Engine crankshaft oil hole machining center
By designing the adjustment mechanism of the adjustable spacing and the engine crankshaft oil hole processing center of the flipper, the problem of poor stability in the process of the crankshaft drilling process is solved, the drilling efficiency and accuracy are improved, and the crankshaft is quickly replaced and different sizes. Processing function.
Patent Information
- Application Number
- CN202411735559.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-01-21
AI Technical Summary
The prior art has poor stability in the crankshaft drilling process, resulting in low drilling accuracy and low efficiency, and cumbersome crankshaft replacement, which wastes time.
A engine crankshaft oil hole machining center is designed. The adjustable pitch holding mechanism and flip motor can be used to clamp the crankshaft of different sizes, and the splint adjustment and the rapid replacement of the crankshaft through the electric rod and the thread.
The efficiency and accuracy of the crankshaft drilling is improved, the time of the crankshaft replacement is reduced, the application range is expanded, and the crankshaft can be treated at the same time.
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Figure CN119328555A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crankshaft drilling, in particular to an engine crankshaft oil hole machining center. Background Art
[0002] The crankshaft is the most important component in the engine. It bears the force transmitted from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine. The crankshaft is subjected to the centrifugal force of the rotating mass, the periodically changing gas inertia force and the reciprocating inertia force, which makes the crankshaft subject to bending and torsional loads. The lubrication between the crankshaft and the bearing is an important guarantee for the reliable operation of the engine. The function of the crankshaft oil hole is to connect the oil path between the crankshaft and the bearing.
[0003] When drilling the inclined oil hole of the crankshaft, the stability of the fixture must be ensured to ensure the accuracy of the inclined hole. In order to ensure the accuracy of the drilling, the crankshaft fixture is usually more complicated and the disassembly is more cumbersome, which affects the efficiency of crankshaft drilling. After the crankshaft drilling is completed, the crankshaft with the hole drilled must be removed from the fixture before the next crankshaft to be drilled can be placed on the fixture for drilling. This will cause a lot of time waste and low drilling efficiency.
[0004] Therefore, it is necessary to provide an engine crankshaft oil hole machining center to solve the above-mentioned technical problems. Summary of the invention
[0005] The purpose of the present invention is to provide an engine crankshaft oil hole machining center to solve the problems existing in the above-mentioned background technology. The technical solution of the present invention aims at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an engine crankshaft oil hole machining center, comprising a base plate, fixed seats are installed at both ends of the top of the base plate, a clamping mechanism with adjustable spacing is installed at the opposite end of the fixed seat, support seats are also installed at both ends of the top of the base plate, a telescopic plate is installed on the top of the support seat, an adjustable position mounting seat is provided at the opposite end of the telescopic plate, and a drilling mechanism is installed on the front end surface of the mounting seat.
[0007] Preferably, the clamping mechanism includes an electric rod installed at one end of a fixed seat, the telescopic end of the electric rod is rotatably connected to an I-shaped plate, the front and rear ends of the I-shaped plate are equipped with a first clamping plate with an adjustable position, and another group of fixed seats are equipped with a flipping motor at one end, the output end of the flipping motor is equipped with a connecting plate, and the front and rear ends of the connecting plate are equipped with a second clamping plate.
[0008] Preferably, a first groove is opened in the center of the front and rear ends of the I-shaped plate, a first threaded rod is rotatably connected inside the first groove, one end of the first threaded rod passes through the I-shaped plate and is connected to a handle, and the outer wall of the first threaded rod is threadedly connected to a threaded seat fixed on one end of the first clamping plate facing the I-shaped plate.
[0009] Preferably, the upper and lower ends of the front and rear ends of the I-shaped plate are provided with second slots, the interior of the second slot is fixedly connected to a limit rod, and the outer wall of the limit rod is movably connected to a limit seat fixed to one end of the first clamping plate facing the I-shaped plate.
[0010] Preferably, a second threaded rod is rotatably installed at the opposite end of the telescopic plate, and the second threaded rod penetrates the mounting seat to form a threaded connection, and a driving motor that drives the second threaded rod is installed at one end of the telescopic plate, and a fixing rod that penetrates the mounting seat is also installed at the opposite end of the telescopic plate, and forms a movable limit connection with the mounting seat.
[0011] Preferably, the drilling mechanism includes a telescopic rod installed at both ends of the front end surface of the mounting seat, the telescopic end of the telescopic rod is installed with a connecting seat, and a rotating seat is rotatably installed at the opposite end of the connecting seat, and a circular oil groove is opened inside the rotating seat, and the outer wall of the circular oil groove is equidistantly connected to the oil channel controlled by the solenoid valve, and a drilling rig extending to the outside of the rotating seat is installed inside the oil channel.
[0012] Preferably, a hydraulic rod is installed at one end of the connecting seat, and the telescopic end of the hydraulic rod passes through the inside of the oil circular groove and is connected to a push plate, and a driving device for driving the rotating seat to rotate is installed at one end of the other group of connecting seats.
[0013] Preferably, a mounting rod is connected to the center of one end of the I-shaped plate facing the connecting plate, and a Z-shaped plate is installed on the outer wall of the mounting rod.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The first clamping plate and the second clamping plate provided in the present invention can clamp and fix two groups of crankshafts, and the provided electric rod can drive the I-shaped plate to move toward the connecting plate so as to clamp and fix crankshafts of different sizes, and the provided turning motor can rotate the processed crankshaft to the rear side, and the crankshaft at the rear side can be rotated to the front side for processing, thereby saving time and improving efficiency; The handle of the present invention can drive the first threaded rod to rotate and then drive the first clamping plate to move left and right through the threaded seat, so as to adjust the distance between the first clamping plate and the second clamping plate, so that crankshafts of different sizes can be clamped at the same time, which is convenient for workers to quickly install and fix the crankshafts and perform processing and drilling. When the crankshaft is processed on the front side, not only another set of crankshafts can be installed and clamped on the rear side, but also crankshafts of different sizes can be clamped and fixed, and the application range is wide. The circular oil groove provided in the present invention is filled with oil, and the communication with the oil channel can be controlled by the solenoid valve in the prior art. By controlling the oil inside the circular oil groove to enter the corresponding oil channel, the drilling rig can be driven to move outward to drill the crankshaft. The provided driving device can control the rotation of the rotating seat so that the drilling rigs arranged equidistantly on the outside are directed to the position where the drilling needs to be drilled, and then the push plate is driven by the provided hydraulic rod to squeeze the oil into the oil channel opened by the solenoid valve, so that the corresponding drilling rig can move outward. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A perspective view of the present invention; Figure 2 A three-dimensional diagram of the present invention without the Z-shaped plate; Figure 3 A three-dimensional diagram of a clamping mechanism of the present invention clamping a crankshaft; Figure 4 It is a schematic diagram of the three-dimensional structure of the I-shaped plate of the present invention; Figure 5 A three-dimensional diagram of the drilling mechanism of the present invention; Figure 6 It is a front view structural schematic diagram of the drilling mechanism of the present invention; Figure 7 It is a side structural schematic diagram of the drilling mechanism of the present invention.
[0016] In the figure: 1, base plate; 2, fixed seat; 3, clamping mechanism; 301, electric rod; 302, I-shaped plate; 303, first clamping plate; 304, flip motor; 305, connecting plate; 306, second clamping plate; 4, supporting seat; 5, telescopic plate; 6, mounting seat; 7, drilling mechanism; 701, telescopic rod; 702, connecting seat; 703, rotating seat; 704, oil circular groove; 705, oil channel; 706, drilling rig; 8, first slot; 9, first threaded rod; 10, handle; 11, threaded seat; 12, second slot; 13, limit rod; 14, limit seat; 15, second threaded rod; 16, driving motor; 17, fixed rod; 18, hydraulic rod; 19, push plate; 20, driving device; 21, mounting rod; 22, Z-shaped plate. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of its embodiments based on the overall structure of the present invention.
[0019] See also Figure 1-7 A crankshaft oil hole machining center for an engine comprises a base plate 1, fixed seats 2 are mounted at both ends of the top of the base plate 1, a clamping mechanism 3 with an adjustable spacing is mounted at one end opposite to the fixed seat 2, support seats 4 are also mounted at both ends of the top of the base plate 1, a telescopic plate 5 is mounted on the top of the support seat 4, a mounting seat 6 with an adjustable position is arranged at one end opposite to the telescopic plate 5, and a drilling mechanism 7 is mounted on the front end surface of the mounting seat 6.
[0020] like Figure 1-7 As shown, the clamping mechanism 3 includes an electric rod 301 installed at one end of the fixed seat 2, the telescopic end of the electric rod 301 is rotatably connected to the I-shaped plate 302, the front and rear ends of the I-shaped plate 302 are installed with a first clamping plate 303 with an adjustable position, one end of the other group of fixed seats 2 is installed with a flip motor 304, the output end of the flip motor 304 is installed with a connecting plate 305, the front and rear ends of the connecting plate 305 are installed with a second clamping plate 306, the first clamping plate 303 and the second clamping plate 306 are arranged to clamp and fix the two groups of crankshafts, and the electric rod 301 can drive the I-shaped plate 302 to move toward the connecting plate 305 so as to clamp and fix crankshafts of different sizes, and the flip motor 304 can rotate the processed crankshaft to the rear side, and the crankshaft at the rear side is rotated to the front side for processing, saving time and improving efficiency.
[0021] like Figure 1-7As shown, a first slot 8 is provided in the center of the front and rear ends of the I-shaped plate 302, and a first threaded rod 9 is rotatably connected inside the first slot 8. One end of the first threaded rod 9 passes through the I-shaped plate 302 and is connected to a handle 10. The outer wall of the first threaded rod 9 is threadedly connected to a threaded seat 11 fixed to the first clamping plate 303 toward one end of the I-shaped plate 302. The handle 10 can drive the first threaded rod 9 to rotate and then drive the first clamping plate 303 to move left and right through the threaded seat 11, so that the distance between the first clamping plate 303 and the second clamping plate 306 can be adjusted, so that crankshafts of different sizes can be clamped at the same time, which is convenient for the staff to quickly install and fix the crankshafts and perform processing and drilling. When the crankshaft is processed on the front side, the rear side can not only install and clamp another group of crankshafts, but also clamp and fix crankshafts of different sizes, which has a wide range of applications.
[0022] like Figure 1-7 As shown, a second slot 12 is provided at the upper and lower ends of the front and rear ends of the I-shaped plate 302, and a limiting rod 13 is fixedly connected inside the second slot 12. The outer wall of the limiting rod 13 is movably connected to a limiting seat 14 fixed on the first clamping plate 303 toward one end of the I-shaped plate 302. The limiting rod 13 and the limiting seat 14 are set to limit the movement of the first clamping plate 303, which not only makes the movement of the first clamping plate 303 more stable, but also can avoid the first clamping plate 303 from being offset during the movement.
[0023] like Figure 1-7 As shown, a second threaded rod 15 is rotatably installed at the opposite end of the telescopic plate 5, and the second threaded rod 15 penetrates the mounting seat 6 to form a threaded connection, and a driving motor 16 that drives the second threaded rod 15 to work is installed at one end of the telescopic plate 5, and a fixing rod 17 that penetrates the mounting seat 6 is also installed at the opposite end of the telescopic plate 5, and forms a movable limit connection with the mounting seat 6. The telescopic plate 5 set is the existing technology, which can control the mounting seat 6 to adjust the position up and down, and the set driving motor 16 can control the second threaded rod 15 to rotate and then control the mounting seat 6 to move left and right, and the set fixing rod 17 limits the movement of the mounting seat 6.
[0024] like Figure 1-7As shown, the drilling mechanism 7 includes a telescopic rod 701 installed at both ends of the front end surface of the mounting seat 6, a connecting seat 702 is installed at the telescopic end of the telescopic rod 701, and a rotating seat 703 is rotatably installed at the opposite end of the connecting seat 702. An oil circular groove 704 is provided inside the rotating seat 703, and an oil channel 705 controlled by a solenoid valve to be closed is equidistantly connected to the outer wall of the oil circular groove 704. A drilling machine 706 extending to the outside of the rotating seat 703 is installed inside the oil channel 705. Oil is injected into the oil circular groove 704, and the communication with the oil channel 705 can be controlled by a solenoid valve in the prior art. By controlling the oil in the oil circular groove 704 to enter the corresponding oil channel 705, the drilling machine 706 can be driven to move outward to drill the crankshaft.
[0025] like Figure 1-7 As shown, a hydraulic rod 18 is installed at one end of the connecting seat 702, and the telescopic end of the hydraulic rod 18 passes through the oil circular groove 704 and is connected to a push plate 19. A driving device 20 for driving the rotating seat 703 to rotate is installed at one end of the other group of connecting seats 702. The set driving device 20 can control the rotation of the rotating seat 703 so that the drilling rigs 706 set equidistantly on the outside are oriented to the position where the hole needs to be drilled, and then the push plate 19 is driven by the set hydraulic rod 18 to squeeze the oil into the oil channel 705 opened by the solenoid valve, so that the corresponding drilling rig 706 can move to the outside.
[0026] like Figure 1-7 As shown, a mounting rod 21 is connected to the center of one end of the I-shaped plate 302 facing the connecting plate 305, and a Z-shaped plate 22 is installed on the outer wall of the mounting rod 21. The Z-shaped plate 22 can separate the crankshafts after clamping and fixing, and the waste chips flying from the crankshafts during the drilling work will not affect the other group of crankshafts, and one end of the Z-shaped plate 22 is always under the crankshafts during the drilling work to collect the waste chips.
[0027] Working principle: When in use, the first clamping plate 303 and the second clamping plate 306 can clamp and fix two groups of crankshafts, and the electric rod 301 can drive the I-shaped plate 302 to move toward the connecting plate 305 so as to clamp and fix crankshafts of different sizes, and the flip motor 304 can rotate the processed crankshaft to the rear side, and the crankshaft on the rear side can be rotated to the front side for processing, saving time and improving efficiency. The handle 10 can drive the first threaded rod 9 to rotate and then drive the first clamping plate 303 to move left and right through the threaded seat 11, so as to adjust the distance between the first clamping plate 303 and the second clamping plate 306, so as to clamp crankshafts of different sizes at the same time, which is convenient for the staff to quickly install and fix the crankshafts and perform processing and drilling. When processing the crankshaft on the front side, the rear side can not only install and clamp another group of crankshafts, but also clamp and fix crankshafts of different sizes. The crankshaft has a wide range of applications. The oil circular groove 704 is filled with oil, and the communication with the oil channel 705 can be controlled by the solenoid valve in the prior art. By controlling the oil in the oil circular groove 704 to enter the corresponding oil channel 705, the drill 706 can be driven to move outward to drill the crankshaft. The driving device 20 can control the rotating seat 703 to rotate so that the drill 706 equidistantly arranged on the outside is directed to the position where the hole needs to be drilled. Then, the push plate 19 is driven by the hydraulic rod 18 to squeeze the oil into the oil channel 705 opened by the solenoid valve, so that the corresponding drill 706 can move outward. The Z-shaped plate 22 can separate the crankshaft after clamping and fixing. The waste chips splashed by the crankshaft during drilling will not affect another group of crankshafts, and one end of the Z-shaped plate 22 is always under the crankshaft during drilling to collect the waste chips.
[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An engine crankshaft oil hole machining center, comprising a base plate (1), characterized in that: Fixed seats (2) are installed at both ends of the top of the substrate (1), and a clamping mechanism (3) with adjustable spacing is installed at one end opposite to the fixed seat (2). Support seats (4) are also installed at both ends of the top of the substrate (1), and a telescopic plate (5) is installed on the top of the support seat (4). A mounting seat (6) with adjustable position is provided at one end opposite to the telescopic plate (5), and a drilling mechanism (7) is installed on the front end surface of the mounting seat (6).
2. The engine crankshaft oil hole machining center according to claim 1, characterized in that: The clamping mechanism (3) comprises an electric rod (301) mounted on one end of a fixing seat (2), the telescopic end of the electric rod (301) being rotatably connected to an I-shaped plate (302), the front and rear ends of the I-shaped plate (302) being mounted with a first clamping plate (303) with adjustable position, and one end of another set of the fixing seats (2) being mounted with a flipping motor (304), the output end of the flipping motor (304) being mounted with a connecting plate (305), and the front and rear ends of the connecting plate (305) being mounted with a second clamping plate (306).
3. The engine crankshaft oil hole machining center according to claim 2, characterized in that: A first slot (8) is provided at the center of the front and rear ends of the I-shaped plate (302); a first threaded rod (9) is rotatably connected inside the first slot (8); one end of the first threaded rod (9) passes through the I-shaped plate (302) and is connected to a handle (10); and an outer wall of the first threaded rod (9) is threadedly connected to a threaded seat (11) fixed to one end of the first clamping plate (303) facing the I-shaped plate (302).
4. The engine crankshaft oil hole machining center according to claim 3, characterized in that: The upper and lower ends of the front and rear ends of the I-shaped plate (302) are provided with second slots (12), the interior of the second slot (12) is fixedly connected to a limit rod (13), and the outer wall of the limit rod (13) is movably connected to a limit seat (14) fixed to one end of the first clamping plate (303) facing the I-shaped plate (302).
5. The engine crankshaft oil hole machining center according to claim 1, characterized in that: A second threaded rod (15) is rotatably mounted on an opposite end of the telescopic plate (5), the second threaded rod (15) passing through the mounting seat (6) to form a threaded connection, and a driving motor (16) for driving the second threaded rod (15) to work is mounted on one end of the telescopic plate (5), and a fixing rod (17) passing through the mounting seat (6) is also mounted on the opposite end of the telescopic plate (5) to form a movable limit connection with the mounting seat (6).
6. The engine crankshaft oil hole machining center according to claim 1, characterized in that: The drilling mechanism (7) comprises a telescopic rod (701) mounted at both ends of the front end surface of the mounting seat (6); a connecting seat (702) is mounted on the telescopic end of the telescopic rod (701); a rotating seat (703) is rotatably mounted on the opposite end of the connecting seat (702); a circular oil groove (704) is provided inside the rotating seat (703); an oil channel (705) controlled by a solenoid valve and closed is equidistantly connected to the outer wall of the circular oil groove (704); a drilling machine (706) extending to the outside of the rotating seat (703) is mounted inside the oil channel (705).
7. The engine crankshaft oil hole machining center according to claim 6, characterized in that: A hydraulic rod (18) is installed at one end of the connecting seat (702), and the telescopic end of the hydraulic rod (18) penetrates into the oil circular groove (704) and is connected to a push plate (19). A driving device (20) for driving the rotating seat (703) to rotate is installed at one end of the other group of connecting seats (702).
8. The engine crankshaft oil hole machining center according to claim 2, characterized in that: A mounting rod (21) is connected to the center of one end of the I-shaped plate (302) facing the connecting plate (305), and a Z-shaped plate (22) is mounted on the outer wall of the mounting rod (21).
Citation Information
Patent Citations
CNC (Computer Numerical Control) machining perforation positioning mold for center hole of automotive crankshaft
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Titanium alloy engine crankshaft production device and method
CN113714811A
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CN210178271U
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