A cutting device for photovoltaic panel cells
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]本申请所要解决的一个技术问题是:为确保电池片切割后的完整度与性能稳定性,业界普遍采取了一种折衷策略——不完全切割法,并依赖人工手动操作来完成最终的分离步骤,这一过程中,工人需凭借手部力量直接作用于电池片,促其沿预设的划片切割线断裂,然而,这种操作方式高度依赖于工人的力量控制、操作技巧及丰富经验,因此不可避免地会遭遇切割一致性欠佳、作业效率低下等问题
[0015] 1. Improve cutting accuracy and efficiency
Smart Images

Figure CN119387878B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solar cell cutting technology, specifically to a cutting device for photovoltaic solar cells. Background Technology
[0002] Photovoltaic (PV) solar cells, as the core component of photovoltaic (PV) power generation systems, play a crucial role in converting solar energy into electrical energy. They are typically made of semiconductor materials such as silicon and utilize the photoelectric effect to convert light energy into electrical energy under sunlight. Each cell has positive and negative electrodes, and through specific structural designs, such as aluminum back-field cells, passivated emitters, and back-contact cells, efficient photoelectric conversion is achieved. Cutting is an indispensable step in the manufacturing process of PV cells. This precise and critical step usually relies on the application of a cell dicing machine. Currently, cell dicing machines face many challenges in actual operation, such as the varying sizes and shapes of the cells. The diversity of materials and subtle fluctuations in the laser beam's focal point pose significant obstacles to achieving precise cutting. Therefore, to ensure the integrity and performance stability of the cut solar cells, the industry generally adopts a compromise strategy—incomplete cutting—relying on manual operation to complete the final separation step. In this process, workers must directly apply force to the solar cells with their hands, causing them to break along the pre-set dicing lines. However, this method is highly dependent on the worker's strength control, operating skills, and extensive experience, inevitably leading to problems such as poor cutting consistency and low work efficiency. To address this, we propose a cutting device for photovoltaic solar cells. Summary of the Invention
[0003] One of the technical problems this application aims to solve is that, in order to ensure the integrity and performance stability of the solar cells after cutting, the industry generally adopts a compromise strategy—the incomplete cutting method—and relies on manual operation to complete the final separation step. In this process, workers need to use their hand strength to directly apply force to the solar cells, causing them to break along the preset dicing and cutting lines. However, this operation method is highly dependent on the worker's strength control, operating skills and rich experience, and therefore inevitably encounters problems such as poor cutting consistency and low work efficiency.
[0004] To address the aforementioned technical problems, this application provides a photovoltaic cell cutting device, comprising a cutting device body, a laser head, and a cutting table, as well as a negative pressure suction cup located on the cutting table, wherein multiple negative pressure suction cups are provided to adsorb and fix the cell; a fixing component disposed on the cutting table, which drives the negative pressure suction cups to adsorb and fix the cell; and a separation component disposed on the fixing component, which drives the negative pressure suction cups to deflect the laser-cut cell, thereby controlling the incompletely cut cell to separate along a preset cutting line.
[0005] In some embodiments, the fixing component includes an adjusting member disposed on the cutting table, which is used to adjust the spacing between the negative pressure suction cups. The adjusting member is provided with an mounting member, which is used to install and fix the negative pressure suction cups. The mounting member is provided with a balancing member, which is used to control the negative pressure suction cups to remain horizontal.
[0006] In some embodiments, the adjusting member includes a fixed chamber disposed on the cutting table, with sliding grooves on both sides of the fixed chamber, and a plurality of adjusting rods slidably disposed in the sliding grooves, with adjusting grooves on the adjusting rods and a plurality of sliding blocks slidably disposed in the adjusting grooves.
[0007] In some embodiments, the mounting component includes a circular plate disposed on a sliding block, a vertical rod disposed on the circular plate, a universal joint disposed on the vertical rod, the universal joint being connected to a negative pressure suction cup, an air pipe disposed on the negative pressure suction cup, and an air suction device being externally connected to the air pipe.
[0008] In some embodiments, the balancing component includes a positioning rod disposed on a circular plate, a support rod 1 disposed on the positioning rod, the top end of the support rod 1 being made of rubber, the support rod 1 being threadedly connected to the positioning rod, a fixing plate disposed on the upright, the fixing plate being movably connected to the support rod 1, a plurality of recovery tubes disposed on the fixing plate, a support rod 2 slidably disposed inside the recovery tubes, a support spring disposed inside the recovery tubes, and the support spring being connected to the support rod 2.
[0009] In some embodiments, the separation assembly includes a separation member disposed on a circular plate, which drives the negative pressure suction cup to deflect; a switching member is disposed on the fixed chamber, which adjusts the deflection direction of the negative pressure suction cup; and a driving member is disposed on the fixed chamber, which drives the switching member to work.
[0010] In some embodiments, the separating member includes a push plate disposed on a universal joint, a plurality of limiting grooves are provided on the upright, a limiting rod is provided on the support rod, the limiting rod is slidably connected to the limiting groove, a separating gear is provided at the bottom of the positioning rod, and an annular plate is rotatably disposed on the circular plate, with a plurality of sets of rotating retaining teeth disposed inside the annular plate.
[0011] In some embodiments, the switching component includes mounting plates disposed at both ends of an adjusting rod. The mounting plates have movable grooves, and multiple movable blocks are slidably disposed within the movable grooves. Multiple worm gears are rotatably disposed on each movable block. A worm wheel engaging with the worm gears is disposed on an annular plate. A movable lead screw is rotatably disposed within the movable grooves, passing through the multiple movable blocks and threadedly connected to them. A switching gear is disposed on the movable lead screw. A switching rod is slidably disposed within the movable grooves, and multiple switching teeth engaging with the switching gears are disposed on the switching rod. Multiple positioning blocks are disposed on the fixed chamber, and a synchronizing rod is rotatably disposed on each positioning block. The synchronizing rod passes through the multiple mounting plates and the movable lead screw, and is movably connected to the mounting plates and slidably connected to the movable lead screw.
[0012] In some embodiments, the driving component includes a driving handle slidably disposed on a plurality of worm gears, a rotating plate disposed on the switching rod, the rotating plate being movably connected to the worm gears and rotatably connected to the driving handles, a driving gear disposed on the worm gears, a sliding rod slidably disposed on the fixed chamber, a multi-stage telescopic rod disposed on the sliding rod, a bearing rod disposed on the multi-stage telescopic rod, a buffer spring sleeved on the multi-stage telescopic rod, and a driving rack disposed on the bearing rod that meshes with the driving gear.
[0013] In some embodiments, a wedge-shaped block is provided inside the fixed chamber, and a discharge port is provided on the fixed chamber.
[0014] This invention has at least the following beneficial effects:
[0015] 1. Improve cutting accuracy and efficiency
[0016] The negative pressure suction cup can firmly hold the battery cells, preventing displacement caused by vibration or external force interference during the cutting process, thereby improving the cutting accuracy. At the same time, by controlling the deflection of the negative pressure suction cup, the separation process of the battery cells can be precisely controlled, realizing automated operation, reducing manual intervention, and improving cutting efficiency.
[0017] 2. Protect the battery cells from damage.
[0018] When fixing the battery cells, the negative pressure suction cup will not cause scratches or indentations on the surface of the battery cells, thus avoiding the mechanical damage that may be caused by traditional clamps. Moreover, through the deflection control of the negative pressure suction cup, the battery cells can be separated smoothly and without damage, avoiding the breakage or performance degradation of the battery cells due to improper cutting.
[0019] 3. Adaptable to different cutting needs
[0020] The design of the negative pressure suction cup allows it to be flexibly adjusted according to different cell sizes and cutting requirements, improving the equipment's versatility and adaptability. Moreover, by precisely controlling the deflection angle and force of the negative pressure suction cup, precise separation of the cell along a preset cutting line can be achieved, meeting the needs of different application scenarios. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Schematic diagram of the sectional cutting device body and laser head structure;
[0023] Figure 3 This is a schematic diagram of the fixed compartment structure of the present invention;
[0024] Figure 4 For the present invention Figure 3 Explosion structure diagram;
[0025] Figure 5 This is a schematic diagram of the fixed component and the detachable component of the present invention;
[0026] Figure 6 For the present invention Figure 5 Explosion structure diagram;
[0027] Figure 7 For the present invention Figure 6 Schematic diagram of the adjusting rod structure (without cutout);
[0028] Figure 8 For the present invention Figure 7 Another structural diagram;
[0029] Figure 9 For the present invention Figure 8 Enlarged structural diagram of area A in the middle;
[0030] Figure 10 This is a schematic diagram of the balancing component structure of the present invention;
[0031] Figure 11 For the present invention Figure 10 Explosion structure diagram;
[0032] Figure 12This is a schematic diagram of the structure of Embodiment 2 of the present invention.
[0033] In the diagram: 1. Cutting device body; 2. Laser head; 3. Cutting table; 4. Negative pressure suction cup; 5. Fixing component; 6. Adjusting component; 61. Fixing chamber; 62. Sliding groove; 63. Adjusting rod; 64. Adjusting groove; 65. Sliding block; 7. Mounting component; 71. Circular plate; 72. Vertical pole; 73. Universal joint; 74. Air pipe; 8. Balancing component; 81. Positioning rod; 82. Support rod one; 83. Fixing plate; 84. Recovery pipe; 85. Support spring; 86. Support rod two; 9. Separation component; 10. Separation component; 101. Push plate; 102. Limiting groove; 103. Limiting rod; 104. Separation gear 105. Annular plate; 106. Rotating tooth; 11. Switching component; 111. Mounting plate; 112. Moving groove; 113. Moving block; 114. Worm gear; 115. Worm wheel; 116. Moving screw; 117. Switching gear; 118. Switching rod; 119. Switching tooth; 1110. Synchronizing rod; 1111. Positioning block; 12. Driving component; 121. Driving handle; 122. Rotating plate; 123. Driving gear; 124. Sliding rod; 125. Multi-stage telescopic rod; 126. Bearing rod; 127. Buffer spring; 128. Driving rack; 13. Wedge block; 14. Discharge port. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figures 1-11 The present invention provides a technical solution: a cutting device for photovoltaic cell, including a cutting device body 1, a laser head 2 and a cutting table 3, and also includes a negative pressure suction cup 4, wherein the negative pressure suction cup 4 is located on the cutting table 3, and multiple negative pressure suction cups 4 are provided, and the cell is adsorbed and fixed by the multiple negative pressure suction cups 4.
[0036] Fixing component 5 is set on the cutting table 3, and the fixing component 5 is used to drive the negative pressure suction cup 4 to adsorb and fix the battery cell.
[0037] The advantage of the fixing component 5 is that it can adsorb and fix the battery cells during the cutting process using the negative pressure suction cup 4. The negative pressure suction cup 4 can firmly hold the battery cells, preventing displacement caused by vibration or external interference during the cutting process, thereby improving the cutting accuracy. When fixing the battery cells, the negative pressure suction cup 4 will not cause scratches or indentations on the surface of the battery cells, thus avoiding the mechanical damage that may be caused by traditional clamps. At the same time, the design of the negative pressure suction cup 4 allows it to be flexibly adjusted according to different battery cell sizes and cutting requirements, improving the versatility and adaptability of the equipment. Moreover, by precisely controlling the deflection angle and force of the negative pressure suction cup 4, the battery cells can be accurately separated along the preset cutting line, meeting the needs of different application scenarios.
[0038] Separation component 9 is mounted on fixed component 5. The separation component 9 drives negative pressure suction cup 4 to deflect the laser-cut battery cell, thereby controlling the incompletely cut battery cell to separate along a preset cutting line.
[0039] The advantage of setting up the separation component 9 is that after the laser head 2 completes the cutting of the battery cell, the incompletely cut battery cell can be separated along the preset cutting line by controlling the deflection of the negative pressure suction cup 4. By controlling the deflection of the negative pressure suction cup 4, the separation process of the battery cell can be precisely controlled, realizing automated operation, reducing manual intervention, and improving cutting efficiency. Moreover, by controlling the deflection of the negative pressure suction cup 4, the battery cell can be separated smoothly and without damage, avoiding the breakage or performance degradation of the battery cell caused by improper cutting.
[0040] The fixing component 5 includes an adjusting member 6 disposed on the cutting table 3, which is used to adjust the spacing between the negative pressure suction cups 4. The adjusting member 6 is provided with an mounting member 7, which is used to install and fix the negative pressure suction cups 4. The mounting member 7 is provided with a balancing member 8, which is used to control the negative pressure suction cups 4 to remain horizontal.
[0041] The adjusting component 6 includes a fixed chamber 61 disposed on the cutting table 3. The fixed chamber 61 has sliding grooves 62 on both sides. Multiple adjusting rods 63 are slidably disposed in the sliding grooves 62. Adjusting grooves 64 are disposed on the adjusting rods 63. Multiple sliding blocks 65 are slidably disposed in the adjusting grooves 64.
[0042] The advantage of setting the adjustment component 6 is that it allows the negative pressure suction cup 4 to be flexibly adjusted according to different battery cell sizes and cutting requirements, improving the versatility and adaptability of the equipment. Moreover, by precisely controlling the deflection angle and force of the negative pressure suction cup 4, the battery cells can be accurately separated along the preset cutting line, meeting the needs of different application scenarios.
[0043] Mounting component 7 includes a circular plate 71 mounted on a sliding block 65, a vertical rod 72 mounted on the circular plate 71, a universal joint 73 mounted on the vertical rod 72, the universal joint 73 being connected to a negative pressure suction cup 4, and an air pipe 74 mounted on the negative pressure suction cup 4, with an external suction device connected to the air pipe 74.
[0044] The balancing component 8 includes a positioning rod 81 mounted on a circular plate 71. A support rod 82 is mounted on the positioning rod 81. The top end of the support rod 82 is made of rubber. The support rod 82 is threadedly connected to the positioning rod 81. A fixing plate 83 is mounted on the upright 72. The fixing plate 83 is movably connected to the support rod 82. Multiple recovery tubes 84 are mounted on the fixing plate 83. A support rod 86 is slidably mounted inside each recovery tube 84. A support spring 85 is mounted inside each recovery tube 84 and is connected to the support rod 86.
[0045] The advantage of the balancing component 8 is that it can keep the negative pressure suction cup 4 in a horizontal position at all times, and can deflect the negative pressure suction cup 4 in multiple directions when separating the battery cells. This design allows the negative pressure suction cup 4 to adjust its posture more flexibly during the separation process, ensuring that the battery cells can be accurately separated along the preset cutting line or separation path. Workers do not need to frequently change the negative pressure suction cup 4 or adjust the position of the equipment. They can complete the separation task simply by controlling the deflection of the negative pressure suction cup 4.
[0046] Before cutting the battery cells, adjust the positions of the adjusting rod 63 and the sliding block 65 according to the cutting requirements so that the negative pressure suction cup 4 can match the cut battery cells. The adjusting rod 63 and the sliding block 65 need to be manually pushed to slide in the sliding groove 62 and the adjusting groove 64, which will not affect the stability of the negative pressure suction cup 4. After the adjustment is completed, place the battery cell on the negative pressure suction cup 4, start the controller to drive the negative pressure suction cup 4 to work, and firmly adsorb the battery cell. The working principle of the negative pressure suction cup 4 is existing technology, so it will not be described in detail here. The initial height of the support rod 1 82 and the support rod 2 86 is the same, so the level of the negative pressure suction cup 4 can be ensured by the push plate 101.
[0047] The separation component 9 includes a separation element 10 disposed on the circular plate 71, which drives the negative pressure suction cup 4 to deflect. A switching element 11 is disposed on the fixed chamber 61, which adjusts the deflection direction of the negative pressure suction cup 4. A driving element 12 is disposed on the fixed chamber 61, which drives the switching element 11 to work.
[0048] The separating component 10 includes a push plate 101 mounted on a universal joint 73, a plurality of limiting grooves 102 provided on the upright 72, a limiting rod 103 provided on the support rod 82, the limiting rod 103 being slidably connected to the limiting grooves 102, a separating gear 104 provided at the bottom of the positioning rod 81, and an annular plate 105 rotatably mounted on the circular plate 71, with a plurality of sets of rotating retaining teeth 106 provided inside the annular plate 105.
[0049] The advantage of the separator 10 is that when separating incompletely cut battery cells, manual separation is not required. Instead, the negative pressure suction cup 4 is used to deflect and separate the battery cells. The deflection of the negative pressure suction cup 4 to separate the battery cells can achieve fast and continuous separation, which greatly improves production efficiency. In contrast, manual separation requires more time and manpower, and the separation speed is affected by human factors, making it difficult to ensure consistency. At the same time, the deflection separation method of the negative pressure suction cup 4 can handle the battery cells more gently, reducing the risk of battery cell damage caused by physical impact or improper operation. During manual separation, improper operation or inaccurate force control can easily damage the battery cells, affecting their quality and performance.
[0050] The switching component 11 includes mounting plates 111 disposed at both ends of the adjusting rod 63. The mounting plates 111 have movable grooves 112, and multiple movable blocks 113 are slidably disposed within the movable grooves 112. Multiple worm gears 114 are rotatably disposed on the movable blocks 113. A worm wheel 115, engaging with the worm gears 114, is disposed on the annular plate 105. A movable lead screw 116 is rotatably disposed within the movable grooves 112. The movable lead screw 116 passes through the multiple movable blocks 113 and is threadedly connected to the movable blocks 113. The movable lead screw 116... A switching gear 117 is provided, and a switching rod 118 is slidably disposed in the moving groove 112. The switching rod 118 is provided with a plurality of switching teeth 119 that mesh with the switching gear 117. A plurality of positioning blocks 1111 are provided on the fixed chamber 61. A synchronizing rod 1110 is rotatably disposed on the positioning block 1111. The synchronizing rod 1110 passes through a plurality of mounting plates 111 and a moving lead screw 116. The synchronizing rod 1110 is movably connected to the mounting plate 111 and slidably connected to the moving lead screw 116.
[0051] The advantage of the switching component 11 is that it allows the negative pressure suction cup 4 to deflect in multiple directions during cell separation. The ability of the negative pressure suction cup 4 to deflect in multiple directions means that it can adapt to the cell separation requirements of different directions and angles. This design allows the negative pressure suction cup 4 to adjust its posture more flexibly during the separation process, ensuring that the cells can be accurately separated along the preset cutting line or separation path. The multi-directional deflection design simplifies the operation steps of cell separation. Workers do not need to frequently change the negative pressure suction cup 4 or adjust the equipment position; they can complete the separation task simply by controlling the deflection of the negative pressure suction cup 4.
[0052] The driving component 12 includes a driving handle 121 slidably mounted on a plurality of worm gears 114, a rotating plate 122 mounted on the switching rod 118, the rotating plate 122 being movably connected to the worm gears 114 and rotatably connected to the driving handle 121, a driving gear 123 mounted on the worm gears 114, a sliding rod 124 slidably mounted on the fixed chamber 61, a multi-stage telescopic rod 125 mounted on the sliding rod 124, a bearing rod 126 mounted on the multi-stage telescopic rod 125, a buffer spring 127 sleeved on the multi-stage telescopic rod 125, and a driving rack 128 on the bearing rod 126 that meshes with the driving gear 123.
[0053] When separating the battery cells, first push the drive handle 121 on one side, causing it to slide on the side of the worm gear 114. Simultaneously, push the rotating plate 122 to move. The movement of the rotating plate 122 causes the switching rod 118 connected to it to move within the moving groove 112. The movement of the switching rod 118 causes the switching tooth 119 to move, which in turn causes the moving screw 116 to rotate. The rotation of the moving screw 116 causes the moving block 113 to slide within the moving groove 112, so that one side of the worm gear 114 is closer to the worm wheel 115, while the other side is further away from the worm wheel 115, thus avoiding affecting the normal rotation of the worm wheel 115. The rotation of the ring plate 105 causes the ring plate 105 to rotate, which in turn causes the rotating tooth 106 located on its inner ring to move. During the displacement, the rotating tooth 106 drives the separation gear 104 that meshes with it to rotate. The rotation of the separation gear 104 drives the positioning rod 81 to rotate. The rotation of the positioning rod 81 pushes the support rod 82, which is threaded to it, to extend and push the push plate 101 and the universal joint 73 to deflect, thereby pushing the negative pressure suction cup 4 to deflect to separate the incompletely cut battery cells. After the separation on one side is completed, the control switching rod 118 and the negative pressure suction cup 4 are reset. Then, the drive handle 121 on the other side is rotated to drive the suction cup 4 to rotate in the other direction.
[0054] As the worm gear 114 rotates, it drives the drive gear 123 mounted on it to rotate synchronously. The rotation of the drive gear 123 drives the drive rack 128 meshing with it to move. The movement of the drive rack 128 drives the bearing rod 126 and the sliding rod 124 to move synchronously on the fixed chamber 61, thereby driving multiple drive racks 128 to move synchronously. The movement of the drive racks 128 drives multiple drive gears 123 to rotate synchronously, thereby driving multiple negative pressure suction cups 4 to deflect synchronously.
[0055] A wedge block 13 is provided inside the fixed chamber 61, and a discharge port 14 is provided on the fixed chamber 61. After the separation of the battery cells is completed, the negative pressure suction cup 4 is stopped by the controller to release the battery cells, so that the separated battery cells fall into the fixed chamber 61 and slide out through the discharge port 14 under the action of the wedge block 13.
[0056] Before cutting the battery cells, adjust the positions of the adjusting rod 63 and the sliding block 65 according to the cutting requirements so that the negative pressure suction cup 4 can match the cut battery cells. Both the adjusting rod 63 and the sliding block 65 need to be manually pushed to slide in the sliding groove 62 and the adjusting groove 64, which will not affect the stability of the negative pressure suction cup 4. After the adjustment is completed, place the battery cells on the negative pressure suction cup 4, start the controller to drive the negative pressure suction cup 4 to work, and firmly adsorb the battery cells. The working principle of the negative pressure suction cup 4 is existing technology, so it will not be described in detail here. The initial heights of the support rod 1 82 and the support rod 2 86 are the same, so the level of the negative pressure suction cup 4 can be ensured by the push plate 101. Then the laser cutting begins.
[0057] After laser cutting is completed, the separation of the battery cells begins. First, the drive handle 121 on one side is pushed, causing it to slide on one side of the worm gear 114. Simultaneously, the rotating plate 122 is moved. The movement of the rotating plate 122 causes the switching rod 118 connected to it to move within the moving groove 112. The movement of the switching rod 118 causes the switching tooth 119 to move, which in turn causes the moving screw 116 to rotate. The rotation of the moving screw 116 causes the moving block 113 to slide within the moving groove 112, so that one side of the worm gear 114 is closer to the worm wheel 115, while the other side is further away from the worm wheel 115, thus avoiding interference with the normal rotation of the worm wheel 115. The rotation of the worm gear 115 drives the annular plate 105 to rotate. The rotation of the annular plate 105 drives the rotating tooth 106 located on its inner ring to move. During the displacement, the rotating tooth 106 drives the separation gear 104 meshing with it to rotate. The rotation of the separation gear 104 drives the positioning rod 81 to rotate. The rotation of the positioning rod 81 pushes the support rod 82 threadedly connected to it to extend, and pushes the push plate 101 and universal joint 73 to deflect, thereby pushing the negative pressure suction cup 4 to deflect to separate the incompletely cut battery cells. After the separation on one side is completed, the control switching rod 118 and the negative pressure suction cup 4 are reset. Then, the drive handle 121 on the other side is rotated to drive the suction cup 4 to rotate in the other direction.
[0058] As the worm gear 114 rotates, it drives the drive gear 123 mounted on it to rotate synchronously. The rotation of the drive gear 123 drives the drive rack 128 meshing with it to move. The movement of the drive rack 128 drives the bearing rod 126 and the sliding rod 124 to move synchronously on the fixed chamber 61, thereby driving multiple drive racks 128 to move synchronously. The movement of the drive racks 128 drives multiple drive gears 123 to rotate synchronously, thereby driving multiple negative pressure suction cups 4 to deflect synchronously.
[0059] After the separation of the battery cells is completed, the negative pressure suction cup 4 is stopped by the controller, the battery cells are released from the fixation, and the separated battery cells fall into the fixed chamber 61 and slide out through the discharge port 14 under the action of the wedge block 13.
[0060] Example 2: Please refer to Figure 12 The present invention provides a technical solution: the wedge block 13 is made of rubber and has a smooth surface. The advantage of this design is that it can prevent the battery cell from being damaged when it falls and collides with the wedge block 13.
[0061] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0062] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention.
Claims
1. A cutting device for photovoltaic cell wafers, comprising a cutting device body (1), a laser head (2), and a cutting table (3), characterized in that: Also includes: Negative pressure suction cup (4), the negative pressure suction cup (4) is located on the cutting table (3), and multiple negative pressure suction cups (4) are provided to adsorb and fix the battery cells using multiple negative pressure suction cups (4); Fixing component (5), which is set on the cutting table (3), and the negative pressure suction cup (4) is driven by the fixing component (5) to adsorb and fix the battery cell; Separation component (9), which is set on the fixing component (5), uses the separation component (9) to drive the negative pressure suction cup (4) to deflect the laser-cut battery cell, thereby controlling the incompletely cut battery cell to separate along the preset cutting line; The fixing component (5) includes an adjusting component (6), a mounting component (7), and a balancing component (8). The adjusting component (6) includes a fixing chamber (61) set on the cutting table (3). The balancing component (8) includes a positioning rod (81) set on the mounting component (7). A support rod (82) is set on the positioning rod (81). The top end of the support rod (82) is made of rubber. The support rod (82) is threadedly connected to the positioning rod (81). A fixing plate (83) is also set on the mounting component (7). The fixing plate (83) is movably connected to the support rod (82). A plurality of recycling tubes (84) are set on the fixing plate (83). A support rod (86) is slidably set inside the recycling tube (84). A support spring (85) is set inside the recycling tube (84). The support spring (85) is connected to the support rod (86). The separation component (9) includes a separation element (10), a switching element (11), and a driving element (12). The separating component (10) includes a push plate (101) disposed on the mounting component (7), the mounting component (7) is provided with multiple limiting grooves (102), the support rod (82) is provided with a limiting rod (103), the limiting rod (103) is slidably connected to the limiting groove (102), the bottom of the positioning rod (81) is provided with a separating gear (104), and the mounting component (7) is also rotatably provided with an annular plate (105), the annular plate (105) is provided with multiple sets of rotating teeth (106). The switching component (11) includes mounting plates (111) disposed at both ends of the adjusting component (6). A moving groove (112) is provided on the mounting plate (111). Multiple moving blocks (113) are slidably disposed within the moving groove (112). Multiple worm gears (114) are rotatably disposed on each moving block (113). A worm wheel (115) is disposed on the annular plate (105) and engages with the worm gears (114). A moving lead screw (116) is rotatably disposed within the moving groove (112). The moving lead screw (116) passes through the multiple moving blocks (113) and is threadedly connected to each moving block (113). The adjustment component (6) is provided with a switching gear (117), and a switching rod (118) is slidably arranged in the moving groove (112). The switching rod (118) is provided with a plurality of switching teeth (119) that mesh with the switching gear (117). The adjustment component (6) is also provided with a plurality of positioning blocks (1111). A synchronizing rod (1110) is rotatably arranged on the positioning block (1111). The synchronizing rod (1110) passes through a plurality of mounting plates (111) and a moving screw (116). The synchronizing rod (1110) is movably connected to the mounting plate (111) and slidably connected to the moving screw (116). The driving component (12) includes a driving handle (121) slidably disposed on a plurality of worm gears (114), a rotating plate (122) disposed on the switching rod (118), the rotating plate (122) being movably connected to the worm gears (114), the rotating plate (122) being rotatably connected to the driving handle (121), a driving gear (123) disposed on the worm gears (114), a sliding rod (124) slidably disposed on the fixed chamber (61), a multi-stage telescopic rod (125) disposed on the sliding rod (124), a bearing rod (126) disposed on the multi-stage telescopic rod (125), a buffer spring (127) sleeved on the multi-stage telescopic rod (125), and a driving rack (128) meshing with the driving gear (123) disposed on the bearing rod (126).
2. The photovoltaic panel cell cutting device according to claim 1, characterized in that: The fixing component (5) includes an adjusting component (6) set on the cutting table (3), which is used to adjust the spacing between the negative pressure suction cups (4). The adjusting component (6) is provided with a mounting component (7) for installing and fixing the negative pressure suction cups (4).
3. The photovoltaic panel cell cutting device according to claim 2, characterized in that: The fixed chamber (61) has sliding grooves (62) on both sides. Multiple adjusting rods (63) are slidably arranged in the sliding grooves (62). Adjusting grooves (64) are opened on the adjusting rods (63). Multiple sliding blocks (65) are slidably arranged in the adjusting grooves (64).
4. The photovoltaic panel cell cutting device according to claim 3, characterized in that: The mounting component (7) includes a circular plate (71) disposed on a sliding block (65), a vertical rod (72) disposed on the circular plate (71), a universal joint (73) disposed on the vertical rod (72), the universal joint (73) being connected to a negative pressure suction cup (4), an air pipe (74) disposed on the negative pressure suction cup (4), and an external suction device being connected to the air pipe (74).
5. The photovoltaic panel cell cutting device according to claim 4, characterized in that: The fixed chamber (61) is provided with a wedge block (13) and the fixed chamber (61) is provided with a discharge port (14).
Citation Information
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