Dynamic fitting device for synthetic leather

Abstract

The embodiment of the application discloses a synthetic leather dynamic fitting device, and relates to the field of synthetic leather manufacturing equipment, which comprises a first roller way and a second roller way, a first heating device and a second heating device and a shunt device, the first roller way is provided with release paper, the second roller way is provided with a base cloth, one end of the second roller way is located on the first roller way, a compression wheel is arranged on the second roller way, the compression wheel is used for pressing the base cloth and the release paper to form synthetic leather, the first heating device is connected with the first roller way or the second roller way, a pressing piece on the first heating device is used for pressing the synthetic leather after pressing, a heating device is used for preheating the synthetic leather after pressing, a heater of the second heating device is used for heating the synthetic leather, and the shunt device is used for shunting the synthetic leather, the first heating device and the second heating device are arranged, the adhesion between the base cloth and the release paper can be controlled, and the penetration of the synthetic leather is avoided.

Description

Technical Field

[0001] This application relates to the field of synthetic leather manufacturing equipment, and more particularly to a dynamic bonding device for synthetic leather. Background Technology

[0002] The trend towards environmentally friendly synthetic leather production is evident in the low energy consumption and simple processing of dry-process synthetic leather. Currently, most synthetic leather laminating equipment uses traditional rubber rollers or slightly adjusted versions, relying on the gap and pressure between the rollers to control lamination strength. This method is unsuitable for laminating some water-based polyurethane synthetic leather products, easily leading to seepage, loose lamination, and a stiff, hard finish.

[0003] Therefore, a device is needed to prevent this grout leakage from occurring. Summary of the Invention

[0004] To address the problems existing in the prior art, the present invention provides a dynamic bonding device for synthetic leather, comprising: First roller conveyor, on which release paper is placed; A second roller conveyor, on which a base fabric is placed, one end of which is located on the first roller conveyor, and a pressure roller is provided on the second roller conveyor, the pressure roller pressing the base fabric and the release paper together to form synthetic leather; A first heating device is connected to the first roller conveyor or the second roller conveyor. The first heating device is equipped with a pressing component and a heating device. The pressing component presses the pressed synthetic leather, and the heating device preheats the pressed synthetic leather. The second heating device is located on one side of the first heating device, so that after the synthetic leather passes through the first heating device, it enters the second heating device. The second heating device includes a heater, which heats the synthetic leather. A flow divider is disposed on one side of the second heating device relative to the first heating device, and the flow divider divides the synthetic leather.

[0005] Optionally, in some embodiments of this application, in the first heating device, the pressing element is mounted on the first roller conveyor via a support frame. The pressing element includes multiple pressing blocks and pressing rods. The pressing rods are mounted on the first heating device and are arranged in the direction of the synthetic leather. Multiple pressing blocks are arranged on one end of the pressing rod facing the synthetic leather. The multiple pressing blocks are movably connected to the pressing rods, and the multiple pressing blocks press the synthetic leather by their own weight. The pressure members are positioned on both sides of the first heating device, such that the heating device is located between the two pressure members.

[0006] Optionally, in some embodiments of this application, the heating device is provided with a plurality of heating elements and a temperature detector, wherein the plurality of heating elements are located at the bottom or top of the first roller conveyor, so that the heating elements preheat the synthetic leather; The temperature detector detects the temperature of the synthetic leather, and when the temperature of the synthetic leather increases, the temperature detector controls the temperature of the heating element through the controller.

[0007] Optionally, in some embodiments of this application, the heating element provides a temperature range of 90-110 degrees Celsius to the synthetic leather, and the heating element provides staged gradient heating to the synthetic leather.

[0008] Optionally, in some embodiments of this application, in the second heating device, the heater is located above the synthetic leather, the heater performs secondary heating on the synthetic leather, and the temperature range of the heater on the synthetic leather is 110-145 degrees Celsius, and the heater performs staged gradient heating on the synthetic leather.

[0009] Optionally, in some embodiments of this application, a cutting device is further included, which is located between the second heating device and the diversion detection device, and the cutting device performs segmented cutting on the synthetic leather; The cutting device is equipped with a detection device that detects the permeability of the segmented synthetic leather and marks the segmented synthetic leather to classify it into qualified and unqualified synthetic leather.

[0010] Optionally, in some embodiments of this application, the diversion device includes a diversion plate and a first channel and a second channel. The diversion plate is provided with a motor and a steering roller. The steering roller is connected to the output end of the motor. The motor controls the rotation of the steering roller to divert the synthetic leather, so that qualified synthetic leather enters the first channel and unqualified synthetic leather enters the second channel. The motor is a servo motor.

[0011] Optionally, in some embodiments of this application, multiple steering rollers are provided, all of which are installed in the same direction, and all of which are driven to steer by the motor.

[0012] Compared with the prior art, the beneficial effects of this invention are as follows: This application incorporates a first heating device and a second heating device, which enable control over the adhesion between the base fabric and the release paper during the synthetic leather manufacturing process, thereby preventing the synthetic leather from penetrating. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 A partial structural diagram of the synthetic leather dynamic bonding device provided in this application embodiment. Figure 1 ; Figure 2 A partial structural diagram of the synthetic leather dynamic bonding device provided in this application embodiment. Figure 2 ; Figure 3 This is a schematic diagram of the overall structure of the first heating device provided in the embodiments of this application; Figure 4 This is a schematic diagram of the overall structure of the diverter provided in an embodiment of this application.

[0015] Explanation of reference numerals in the attached figures: 100, First roller conveyor; 110, coating head; 200, Second roller conveyor; 210, pressure roller; 300, First heating device; 310, pressing component; 311, pressing block; 312, pressure rod; 320, heating equipment; 321, heating element; 322, temperature detector; 400, Second heating device; 410, heater; 500, diverting device; 510, first channel; 520, second channel; 530, diverting plate; 531, motor; 532, steering roller; 600, cutting device; 610, detection device. Detailed Implementation

[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this application. It is understood that the accompanying drawings are provided for reference and illustration only, and are not intended to limit this application. The connection relationships shown in the accompanying drawings are only for clear description and do not limit the connection method.

[0017] Specifically, such as Figure 1As shown in the embodiment of this application, a dynamic bonding device for synthetic leather is provided, specifically including: a first roller conveyor 100, a second roller conveyor 200, a first heating device 300, a second heating device 400, and a diversion device 500, specifically: Release paper is placed on the first roller conveyor 100. The release paper is advanced by the rotation of the rollers on the first roller conveyor 100. A second roller conveyor 200 is set on one side of the first roller conveyor 100. One end of the second roller conveyor 200 is located on the first roller conveyor 100. A pressure roller 210 is installed on the second roller conveyor 200. A base fabric is placed on the second roller conveyor 200. The base fabric is bonded to the release paper by the drive of the pressure roller 210 to form synthetic leather. The synthetic leather moves on the first roller conveyor 100.

[0018] Before the release paper and the base fabric are bonded, an applicator 110 is provided on the release paper. The applicator 110 applies glue to the side of the release paper facing the base fabric to bond the base fabric and the release paper, so as to facilitate the formation of synthetic leather.

[0019] After the synthetic leather bonding is completed, it needs to undergo high-temperature treatment. This high-temperature treatment is carried out by a first heating device 300 and a second heating device 400, specifically as follows: In this application, the first heating device 300 is connected to the first roller conveyor 100. The first heating device 300 is provided with a pressing member 310 and a heating device 320. The pressing member 310 presses the synthetic leather, which facilitates the heating device 320 to heat the synthetic leather. The pressing member 310 is installed on the first roller conveyor 100 through a support frame. The pressing member 310 includes multiple pressing blocks 311 and pressing rods 312. The pressing rods 312 are installed on the first heating device 300 and are positioned in the direction of movement of the synthetic leather. Multiple pressing blocks 311 are provided on one end of the pressing rods 312 facing the synthetic leather. The multiple pressing blocks 311 are movably connected to the pressing rods 312, and the multiple pressing blocks 311 press the synthetic leather by their own weight. The pressing member 310 is located on both sides of the first heating device 300, so that the heating device 320 is located between the two pressing members 310.

[0020] In the above, the pressing block 311 slightly compresses the synthetic leather in this application to avoid seepage and floating in this application.

[0021] Preferably, in this application, a telescopic motor is also provided on the pressure rod 312, and the pressure rod 312 in this application is controlled by the telescopic motor to facilitate the adjustment of the pressing force of the pressure block 311 on the synthetic leather.

[0022] Preferably, in this application, the pressure block 311 is detachably connected to the pressure rod 312 to facilitate the adjustment of the pressure on the synthetic leather.

[0023] In the first heating device 300, the heating device 320 consists of multiple heating elements 321 and a temperature detector 322. The multiple heating elements 321 are arranged in a rectangular shape in the first heating device 300, which can uniformly heat the synthetic leather and avoid uneven heating of some parts of the synthetic leather, thus avoiding quality problems.

[0024] The heating element 321 is specifically located at the bottom or top of the first roller conveyor 100. In this application, it is preferably located at the top to facilitate heating of the synthetic leather.

[0025] In this embodiment, the heating element 321 is more preferably provided at both the bottom and top of the first roller conveyor 100, so that the synthetic leather is heated more evenly.

[0026] Heating element 321 preheats the synthetic leather, and the heating temperature is stepped, ranging from 90 to 110 degrees Celsius. This stepped heating occurs along the direction of movement of the synthetic leather. Specifically: like Figures 2-3 As shown in the embodiment of this application, the heating element 321 is laid out in a long strip along the direction of the synthetic leather, and the heat released by each heating element 321 is fixed, so that one end of the long strip heating element 321 has a heating range of 90 degrees Celsius, the other end has a heating range of 110 degrees Celsius, and the heating temperature in the middle part increases by 5 degrees to form each heating area, so as to perform stepped heating of the synthetic leather.

[0027] During the heating process, the temperature of the synthetic leather needs to be controlled at all times to avoid excessively high or low temperatures. To avoid this, the temperature detector 322 in this application detects the surface temperature of the synthetic leather to control the temperature adjustment of the heating unit in each area.

[0028] In the second heating device 400, the heater 410 is located above the synthetic leather. The heater 410 performs secondary heating on the synthetic leather, and the temperature range of the heater 410 on the synthetic leather is 110-145 degrees Celsius. The heater 410 performs staged gradient heating on the synthetic leather.

[0029] In this application, the heating stage of the heater 410 for the second heating is the same as that of the heater 410 for the first heating, and will not be described in detail here.

[0030] In the second heating, a temperature detector 322 is also provided. The temperature detector 322 detects the temperature range of the second heating and thus controls the temperature range of the synthetic leather.

[0031] Its control method is the same as the temperature control for the first heating.

[0032] After being heated twice, the synthetic leather enters the cutting device 600, which can cut the synthetic leather into sections for sorting and categorizing.

[0033] The cutting device 600 is also equipped with a detection device 610, which can detect the degree of penetration of the segmented synthetic leather and mark the segmented synthetic leather so that the synthetic leather is divided into qualified synthetic leather and unqualified synthetic leather.

[0034] When synthetic leather shows obvious signs of penetration, it is considered a substandard product. When synthetic leather does not show obvious signs of penetration, it is considered a qualified product. In this case, the synthetic leather can be marked to record whether it is qualified or not.

[0035] After the synthetic leather is marked, it needs to be sorted. A sorting device 500 is installed to handle this. Figure 2 and Figure 4 As shown, the diversion device 500 includes a diversion plate 530, a first channel 510, and a second channel 520. The diversion plate 530 is equipped with a motor 531 and a steering roller 532. The steering roller 532 is connected to the output end of the motor 531. The motor 531 controls the rotation of the steering roller 532 to divert the synthetic leather, so that qualified synthetic leather enters the first channel 510 and unqualified synthetic leather enters the second channel 520. Among them, motor 531 is a servo motor 531.

[0036] Multiple steering rollers 532 are provided, and all of them are installed in the same direction. All of the steering rollers 532 are driven by a motor 531 for steering.

[0037] The above embodiments are only used to illustrate the technical methods of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of the present invention without departing from the spirit and scope of the technical methods of the present invention.

Claims

1. A dynamic bonding device for synthetic leather, characterized in that, include: First roller conveyor, on which release paper is placed; A second roller conveyor, on which a base fabric is placed, one end of which is located on the first roller conveyor, and a pressure roller is provided on the second roller conveyor, the pressure roller pressing the base fabric and the release paper together to form synthetic leather; A first heating device is connected to either the first or second roller conveyor. The first heating device is equipped with a pressing component and a heating device. The pressing component is mounted on the first roller conveyor via a support frame. The pressing component includes multiple pressing blocks and pressing rods. The pressing rods are mounted on the first heating device and are positioned towards the synthetic leather. Multiple pressing blocks are positioned on one end of the pressing rod facing the synthetic leather. The multiple pressing blocks are movably connected to the pressing rod, and the multiple pressing blocks press the synthetic leather using their own weight. The pressing components are positioned on both sides of the first heating device, such that the heating device is located between two of the pressing components. The heating device preheats the pressed synthetic leather. The second heating device is located on one side of the first heating device, so that after the synthetic leather passes through the first heating device, it enters the second heating device. The second heating device includes a heater, which heats the synthetic leather. A flow divider is disposed on one side of the second heating device relative to the first heating device, and the flow divider divides the synthetic leather.

2. The synthetic leather dynamic bonding equipment according to claim 1, characterized in that, The heating device is equipped with multiple heating elements and a temperature detector. The multiple heating elements are located at the bottom or top of the first roller conveyor, so that the heating elements preheat the synthetic leather. The temperature detector detects the temperature of the synthetic leather, and when the temperature of the synthetic leather increases, the temperature detector controls the temperature of the heating element through the controller.

3. The synthetic leather dynamic bonding equipment according to claim 2, characterized in that, The heating element provides a temperature range of 90-110 degrees Celsius for the synthetic leather, and performs staged gradient heating on the synthetic leather.

4. The synthetic leather dynamic bonding device according to claim 1, characterized in that, In the second heating device, the heater is located above the synthetic leather, the heater performs secondary heating on the synthetic leather, and the temperature range of the heater on the synthetic leather is 110-145 degrees Celsius, and the heater performs staged gradient heating on the synthetic leather.

5. The synthetic leather dynamic bonding device according to claim 1, characterized in that, It also includes a cutting device located between the second heating device and the diversion device, which cuts the synthetic leather into segments. The cutting device is equipped with a detection device that detects the permeability of the segmented synthetic leather and marks the segmented synthetic leather to classify it into qualified and unqualified synthetic leather.

6. The synthetic leather dynamic bonding equipment according to claim 5, characterized in that, The diversion device includes a diversion plate and a first channel and a second channel. The diversion plate is equipped with a motor and a steering roller. The steering roller is connected to the output end of the motor. The motor controls the rotation of the steering roller to divert the synthetic leather, so that qualified synthetic leather enters the first channel and unqualified synthetic leather enters the second channel. The motor is a servo motor.

7. The synthetic leather dynamic bonding device according to claim 6, characterized in that, The steering rollers are provided in multiple ways, and all of the steering rollers are installed in the same direction. All of the steering rollers are driven by the motor to steer.

Images