Pipe feeding system and pipe feeding method for automated cutting
Patent Information
- Application Number
- CN202411730087.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2044-11-29
AI Technical Summary
[0005]本申请提供一种用于自动化切割的管件送长系统及管件送长方法,用以解决当前的送长处理不仅导致管件的送长处理的效率低下,而且人工标记切割位置很容易出现误差,导致自动化切割设备对管件的切割的准确度低下,而难以保证切割后的管件长度一致的问题
[0050]本申请提供的一种用于自动化切割的管件送长系统及管件送长方法,通过设置管道输送线用于输送管件,通过设置设备输送线用于将压紧装置移动到需要的指定位置;当管件输送线将管件输送给自动化切割设备至预置的送长长度时,通过设置压紧装置将管件压紧在管件输送线上,再由自动化切割设备对管件进行切割,然后压紧装置脱离管件,再由管件输送线将管件输送自动化切割设备送长长度的管件,循环往复,对自动化切割设备实现了连续、稳定且高效的管件送长处理,保证了每一切割后的管件的长度与送长长度一致,提高了管件切割效率和管件切割准确度,保证了后续的锻件或金属压制件的制造的产品质量。
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Figure CN119328570B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of intelligent manufacturing equipment industry technology, and particularly to the technical classification of feeding devices for bars, wires or strips, especially to a tube length feeding system and method for automated cutting. Background Technology
[0002] In mechanical manufacturing and process flow, pipe fitting processing is a key link; for pipe fitting processing, fast and accurate length feeding plays a vital role in work efficiency and quality.
[0003] Pipe length feeding involves feeding pipes of a specified length into automated cutting equipment so that the equipment can cut the pipes to obtain multiple pipes of the same length for subsequent manufacturing of forgings or metal pressings. Currently, pipe length feeding typically involves manually measuring the pipes, marking the locations where cutting is required, and then manually controlling the conveyor line to transport the pipes to the automated cutting equipment for cutting.
[0004] However, the inventors discovered that this method not only resulted in low efficiency in the length processing of pipe fittings, but also that manual marking of the cutting position was prone to errors, leading to low accuracy of the automated cutting equipment in cutting the pipe fittings and making it difficult to guarantee that the length of the cut pipe fittings was consistent. Summary of the Invention
[0005] This application provides a pipe length feeding system and method for automated cutting, which solves the problem that current length feeding processes not only result in low efficiency, but also that manual marking of cutting positions is prone to errors, leading to low accuracy of automated cutting equipment in cutting pipes and making it difficult to ensure consistent pipe lengths after cutting.
[0006] In a first aspect, this application provides a pipe length feeding system for automated cutting, comprising: a pipe conveying line, a clamping device, and an equipment conveying line;
[0007] The pipe fitting conveyor line is used to transport pipe fittings from the loading position to the automated cutting equipment;
[0008] The clamping device is used to clamp the pipe fitting onto the pipe fitting conveyor line, so that the pipe fitting stops on the pipe fitting conveyor line;
[0009] The equipment conveyor line is connected to the pressing device, which is used to move on the equipment conveyor line; wherein the equipment conveyor line is parallel to the pipe fitting conveyor line.
[0010] The above solution includes: at least one pipe conveying roller;
[0011] At least one of the pipe fitting conveying rollers is arranged sequentially in a horizontal direction.
[0012] In the above scheme, the clamping device includes: a detection mechanism, a pressing mechanism, a vertical moving mechanism, and a horizontal moving mechanism;
[0013] The detection mechanism is connected to the pipe pressing mechanism and the vertical moving mechanism respectively. The detection mechanism is used to detect the horizontal distance the pipe moves on the pipe conveying line. The detection mechanism is also used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe.
[0014] The pipe pressing mechanism is used to press the pipe fittings onto the pipe fitting conveyor line;
[0015] The vertical moving mechanism is connected to the pressing mechanism, and the vertical moving mechanism is used to control the pressing mechanism to move in the vertical direction;
[0016] The horizontal moving mechanism is connected to the vertical moving mechanism, and the horizontal moving mechanism is also movably connected to the equipment conveyor line. The horizontal moving mechanism is used to control the vertical moving mechanism and the pressing mechanism to move in the horizontal direction.
[0017] In the above scheme, the detection mechanism includes: a proximity switch and a sensor;
[0018] The proximity switch is used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe fitting;
[0019] The proximity switch is connected to the vertical moving mechanism, and the proximity switch is also used to send a vertical stop signal to the vertical moving mechanism, the vertical stop signal being used to instruct the vertical moving mechanism to stop moving;
[0020] The sensor is used to detect the horizontal distance the pipe fitting moves on the pipe fitting conveyor line;
[0021] The sensor is connected to the pipe pressing mechanism, and the sensor is also used to send a pipe pressing signal to the pipe pressing mechanism, which instructs the pipe pressing mechanism to press the pipe fitting onto the pipe fitting conveyor line.
[0022] In the above scheme, the pipe pressing mechanism includes: a pipe pressing support mechanism, a pipe pressing fixing plate, a pipe pressing cylinder, and a pipe pressing lever mechanism;
[0023] One end of the pipe pressing support mechanism is connected to the vertical moving mechanism, and the other end of the pipe pressing support mechanism is located above the pipe conveying line;
[0024] The bottom end of the pressure tube fixing plate is fixed on one side of the pressure tube support mechanism away from the vertical moving mechanism;
[0025] The cylinder body of the pipe-pressing cylinder is rotatably connected to the top end of the pipe-pressing fixing plate;
[0026] The tube pressing lever mechanism is fixed on the side of the tube pressing support mechanism away from the tube pressing fixing plate;
[0027] The cylinder rod of the pipe-pressing cylinder is rotatably connected to one end of the pipe-pressing lever mechanism. The end of the pipe-pressing lever mechanism away from the cylinder rod has a pressure block, which is used to press the pipe fitting tightly onto the pipe fitting conveyor line. The pipe-pressing lever mechanism is used to amplify the thrust of the pipe-pressing cylinder.
[0028] In the above scheme, the vertical moving mechanism includes: a vertical support structure, a vertical lead screw, at least one vertical guide rail, and a vertical fixing plate;
[0029] The vertical support structure is connected to one side of the pressing mechanism;
[0030] The vertical lead screw is connected to the side of the vertical support structure away from the pressing mechanism;
[0031] The vertical guide rail is movably connected to the side of the vertical support structure away from the pressing mechanism;
[0032] The upper surface of the vertical fixing plate is connected to the vertical lead screw and the vertical guide rail, and the lower surface of the vertical fixing plate is connected to the horizontal moving mechanism.
[0033] In the above scheme, the horizontal moving mechanism includes: a horizontal power mechanism and a horizontal fixed plate;
[0034] The horizontal power mechanism is fixed on the horizontal fixed plate, and the horizontal power mechanism is connected to the vertical moving mechanism;
[0035] The bottom end of the horizontal power mechanism passes through the horizontal fixed plate, and one end of the horizontal power mechanism passing through the horizontal fixed plate has a gear. The gear is connected to the equipment conveyor line, and the horizontal power mechanism is used to drive the pressing device to move on the equipment conveyor line.
[0036] In the above scheme, the horizontal moving mechanism further includes: an adjusting bar, at least one adjusting bolt, and a lubricated felt wheel;
[0037] The horizontal power mechanism is movably connected to the upper surface of the horizontal fixed plate, and the horizontal power mechanism moves on the horizontal fixed plate along the length direction perpendicular to the equipment conveyor line.
[0038] The adjusting strip is fixed to the upper surface of the horizontal fixing plate;
[0039] One end of the adjusting bolt passes through the adjusting bar and is inserted into the horizontal power mechanism. The adjusting bolt is connected to the adjusting bar and the horizontal power mechanism by threads.
[0040] The lubricating felt wheel is rotatably connected to the lower surface of the horizontal fixed plate, and the side of the lubricating felt wheel contacts the gear and / or the equipment conveyor line.
[0041] In the above scheme, the equipment conveyor line includes: at least one conveyor rack and at least one conveyor track;
[0042] The horizontal moving mechanism engages with at least one of the conveying racks, enabling a movable connection between the horizontal moving mechanism and the equipment conveyor line;
[0043] The horizontal moving mechanism is slidably connected to at least one of the conveying tracks, enabling the horizontal moving mechanism to be movably connected to the equipment conveyor line.
[0044] Secondly, this application provides a method for feeding pipes for automated cutting, using the aforementioned pipe feeding system, the method comprising:
[0045] Input the position parameters, feed length, and stop time into the clamping device;
[0046] The clamping device moves on the equipment conveyor line according to the position parameters and stops at the designated position on the equipment conveyor line corresponding to the position parameters.
[0047] The pipe fittings conveyor line continuously feeds the pipe fittings to the automated cutting equipment;
[0048] When the clamping device detects that the horizontal distance the pipe has been moved by the pipe conveyor line has reached the conveying length, the clamping device clamps the pipe on the pipe conveyor line, causing the pipe to stop on the pipe conveyor line.
[0049] When the clamping device clamps the pipe fitting on the pipe fitting conveyor line for the specified time, the clamping device disengages from the pipe fitting, allowing the equipment conveyor line to continue outputting the pipe fitting to the automated cutting equipment.
[0050] This application provides a pipe length feeding system and method for automated cutting. A pipe conveyor line is used to transport pipes, and an equipment conveyor line is used to move a clamping device to a designated position. When the pipe conveyor line delivers the pipe to the automated cutting equipment to a preset length, the clamping device presses the pipe onto the conveyor line. The automated cutting equipment then cuts the pipe. After the clamping device disengages, the pipe conveyor line delivers the pipe to the automated cutting equipment to the desired length. This cycle repeats continuously, stably, and efficiently, ensuring that the length of each cut pipe matches the delivery length. This improves cutting efficiency and accuracy, guaranteeing the quality of subsequent forgings or metal pressings. Attached Figure Description
[0051] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.
[0052] Figure 1 A schematic diagram of a pipe fitting extension system provided in this application;
[0053] Figure 2 A top view of a pipe length delivery system provided in this application;
[0054] Figure 3 A side view of a pipe fitting delivery system provided in this application;
[0055] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of section AA;
[0056] Figure 5 for Figure 4 Enlarged structural diagram of section B;
[0057] Figure 6 A flowchart of a pipe fitting extension method provided in this application.
[0058] Figure label:
[0059] 1: Pipe fittings;
[0060] 2: Pipeline conveyor line;
[0061] 3: Clamping device;
[0062] 4: Equipment conveyor line;
[0063] 21: Pipeline conveyor rollers;
[0064] 22: Pipe support frame;
[0065] 23: V-groove;
[0066] 24: Bearing assembly;
[0067] 221: Pipe support plate;
[0068] 222: Pipe support column;
[0069] 223: Pipe fitting base;
[0070] 2231: Connecting plate on the base;
[0071] 2232: Lower connecting plate of the base;
[0072] 2233: Base bolt;
[0073] 2234: Adjusting nut;
[0074] 2235: Anchor bolts;
[0075] 241: Rolling bearing;
[0076] 242: Hoop;
[0077] 31: Testing institutions;
[0078] 32: Pipe clamping mechanism;
[0079] 33: Vertical moving mechanism;
[0080] 34: Horizontal movement mechanism;
[0081] 311: Proximity switch;
[0082] 312: Sensor;
[0083] 321: Pipe clamping support mechanism;
[0084] 322: Pipe clamping plate;
[0085] 323: Cylinder for pressing the hose;
[0086] 324: Pressure tube lever mechanism;
[0087] 3211: First support cylinder;
[0088] 3212: Support reinforcement plate;
[0089] 3213: Second support cylinder;
[0090] 3241: Fixed block;
[0091] 3242: V-shaped bar;
[0092] 3243: Y-connector;
[0093] 3244: Pressed block;
[0094] 3245: L-shaped plate;
[0095] 331: Vertical support structure;
[0096] 332: Vertical lead screw;
[0097] 333: Vertical guide rail;
[0098] 334: Vertical fixing plate;
[0099] 3311: Vertical support plate;
[0100] 3312: Vertical transition plate;
[0101] 3313: Vertical slider;
[0102] 341: Horizontal power mechanism;
[0103] 342: Horizontal fixed plate;
[0104] 343: Adjustment bar;
[0105] 344: Adjusting bolt;
[0106] 345: Lubricating felt wheel;
[0107] 346: Wheel fixing plate;
[0108] 347: Axle;
[0109] 3411: Horizontal motor;
[0110] 3412: Horizontal reducer;
[0111] 3413: Gear;
[0112] 3413: Horizontal reinforcing plate;
[0113] 41: Conveying rack;
[0114] 42: Conveying track;
[0115] 43: Equipment support frame;
[0116] 44: Equipment support platform;
[0117] 441: Equipment support plate;
[0118] 442: Equipment support frame;
[0119] 443: Equipment support feet;
[0120] 444: Limiting structure;
[0121] 4441: Limiting base plate;
[0122] 4442: Limiting upright plate;
[0123] 4443: Limit block;
[0124] 4444: Limiting reinforcement plate.
[0125] The accompanying drawings illustrate specific embodiments of this application, which will be described in more detail below. These drawings and descriptions are not intended to limit the scope of the concept in any way, but rather to illustrate the concept of this application to those skilled in the art through reference to particular embodiments. Detailed Implementation
[0126] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with those of this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of the embodiments of this application as detailed in the appended claims.
[0127] The technical solutions of the embodiments of this application and how the technical solutions of the embodiments of this application solve the current problems are described in detail below with specific examples. These specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments. The embodiments of this application will now be described with reference to the accompanying drawings.
[0128] Example 1:
[0129] Please see Figures 1-5 This application provides a pipe length feeding system for automated cutting, characterized in that it includes: a pipe conveying line 2, a pressing device 3, and an equipment conveying line 4;
[0130] Pipeline 2 is used to transport pipes 1 from the loading position to the automated cutting equipment;
[0131] The clamping device 3 is used to clamp the pipe fitting 1 onto the pipe fitting conveyor line 2, so that the pipe fitting 1 stops on the pipe fitting conveyor line 2;
[0132] The equipment conveyor line 4 is connected to the pressing device 3, which is used to move on the equipment conveyor line 4; wherein, the equipment conveyor line 4 is parallel to the pipe fitting conveyor line 2.
[0133] In this example, a pipeline conveyor line is set up to transport pipe fitting 1, and an equipment conveyor line 4 is set up to move the clamping device 3 to the required designated position. When the pipe fitting conveyor line 2 transports the pipe fitting 1 to the automated cutting equipment to the preset delivery length, the clamping device 3 clamps the pipe fitting 1 onto the pipe fitting conveyor line 2, and then the automated cutting equipment cuts the pipe fitting 1. After that, the clamping device 3 disengages from the pipe fitting 1, and the pipe fitting conveyor line 2 transports the pipe fitting 1 to the automated cutting equipment to the delivery length. This cycle repeats, enabling continuous, stable, and efficient delivery of the pipe fitting 1 to the automated cutting equipment. This ensures that the length of each cut pipe fitting 1 is consistent with the delivery length, improves the cutting efficiency and accuracy of the pipe fitting 1, and guarantees the product quality of subsequent forgings or metal pressings.
[0134] In a preferred embodiment, the pipe conveying line 2 includes: at least one pipe conveying roller 21;
[0135] At least one pipe fitting conveyor roller 21 is arranged sequentially in the horizontal direction.
[0136] In this example, by setting at least one pipe conveying roller 21 arranged in the horizontal direction, the technical effect of automatically transporting the pipe 1 to the automated cutting equipment is achieved. Preferably, the pipe conveying roller 21 is an electric roller.
[0137] An electric roller is a new type of drive device that integrates a motor and a reducer inside the drum body.
[0138] The electric roller integrates the motor and reducer within the roller body, significantly saving space and resulting in a more compact overall structure. Since the motor and reducer are directly connected, intermediate transmission links are reduced, improving transmission efficiency. The electric roller generates low noise during operation, contributing to a better working environment. Utilizing high-quality materials and advanced manufacturing processes, the electric roller boasts a long service life. Its transmission system is stable and reliable, operating smoothly without vibration. The electric roller can operate stably under various harsh environmental conditions, such as humid, muddy, and dusty environments. Its excellent internal sealing effectively prevents dust and moisture from entering, ensuring the normal operation of internal components.
[0139] Specifically, the pipe fitting conveying line 2 also includes: a pipe fitting support frame 22;
[0140] One end of the pipe fitting support frame 22 faces the feeding position, and the other end of the pipe fitting support frame 22 faces the automated cutting equipment;
[0141] At least one pipe fitting 1 conveying pipe is located inside the pipe fitting support frame 22 and is arranged sequentially along the length direction of the pipe fitting support frame 22. The pipe fitting 1 conveying pipe is rotatably connected to the pipe fitting support frame 22.
[0142] In this example, the pipe support frame 22 is used to position the pipe conveying roller 21 at a specified height.
[0143] Optionally, the pipe conveying roller 21 has a V-groove 23 for accommodating the pipe 1.
[0144] Optionally, the pipeline conveyor line may also include: a conveyor roller drive, a first chain and a second chain;
[0145] The conveyor roller drive device is connected to a pipe conveyor roller 21 via a first chain;
[0146] At least one pipe conveying roller 21 is sequentially meshed and connected via a second chain;
[0147] The conveyor roller drive device drives all the pipe conveyor rollers 21 to rotate via the first chain and the second chain.
[0148] Optionally, the pipe support frame 22 includes: two pipe support plates 221, two or more pipe support columns 222, and at least one pipe base 223;
[0149] Two pipe fitting support plates 221 are arranged in parallel, with one end of the pipe fitting support plate 221 facing the feeding position and the other end of the pipe fitting support plate 221 facing the automated cutting equipment.
[0150] Both ends of the pipe conveying roller 21 are fixed to the upper side of the two pipe support plates 221 by a bearing assembly 24. The bearing assembly 24 includes a rolling bearing 241 and a clamp 242. The rolling bearing 241 is fixed on the clamp 242, and the clamp 242 is fixed to the upper side of the pipe support plate 221.
[0151] The top of a pipe support column 222 is connected to the lower side of a pipe support plate 221;
[0152] The top of a pipe fitting base 223 is connected to the bottom of two pipe fitting support columns 222 respectively.
[0153] In this example, by setting up the pipe fitting support plate 221 and the pipe fitting 1 support base, the pipe fitting conveying roller 21 is positioned at a specified height, and sufficient support force is provided for the pipe fitting 1 and the pipe fitting conveying roller 21. By setting up the pipe fitting base 223, it is ensured that the pipe fitting conveying roller 21 and the pipe fitting 1 can be stably erected on the ground.
[0154] Furthermore, the pipe fitting base 223 includes: an upper base connecting plate 2231, a lower base connecting plate 2232, at least one base bolt 2233, an adjusting nut 2234, and at least one anchor bolt 2235;
[0155] The connecting plate 2231 on the base is connected to the bottom end of the two pipe support columns 222;
[0156] The lower connecting plate 2232 of the base is located below the upper connecting plate 2231 of the base;
[0157] One end of the base bolt 2233 is threaded to the upper connecting plate 2231 of the base, and the other end of the base bolt 2233 is threaded to the lower connecting plate 2232 of the base. The adjusting nut 2234 is screwed onto the base bolt 2233.
[0158] Anchor bolts 2235 pass through the lower connecting plate 2232 of the base and are inserted into the ground.
[0159] In this example, by setting base bolts 2233 and adjusting nuts 2234, the distance between the upper connecting plate 2231 and the lower connecting plate 2232 of the base is adjusted, thereby adjusting the height of the pipe conveying roller 21 and the pipe 1 on it, so as to enable the conveying of pipes 1 of different diameters and models, thus expanding the application range. By setting anchor bolts 2235, the pipe base 223 is firmly fixed to the ground, ensuring the stability of the pipe 1 during transportation.
[0160] In a preferred embodiment, the clamping device 3 includes: a detection mechanism 31, a clamping mechanism 32, a vertical moving mechanism 33, and a horizontal moving mechanism 34;
[0161] The detection mechanism 31 is connected to the pipe pressing mechanism 32 and the vertical moving mechanism 33 respectively. The detection mechanism 31 is used to detect the horizontal distance that the pipe fitting 1 moves on the pipe fitting conveying line 2. The detection mechanism 31 is also used to detect the vertical distance between the pipe pressing mechanism 32 and the top of the pipe fitting 1.
[0162] The pipe pressing mechanism 32 is used to press the pipe fitting 1 onto the pipe fitting conveyor line 2;
[0163] The vertical moving mechanism 33 is connected to the pressing mechanism 32, and the vertical moving mechanism 33 is used to control the pressing mechanism 32 to move in the vertical direction;
[0164] The horizontal moving mechanism 34 is connected to the vertical moving mechanism 33 and is also movably connected to the equipment conveyor line 4. The horizontal moving mechanism 34 is used to control the vertical moving mechanism 33 and the pressing mechanism 32 to move in the horizontal direction.
[0165] In this example, the vertical distance is detected by the detection mechanism 31 to ensure that the vertical moving mechanism 33 can ensure that the pressing mechanism 32 is at a suitable height regardless of the diameter and size of the pipe fitting 1 being transported by the pipe fitting conveyor line 2. This ensures that the vertical moving mechanism 33 can accurately and firmly press the pipe fitting 1 onto the pipe fitting conveyor line 2. The detection mechanism 31 controls the movement and stopping of the vertical moving mechanism 33 based on the vertical distance, and the vertical distance at which the detection mechanism 31 controls the movement and stopping of the vertical moving mechanism 33 can be set as needed.
[0166] The detection mechanism 31 detects the horizontal distance and monitors the delivery length of the pipe fitting 1. When the detection mechanism 31 detects that the horizontal distance has reached the preset delivery length, the detection mechanism 31 will instruct the pressing mechanism 32 to press the pipe fitting 1 onto the pipe fitting conveying line 2, so as to ensure that the pipe fitting conveying line 2 can output the specified delivery length of the pipe fitting 1 to the automated cutting equipment every time, thus ensuring the reliability and stability of the delivery operation to the automated cutting equipment.
[0167] In a preferred embodiment, the detection mechanism 31 includes: a proximity switch 311 and a sensor 312;
[0168] Proximity switch 311 is used to detect the vertical distance between the crimping mechanism 32 and the top of the fitting 1;
[0169] The proximity switch 311 is connected to the vertical moving mechanism 33. The proximity switch 311 is also used to send a vertical stop signal to the vertical moving mechanism 33. The vertical stop signal is used to instruct the vertical moving mechanism 33 to stop moving.
[0170] Sensor 312 is used to detect the horizontal distance that pipe fitting 1 moves on pipe fitting conveyor line 2;
[0171] Sensor 312 is connected to the pipe pressing mechanism 32. Sensor 312 is also used to send a pipe pressing signal to the pipe pressing mechanism 32. The pipe pressing signal is used to instruct the pipe pressing mechanism 32 to press the pipe 1 onto the pipe conveying line 2.
[0172] In this example, a detection distance is set in the proximity switch 311. When the proximity switch 311 moves to the detection distance from the top of the pipe fitting 1, the proximity switch 311 will generate a vertical stop signal. This detection distance can ensure that the pipe pressing mechanism 32 presses the pipe fitting 1 onto the pipe fitting conveyor line 2, and also ensures that when the pipe pressing mechanism 32 is detached from the pipe fitting 1, the pipe pressing mechanism 32 will not obstruct or rub against the conveying of the pipe fitting 1.
[0173] The feed distance is set in sensor 312. When sensor 312 detects that the horizontal distance that the pipe 1 moves on the pipe conveyor line 2 reaches the feed distance, sensor 312 will send a pipe pressing signal to the pipe pressing mechanism 32. The pipe pressing signal is used to instruct the pipe pressing mechanism 32 to press the pipe 1 tightly on the pipe conveyor line 2. At this time, the automated cutting equipment will receive the pipe 1 with a length equal to the feed distance and cut it, ensuring that the length of the pipe 1 cut by the automated cutting equipment each time is consistent with the feed distance.
[0174] In this embodiment, the proximity switch 311 is a position switch that can be operated without direct mechanical contact with a moving part. When an object approaches the sensing surface of the switch 311 to the operating distance, the switch can be activated without mechanical contact or the application of any pressure, thereby driving a DC electrical appliance or providing control commands to a computer (PLC) device. Exemplarily, the proximity switch 311 in this example is any one of a high-frequency oscillation proximity switch 311, a capacitive proximity switch 311, a Hall effect proximity switch 311, a photoelectric proximity switch 311, and an ultrasonic proximity switch 311.
[0175] High-frequency oscillating proximity switch 311: This switch utilizes the eddy currents generated inside a conductive object when it approaches the switch 311, thereby triggering the switch action. This type of switch has good anti-interference performance, a high switching frequency, and can detect various metallic objects.
[0176] Capacitive proximity switch 311: When an object moves toward the proximity switch 311, regardless of whether it is a conductor or not, it causes a change in the dielectric constant of the capacitor, thereby triggering the switch to operate. This type of switch can detect objects beyond conductors, including insulating liquids and powders.
[0177] Hall effect proximity switch 311: A switch made using a Hall element. When a magnetic object approaches the Hall switch, the Hall element generates the Hall effect, causing a change in the internal circuit state of the switch, thereby triggering the switch to operate. This type of switch must detect a magnetic object.
[0178] Photoelectric proximity switch 311: A light-emitting device and a photoelectric device are mounted in the same detection head in a certain direction. When a reflective surface (the object being detected) approaches, the photoelectric device receives the reflected light and triggers the switch. This type of switch can detect objects with reflective surfaces.
[0179] Ultrasonic proximity switch 311: A proximity switch 311 made using the Doppler effect principle. When an object moves close, the reflected signal received by the proximity switch 311 will generate a Doppler frequency shift, thereby triggering the switch to operate.
[0180] Sensor 312 is a device or apparatus that can sense (or respond to) a specified measurand and convert it into a usable signal output according to a certain rule. Sensor 312 is any one of inductive sensor 312, capacitive sensor 312, electrical contact sensor 312, grating sensor 312, laser sensor 312, and solid-state array sensor 312.
[0181] Inductive sensor 312: Utilizing the principle of electromagnetic induction, when the object being measured moves, it causes a change in the inductance of a coil, thereby measuring length or displacement. It has very high resolution, reaching 0.01 micrometers, and a measurement range typically less than 2 millimeters, but can be as large as tens of millimeters.
[0182] Capacitive sensor 312: Utilizing the principle of capacitance, when the object being measured moves, it causes a change in capacitance, thereby measuring length or displacement. It has a relatively large measurement range; for example, the large-range capacitive sensor 312 used in electronic calipers, which appeared in the early 1980s, has a measurement range of 150 mm.
[0183] Electrical contact sensor 312: Utilizes electrical contacts to emit electrical signals to determine whether the measured dimension is within acceptable limits. Movement of the electrical contacts can be transmitted directly by the measuring rod or amplified via levers or other mechanisms to improve sensitivity. Primarily used in automated measurement.
[0184] Grating sensor 312: Length measurement is performed using the moiré fringe phenomenon of a grating.
[0185] Laser sensor 312: It uses a laser beam to measure length and features high precision and long measurement distance.
[0186] Solid-state array sensor 312: such as a charge-coupled device (CCD), it uses the photoelectric conversion principle for length measurement. It is suitable for automatic measurement of multiple dimensions of small, complex-shaped workpieces.
[0187] In a preferred embodiment, the pipe pressing mechanism 32 includes: a pipe pressing support mechanism 321, a pipe pressing fixing plate 322, a pipe pressing cylinder 323, and a pipe pressing lever mechanism 324;
[0188] One end of the pipe pressing support mechanism 321 is connected to the vertical moving mechanism 33, and the other end of the pipe pressing support mechanism 321 is located above the pipe conveying line 2.
[0189] The bottom end of the pressure tube fixing plate 322 is fixed on the side of the pressure tube support mechanism 321 away from the vertical moving mechanism 33;
[0190] The cylinder body of the pipe-pressing cylinder 323 is rotatably connected to the top end of the pipe-pressing fixing plate 322;
[0191] The tube pressing lever mechanism 324 is fixed on the side of the tube pressing support mechanism 321 away from the tube pressing fixing plate 322;
[0192] The cylinder rod of the pipe pressing cylinder 323 is rotatably connected to one end of the pipe pressing lever mechanism 324. The end of the pipe pressing lever mechanism 324 away from the cylinder rod has a pressing block 3244, which is used to press the pipe fitting 1 onto the pipe fitting conveyor line 2. The pipe pressing lever mechanism 324 is used to amplify the thrust of the pipe pressing cylinder 323.
[0193] In this example, the pipe pressing support mechanism 321 is used to set the pipe pressing lever mechanism 324, the pipe pressing fixing plate 322 and the pipe pressing cylinder 323 above the pipe conveying line 2.
[0194] The clamping cylinder 323 provides power to the clamping fitting 1. The clamping plate 322 ensures that the clamping cylinder 323 can be fixed on the clamping support mechanism 321. By rotatably connecting the clamping cylinder 323 to the clamping plate 322, the clamping cylinder 323 can change its posture when driving the clamping lever mechanism 324, and cooperate with the rotation of the clamping lever mechanism 324 to ensure the smooth operation of the clamping lever mechanism 324 in clamping the fitting 1.
[0195] The pipe-pressing lever mechanism 324 is used to amplify the thrust of the pipe-pressing cylinder 323, so that a larger force can be applied to the pipe fitting 1 using a smaller size and specification of the pipe-pressing cylinder 323, ensuring that the pipe fitting 1 can be firmly locked on the pipe fitting conveyor line 2.
[0196] Specifically, the pipe pressing support mechanism 321 includes: a first support cylinder 3211, at least one support reinforcing plate 3212, and a second support cylinder 3213;
[0197] One end of the first support cylinder 3211 is connected to the vertical moving mechanism 33; wherein, the first support cylinder 3211 is connected to the vertical support structure 331 of the vertical moving mechanism 33;
[0198] The support reinforcement plate 3212 has two mutually perpendicular sides, one side is connected to the side of the first support cylinder 3211, and the other side is connected to the vertical moving mechanism 33.
[0199] One end of the second support cylinder 3213 is connected to the side of the first support cylinder 3211, and the other end of the second support cylinder 3213 is connected to the pressure pipe fixing plate 322; wherein, the axes of the first support cylinder 3211 and the second support cylinder 3213 are parallel to the horizontal direction; the axis of the first support cylinder 3211 is perpendicular to the length direction of the pipe conveying line 2, and the axis of the second support cylinder 3213 is parallel to the length direction of the pipe conveying line 2; the length direction of the pipe conveying line 2 is the direction of the connection between the feeding position and the automated cutting equipment.
[0200] In this example, the pipe pressing cylinder 323 is positioned above the pipe conveying line 2 by setting the first support cylinder 3211; the connection strength between the first support cylinder 3211 and the vertical moving mechanism 33 is improved by setting the support reinforcing plate 3212; and the second support cylinder 3213 provides space for the size of the pipe pressing cylinder 323 and the rotation range of the pipe pressing lever mechanism 324, ensuring that the pipe pressing cylinder 323 has enough space to operate the pipe pressing lever mechanism 324 to rotate.
[0201] Specifically, the tube pressing lever mechanism 324 includes: a fixing block 3241, a V-shaped rod 3242, a Y-joint 3243, and a pressing block 3244;
[0202] The fixing block 3241 is fixed to the side of the first support cylinder 3211 away from the second support cylinder 3213;
[0203] V-shaped rod 3242 includes: a first rod, a second rod, and a bending part; one end of the first rod is connected to the cylinder rod via a Y-joint 3243, and the other end of the first rod is connected to the bending part; one end of the second rod is rotatably connected to the pressure block 3244, and the other end of the second rod is connected to the bending part.
[0204] The length of the first rod is greater than the length of the second rod; the bent part is located inside the fixed block 3241, and the bent part is rotatably connected to the fixed block 3241.
[0205] Optionally, the cylinder body of the pipe-pressing cylinder 323 is connected to the pipe-pressing fixing plate 322 via a Y-joint 3243.
[0206] Furthermore, the pressure lever mechanism 324 also includes: an L-shaped plate 3245;
[0207] The horizontal portion of the L-shaped plate 3245 is connected to the top of the fixing block 3241;
[0208] The sensor 312 and the proximity switch 311 are fixed on the side of the vertical portion of the L-shaped plate 3245 away from the fixing block 3241.
[0209] In a preferred embodiment, the vertical moving mechanism 33 includes: a vertical support structure 331, a vertical lead screw 332, at least one vertical guide rail 333, and a vertical fixing plate 334;
[0210] The vertical support structure 331 is connected to one side of the pressing mechanism 32;
[0211] The vertical lead screw 332 is connected to the side of the vertical support structure 331 away from the pressing mechanism 32;
[0212] The vertical guide rail 333 is movably connected to the side of the vertical support structure 331 away from the pressing mechanism 32;
[0213] The upper surface of the vertical fixing plate 334 is connected to the vertical lead screw 332 and the vertical guide rail 333, and the lower surface of the vertical fixing plate 334 is connected to the horizontal moving mechanism 34.
[0214] In this example, a vertical support structure 331 is used to fix the pressing mechanism 32; a vertical screw 332 is used to provide power for the vertical movement of the pressing mechanism 32 and the vertical support structure 331; a vertical guide rail 333 is used to provide constraint force for the vertical movement of the pressing mechanism 32 and the vertical support structure 331, ensuring that the pressing mechanism 32 and the vertical support structure 331 can move stably in the vertical direction; and a vertical fixing plate 334 is used to connect the horizontal moving mechanism 34 and the vertical support structure 331.
[0215] Specifically, the vertical support structure 331 includes: a vertical support plate 3311, at least one vertical transition plate 3312, and at least one vertical slider 3313;
[0216] The upper surface of the vertical support plate 3311 is connected to the pressing mechanism 32; wherein, the upper surface of the vertical support plate 3311 is connected to the first support cylinder 3211 and the support reinforcing plate 3212 of the pressing mechanism 32;
[0217] The lower surface of the vertical support plate 3311 is connected to the nut of the vertical lead screw 332. The vertical lead screw 332 rotates its transmission lead screw, causing the nut to move on the transmission lead screw, which in turn causes the vertical support plate 3311 to move on the vertical lead screw 332.
[0218] The upper surface of the vertical transition plate 3312 is connected to the lower surface of the vertical support plate 3311;
[0219] The lower surface of the vertical transition plate 3312 is connected to the vertical slider 3313;
[0220] The vertical slider 3313 has a through slot, and a vertical guide rail 333 is inserted into the through slot, so that the vertical slider 3313 and the vertical guide rail 333 are movably connected.
[0221] In this example, a vertical support plate 3311 is provided to support the pressing mechanism 32 and connect the vertical lead screw 332. A vertical slider 3313 is provided to achieve a movable connection with the vertical guide rail 333. A vertical transition plate 3312 is provided to reduce the impact on the vertical support plate 3311 and the pressing mechanism 32 when the vertical slider 3313 moves on the vertical guide rail 333.
[0222] In a preferred embodiment, the horizontal moving mechanism 34 includes: a horizontal power mechanism 341 and a horizontal fixed plate 342;
[0223] The horizontal power mechanism 341 is fixed on the horizontal fixed plate 342, and the horizontal power mechanism 341 is connected to the vertical moving mechanism 33.
[0224] The bottom end of the horizontal power mechanism 341 passes through the horizontal fixed plate 342, and one end of the horizontal fixed plate 342 has a gear 3413. The gear 3413 is connected to the equipment conveyor line 4. The horizontal power mechanism 341 is used to drive the pressing device 3 to move on the equipment conveyor line 4.
[0225] In this example, by setting a horizontal power mechanism 341, the pressing device 3 is moved on the equipment conveyor line 4, so as to press any pipe fitting 1 at any position on the pipe fitting conveyor line 2 onto the pipe fitting conveyor line 2, so as to meet the different feeding length requirements of the automated cutting equipment and expand the scope of application of this application.
[0226] Specifically, the horizontal power mechanism 341 includes: a horizontal motor 3411 and a horizontal reducer 3412;
[0227] The horizontal motor 3411 is connected to the input end of the horizontal reducer 3412;
[0228] The horizontal reducer 3412 is fixed on the horizontal fixed plate 342. The output end of the horizontal reducer 3412 passes through the horizontal fixed plate 342. The output end passing through the horizontal fixed plate 342 has a gear 3413, which meshes with the conveying rack 41 of the equipment conveying line 4.
[0229] In this example, the horizontal motor 3411 is used to output the power to move the horizontal moving mechanism 34, and the horizontal reducer 3412 is used to reduce the speed output by the horizontal motor 3411 and increase the torque of the power output by the gear 3413 to the conveying rack 41, so as to ensure that the horizontal moving mechanism 34 can drive the vertical moving mechanism 33 and the pressing mechanism 32 to move on the equipment conveyor line 4.
[0230] Optionally, the horizontal moving mechanism 34 may also include at least one horizontal reinforcing plate 3413;
[0231] The horizontal reinforcing plate 3413 has two mutually perpendicular reinforcing sides; one reinforcing side is connected to the upper surface of the horizontal fixed plate 342, and the other horizontal reinforcing side is connected to the lower surface of the vertical fixed plate 334 of the vertical moving mechanism 33.
[0232] In a preferred embodiment, the horizontal moving mechanism 34 further includes: an adjusting bar 343, at least one adjusting bolt 344, and a lubricating felt wheel 345;
[0233] The horizontal power mechanism 341 is movably connected to the upper surface of the horizontal fixed plate 342, and the horizontal power mechanism 341 moves on the horizontal fixed plate 342 along the length direction perpendicular to the equipment conveyor line 4.
[0234] Adjustment strip 343 is fixed to the upper surface of horizontal fixing plate 342;
[0235] One end of the adjusting bolt 344 passes through the adjusting bar 343 and is inserted into the horizontal power mechanism 341. The adjusting bolt 344 is connected to the adjusting bar 343 and the horizontal power mechanism 341 by threads.
[0236] The lubricating felt wheel 345 is rotatably connected to the lower surface of the horizontal fixed plate 342, and the side of the lubricating felt wheel 345 contacts the gear 3413 and / or the equipment conveyor line 4.
[0237] In this example, by setting the adjusting strip 343 and adjusting bolt 344, the position of the horizontal power mechanism 341 on the horizontal fixed plate 342 is adjusted, thereby adjusting the distance between the center point of the gear 3413 of the horizontal power mechanism 341 and the conveying rack 41 of the equipment conveying line 4, so as to ensure that the conveying rack 41 can reliably mesh with gears 3413 of different models and diameters, thereby improving the reliability of the meshing connection between the gear 3413 and the equipment conveying line 4.
[0238] The lubricating felt wheel 345 is used to lubricate the gear 3413 and / or the conveying rack 41 of the equipment conveyor line 4, which reduces the resistance encountered by the horizontal moving mechanism 34 during movement and ensures the stability of the horizontal moving mechanism 34 during movement.
[0239] In this embodiment, the lubricating felt wheel 345 is a special mechanical part mainly used to reduce friction and wear in mechanical equipment, thereby improving the equipment's operating efficiency and lifespan. The lubricating felt wheel 345 is typically made of felt material, a fibrous material formed through natural layering, possessing properties such as wear resistance, shock absorption, and noise reduction. This material allows the lubricating felt wheel 345 to effectively reduce friction and wear in mechanical equipment while providing the necessary lubrication.
[0240] The lubricating felt wheel 345 reduces direct metal-to-metal contact by forming a thin lubricating film on the friction surface, thereby reducing wear and heat generated by friction. This lubricating film helps maintain stable operation of mechanical equipment, improving its efficiency and lifespan.
[0241] Optionally, the horizontal moving mechanism 34 also includes: a wheel fixing plate 346 and a wheel axle 347;
[0242] The horizontal fixing plate 342 has a wheel opening that connects the upper surface and the lower surface of the horizontal fixing plate 342;
[0243] The wheel fixing plate 346 is detachably connected to the horizontal fixing plate 342, and the two ends of the wheel fixing edge are located on both sides of the wheel opening;
[0244] One end of the axle 347 is connected to the wheel fixing plate 346, and the other end of the axle 347 passes through the wheel opening and is rotatably connected to the lubricated felt wheel 345.
[0245] By setting up the wheel fixing plate 346 and the wheel axle 347, it is possible to disassemble and assemble the lubricating felt wheel 345, which facilitates its quick replacement and ensures the lubrication between the gear 3413 and the conveying rack 41.
[0246] In a preferred embodiment, the equipment conveyor line 4 includes: at least one conveyor rack 41 and at least one conveyor track 42;
[0247] The horizontal moving mechanism 34 engages with at least one conveying rack 41, enabling the horizontal moving mechanism 34 to be movably connected to the equipment conveyor line 4.
[0248] The horizontal moving mechanism 34 is slidably connected to at least one conveying track 42, so that the horizontal moving mechanism 34 is movably connected to the equipment conveying line 4.
[0249] In this example, by setting the conveying rack 41 to mesh with the gear 3413 of the horizontal moving mechanism 34, the horizontal moving mechanism 34 can move along the length of the equipment output line via the conveying rack 41; by setting the conveying track 42, the horizontal moving mechanism 34 is guided, ensuring that the horizontal moving mechanism 34 can move stably along the length of the equipment conveying line 4.
[0250] Specifically, the equipment conveyor line 4 also includes: an equipment support frame 43 and an equipment support platform 44;
[0251] The conveying rack 41 and the conveying track 42 are respectively fixed to the top of the equipment support frame 43;
[0252] The bottom end of the equipment support frame 43 is connected to the top end of the equipment support platform 44.
[0253] The equipment support frame 43 is a hollow shell. The two ends of the conveying rack 41 are fixed to the two ends of the top of the equipment support frame 43, and the two ends of the conveying track 42 are fixed to the two ends of the top of the equipment support frame 43.
[0254] Furthermore, the equipment support platform 44 includes: an equipment support plate 441, an equipment support frame 442, and at least one equipment support foot 443;
[0255] The conveying rack 41 and the conveying track 42 are respectively fixed to the upper surface of the equipment support plate 441;
[0256] The top of the equipment support frame 442 is connected to the lower surface of the equipment support plate 441;
[0257] The equipment support foot 443 is connected to the bottom end of the equipment support frame 442. The equipment support foot 443 has at least one equipment anchor screw, which is used to fix the equipment support foot 443 to the ground.
[0258] Furthermore, the equipment support platform 44 also includes: two limiting structures 444;
[0259] Two limiting structures 444 are respectively fixed to both ends of the top of the equipment support frame 43;
[0260] The limiting structure 444 is used to limit and buffer the horizontal moving mechanism 34.
[0261] Optionally, the limiting structure 444 includes: a limiting base plate 4441, a limiting upright plate 4442, a limiting block 4443, and at least one limiting reinforcing plate 4444;
[0262] The lower surface of the limiting base plate 4441 is connected to the side of one end of the top opening of the equipment support frame 43;
[0263] The limiting plate 4442 is fixed on the upper surface of the limiting base plate 4441, and the limiting block 4443 is fixed on the side of the limiting plate 4442 facing the horizontal moving mechanism 34.
[0264] The limiting reinforcement plate 4444 has two mutually perpendicular reinforcing sides, one of which is connected to the upper surface of the limiting base plate 4441, and the other reinforcing side is connected to the side surface of the limiting upright plate 4442 away from the limiting block 4443.
[0265] Example 2:
[0266] Please see Figures 1-6 This application provides a method for feeding pipe fittings for automated cutting. Using the above-mentioned pipe fitting feeding system, the method for feeding pipe fitting 1 includes:
[0267] S601: Input the position parameters, feed length, and stop time into the clamping device 3.
[0268] Specifically, position parameters, feed length and stop time are input into the controller of the clamping device 3. The controller is an electronic device used to control the detection mechanism 31, the pressing mechanism 32, the vertical moving mechanism 33 and the horizontal moving mechanism 34 of the clamping device 3.
[0269] S602: The clamping device 3 moves on the equipment conveyor line 4 according to the position parameters and stops at the designated position on the equipment conveyor line 4 corresponding to the position parameters.
[0270] Specifically, the clamping device 3 obtains the target number of revolutions according to a preset parameter revolution table; wherein, the parameter revolution table contains at least one parameter information and the revolution information corresponding to each parameter information; the target number of revolutions is the revolution information corresponding to the parameter information in the parameter revolution table that is consistent with the position parameter.
[0271] The clamping device 3 controls the horizontal motor 3411 in the horizontal moving mechanism 34 to rotate a target number of revolutions, so that the horizontal moving mechanism 34 drives the clamping device 3 to move on the equipment conveyor line 4. When the horizontal motor 3411 has rotated the target number of revolutions, the clamping device 3 will reach the designated position corresponding to the position parameters.
[0272] S603: Pipeline 2 continuously conveys pipe 1 to the automated cutting equipment.
[0273] Specifically, start the pipe fitting conveyor line 2 to move the pipe fitting 1 to the bottom of the clamping device 3, and then stop the pipe fitting conveyor line 2;
[0274] The clamping device 3 controls the vertical moving mechanism 33 to drive the pressing mechanism 32 to move downward;
[0275] The clamping device 3 inspects the pipe fittings 1 on the pipe fitting conveyor line 2 through the detection mechanism 31;
[0276] If the proximity switch 311 in the detection mechanism 31 detects the pipe fitting 1, a vertical stop signal is generated. The vertical stop signal is used to instruct the vertical moving mechanism 33 to stop moving.
[0277] Start the pipe fitting conveyor line 2 to continuously convey pipe fitting 1 to the automated cutting equipment.
[0278] S604: When the clamping device 3 detects that the horizontal distance that the pipe fitting 1 has been moved by the pipe fitting conveyor line 2 has reached the length of the conveying line, the clamping device 3 clamps the pipe fitting 1 onto the pipe fitting conveyor line 2, so that the pipe fitting 1 stops on the pipe fitting conveyor line 2.
[0279] Specifically, the sensor 312 of the detection mechanism 31 of the clamping device 3 detects the horizontal distance that the pipe fitting 1 moves on the pipe fitting conveyor line 2;
[0280] When the clamping device 3 determines that the horizontal distance has reached the conveying length, the clamping device 3 sends a clamping signal to the clamping mechanism 32. The clamping signal is used to instruct the clamping mechanism 32 to clamp the pipe 1 onto the pipe conveying line 2.
[0281] S605: When the time for the clamping device 3 to clamp the pipe fitting 1 on the pipe fitting conveyor line 2 reaches the stop time, the clamping device 3 disengages from the pipe fitting 1, allowing the equipment conveyor line 4 to continue outputting the pipe fitting 1 to the automated cutting equipment.
[0282] Specifically, the clamping device 3 starts timing when it generates a clamping signal to obtain the timing time;
[0283] When the timing device 3 determines that the timing has reached the stop time, the clamping device 3 generates a release signal, which is used to indicate that the clamping mechanism 32 is released from the pipe fitting 1.
[0284] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0285] Other embodiments of the present application will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. The embodiments of the present application are intended to cover any variations, uses, or adaptations of the embodiments of the present application that follow the general principles of the embodiments of the present application and include common knowledge or customary technical means in the art not disclosed in the embodiments of the present application. The specification and embodiments are to be considered exemplary only, and the true scope and spirit of the embodiments of the present application are indicated by the following claims.
[0286] It should be understood that the embodiments of this application are not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from their scope. The scope of the embodiments of this application is limited only by the appended claims.
Claims
1. A pipe length feeding system for automated cutting, characterized in that, include: A pipe fitting conveyor line, a pressing device, and an equipment conveyor line; The pipe fitting conveyor line is used to transport pipe fittings from the loading position to the automated cutting equipment; The clamping device is used to clamp the pipe fitting onto the pipe fitting conveyor line, so that the pipe fitting stops on the pipe fitting conveyor line; The equipment conveyor line is connected to the clamping device, which is used to move on the equipment conveyor line; wherein, the equipment conveyor line is parallel to the pipe fitting conveyor line; The clamping device includes: a detection mechanism, a pipe clamping mechanism, a vertical moving mechanism, and a horizontal moving mechanism; The detection mechanism is connected to the pipe pressing mechanism and the vertical moving mechanism respectively. The detection mechanism is used to detect the horizontal distance the pipe fitting moves on the pipe fitting conveying line. The detection mechanism is also used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe fitting. The pipe pressing mechanism is used to press the pipe fittings onto the pipe fitting conveyor line; The vertical moving mechanism is connected to the pressing mechanism, and the vertical moving mechanism is used to control the pressing mechanism to move in the vertical direction; The horizontal moving mechanism is connected to the vertical moving mechanism, and the horizontal moving mechanism is also movably connected to the equipment conveyor line. The horizontal moving mechanism is used to control the vertical moving mechanism and the pressing mechanism to move in the horizontal direction.
2. The pipe length feeding system according to claim 1, characterized in that, The pipe fitting conveying line includes: at least one pipe fitting conveying roller; At least one of the pipe fitting conveying rollers is arranged sequentially in a horizontal direction.
3. The pipe length feeding system according to claim 1, characterized in that, The detection mechanism includes: a proximity switch and a sensor; The proximity switch is used to detect the vertical distance between the pipe pressing mechanism and the top of the pipe fitting; The proximity switch is connected to the vertical moving mechanism, and the proximity switch is also used to send a vertical stop signal to the vertical moving mechanism, the vertical stop signal being used to instruct the vertical moving mechanism to stop moving; The sensor is used to detect the horizontal distance the pipe fitting moves on the pipe fitting conveyor line; The sensor is connected to the pipe pressing mechanism, and the sensor is also used to send a pipe pressing signal to the pipe pressing mechanism, which instructs the pipe pressing mechanism to press the pipe fitting onto the pipe fitting conveyor line.
4. The pipe length feeding system according to claim 1, characterized in that, The tube pressing mechanism includes: a tube pressing support mechanism, a tube pressing fixing plate, a tube pressing cylinder, and a tube pressing lever mechanism; One end of the pipe pressing support mechanism is connected to the vertical moving mechanism, and the other end of the pipe pressing support mechanism is located above the pipe conveying line; The bottom end of the pressure tube fixing plate is fixed on one side of the pressure tube support mechanism away from the vertical moving mechanism; The cylinder body of the pipe-pressing cylinder is rotatably connected to the top end of the pipe-pressing fixing plate; The tube pressing lever mechanism is fixed on the side of the tube pressing support mechanism away from the tube pressing fixing plate; The cylinder rod of the pipe-pressing cylinder is rotatably connected to one end of the pipe-pressing lever mechanism. The end of the pipe-pressing lever mechanism away from the cylinder rod has a pressure block, which is used to press the pipe fitting tightly onto the pipe fitting conveyor line. The pipe-pressing lever mechanism is used to amplify the thrust of the pipe-pressing cylinder.
5. The pipe length feeding system according to claim 1, characterized in that, The vertical moving mechanism includes: a vertical support structure, a vertical lead screw, at least one vertical guide rail, and a vertical fixing plate; The vertical support structure is connected to one side of the pressing mechanism; The vertical lead screw is connected to the side of the vertical support structure away from the pressing mechanism; The vertical guide rail is movably connected to the side of the vertical support structure away from the pressing mechanism; The upper surface of the vertical fixing plate is connected to the vertical lead screw and the vertical guide rail, and the lower surface of the vertical fixing plate is connected to the horizontal moving mechanism.
6. The pipe length feeding system according to claim 1, characterized in that, The horizontal moving mechanism includes: a horizontal power mechanism and a horizontal fixed plate; The horizontal power mechanism is fixed on the horizontal fixed plate, and the horizontal power mechanism is connected to the vertical moving mechanism; The bottom end of the horizontal power mechanism passes through the horizontal fixed plate, and one end of the horizontal power mechanism passing through the horizontal fixed plate has a gear. The gear is connected to the equipment conveyor line, and the horizontal power mechanism is used to drive the pressing device to move on the equipment conveyor line.
7. The pipe length feeding system according to claim 6, characterized in that, The horizontal moving mechanism further includes: an adjusting bar, at least one adjusting bolt, and a lubricated felt wheel; The horizontal power mechanism is movably connected to the upper surface of the horizontal fixed plate, and the horizontal power mechanism moves on the horizontal fixed plate along the length direction perpendicular to the equipment conveyor line. The adjusting strip is fixed to the upper surface of the horizontal fixing plate; One end of the adjusting bolt passes through the adjusting bar and is inserted into the horizontal power mechanism. The adjusting bolt is connected to the adjusting bar and the horizontal power mechanism by threads. The lubricating felt wheel is rotatably connected to the lower surface of the horizontal fixed plate, and the side of the lubricating felt wheel contacts the gear and / or the equipment conveyor line.
8. The pipe length feeding system according to claim 1, characterized in that, The equipment conveyor line includes: at least one conveyor rack and at least one conveyor track; The horizontal moving mechanism engages with at least one of the conveying racks, enabling a movable connection between the horizontal moving mechanism and the equipment conveyor line; The horizontal moving mechanism is slidably connected to at least one of the conveying tracks, enabling the horizontal moving mechanism to be movably connected to the equipment conveyor line.
9. A method for feeding pipes for automated cutting, characterized in that, Using the pipe length feeding system according to any one of claims 1-8, the pipe length feeding method includes: Input the position parameters, feed length, and stop time into the clamping device; The clamping device moves on the equipment conveyor line according to the position parameters and stops at the designated position on the equipment conveyor line corresponding to the position parameters. The pipe fittings conveyor line continuously feeds pipe fittings to the automated cutting equipment; When the clamping device detects that the horizontal distance the pipe has been moved by the pipe conveyor line has reached the conveying length, the clamping device clamps the pipe on the pipe conveyor line, causing the pipe to stop on the pipe conveyor line. When the clamping device clamps the pipe fitting on the pipe fitting conveyor line for the specified time, the clamping device disengages from the pipe fitting, allowing the pipe fitting conveyor line to continue outputting the pipe fitting to the automated cutting equipment.
Citation Information
Patent Citations
Adjustable fixed length pipe cutting machine that moves back sword distance
CN206445274U