Polyester-spandex fabric with high moisture permeability
Through the use of specific dyeing and rectification and the use of Rudorf monsoon ammonium salt, hygroscopic perspiration and sweat -absorbing and steeping composite, the problem of coloring the coloring of polyester amino fabrics and insufficient moisture absorption function is solved, and the moisture absorption and dryness of high -humidity and moisturizing ammonia fabrics is realized. Increases of sex, color plainness and washing resistance.
Patent Information
- Application Number
- CN202411670623.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-01-24
AI Technical Summary
The existing polyester spandex fabrics have poor color fastness after dyeing, and their moisture absorption function are also poorly washed resistance. The fabrics are less than 4 levels of color discoloration as they are.
The use of specific dyeing and rectifications, including water washing, predetermined, dyeing, drying, drying and stereotypes. Color fastness.
The effect of good moisture absorption and fast drying, high color and good washing resistance of polyester ammonia fabrics, the water absorption rate can reach 328%, the evaporation speed is 0.37g/h, dry grinding reaches level 4.5, and the wet grinding reaches level 4. Soap -resistant coloring fastness testing the original color deformation reaches level 4.5, and the average ductive color reaches 4.0+.
Abstract
Description
Technical Field
[0001] The invention belongs to the field of polyester-spandex fabrics, and in particular relates to a highly moisture-permeable polyester-spandex fabric. Background Art
[0002] Polyester is a synthetic fiber, lacking hydrophilic groups in its molecular structure, so it has poor water absorption and is a typical hydrophobic fiber. However, polyester fiber has many characteristics such as high modulus, high strength and good shaping, and is widely used in clothing and home products. In view of the poor hydrophilicity of polyester fabrics, people have hydrophilic finishing of polyester fabrics. At present, the market mostly chooses polyester polyether hydrophilic finishing agents. This type of finishing agent has a certain hydrophilic and hygroscopic finishing effect through padding and baking at 170℃. For ordinary dark polyester fabrics, usually after functional finishing, reduction cleaning can improve the color fastness to level 4. However, for polyester spandex fabrics, high-temperature pre-setting at more than 190℃ has been done before dyeing, and reduction cleaning has been done in the cylinder at 80℃ for 10 minutes after dyeing, and then the finishing agent is padded at 150℃ and baked. The color fastness performance is still poor, about 3 levels on average, and the washing resistance of the hygroscopic function is poor, and the original color change of the fabric is less than 4 levels. Summary of the invention
[0003] The object of the present invention is to provide a highly moisture-permeable polyester-ammonia fabric having the advantages of good moisture absorption and quick drying, good color fastness and good washing resistance.
[0004] The technical solution of the present invention is: a highly breathable polyester-spandex fabric, the fabric is a polyester-spandex fabric, the fabric is treated by a dyeing and finishing process, and the dyeing and finishing process includes the following steps in sequence: washing, pre-setting, dyeing, drying and setting;
[0005] In the drying step, 10-20 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is dipped, the rolling rate is 65-75%, the drying temperature is 100-110° C., and the drying speed is 15-25 m / min;
[0006] In the shaping step, 5-15 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is added, the rolling rate is 65-75%, and the shaping temperature is 120-160°C.
[0007] In the aforementioned high moisture permeability polyester-ammonia fabric, in the washing step, an open-width washing machine is used to wash the fabric, the washing temperature is 85-95°C, the washing speed is 20-30m / min, and a degreaser is added to the water during washing, and the amount of the degreaser added is 15-25g / L.
[0008] In the aforementioned high moisture permeability polyester-ammonia fabric, in the washing step, the washing temperature is 89°C, the washing speed is 25m / min, and a degreaser is added to the water during washing. The amount of the degreaser added is 20g / L, and the model of the degreaser is HX-102.
[0009] In the aforementioned high moisture permeability polyester-ammonia fabric, in the pre-setting step, a nine-section oven setting machine is used to set the fabric, the cloth feeding tension is 20-25N, the lower overfeed is 100%, the upper overfeed is 108%, and the nine oven temperatures of the setting machine are set to 160°C, 170°C, 180°C, 190°C, 198°C, 198°C, 198°C, 190°C and 170°C respectively, and the setting speed is 21m / min.
[0010] In the aforementioned high moisture permeability polyester-ammonia fabric, in the dyeing step, a high temperature and high pressure liquid flow piece-sampling dyeing machine is used to polarize the fabric.
[0011] During dyeing, 450-550 kg of water and 20-30 kg of cloth are fed at 35-45°C.
[0012] When dyeing, add 0.4-0.6Kg of high temperature leveling agent DM2115G, 0.4-0.6Kg of HAC, 0.15-0.25Kg of HT / 246 dispersant, and the bath ratio during dyeing is 1: (18-22).
[0013] During the dyeing process, the temperature is first raised to 80℃ at a speed of 1.2-1.7℃ / min, then raised to 125-135℃ at a speed of 0.5-0.9℃ / min, kept warm for 30-40 minutes, then cooled to 80℃, and 0.4-0.6Kg of insurance powder is added and operated for more than 5 minutes. Finally, the fabric is rinsed and taken out of the tank.
[0014] In the aforementioned high moisture permeability polyester-ammonia fabric, in the dyeing step, 500 kg of water at 40°C and 25 kg of fabric are fed during dyeing.
[0015] When dyeing, add 0.5Kg of high temperature leveling agent DM2115G, 0.5Kg of HAC, and 0.2Kg of HT / 246 dispersant. The bath ratio during dyeing is 1:20.
[0016] During the dyeing process, the temperature is first raised to 80°C at a rate of 1.5°C / min, then raised to 130°C at a rate of 0.7°C / min, kept at this temperature for 35 minutes, then cooled to 80°C, 0.5Kg of insurance powder is added and the mixture is run for 10 minutes. Finally, the fabric is rinsed for 2 minutes before being taken out of the tank.
[0017] In the aforementioned high moisture permeability polyester-ammonia fabric, in the drying step, a loose-type dryer is used to dry the fabric. During drying, 15 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is impregnated and rolled, the rolling rate is 70%, the drying temperature is 105°C, and the drying speed is 20 m / min.
[0018] In the aforementioned high moisture permeability polyester-ammonia fabric, in the shaping step, ten boxes of shaping machines are used to shape the fabric, and the temperature settings of the ten boxes of the shaping machine are 125°C, 130°C, 135°C, 145°C, 150°C, 150°C, 150°C, 150°C, 140°C, and 125°C respectively. During shaping, 10g / L Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is impregnated, the rolling rate is 70%, and the shaping speed is 35m / min.
[0019] Compared with the prior art, the invention adopts specific process steps and process parameters to process high moisture permeability polyester-ammonia fabrics, adopts a specific finishing agent in the process, namely, Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent, the finishing agent is synthesized by polycondensation reaction of cationic quaternary ammonium salt and polyester polyether hydrophilic finishing agent, adopts a two-rolling and two-drying method, the obtained fabric has good moisture absorption and quick-drying property, and is tested according to the one-way combination test method specified in GB / T21655.1-2008, the water absorption of the fabric can reach 328%, and the evaporation rate can reach 0.37g / h; the obtained fabric has good color fastness, according to the friction color fastness test specified in GB / T3920-2008 textile color fastness test, the fabric reaches 4.5 level in dry grinding and 4 level in wet grinding; the obtained fabric has good washing resistance, according to the soap washing color fastness test specified in GB / T3921-2008 textiles, the original color change of the fabric reaches 4.5 level, the color staining reaches 4.0+ level on average, and the lowest nylon color staining reaches 4 level. Therefore, the invention has the advantages of good moisture absorption and quick drying, good color fastness and good washing resistance. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments, but they are not intended to limit the present invention.
[0021] Embodiment: A highly breathable polyester-spandex fabric, the fabric is a polyester-spandex fabric, the fabric is woven on a 28-needle single-sided open-width large circular machine, the designed width is 160cm, 200g / ㎡, the weaving raw materials are 100D / 96F polyester low-elastic yarn and 40D spandex, and the polyester-spandex jersey with a spandex content of 12%.
[0022] The fabric is processed by dyeing and finishing process, and the dyeing and finishing process has the following steps: washing, pre-setting, dyeing, drying, setting and testing.
[0023] In the washing step, the fabric is washed in an open-width washing machine at a washing temperature of 85-95°C (optimal 89°C), a washing speed of 20-30 m / min (optimal 25 m / min), and Zhejiang Hexin biological degreasing agent, model HX-102, is added to the water during washing, and the amount of degreasing agent added is 15-25 g / L (optimal 20 g / L). After washing, the width of the fabric is 155 cm, and the drying weight is 211 g / ㎡.
[0024] In the pre-setting step, a nine-section oven door Fuji setting machine is used to set the fabric, the cloth feeding tension is 20-25N (optimal is 23N), the lower overfeed is 100%, the upper overfeed is 108%, the door width is set to 165cm, the nine oven temperatures of the setting machine are set to 160℃, 170℃, 180℃, 190℃, 198℃, 198℃, 190℃ and 170℃ in sequence, and the setting speed is 21m / min. After pre-setting, the cloth is measured to have a gram weight of 202g / ㎡.
[0025] In the dyeing step, the fabric is polarly dyed using the Asia-SK-1-50kg high-temperature and high-pressure liquid flow dyeing machine of Asia-SK. During dyeing, 450-550 kg (optimum 500 kg) of water is fed at 35-45 ° C (optimum 40 ° C), and 20-30 kg (optimum 25 kg) of cloth is fed; during dyeing, 0.4-0.6 kg (optimum 0.5 kg) of Shaoxing Demei high-temperature leveling agent DM2115G, 0.4-0.6 kg (optimum 0.5 kg) of HAC, and 0.15-0.25 kg (optimum 0.2 kg) of the high-temperature leveling agent DM2115G of Shaoxing Demei are added. Kg) of Jiangsu Dewang high-efficiency dispersant HT / 246, the bath ratio during dyeing is 1: (18-22), and the optimal bath ratio is 1: 20; during the dyeing process, first heat it to 80°C at a rate of 1.2-1.7°C / min (optimal 1.5°C / min), then heat it to 130°C at a rate of 0.5-0.9°C / min (optimal 0.7°C / min), keep it warm for 35 minutes, then cool it to 80°C, add 0.4-0.6Kg (optimal 0.5Kg) of insurance powder and run it for 10 minutes, finally rinse the fabric and take it out of the tank 2 minutes later.
[0026] In the drying step, a Hengjin HM651-240 loose-type drying machine is used to dry the fabric, and 10-20 g / L (optimal 15 g / L) of a German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is impregnated and rolled, the rolling rate is 65-75% (optimal 70%), the drying temperature is 100-110° C. (optimal 105° C.), and the drying speed is 15-25 m / min (optimal 20 m / min).
[0027] In the shaping step, a Ligen ten-box shaping machine is used to shape the fabric, and the temperature settings of the ten boxes of the shaping machine are 125°C, 130°C, 135°C, 145°C, 150°C, 150°C, 150°C, 140°C, and 125°C in sequence. During shaping, 5-15g / L (optimally 10g / L) of German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is applied, the rolling rate is 65-75% (optimally 70%), and the shaping speed is 35m / min. After shaping, the weight of the fabric is measured to be 198g / ㎡.
[0028] In the embodiment, the fabric is rolled and dried in both the drying step and the shaping step, that is, the fabric is twice rolled and twice dried. The finished fabric obtained under the optimal parameter setting in the embodiment is tested as follows:
[0029] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method. The test results show that the water absorption rate is 328%, the wicking height is 178mm longitudinally and 185mm transversely, and the evaporation rate is 0.37g / h.
[0030] Second, GB / T3920-2008 Textile Color Fastness Test: Color Fastness to Friction Test, the test results are dry grinding 4.5 and wet grinding 4.
[0031] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change 4.5 level, average staining 4.0+ level, among which the lowest nylon staining is 4 level.
[0032] Comparative Example 1. Based on the example, the German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent in the drying and shaping steps was replaced with a common polyester polyether hydrophilic finishing agent: Shaoxing Demei moisture absorption and perspiration 3740, and the rest of the parts remained unchanged. The resulting fabrics were tested as follows:
[0033] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method, the test results are poor: water absorption rate 150%, wicking height 70mm longitudinally, 50mm transversely, evaporation rate 0.1g / h.
[0034] Second, GB / T3920-2008 Textile Color Fastness Test: Color Fastness to Friction Test, the test results are: dry grinding 4.5, wet grinding 3.5.
[0035] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change level 4, average staining level 3.5, of which nylon staining level 2.5.
[0036] Comparative Example 2 (1). Based on the example, the fabric was changed to one rolling and one drying, that is, the one rolling and one drying in the shaping step was cancelled. During the rolling and drying, the amount of German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent was 20g / L, the temperature was 165℃, and the speed was 25m / min. The obtained fabrics were tested as follows:
[0037] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method, the test results are poor: water absorption rate is 168%, wicking height is 100mm longitudinally and 80mm transversely, and evaporation rate is 0.18g / h.
[0038] Second, GB / T3920-2008 Textile Color Fastness Test: Color Fastness to Friction Test, the test results are dry grinding 4.5 and wet grinding 4.
[0039] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change level 4, average staining level 4.0, among which the lowest nylon staining level 3.5.
[0040] Comparative Example 2 (2). Based on the embodiment, the fabric is changed to one rolling and one drying, that is, the one rolling and one drying in the shaping step is cancelled. During the rolling and drying, the amount of German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is 30g / L, the temperature is 165℃, and the speed is 25m / min. The obtained fabrics are respectively tested as follows: The obtained fabrics are respectively tested as follows:
[0041] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method, the test results are good: water absorption rate 280%, wicking height longitudinally 128mm, transversely 110mm, evaporation rate 0.28g / h.
[0042] Second, GB / T3920-2008 Textile Color Fastness Test: Color Fastness to Friction Test, the test results are dry grinding 4.5 and wet grinding 4.
[0043] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change level 4, average staining level 4.0, among which the lowest nylon staining level 3.5.
[0044] Comparative Example 2 (3). Based on the example, the fabric was changed to one rolling and one drying, that is, the one rolling and one drying in the shaping step was cancelled. During the rolling and drying, the amount of German Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent was 30g / L, the temperature was 150°C, and the speed was 22m / min. The obtained fabrics were tested as follows:
[0045] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method. The test results are generally: water absorption rate 228%, wicking height 110mm longitudinally and 90mm transversely, and evaporation rate 0.2g / h.
[0046] Second, GB / T3920-2008 Textile Color Fastness Test: Color Fastness to Friction Test, the test results are dry grinding 4.5 and wet grinding 4.
[0047] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change level 4, average staining level 4.0+, among which the lowest nylon staining level 4.
[0048] Comparative Example 2 (4). Based on the embodiment, in the drying step, 15 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent, the drying temperature is 105°C, and the drying speed is 20 m / min; in the shaping step, 10 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent, the shaping temperature is fixed at 165°C, and the speed is 25 m / min. The obtained fabrics were respectively tested as follows:
[0049] First, GB / T21655.1-2008 Evaluation of moisture absorption and quick-drying properties of textiles Part 1: Unidirectional combination test method, the test results are good: water absorption rate 320%, wicking height longitudinally 170mm, transversely 180mm, evaporation rate 0.37g / h.
[0050] Second, GB / T3920-2008 Textile Color Fastness Test: Friction Color Fastness Test, the test results are dry grinding 4.5, wet grinding 4.
[0051] Third, GB / T3921-2008 Textiles: Color fastness test: Color fastness to soap washing test, original color change level 4, average staining level 4.0, among which the lowest nylon staining level 3.5.
Claims
1. A highly breathable polyester-ammonia fabric, characterized by: The fabric is polyester spandex fabric, and the fabric is processed by dyeing and finishing process, and the dyeing and finishing process includes the following steps in sequence: washing, pre-setting, dyeing, drying and setting; In the drying step, 10-20 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is applied, the rolling rate is 65-75%, the drying temperature is 100-110° C., and the drying speed is 15-25 m / min; In the shaping step, 5-15 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is added, the rolling rate is 65-75%, and the shaping temperature is 120-160°C.
2. The highly moisture permeable polyester / spandex fabric according to claim 1, characterized in that: In the washing step, an open-width washing machine is used to wash the fabric, the washing temperature is 85-95° C., the washing speed is 20-30 m / min, and a degreasing agent is added to the water during washing, and the amount of the degreasing agent added is 15-25 g / L.
3. The high moisture permeability polyester-spandex fabric according to claim 2, characterized in that: In the water washing step, the water washing temperature is 89° C., the water washing speed is 25 m / min, and a deoiling agent is added to the water during the water washing. The amount of the deoiling agent added is 20 g / L, and the model of the deoiling agent is HX-102.
4. The high moisture permeability polyester-spandex fabric according to claim 1, characterized in that: In the pre-setting step, a nine-section oven setting machine is used to set the fabric, the fabric feeding tension is 20-25N, the lower overfeed is 100%, the upper overfeed is 108%, the nine oven temperatures of the setting machine are set to 160°C, 170°C, 180°C, 190°C, 198°C, 198°C, 198°C, 190°C and 170°C respectively, and the setting speed is 21m / min.
5. The highly moisture permeable polyester / spandex fabric according to claim 1, characterized in that: In the dyeing step, a high temperature and high pressure liquid flow piece dyeing machine is used to polarize the fabric. During dyeing, 450-550 kg of water and 20-30 kg of cloth are fed at 35-45°C. When dyeing, add 0.4-0.6Kg of high temperature leveling agent DM2115G, 0.4-0.6Kg of HAC, 0.15-0.25Kg of HT / 246 dispersant, and the bath ratio during dyeing is 1: (18-22). During the dyeing process, the temperature is first raised to 80℃ at a speed of 1.2-1.7℃ / min, then raised to 125-135℃ at a speed of 0.5-0.9℃ / min, kept warm for 30-40 minutes, then cooled to 80℃, and 0.4-0.6Kg of insurance powder is added and operated for more than 5 minutes. Finally, the fabric is rinsed and taken out of the tank.
6. The high moisture permeability polyester-spandex fabric according to claim 5, characterized in that: In the dyeing step, 500 kg of water at 40°C and 25 kg of cloth are fed during dyeing. When dyeing, add 0.5Kg of high temperature leveling agent DM2115G, 0.5Kg of HAC, and 0.2Kg of HT / 246 dispersant. The bath ratio during dyeing is 1:
20. During the dyeing process, the temperature is first raised to 80°C at a rate of 1.5°C / min, then raised to 130°C at a rate of 0.7°C / min, kept at this temperature for 35 minutes, then cooled to 80°C, 0.5Kg of insurance powder is added and the mixture is run for 10 minutes. Finally, the fabric is rinsed for 2 minutes before being taken out of the tank.
7. The high moisture permeability polyester / spandex fabric according to claim 1, characterized in that: In the drying step, the fabric is dried in a loose dryer. During drying, 15 g / L of Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is impregnated and rolled, the rolling rate is 70%, the drying temperature is 105° C., and the drying speed is 20 m / min.
8. The high moisture permeability polyester / spandex fabric according to claim 1, characterized in that: In the shaping step, ten shaping machines are used to shape the fabric, and the temperature settings of the ten boxes of the shaping machine are 125° C., 130° C., 135° C., 145° C., 150° C., 150° C., 150° C., 150° C., 140° C., and 125° C. During shaping, 10 g / L Rudolf quaternary ammonium salt moisture absorption and perspiration finishing agent is impregnated, the rolling rate is 70%, and the shaping speed is 35 m / min.