Method, device and equipment for designing involute spline and readable storage medium
By using related design software to use related design software to model system modeling and simulation analysis when designing the flower key, the problem of uneven distribution of loads is solved, and the design efficiency is improved and the albar life span is extended.
Patent Information
- Application Number
- CN202411265530.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-01-28
AI Technical Summary
In the design of involute splines in the prior art, uneven load distribution leads to wear of the tooth surface, and the finite element analysis method is complex and has low efficiency.
By using related design software to model the reducer system, add power input and output nodes, and set the loading spectrum. The running model is distributed with the output tooth surface stress distribution data. Gradually open the flower key to repair.
It improves the efficiency of the design gradual opening flower process. By simulation analysis and screening the final design plan, optimize the stress distribution of the tooth surface, and extend the albar life.
Smart Images

Figure CN119378138A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of involute spline design, and in particular, to a method, device, equipment and readable storage medium for designing an involute spline. Background Art
[0002] Involute spline connection is an important connection form for mechanical transmission. Because its tooth shape is an involute, there is radial force on the tooth when it is loaded, which can play a role of automatic centering, which is conducive to uniform force on each tooth, high strength and long life. However, in actual application, it is found that the involute spline connection has the problem of uneven load distribution, which causes wear on the tooth surface. In order to solve this problem, it is considered to modify the spline so that the load is distributed in the center of the tooth surface. At present, the method of spline modification design mostly uses finite element analysis or analytical method for calculation.
[0003] However, the modeling process of the finite element analysis method is more complicated, and each time the model is modified, it needs to be re-modeled, which takes a long time; the analytical method uses knowledge of mechanics and mathematics to design from a theoretical perspective, but it also requires simulation or experiments for verification, which is inefficient.
[0004] Therefore, how to improve the efficiency of the involute spline design process is a technical problem that needs to be solved. Summary of the invention
[0005] The purpose of the embodiments of the present application is to provide a method for designing an involute spline. The technical solution of the embodiments of the present application can achieve the effect of improving the efficiency of the process of designing an involute spline.
[0006] In the first aspect, an embodiment of the present application provides a method for designing an involute spline, comprising: using relevant design software to model a reducer system according to received spline parameters to obtain a reducer model; adding power input and output nodes on the input shaft and output shaft of the reducer model, and setting the reducer model load spectrum; running the reducer model according to the reducer model load spectrum, and outputting stress distribution data of each tooth surface of the reducer model; selecting a target shaping method to perform involute spline shaping according to the shaping amount input by the user and the stress distribution data of each tooth surface to obtain an involute spline design result, wherein the target shaping method includes: at least one of tooth direction drum shaping, tooth profile drum shaping and helix angle shaping.
[0007] In the above-mentioned embodiment of the present application, the process of designing the involute spline is simulated by using relevant software to build a model, and after adding different involute spline modifications to the model, the stress check of each tooth surface is performed, so that the final involute spline design scheme can be screened, which can achieve the effect of improving the efficiency of the involute spline design process.
[0008] In some embodiments, power input and output nodes are added to the input shaft and output shaft of the reducer model, and the reducer model load spectrum is set, including: debugging the orientation of the reducer model housing and bearings so that the reducer model housing and bearings coincide to obtain a debugged reducer model; adding power input and output nodes to the input shaft and output shaft of the debugged reducer model, and setting the reducer model load spectrum according to the load amount of the reducer model after the debugger converted from the vehicle load spectrum.
[0009] In the above-mentioned embodiment of the present application, the housing and bearing of the reducer model can be connected together through debugging to achieve a simulation effect. At the same time, the load spectrum of the reducer model can be designed according to the load of the reducer model in the whole vehicle, thereby providing simulation conditions for the subsequent involute spline design.
[0010] In some embodiments, the orientation of the housing and the bearing of the reducer model is debugged so that the housing and the bearing of the reducer model overlap to obtain the debugged reducer model, including: importing a mesh housing finite element model of the reducer model; rotating and translating the reducer model on the mesh of the mesh housing finite element model so that the housing and the bearing of the reducer model overlap to obtain the debugged reducer model.
[0011] In the above embodiments of the present application, the shell and the shaft can be designed in the grid, and finally the conversion from the two-dimensional model to the three-dimensional model is realized by rotation and translation, so as to realize the modeling of the reducer model.
[0012] In some embodiments, the reducer system is modeled using relevant design software according to the received spline parameters to obtain a reducer model, including: creating an empty gearbox assembly through relevant software; adding a reducer bearing component to the empty gearbox assembly, and adjusting each bearing component according to the set extraction position; adding gears, bearings and involute splines to the reducer bearing component; performing gear modeling, bearing modeling and involute spline modeling according to the received gear parameters, bearing parameters and involute splines, respectively, to obtain a reducer model.
[0013] In the above-mentioned embodiments of the present application, various hardware are modeled according to the parameters corresponding to different hardware. Various hardware models can be added to the empty gearbox assembly to achieve rapid modeling of the reducer.
[0014] In some embodiments, the reducer model is run according to the reducer model load spectrum, and the stress distribution data of each tooth surface of the reducer model is output, including: simulating and calculating the unmodified involute spline through the reducer model load spectrum to obtain the stress distribution data of each tooth surface, and drawing the stress distribution diagram of each tooth surface.
[0015] In the above-mentioned embodiment of the present application, by running the reducer model, the simulation calculation of the involute spline is realized, and the stress distribution data of each tooth surface can be accurately obtained, providing conditions for the subsequent shaping plan.
[0016] In some embodiments, based on the shaping amount input by the user and the stress distribution data of each tooth surface, a target shaping method is selected to perform involute spline shaping to obtain an involute spline design result, including: shaping the involute spline by one or more superimposed shaping methods of tooth direction drum shaping, tooth shape drum shaping and helix angle shaping, to obtain current stress distribution data of each tooth surface corresponding to different shaping methods; comparing the current stress distribution data of each tooth surface corresponding to different shaping methods with the stress distribution data of each tooth surface to determine the target shaping method and the involute spline design result.
[0017] In the above embodiments of the present application, one or more superimposed schemes of tooth direction drumming, tooth shape drumming and helix angle modification can be used for modification simulation, and finally the best modification design scheme is selected according to the output stress distribution data of each tooth surface.
[0018] In some embodiments, the related software includes: gear design analysis software and design simulation engineering software.
[0019] In the above-mentioned embodiments of the present application, the reducer can be accurately modeled and simulated through the relevant software.
[0020] In a second aspect, an embodiment of the present application provides a device for designing an involute spline, comprising:
[0021] A modeling module, used for modeling a reducer system using relevant design software according to received spline parameters to obtain a reducer model;
[0022] A setting module is used to add power input and output nodes on the input shaft and output shaft of the reducer model and set the load spectrum of the reducer model;
[0023] An analysis module is used to run the reducer model according to the reducer model load spectrum and output stress distribution data of each tooth surface of the reducer model;
[0024] The design module is used to select a target modification method to perform involute spline modification according to the modification amount input by the user and the stress distribution data of each tooth surface, and obtain the involute spline design result, wherein the target modification method includes: at least one of tooth direction crowning, tooth profile crowning and helix angle modification.
[0025] Optionally, the module is configured to:
[0026] The housing and bearing positions of the reducer model are adjusted so that the housing and bearing of the reducer model coincide with each other, thereby obtaining the adjusted reducer model;
[0027] Add power input and output nodes to the input shaft and output shaft of the debugged reducer model, and set the reducer model load spectrum according to the load amount converted from the vehicle load spectrum to the debugged reducer model.
[0028] Optionally, the module is configured to:
[0029] Import the mesh shell finite element model of the reducer model;
[0030] The reducer model is rotated and translated on the mesh of the mesh shell finite element model so that the shell and the bearing of the reducer model coincide with each other, thereby obtaining the debugged reducer model.
[0031] Optionally, the modeling module is specifically used to:
[0032] Create an empty gearbox assembly through relevant software;
[0033] Add the reducer bearing components to the empty gearbox assembly and adjust each bearing component according to the set extraction position;
[0034] Add gears, bearings, and involute splines to the reducer bearing assembly;
[0035] Gear modeling, bearing modeling and involute spline modeling are performed respectively according to the received gear parameters, bearing parameters and involute spline to obtain a reducer model.
[0036] Optionally, the analysis module is specifically used for:
[0037] The unmodified involute spline is simulated and calculated through the load spectrum of the reducer model to obtain the stress distribution data of each tooth surface and draw the stress distribution diagram of each tooth surface.
[0038] Optionally, the design module is specifically used to:
[0039] The involute spline is modified by one or more superimposed modification methods of tooth direction crowning, tooth profile crowning and helix angle modification, respectively, to obtain current stress distribution data of each tooth surface corresponding to different modification methods;
[0040] The current stress distribution data of each tooth surface and the stress distribution data of each tooth surface corresponding to different shaping methods are compared to determine the target shaping method and the involute spline design result.
[0041] Optional, related software includes: gear design analysis software and design simulation engineering software.
[0042] In a third aspect, an embodiment of the present application provides an electronic device, comprising a processor and a memory, wherein the memory stores computer-readable instructions, and when the computer-readable instructions are executed by the processor, the steps in the method provided in the first aspect are performed.
[0043] In a fourth aspect, an embodiment of the present application provides a readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps in the method provided in the first aspect are performed.
[0044] Other features and advantages of the present application will be described in the following description, and partly become apparent from the description, or be understood by practicing the embodiments of the present application. The purpose and other advantages of the present application can be realized and obtained by the structures specifically pointed out in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0046] Figure 1 A flow chart of a method for designing an involute spline provided in an embodiment of the present application;
[0047] Figure 2 A flowchart of an implementation method for designing an involute spline provided in an embodiment of the present application;
[0048] Figure 3 A schematic block diagram of a device for designing an involute spline provided in an embodiment of the present application;
[0049] Figure 4 A schematic structural diagram of a device for designing an involute spline provided in an embodiment of the present application. DETAILED DESCRIPTION
[0050] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application usually described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0051] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. At the same time, in the description of this application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0052] First, some terms involved in the embodiments of the present application are explained to facilitate understanding by those skilled in the art.
[0053] KISSsoft is a professional gear design and analysis software designed to organize, optimize, calculate and re-analyze machine components such as gears, bearings, screws, belts, and detachable cables.
[0054] Romax software is an engineering software that provides design and simulation solutions. It is widely used in various types of product design and has achieved remarkable results.
[0055] This application is applied to the scenario of involute spline design. The specific scenario is to model the reducer system based on Romax software, add a spline modification scheme, perform simulation analysis and output the stress of each spline tooth, perform strength verification while performing the modification design, select the best design scheme, and improve design efficiency.
[0056] Involute spline connection is an important connection form of mechanical transmission. Because its tooth shape is an involute, there is radial force on the teeth when loaded, which can play a role of automatic centering, which is conducive to uniform force on each tooth, high strength and long life. However, in actual application, it is found that the involute spline connection has the problem of uneven load distribution, which causes wear on the tooth surface. In order to solve this problem, it is considered to modify the spline so that the load is distributed in the center of the tooth surface. At present, the methods of spline modification design mostly use finite element analysis or analytical method for calculation. However, the modeling process of the finite element analysis method is more complicated, and each time the model is modified, it needs to be re-modeled, which takes a long time; the analytical method uses mechanics and mathematical knowledge to design from a theoretical perspective, but it also needs simulation or experiment for verification, which is inefficient.
[0057] To this end, the present application uses relevant design software to model the reducer system according to the received spline parameters to obtain the reducer model; add power input and output nodes on the input shaft and output shaft of the reducer model, and set the reducer model load spectrum; run the reducer model according to the reducer model load spectrum, and output the stress distribution data of each tooth surface of the reducer model; according to the modification amount input by the user and the stress distribution data of each tooth surface, select the target modification method to perform involute spline modification, and obtain the involute spline design result, wherein the target modification method includes: at least one of tooth direction drum shape, tooth shape drum shape and helix angle modification. The process of designing the involute spline is simulated by using relevant software to perform model modeling, and after adding different involute spline modifications to the model, the stress of each tooth surface is checked, so that the final involute spline design scheme can be screened, which can achieve the effect of improving the efficiency of the involute spline design process.
[0058] In the embodiment of the present application, the executor may be a designed involute spline device in a designed involute spline system. In actual applications, the designed involute spline device may be an electronic device such as a terminal device and a server, and no limitation is made here.
[0059] Combine the following Figure 1 The method for designing an involute spline in an embodiment of the present application is described in detail.
[0060] Please see Figure 1 , Figure 1 A flow chart of a method for designing an involute spline provided in an embodiment of the present application, such as Figure 1 The method shown for designing an involute spline includes:
[0061] Step 110: Use relevant design software to model the reducer system according to the received spline parameters to obtain a reducer model.
[0062] Among them, the involute spline can be the spline on the motor vehicle reducer. The spline parameters include: module, number of teeth, pressure angle, pitch circle diameter, base circle diameter and pitch, etc. The specific parameters can be reported in terms of major diameter, minor diameter, involute end circle diameter, involute start circle diameter, tolerance grade and fit category, etc.
[0063] In some embodiments of the present application, the relevant software includes: gear design and analysis software and design simulation engineering software.
[0064] In the above process, the reducer can be accurately modeled and simulated through the relevant software.
[0065] Specifically, the gear design and analysis software and the design simulation engineering software can be Kissoft software and Romax software. When the reducer is modeled through the relevant software, each part can be meshed by comparing the finite element analysis, and a 2D model of each component can be generated. After splicing through translation and rotation, the final 3D reducer model can be generated.
[0066] In some embodiments of the present application, the reducer system is modeled using relevant design software according to the received spline parameters to obtain a reducer model, including: creating an empty gearbox assembly through relevant software; adding a reducer bearing component to the empty gearbox assembly, and adjusting each bearing component according to the set extraction position; adding gears, bearings and involute splines to the reducer bearing component; performing gear modeling, bearing modeling and involute spline modeling according to the received gear parameters, bearing parameters and involute splines, respectively, to obtain a reducer model.
[0067] In the above process, the present application models various hardware according to the parameters corresponding to different hardware, and various hardware models can be added to the empty gearbox assembly to achieve rapid modeling of the reducer.
[0068] The empty gearbox assembly includes a box and grooves for placing gears and shafts. When creating an empty gearbox assembly, you can select the checkbox to automatically generate it according to the parameters of the assembly (for example, the number and specifications of gears and shafts). The gearbox assembly is the core of the reducer model, and all components must be in this assembly to be considered as the part to be analyzed.
[0069] Optionally, when adding a reducer bearing component, you can create a new shaft assembly with preset dimensions, and then edit the inner radius and length of each shaft to create intermediate and output shafts, etc. The axes can be set using both absolute and relative coordinate systems. For example, the input axis is set in absolute coordinate system, and the remaining axes are set relative to the input axis.
[0070] Optionally, gears, bearings and involute splines are added to the reducer bearing component; gear modeling, bearing modeling and involute spline modeling are performed respectively according to the received gear parameters, bearing parameters and involute splines to obtain the reducer model explosion, including editing gears, bearings and involute splines according to preset size, number of teeth and model through a 2D editing interface, and connecting various parts by dragging and dropping to realize reducer modeling. The preset size, number of teeth and model can be set according to requirements.
[0071] Step 120: Add power input and output nodes on the input shaft and output shaft of the reducer model, and set the load spectrum of the reducer model.
[0072] Among them, the load spectrum of the reducer model can be set by creating a new load spectrum, selecting the input shaft as the input, setting the input torque and speed, and setting it according to the load spectrum of the actual vehicle converted to the load of the reducer. It can also be set by dividing the maximum load into different percentages between the maximum load and the reverse maximum load to obtain the load spectrum.
[0073] In some embodiments of the present application, power input and output nodes are added to the input shaft and output shaft of the reducer model, and the reducer model load spectrum is set, including: debugging the orientation of the housing and bearings of the reducer model so that the housing and bearings of the reducer model coincide with each other to obtain the debugged reducer model; adding power input and output nodes to the input shaft and output shaft of the debugged reducer model, and setting the reducer model load spectrum according to the load amount of the reducer model after the debugged model converted from the vehicle load spectrum.
[0074] In the above process, the housing and bearing of the reducer model can be connected together through debugging to achieve the simulation effect. At the same time, the load spectrum of the reducer model can be designed according to the load of the reducer model in the whole vehicle, so as to provide simulation conditions for the subsequent involute spline design.
[0075] Among them, in addition to setting the reducer model load spectrum according to the load amount of the reducer model after debugging converted from the vehicle load spectrum, the reducer model load spectrum can also be set by dividing the maximum load into different percentages between the maximum load and the anti-drag maximum load.
[0076] In some embodiments of the present application, the orientation of the housing and the bearing of the reducer model is debugged so that the housing and the bearing of the reducer model overlap to obtain the debugged reducer model, including: importing a mesh shell finite element model of the reducer model; rotating and translating the reducer model on the mesh of the mesh shell finite element model so that the housing and the bearing of the reducer model overlap to obtain the debugged reducer model.
[0077] In the above process, the present application can design the shell and the shaft in the grid, and finally realize the conversion from two-dimensional to three-dimensional model through rotation and translation, so as to realize the modeling of the reducer model.
[0078] Among them, the housing and bearings of the reducer model can be modeled on a 2D grid, and 3D reducer modeling can be achieved through translation and rotation.
[0079] Step 130: Run the reducer model according to the reducer model load spectrum, and output stress distribution data of each tooth surface of the reducer model.
[0080] The tooth surface stress distribution data include tooth surface stress distribution diagrams, and each tooth surface stress distribution diagram includes different tooth surfaces and corresponding stress values.
[0081] In some embodiments of the present application, the reducer model is run according to the reducer model load spectrum, and the stress distribution data of each tooth surface of the reducer model is output, including: simulating and calculating the unmodified involute spline through the reducer model load spectrum to obtain the stress distribution data of each tooth surface, and drawing the stress distribution diagram of each tooth surface.
[0082] In the above process, the present application realizes the simulation calculation of the involute spline by running the reducer model, and can accurately obtain the stress distribution data of each tooth surface, providing conditions for subsequent shaping solutions.
[0083] Among them, during the simulation calculation, the load data set on the reducer model load spectrum can be input on the input shaft of the reducer model to realize the operation of the reducer model, and the stress distribution data of each tooth surface can be obtained by collecting the stress conditions of each tooth surface during the operation.
[0084] Step 140: According to the modification amount input by the user and the stress distribution data of each tooth surface, a target modification method is selected to perform involute spline modification, and an involute spline design result is obtained.
[0085] The target modification method includes: at least one of tooth direction drumming, tooth profile drumming and helical angle modification, and multiple of tooth direction drumming, tooth profile drumming and helical angle modification can also be superimposed to obtain the corresponding modification method. When performing involute spline modification, the spline modification condition can select the common torque.
[0086] In some embodiments of the present application, based on the shaping amount input by the user and the stress distribution data of each tooth surface, a target shaping method is selected to perform involute spline shaping to obtain an involute spline design result, including: shaping the involute spline by one or more superimposed shaping methods of tooth direction drum shaping, tooth shape drum shaping and helix angle shaping, to obtain current stress distribution data of each tooth surface corresponding to different shaping methods; comparing the current stress distribution data of each tooth surface corresponding to different shaping methods with the stress distribution data of each tooth surface to determine the target shaping method and the involute spline design result.
[0087] In the above process, the present application can adopt one or more superimposed schemes of tooth direction drumming, tooth shape drumming and helix angle modification to perform modification simulation, and finally select the best modification design scheme according to the output stress distribution data of each tooth surface.
[0088] For example, by comparing the spline stress distribution results after simulation, it is found that the tooth drum and helix angle modification are effective in improving the spline stress distribution and reducing the maximum stress on the spline, while the tooth drum increases the maximum stress of the spline. Therefore, the current tooth drum or helix angle modification method can be selected for the design of involute splines, or the current tooth drum and helix angle modification method can be used to design involute splines.
[0089] Optional, Figure 1 The method shown can achieve rapid simulation through preset configuration files and programs. For example, gearbox assemblies, shafts, involute splines and gears of different specifications are respectively formed into corresponding configuration files and configuration programs. When the user clicks on the page to generate gearbox assemblies, shafts, involute splines and gears of corresponding specifications, the system can automatically generate them according to the corresponding configuration files and configuration programs. The user only needs to drag and drop to translate or rotate the parts to achieve reducer modeling and simulation.
[0090] In the above Figure 1 In the process shown, the present application uses relevant design software to model the reducer system according to the received spline parameters to obtain the reducer model; add power input and output nodes on the input shaft and output shaft of the reducer model, and set the reducer model load spectrum; run the reducer model according to the reducer model load spectrum, and output the stress distribution data of each tooth surface of the reducer model; according to the modification amount input by the user and the stress distribution data of each tooth surface, select the target modification method to perform involute spline modification, and obtain the involute spline design result, wherein the target modification method includes: at least one of tooth direction drumming, tooth shape drumming and helix angle modification. The process of designing the involute spline is simulated by using relevant software to perform model modeling, and after adding different involute spline modifications to the model, the stress of each tooth surface is checked, so that the final involute spline design scheme can be screened, and the efficiency of the involute spline design process can be improved.
[0091] Combine the following Figure 2 The implementation method of designing the involute spline in the embodiment of the present application is described in detail.
[0092] Please see Figure 2 , Figure 2 A flowchart of an implementation method for designing an involute spline provided in an embodiment of the present application, such as Figure 2 The implementation method shown for designing an involute spline includes:
[0093] Step 210: Design spline parameters based on Kissoft software.
[0094] Specifically: The spline precision grade and fit type and other parameters are designed by Kissoft software, wherein the fit type includes tooth side fit and tooth top fit, etc.
[0095] Step 220: Model the reducer shaft-tooth system in Romax software.
[0096] Specifically: Romax software is used to model the reducer system according to the received spline parameters to obtain a reducer model.
[0097] Step 230: Import the shell finite element mesh model.
[0098] Specifically: By comparing the finite element analysis, each part is meshed, and a 2D model of each component is generated, and the final 3D reducer model is generated after splicing through translation and rotation.
[0099] Step 240: Import the load spectrum.
[0100] Specifically: the load of the reducer is set according to the actual vehicle load spectrum converted, or the maximum load is set by dividing it into different percentages between the maximum load and the maximum load of reverse drag, and the load spectrum is imported into the reducer model.
[0101] Step 250: Unmodified spline simulation.
[0102] Specifically: directly run the reducer through the load spectrum and detect the first stress data of each tooth surface.
[0103] Step 260: Modification of involute spline.
[0104] Specifically: the involute spline is modified by one or more superimposed modification methods of tooth direction crowning, tooth profile crowning and helix angle modification.
[0105] Step 270: Shaping simulation.
[0106] Specifically: the modified reducer model is simulated according to the load spectrum input, and the second stress data of each tooth surface is detected.
[0107] Step 280: Generate a design solution.
[0108] Specifically: According to the comparison of the first stress data of each tooth surface and the second stress data of the tooth surface, the final modification method is selected and the final involute spline design scheme is generated.
[0109] also, Figure 2 The specific methods and steps shown can be found in Figure 1 The method shown will not be described in detail here.
[0110] Previous article Figure 1-Figure 2 Describes the method of designing involute splines. Figure 3-Figure 4 Describe the apparatus for designing involute splines.
[0111] Please refer to Figure 3 , is a schematic block diagram of a device 300 for designing an involute spline provided in an embodiment of the present application, and the device 300 may be a module, a program segment or a code on an electronic device. Figure 1 The method embodiment corresponds to and can be executed Figure 1The various steps involved in the method embodiment and the specific functions of the device 300 can be found in the description below. To avoid repetition, the detailed description is appropriately omitted here.
[0112] Optionally, the device 300 includes:
[0113] A modeling module 310 is used to model the reducer system using relevant design software according to the received spline parameters to obtain a reducer model;
[0114] A setting module 320 is used to add power input and output nodes on the input shaft and output shaft of the reducer model, and set the load spectrum of the reducer model;
[0115] An analysis module 330 is used to run the reducer model according to the reducer model load spectrum and output stress distribution data of each tooth surface of the reducer model;
[0116] The design module 340 is used to select a target shaping method to perform involute spline shaping according to the shaping amount input by the user and the stress distribution data of each tooth surface, and obtain the involute spline design result, wherein the target shaping method includes: at least one of tooth direction drumming, tooth profile drumming and helix angle shaping.
[0117] Optionally, the setting module 320 is specifically used for:
[0118] The housing and bearing positions of the reducer model are debugged so that the housing and bearings of the reducer model coincide with each other to obtain the debugged reducer model; power input and output nodes are added to the input shaft and output shaft of the debugged reducer model, and the load spectrum of the reducer model is set according to the load amount of the vehicle load spectrum converted to the debugged reducer model.
[0119] Optionally, the setting module 320 is specifically used for:
[0120] Import the mesh shell finite element model of the reducer model; rotate and translate the reducer model on the mesh of the mesh shell finite element model so that the shell and bearing of the reducer model coincide with each other, and obtain the debugged reducer model.
[0121] Optionally, the modeling module 310 is specifically used for:
[0122] Create an empty gearbox assembly through relevant software;
[0123] Add a reducer bearing component to the empty gearbox assembly, and adjust each bearing component according to the set extraction position; add gears, bearings and involute splines to the reducer bearing component; perform gear modeling, bearing modeling and involute spline modeling respectively according to the received gear parameters, bearing parameters and involute splines to obtain the reducer model.
[0124] Optionally, the analysis module 330 is specifically used for:
[0125] The unmodified involute spline is simulated and calculated through the load spectrum of the reducer model to obtain the stress distribution data of each tooth surface and draw the stress distribution diagram of each tooth surface.
[0126] Optionally, the design module 340 is specifically used for:
[0127] The involute spline is modified by one or more superimposed modification methods including tooth direction drumming, tooth profile drumming and helix angle modification, and the current stress distribution data of each tooth surface corresponding to the different modification methods are obtained; the current stress distribution data of each tooth surface corresponding to the different modification methods and the stress distribution data of each tooth surface are compared to determine the target modification method and the involute spline design result.
[0128] Optional, related software includes: gear design analysis software and design simulation engineering software.
[0129] Please refer to Figure 4 4 is a schematic block diagram of a device for designing an involute spline provided in an embodiment of the present application. The device may include a memory 410 and a processor 420. Optionally, the device may also include: a communication interface 430 and a communication bus 440. The device and the above Figure 1 The method embodiment corresponds to and can be executed Figure 1 The various steps involved in the method embodiment and the specific functions of the device can be found in the description below.
[0130] Specifically, the memory 410 is used to store computer-readable instructions.
[0131] Processor 420 is used to process the readable instructions stored in the memory and can execute Figure 1 The steps in the method.
[0132] The communication interface 430 is used for signaling or data communication with other node devices, for example, for communication with a server or a terminal, or for communication with other device nodes, but the embodiments of the present application are not limited thereto.
[0133] The communication bus 440 is used to realize direct connection and communication among the above components.
[0134] The communication interface 430 of the device in the embodiment of the present application is used to communicate signals or data with other node devices. The memory 410 can be a high-speed RAM memory or a non-volatile memory, such as at least one disk memory. The memory 410 can also be at least one storage device located away from the aforementioned processor. The memory 410 stores computer-readable instructions. When the computer-readable instructions are executed by the processor 420, the electronic device executes the aforementioned Figure 1 The method process shown. The processor 420 can be used on the device 300 and is used to perform the functions in the present application. Exemplarily, the above-mentioned processor 420 can be a general-purpose processor, a digital signal processor (Digital Signal Processor, DSP), an application-specific integrated circuit (Application Specific Integrated Circuit, ASIC), a field programmable gate array (Field Programmable Gate Array, FPGA) or other programmable logic devices, discrete gates or transistor logic devices, discrete hardware components, and the embodiments of the present application are not limited thereto.
[0135] The embodiment of the present application also provides a readable storage medium, when the computer program is executed by a processor, Figure 1 The method process in the method embodiment shown is executed by the electronic device.
[0136] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the device described above can refer to the corresponding process in the aforementioned method, and will not be described in detail here.
[0137] In summary, the embodiment of the present application provides a method, device, electronic device and readable storage medium for designing an involute spline, the method comprising: using relevant design software to model a reducer system according to received spline parameters to obtain a reducer model; adding power input and output nodes on the input shaft and output shaft of the reducer model, and setting the reducer model load spectrum; running the reducer model according to the reducer model load spectrum, and outputting the stress distribution data of each tooth surface of the reducer model; selecting a target shaping method to perform involute spline shaping according to the shaping amount input by the user and the stress distribution data of each tooth surface, and obtaining an involute spline design result, wherein the target shaping method includes: at least one of tooth direction drum shaping, tooth shape drum shaping and helix angle shaping. This method can achieve the effect of improving the efficiency of the involute spline design process.
[0138] In several embodiments provided in the present application, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely schematic. For example, the flowcharts and block diagrams in the accompanying drawings show the possible architecture, functions and operations of the devices, methods and computer program products according to multiple embodiments of the present application. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of a code, and the module, a program segment or a part of a code contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram and / or flowchart, and the combination of boxes in the block diagram and / or flowchart can be implemented with a dedicated hardware-based system that performs a specified function or action, or can be implemented with a combination of dedicated hardware and computer instructions.
[0139] In addition, the functional modules in the various embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
[0140] If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application can be essentially or partly embodied in the form of a software product that contributes to the prior art. The computer software product is stored in a storage medium, including several instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the methods described in each embodiment of the present application. The aforementioned storage medium includes: various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk.
[0141] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0142] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
[0143] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
Claims
1. A method for designing an involute spline, characterized in that: include: Using relevant design software to model the reducer system according to the received spline parameters to obtain a reducer model; Adding power input and output nodes on the input shaft and output shaft of the reducer model, and setting the load spectrum of the reducer model; Run the reducer model according to the reducer model load spectrum, and output stress distribution data of each tooth surface of the reducer model; According to the shaping amount input by the user and the stress distribution data of each tooth surface, a target shaping method is selected to perform involute spline shaping to obtain an involute spline design result, wherein the target shaping method includes: at least one of tooth direction crowning, tooth profile crowning and helix angle shaping.
2. The method according to claim 1, characterized in that The step of adding power input and output nodes on the input shaft and output shaft of the reducer model and setting the load spectrum of the reducer model includes: Debugging the housing and the bearing of the reducer model so that the housing and the bearing of the reducer model overlap, thereby obtaining a debugged reducer model; Power input and output nodes are added to the input shaft and output shaft of the debugged reducer model, and the reducer model load spectrum is set according to the load amount of the vehicle load spectrum converted to the debugged reducer model.
3. The method according to claim 2, characterized in that The method of adjusting the position of the housing and the bearing of the reducer model so that the housing and the bearing of the reducer model overlap to obtain the adjusted reducer model includes: Importing a grid shell finite element model of the reducer model; The reducer model is rotated and translated on the grid of the grid shell finite element model so that the shell and the bearing of the reducer model overlap, thereby obtaining the debugged reducer model.
4. The method according to any one of claims 1 to 3, characterized in that: The method of using relevant design software to model the reducer system according to the received spline parameters to obtain a reducer model includes: Create an empty gearbox assembly by using the relevant software; Adding a reducer bearing component to the empty gearbox assembly, and adjusting each bearing component according to the set extraction position; Adding gears, bearings and involute splines to the reducer bearing component; Gear modeling, bearing modeling and involute spline modeling are performed respectively according to the received gear parameters, bearing parameters and involute spline to obtain the reducer model.
5. The method according to any one of claims 1 to 3, characterized in that: The step of running the reducer model according to the reducer model load spectrum and outputting stress distribution data of each tooth surface of the reducer model includes: The unmodified involute spline is simulated and calculated by the load spectrum of the reducer model to obtain the stress distribution data of each tooth surface, and then a stress distribution diagram of each tooth surface is drawn.
6. The method according to any one of claims 1 to 3, characterized in that: According to the modification amount input by the user and the stress distribution data of each tooth surface, a target modification method is selected to perform involute spline modification to obtain an involute spline design result, including: The involute spline is modified by one or more superimposed modification methods of the tooth direction crowning, the tooth profile crowning and the helix angle modification, respectively, to obtain current stress distribution data of each tooth surface corresponding to different modification methods; The current stress distribution data of each tooth surface corresponding to the different shaping methods are compared with the stress distribution data of each tooth surface to determine the target shaping method and the involute spline design result.
7. The method according to any one of claims 1 to 3, characterized in that: The related software includes: gear design and analysis software and design simulation engineering software.
8. A device for designing an involute spline, characterized in that: include: A modeling module, used for modeling a reducer system using relevant design software according to received spline parameters to obtain a reducer model; A setting module, used to add power input and output nodes on the input shaft and output shaft of the reducer model, and set the load spectrum of the reducer model; An analysis module, used for running the reducer model according to the reducer model load spectrum, and outputting stress distribution data of each tooth surface of the reducer model; The design module is used to select a target shaping method to perform involute spline shaping according to the shaping amount input by the user and the stress distribution data of each tooth surface, so as to obtain an involute spline design result, wherein the target shaping method includes at least one of tooth direction drumming, tooth profile drumming and helix angle shaping.
9. An electronic device, characterized in that: include: A memory and a processor, wherein the memory stores computer-readable instructions, and when the computer-readable instructions are executed by the processor, the steps in the method according to any one of claims 1 to 7 are executed.
10. A computer-readable storage medium, characterized in that: include: A computer program, when the computer program is run on a computer, causes the computer to execute the method according to any one of claims 1 to 7.
Citation Information
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