt 7.

[0038] Before the rice transplanter starts working, parameters can be set through the controller. After the transplanting mechanism rotates several times, the seedling tray is placed on the conveying surface of the conveyor belt 7, and the rice transplanter starts working. After the transplanting mechanism rotates several times, the driving motor 14 drives the active gear 16 to rotate a certain angle through its output shaft 15, and the active gear 16 drives the driven gear 18 to rotate. The driven gear 18 drives the transmission gear 17 to rotate through the gear transmission rod 20, and the transmission gear 17 drives the conveyor belt 7 to transport the seedling tray, which can avoid problems such as jamming and excessive seedling delivery during the traditional structure.

[0039] In a specific embodiment, the frame 1 is provided with a mudguard located at the bottom of the conveyor belt 7, the driving motor 14 is installed at the bottom position of the mudguard, and a notch is opened on the mudguard for transmission engagement of the driving gear 16 and the driven gear 18, and a protective cover 8 is installed on the mudguard for covering the driving motor 14 and the outer peripheral side of the notch, so that the driving motor 14 and the notch can be covered inside the protective cover 8, and the driving gear 16 is located inside the protective cover 8 and is coaxially fixedly connected with the output shaft 15 of the driving click, and the driven gear 18 is located above the mudguard and is meshed with the driving gear 16 through the notch, thereby realizing protection of the driving assembly and the conveyor belt 7 through the mudguard and the protective cover 8 to prevent mud and sand from entering and affecting the conveyor belt 7 from sending rice seedlings.

[0040] In a specific embodiment, an anti-slip frame 6 is installed on the frame 1. The anti-slip frame 6 is located on the side of the second slide rail 4 away from the conveyor belt 7, and is pressed on the top position of the seedling tray, and slides with the seedling tray. During the transplanting operation, the anti-slip frame 6 can be pressed on the top position of the seedling tray to prevent the seedling tray from falling due to bumps, and slides with the top position of the seedling tray, thereby avoiding restrictions on the movement of the seedling tray. Preferably, two baffles 19 are installed on the frame 1. The two baffles 19 are installed on both sides of the conveyor belt 7 in a direction perpendicular to the direction of travel of the transplanter, and the baffles 19 extend along the conveying direction of the conveyor belt 7, and the anti-slip frame 6 is installed between the two baffles 19.

[0041] In a specific embodiment, the anti-slip frame 6 is provided with a guide frame 5 at a position corresponding to the input end of the conveyor belt 7, and the guide frame 5 gradually extends upward in a direction away from the conveyor belt 7, so that the seedling tray passes through the guide frame 5 and enters between the anti-slip frame 6 and the conveyor belt 7. And preferably, the anti-slip frame 6 includes a plurality of anti-slip bars pressed at the top position of the seedling tray, each anti-slip bar extends along the conveying direction of the conveying surface, and is evenly spaced along the direction perpendicular to the conveying surface, so that the anti-slip bars can be used to cover the seedling tray and avoid blocking the seedling tray during the conveying process.

[0042] The entire device can be movably mounted on the first slide rail 3 via the second slide rail 4, and cooperates with the driving assembly and the conveyor belt 7 to not only improve the adaptability and flexibility of the transplanting operation, but also ensure the stable transmission of the seedling tray during the transplanting process, avoiding jamming and excessive sliding, thereby improving the accuracy and efficiency of transplanting and meeting the technical requirements of wide and narrow row planting.

[0043] Adaptive changes made according to actual needs are all within the protection scope of the present invention.

[0044] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numerals in the claims should not be regarded as limiting the claims involved.

[0045] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. An adjustable seedling box for a wide and narrow row rice transplanter, characterized in that: It includes a frame and a seedling tray adjustment mechanism and a transmission mechanism installed on the frame; The transmission mechanism comprises a conveyor belt for conveying the seedling tray in a direction away from the direction of the rice transplanter, the conveying surface of the conveyor belt is gradually inclined downward from its input end to its output end, and a driving assembly for driving the conveyor belt is provided on the frame; The seedling tray adjustment mechanism includes at least one first slide rail installed on the frame, and the first slide rail is located at the input end and / or output end of the conveyor belt and extends horizontally perpendicular to the direction of travel of the rice transplanter. The first slide rail is equipped with a plurality of second slide rails that are all located above the conveying surface. Each of the second slide rails extends along the conveying direction of the conveying surface and is movably installed on the first slide rail along the direction in which the first slide rail extends. The seedling tray is limited for transmission between the corresponding two second slide rails.

2. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 1, characterized in that: The seedling tray adjustment mechanism includes two first slide rails, which are parallel to each other and are respectively arranged at the input end and the output end of the conveyor belt.

3. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 2, characterized in that: A plurality of guide rail clamps are movably mounted on the first slide rail, the guide rail clamps on the two first slide rails are distributed one to one, each guide rail clamp is mounted with a first magnet assembly, and two second magnet assemblies distributed at intervals are mounted on the second slide rail, and the two second magnet assemblies are respectively adsorbed on the two first magnet assemblies corresponding to the two first slide rails.

4. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 3, characterized in that: The first magnet assembly is an electromagnet assembly, and the second magnet assembly is a permanent magnet assembly.

5. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 3 or 4, characterized in that: The bottom of the conveying surface supports multiple groups of transmission rollers, each group of transmission rollers is arranged at equal intervals along the conveying direction of the conveying surface, the transmission rollers extend in a direction perpendicular to the conveying direction of the conveying surface, and both ends of the transmission rollers are rotatably mounted on the frame.

6. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 5, characterized in that: The driving assembly includes a driving motor installed on the frame, the output shaft of the driving motor is coaxially sleeved with a driving gear, the driving gear is meshingly connected with a driven gear, the driven gear is connected with a transmission gear that is coaxial and synchronously driven with the driven gear, and a rack meshing with the transmission gear is provided on the inner circumferential wall of the conveyor belt.

7. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 5, characterized in that: The frame is provided with a mudguard located at the bottom of the conveyor belt, the drive motor is installed at the bottom of the mudguard, and a notch is opened on the mudguard for the driving gear and the driven gear to engage with each other, and a protective cover is installed on the mudguard to cover the drive motor and the outer peripheral side of the notch.

8. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 7, characterized in that: An anti-slip frame is installed on the frame. The anti-slip frame is located on a side of the second slide rail away from the conveyor belt, covers the top position of the seedling tray, and is slidably matched with the seedling tray.

9. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 8, characterized in that: A guide frame is provided at a position of the anti-slip frame corresponding to the input end of the conveyor belt, and the guide frame gradually extends upward in a direction away from the conveying direction of the conveyor belt.

10. The adjustable seedling box for a wide and narrow row rice transplanter according to claim 9, characterized in that: The anti-slip frame comprises a plurality of anti-slip rods pressed at the top of the seedling tray, each of the anti-slip rods extends along the conveying direction of the conveying surface and is evenly spaced along the conveying direction perpendicular to the conveying surface.

Citation Information

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