Greenhouse overhead rail type rope-driven pesticide spraying machine

CN119384997BActive Publication Date: 2026-09-22PINGHU YANGTZE RIVER DELTA MODERN FACILITIES HORTICULTURE IND RESEARCH INSTITUTE +2
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411834392.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-09-22
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

[0002]目前常见的日光温室喷药车主要有地面轨道式和吊轨式,地面轨道式成本低廉,但活动空间有限,不能进入温室行间作业;吊轨式相对灵活,但安装吊轨和装置本身价格高昂,中间吊轨的喷药机无法在安装有内保温的温室内使用,两侧吊轨的桁架式喷药机体积较大且造价昂贵

Benefits of technology

本发明的有益效果是:该温室吊轨式绳驱喷药机,包括设置在日光温室后墙的第一C型钢轨道、连接在第一C型钢轨道下方的第二C型钢轨道及设置在日光温室前屋面的第三C型钢轨道,其不占用温室内空间,提高了空间利用率。喷药装置通过驱动绳与两侧轨道连接,驱动轮组的设计使得喷药装置可以在同一水平面内任意移动,可以极大提高喷药效率,同时由于采用驱动绳带动喷头移动,使装置更轻便且造价低,喷头可在平面内任意移动,可以实现自动喷药,相较于传统悬挂式喷药机其可以在内保温温室内边移动边使用。该喷药机结构简单、成本较低、便于维护维修,可以实现全程自动控制,提高作业效率、节省人工。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119384997B_ABST
    Figure CN119384997B_ABST
Patent Text Reader

Abstract

A greenhouse overhead rail type rope driven pesticide spraying machine belongs to the technical field of agricultural machinery. It comprises a first C-shaped steel track arranged on the back wall of a sunlight greenhouse, a second C-shaped steel track connected below the first C-shaped steel track and a third C-shaped steel track arranged on the front roof of the sunlight greenhouse. It does not occupy the space in the greenhouse, and improves the space utilization. The pesticide spraying device is connected with the two side tracks through a driving rope, and the design of the driving wheel set enables the pesticide spraying device to move arbitrarily in the same horizontal plane, which can greatly improve the pesticide spraying efficiency. At the same time, since the driving rope is used to drive the nozzle to move, the device is more portable and has low cost. The nozzle can move arbitrarily in the plane, and automatic pesticide spraying can be realized. Compared with the traditional suspended pesticide spraying machine, it can be used while moving in the internal heat preservation greenhouse. The pesticide spraying machine has simple structure, low cost, is convenient to maintain and repair, can realize full-automatic control, improves the operation efficiency and saves labor.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention belongs to the field of agricultural machinery technology, and specifically relates to a greenhouse suspended rail type rope-driven sprayer. Background Technology

[0002] Currently, the most common types of sprayers for solar greenhouses are ground-rail type and overhead rail type. Ground-rail type is inexpensive, but has limited operating space and cannot operate between rows in the greenhouse. Overhead rail type is more flexible, but the installation of overhead rails and the equipment itself is expensive. Sprayers with central overhead rails cannot be used in greenhouses with internal insulation. Truss type sprayers with side overhead rails are large in size and expensive to manufacture. Summary of the Invention

[0003] To address the shortcomings of existing technologies, the purpose of this invention is to provide a greenhouse suspended rail-mounted rope-driven sprayer.

[0004] The technical solution adopted in this invention is: a greenhouse suspended rail type rope-driven sprayer, the key technical points of which are: a first C-shaped steel rail set on the rear wall of the greenhouse, a second C-shaped steel rail connected below the first C-shaped steel rail, and a third C-shaped steel rail set on the front roof of the greenhouse; one end of a spraying water pipe slidably connected to the drive wheel set on the first C-shaped steel rail is inserted into a spraying tank, and the other end of the spraying water pipe is connected to a spring tube; the spring tube is wound around a drive rope located between the first C-shaped steel rail and the second C-shaped steel rail; the drive rope is connected to a spraying connector; the lower end of the spraying connector is connected to a spraying rod with a nozzle; the spraying connector is controlled to drive the nozzle to move under the traction force of the drive rope.

[0005] Furthermore, the drive wheel assembly includes a first drive wheel fixed at both ends of the first C-shaped steel rail, a first fixed pulley assembly consisting of a first fixed pulley and a fourth fixed pulley stacked together, a second drive wheel fixed at both ends of the third C-shaped steel rail, a second fixed pulley assembly consisting of a second fixed pulley and a third fixed pulley stacked together, a first movable pulley arranged along the first C-shaped steel rail, and a second movable pulley arranged along the third C-shaped steel rail.

[0006] Furthermore, the drive rope includes a first drive rope and a second drive rope. The first drive rope passes over the first drive wheel, turns through the first fixed pulley in the fixed pulley group, and then connects to the second fixed pulley. After turning through the second movable pulley, it connects to the first connecting end of the spraying joint. The first drive rope passes through the third connecting end of the spraying joint, passes over the first movable pulley, turns through the first movable pulley, and then connects back to the first drive wheel. The second drive rope passes over the second drive wheel, turns through the second movable pulley, and then connects to the fourth connecting end of the spraying joint. The second drive rope passes through the second connecting end of the spraying joint, passes over the first movable pulley, turns through the third fixed pulley in the fixed pulley group, and then connects to the fourth fixed pulley in the fixed pulley group. The second drive rope returns to the second drive wheel after passing through the fourth fixed pulley.

[0007] Furthermore, a track hanger is slidably connected inside the second C-shaped steel track, and a spray pipe is suspended at the lower end of the track hanger. The beneficial effects of this invention are as follows: This greenhouse suspended rope-driven sprayer includes a first C-shaped steel track installed on the rear wall of the greenhouse, a second C-shaped steel track connected below the first C-shaped steel track, and a third C-shaped steel track installed on the front roof of the greenhouse. It does not occupy space inside the greenhouse, thus improving space utilization. The spraying device is connected to the tracks on both sides via a drive rope. The design of the drive wheel set allows the spraying device to move freely within the same horizontal plane, greatly improving spraying efficiency. Furthermore, the use of a drive rope to move the nozzle makes the device lighter and less expensive. The nozzle can move freely within a plane, enabling automatic spraying. Compared to traditional suspended sprayers, it can be used while moving within an insulated greenhouse. This sprayer has a simple structure, low cost, and is easy to maintain and repair. It can achieve fully automatic control, improving work efficiency and saving labor. Attached Figure Description

[0008] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0009] Figure 1 This is a schematic diagram of the drive wheel assembly in an embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of a rail-mounted rope-driven sprayer for tea greenhouses, as described in an embodiment of the present invention. Figure 3 This is a schematic diagram of the nozzle structure in an embodiment of the present invention; Figure 4 This is a schematic diagram of the rear wall track structure in an embodiment of the present invention; Figure 5 This is a schematic diagram of the track arrangement on the front roof in an embodiment of the present invention; The numbers in the diagram are explained as follows: 1-1 Fixed pulley block, 1-2 First movable pulley, 1-3 Spraying connector, 1-4 First drive rope, 1-5 Second drive rope, 1-6 Second drive wheel, 1-7 Second movable pulley, 2-1 Greenhouse back wall, 2-2 Angle iron support, 2-3 First drive wheel, 2-4 Front roof frame, 2-5 Third C-shaped steel track, 2-6 First drive motor, 2-7 Second C-shaped steel track, 2-8 First C-shaped steel track 1, 2-9 Track hanger, 2-10 Support, 2-11 Second drive motor, 3-1 Spraying water pipe, 3-2 Spring tube, 3-3 Sprayer head, 3-4 Medicine tank, 3-5 Spraying rod. Detailed Implementation

[0010] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the following description is provided in conjunction with the accompanying drawings. Figures 1-5 The present invention will be further described in detail below with reference to specific embodiments.

[0011] This embodiment of a greenhouse suspended rope-driven sprayer includes a first C-shaped steel rail 2-8 fixed to the rear wall 2-1 of the greenhouse via angle iron supports 2-2, a second C-shaped steel rail 2-7 fixed below the first C-shaped steel rail 2-8, and a third C-shaped steel rail 2-5 fixed to the front roof frame 2-4 of the greenhouse via supports 2-10. The first C-shaped steel rail 2-8 and the third C-shaped steel rail are arranged opposite each other at both ends of the greenhouse. The first end of the spray pipe 3-1 is inserted into the spray tank 3-4 to obtain the pesticide solution. The middle part of the spray pipe 3-1 is suspended on the second C-shaped steel rail 2-7, and its tail end is connected to one end of the spring tube 3-2. The spring tube 3-2 is wound around the drive rope located between the first C-shaped steel rail 2-8 and the third C-shaped steel rail 2-5. The other end of the spring tube 3-2 is connected to the nozzle 3-3. The upper end of the nozzle 3-3 is connected to the spraying connector 1-3 via the spraying rod 3-5. The drive rope connected to the spraying connector 1-3 is controlled to move the nozzle 3-3 within the greenhouse, thereby achieving automatic spraying.

[0012] In this embodiment, one end of the first C-shaped steel rail 2-8 is connected to the first drive wheel 2-3, and the other end is connected to the first and fourth fixed pulleys in the fixed pulley group 1-1. The first and fourth fixed pulleys are stacked one on top of the other to form the first fixed pulley. The first movable pulley 1-2 is slidably connected to the first C-shaped steel rail 2-8 between the first drive wheel 2-3 and the first fixed pulley, and can change the direction of the first drive rope 1-4. One end of the third C-shaped steel rail 2-5 is connected to the first drive wheel 2-3, and the other end is connected to the third and second fixed pulleys in the fixed pulley group 1-1. The third and second fixed pulleys are stacked one on top of the other to form the second fixed pulley. The second movable pulley 1-7 is slidably connected to the third C-shaped steel rail between the second drive wheel 1-6 and the third fixed pulley, and can change the direction of the second drive rope 1-5.

[0013] In this embodiment, there are two drive ropes: a first drive rope 1-4 and a second drive rope 1-5. One end of the first drive rope 1-4 is fixed to the third connecting end of the spraying connector 1-3. After passing through the upper movable pulley of the first movable pulley 1-2 and turning, it passes over the first drive wheel 2-3, then sequentially passes through the first and second fixed pulleys in the fixed pulley group 1-1, and the lower movable pulley of the second movable pulley 1-7 before connecting to the first connecting end of the spraying connector 1-3, forming a closed loop. One end of the second drive rope 1-5 is fixed to the second connecting end of the spraying connector 1-3. After passing through the upper movable pulley of the second movable pulley 1-7 and turning, it passes over the second drive wheel 1-6, then sequentially passes through the third and fourth fixed pulleys in the fixed pulley group 1-1, and the lower movable pulley of the first movable pulley 1-2 before connecting to the fourth connecting end of the spraying connector 1-3, forming a closed loop. In this embodiment, the first and third connecting ends of the spraying connector 1-3 are diagonally arranged, as are the second and fourth connecting ends.

[0014] In this embodiment, the first drive wheel 2-3 is connected to the output shaft of the drive motor 2-6 and rotates under the drive of the first drive motor 2-6. The second drive wheel 1-6 is connected to the output shaft of the second drive motor 2-11 and rotates under the drive of the second drive motor 2-11. The spray pipe 3-1 is connected to the lower end of the track hanger 2-9. The track hanger 2-9 moves along the length of the second C-shaped steel track 2-8. The head end of the spray pipe 3-1 is inserted into the spray tank 3-4 placed on the greenhouse floor. The middle part is lifted by the track hanger 2-9. The tail end of the spray pipe 3-1 is connected to the spring tube 3-2. The spring tube 3-2 is wound around the fourth drive rope 1-5.

[0015] The operating principle of the spray pipe 3-1 in this embodiment is as follows: Drive wheels 2-3 and 2-6, and fixed pulley 1-1 are in fixed positions, while movable pulley 1-2 can reciprocate along the AC direction. The lengths of segments AC and AB of drive rope 1-4 remain unchanged; the lengths of segments BA and BD of drive rope 1-5 remain unchanged; the total lengths of segments CE and BF of drive rope 1-4 remain unchanged; the total lengths of segments DF and EA of drive rope 1-5 remain unchanged; and the total lengths of drive ropes in segments GE and GF remain unchanged.

[0016] (1) Move the spray pipe 3-1 upwards: The motor drives the drive wheel 2-3 to rotate counterclockwise, and the drive rope 1-4 rotates in the direction of C→A→B→F→G→E→C; at the same time, the motor drives the drive wheel 2-6 to rotate clockwise, and the drive rope 1-5 rotates in the direction of D→F→G→E→A→B→D; at this time, the EC segment of the drive rope 1-4 increases and the FB segment decreases; the FD segment of the drive rope 1-5 increases and the EA segment decreases, the movable pulley 1-2 moves upward, and drives the spraying connector 1-3 to move upward.

[0017] (2) Lowering the spray pipe 3-1: The motor drives the drive wheel 2-3 to rotate clockwise, and the drive rope 1-4 rotates in the direction of C→E→G→F→B→A→C; at the same time, the motor drives the drive wheel 2-6 to rotate counterclockwise, and the drive rope 1-5 rotates in the direction of D→B→A→E→G→F→D; at this time, the EC segment of the drive rope 1-4 becomes shorter and the FB segment becomes longer; the FD segment of the drive rope 1-5 becomes shorter and the EA segment becomes longer, the movable pulley 1-2 moves down, and drives the spraying connector 1-3 to move down.

[0018] (3) Move the spray pipe 3-1 to the left: The motor drives the drive wheel 2-3 to rotate clockwise, and the drive rope 1-4 rotates in the direction of C→E→G→F→B→A→C; at the same time, the motor drives the drive wheel 2-6 to rotate clockwise, and the drive rope 1-5 rotates in the direction of D→F→G→E→A→B→D; at this time, the GE segment of the drive rope 1-4 becomes shorter and the GF segment becomes longer; the GE segment of the drive rope 1-5 becomes shorter and the GF segment becomes longer, and the spraying joint 1-3 moves to the left.

[0019] (4) Move the spray pipe 3-1 to the right: The motor drives drive wheel 2-3 to rotate counterclockwise, and drive rope 1-4 rotates in the direction of C→A→B→F→G→E→C; at the same time, the motor drives drive wheel 2-6 to rotate counterclockwise, and drive rope 1-5 rotates in the direction of D→B→A→E→G→F→D; at this time, the GE segment of drive rope 1-4 increases and the GF segment decreases; the GE segment of drive rope 1-5 increases and the GF segment decreases, and the spraying joint 1-3 moves to the right.

[0020] The liquid medicine is in the medicine tank 3-4, and reaches the nozzle 3-3 through the spray pipe 3-1 and the spring tube 3-2.

[0021] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A greenhouse suspended rail type rope-driven sprayer, characterized in that, The system includes a first C-shaped steel track installed on the rear wall of the greenhouse, a second C-shaped steel track connected below the first C-shaped steel track, and a third C-shaped steel track installed on the front roof of the greenhouse. One end of a spray pipe slidably connected to the drive wheel set on the first C-shaped steel track is inserted into a spray tank, and the other end of the spray pipe is connected to a spring tube. The spring tube is wound around a drive rope located between the first C-shaped steel track and the third C-shaped steel track. The drive rope is connected to a spray connector, and the lower end of the spray connector is connected to a spray rod with a nozzle. The spray connector is controlled to move the nozzle under the traction force of the drive rope. The drive wheel assembly includes a first drive wheel fixed at both ends of the first C-shaped steel rail, a first fixed pulley assembly consisting of a first fixed pulley and a fourth fixed pulley stacked together, a second drive wheel fixed at both ends of the third C-shaped steel rail, a second fixed pulley assembly consisting of a second fixed pulley and a third fixed pulley stacked together, a first movable pulley arranged along the first C-shaped steel rail, and a second movable pulley arranged along the third C-shaped steel rail. The drive rope includes a first drive rope and a second drive rope. The first drive rope turns after passing through the upper movable pulley of the first movable pulley, passes around the first drive wheel, and then passes through the first and second fixed pulleys in the fixed pulley group in sequence, and the lower movable pulley of the second movable pulley in sequence before turning and connecting to the first connecting end of the spraying joint, forming a closed loop. One end of the second drive rope is fixed to the second connecting end of the spraying joint. After turning after passing through the upper movable pulley of the second movable pulley, passes around the second drive wheel, and then passes through the third and fourth fixed pulleys in the fixed pulley group in sequence, and the lower movable pulley of the first movable pulley in sequence before turning and connecting to the fourth connecting end of the spraying joint, forming a closed loop. The spray nozzle is controlled by the first drive motor and the second drive motor, and the traction force of the first drive rope and the second drive rope drives the nozzle to move arbitrarily in the plane.

2. The greenhouse suspended rail type rope-driven sprayer as described in claim 1, characterized in that, The track hanger is slidably connected inside the second C-shaped steel track, and the lower end of the track hanger is connected to the spray water pipe.

Citation Information

Patent Citations

  • Field pesticide spraying vehicle and pesticide spraying method thereof

    CN107372434A

  • Aerial multifunctional operation platform for sunlight greenhouse

    CN116616091A

  • Simple electric sprinkling machine with single track

    CN2715514Y