A welding and forming processing device for irregularly shaped metal seals

Abstract

This invention belongs to the field of metal welding technology, specifically a welding and forming processing device for irregularly shaped metal seals. It includes a base, with two opposing mounting seats fixedly connected to the upper surface of the base. A support seat for placing the metal seal is rotatably connected between the two mounting seats. A welding mechanism is provided on one side of the outer wall of the base. This invention, through the cooperation of the welding mechanism and the cleaning mechanism, conveniently adjusts the welding angle of the metal seal. Under different welding requirements, the welding position and angle are adjustable to improve welding quality and efficiency. Furthermore, the combination of the cleaning brush and the cleaning rod enables automatic cleaning of the welding area, not only improving cleaning efficiency but also ensuring thorough and uniform cleaning, effectively removing impurities such as oxides, grease, and welding slag, providing good surface conditions for subsequent welding or processing. It can adapt to the cleaning needs of irregularly shaped metal seals of different sizes and shapes.

Description

Technical Field

[0001] This invention relates to the field of metal welding technology, and in particular to a welding and forming apparatus for irregularly shaped metal seals. Background Technology

[0002] Custom-shaped metal seals are typically made of different types of metals and are used to ensure sealing and durability under high temperature, high pressure or other extreme environmental conditions. They are commonly used in industrial equipment, piping systems, valves, engines, pressure vessels and other applications to prevent liquids, gases or dust from leaking out or entering the equipment or pipelines. Therefore, they are widely used in some applications that require extremely high sealing and reliability.

[0003] Among them, a metal welding device with application number 2023210307203 is used to automatically clamp and connect two circular metal tubes to be welded, and to automatically rotate and weld the interface of the two circular metal tubes. However, the above-mentioned patent content cannot reasonably adjust the welding position and angle according to different welding requirements, and it also cannot clean the welded position.

[0004] To address the aforementioned technical shortcomings, a solution is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a welding and forming processing device for irregularly shaped metal seals to solve the problems in the background art.

[0006] The objective of this invention can be achieved through the following technical solution: a welding and forming processing device for irregularly shaped metal seals, comprising a base, two opposite mounting seats are fixedly connected to the upper surface of the base, a bearing seat for placing metal seals is rotatably connected between the two mounting seats, and a welding mechanism is provided on one side of the outer wall of the base;

[0007] The welding mechanism includes a mounting base one slidably connected to a mounting frame in one direction; a rotating base one is fixedly connected to the side of the mounting base one near the mounting base two; a welding gun is provided at the output end of the rotating base one; and the mounting frame two is slidably connected to one side of the upper surface of the base; a cleaning mechanism is provided on the mounting frame two.

[0008] The cleaning mechanism includes a sliding block two that is vertically slidably connected to the inner wall of the mounting frame two. Both sides of the sliding block two are fixedly connected to a connecting seat. The surface of the connecting seat is penetrated and fixedly mounted with a motor one. One of the surfaces of the motor one is fixedly connected to a fixing block. The fixing block is penetrated and fixedly connected to a cleaning brush. The other fixing block is penetrated and fixedly connected to a cleaning rod. The end of the cleaning rod is fixedly connected to a cleaning cloth.

[0009] Preferably, a screw is rotatably connected to the inner wall of the mounting bracket, a sliding block is vertically slidably connected inside the mounting bracket, the sliding block is threaded through and screwed to the screw, and a telescopic rod is fixedly connected to the end of the rotating seat, the telescopic rod being fixedly connected to the rotating seat.

[0010] Preferably, a mounting bracket three is fixedly connected to one side of the base, and a screw three is rotatably connected to the inner wall of the mounting bracket three. The screw three inside the mounting bracket three passes through and is screwed to a sliding block three that is fixedly connected to the mounting base one. A dust cover is fixedly connected to the sliding block three of the mounting bracket one and the surface of the mounting bracket three.

[0011] Preferably, a placement box is fixedly connected to one side of the second mounting bracket, and a placement plate is provided inside the placement box. The surface of the placement plate is provided with a guide groove that abuts against the end of the cleaning rod.

[0012] Preferably, the inner wall of the placement box is fixedly connected with two symmetrically arranged limiting rods. The limiting rods pass through the placement plate and are slidably connected to the placement plate. A spring is sleeved on the outer contour of the limiting rod, and the spring abuts against the inner wall of the placement box and the placement plate.

[0013] Preferably, a sliding groove is provided on the upper surface of the base, and a screw four is rotatably connected to the sliding groove of the base. The screw four passes through and is screwed to a sliding block four, and the sliding block four is fixedly connected to the lower surface of the mounting bracket two.

[0014] Preferably, a screw rod is rotatably connected to the inner fixed axis of the mounting bracket two, the screw rod two passes through the sliding block two and is screwed to the sliding block two, and a limiting rod two that passes through the sliding block two is fixedly connected to the inner wall of the mounting bracket two.

[0015] Preferably, a rotating seat is rotatably connected to the upper surface of the bearing seat, and a triangular chuck for fixing the welded parts is provided on the rotating seat. A geared motor is fixedly connected to the lower surface of the bearing seat, and the output end of the geared motor passes through the bearing seat and is fixedly connected to the rotating seat.

[0016] The beneficial effects of this invention are as follows:

[0017] (1) The present invention uses a welding mechanism and a cleaning mechanism to make it easy to adjust the welding angle of the metal seal. Under different welding requirements, the welding position and angle can be adjusted to improve the welding quality and efficiency. The combination of the cleaning brush and the cleaning rod realizes automatic cleaning of the welding part, which not only improves the cleaning efficiency, but also ensures the thoroughness and uniformity of the cleaning, effectively removing impurities such as oxides, grease, and welding slag, and providing good surface conditions for subsequent welding or processing.

[0018] (2) The present invention can also be adjusted by moving the mounting base in the vertical direction, which can be flexibly adjusted for welding parts of different heights. This helps to optimize the distance and angle between the welding gun and the welding parts during the welding process, improve welding quality and efficiency, and meet the welding needs of metal seals of different shapes and sizes. Attached Figure Description

[0019] The invention will now be further described with reference to the accompanying drawings;

[0020] Figure 1 The overall structure of this invention is three-dimensional. Figure 1 ;

[0021] Figure 2 The overall structure of this invention is three-dimensional. Figure 2 ;

[0022] Figure 3 This is a front view structural diagram of the present invention;

[0023] Figure 4 This is a schematic diagram of the mounting bracket structure of the present invention. Figure 1 ;

[0024] Figure 5 This is a schematic diagram of the mounting bracket structure of the present invention. Figure 2 ;

[0025] Figure 6 This is a schematic diagram of the placement box structure of the present invention;

[0026] Figure 7 This is a schematic diagram of the sliding block II structure of the present invention.

[0027] Legend: 1. Base; 2. Mounting bracket one; 3. Mounting seat one; 4. Rotating seat one; 5. Telescopic rod; 6. Welding gun; 7. Mounting seat two; 8. Bearing seat; 9. Rotating seat; 10. Mounting bracket two; 11. Mounting bracket three; 12. Dust cover; 13. Sliding block one; 14. Screw one; 15. Screw two; 16. Sliding block two; 17. Connecting seat; 18. Motor one; 19. Fixing block; 20. Cleaning brush; 21. Cleaning rod; 22. Placement box; 23. Placement plate; 24. Limiting rod one; 25. Spring; 26. Guide channel; 27. Sliding block four; 28. Screw four. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Example 1: This example is used to solve the problem that it is difficult to reasonably adjust the welding position and angle according to different welding requirements, and it is also impossible to clean the welding position after welding.

[0030] Please see Figures 1-7 As shown, this embodiment is a welding and forming processing device for irregular metal seals, including a base 1. Two opposite mounting seats 7 are fixedly connected to the upper surface of the base 1. A bearing seat 8 for placing metal seals is rotatably connected between the two mounting seats 7. The bearing seat 8 is movably connected to the bearing seat 8 through a rotating shaft. The bearing seat 8 is rotated to adjust the welding angle of the bearing seat 8.

[0031] A welding mechanism is provided on one side of the outer wall of the base 1. The welding mechanism includes a mounting seat 3 that is slidably connected to the mounting bracket 2. A rotating seat 4 is fixedly connected to the side of the mounting seat 3 near the mounting bracket 7. A welding gun 6 is provided at the output end of the rotating seat 4. A mounting bracket 10 is slidably connected to one side of the upper surface of the base 1. The mounting bracket 2 moves on the side of the base 1, which can make the welding gun 6 of the rotating seat 4 near the rotating seat 9 approach or move away from the irregular metal seal on the rotating seat 9.

[0032] The mounting bracket 2 10 is equipped with a cleaning mechanism, which includes a sliding block 2 16 that is vertically slidably connected to the inner wall of the mounting bracket 2 10. Both sides of the sliding block 2 16 are fixedly connected to a connecting seat 17. The surface of the connecting seat 17 is penetrated and fixedly mounted with a motor 18. One of the motors 18 is fixedly connected to a fixing block 19. The fixing block 19 is penetrated and fixedly connected to a cleaning brush 20. The other fixing block 19 is penetrated and fixedly connected to a cleaning rod 21. The end of the cleaning rod 21 is fixedly connected to a cleaning cloth.

[0033] When the sliding block 16 moves within the sliding groove of the mounting bracket 10, the connecting seat 17, which is fixedly connected to the sliding block 16, can move vertically. The motor 18 drives the fixed block 19 connected to its output end to rotate. The rotation of the fixed block 19 can cause the corresponding cleaning brush 20 and cleaning rod 21 to rotate. When one end of the cleaning brush 20 is connected to the external conveying pipe, the cleaning brush 20 has an opening at the end near the brush. The cleaning fluid is conveyed through the external pipe and through the opening. The brush end of the cleaning brush 20 contacts the welded position to clean it. After cleaning, the cleaning rod 21 on the other fixed block 19 contacts the cleaned position to remove residual oxides, grease, welding slag and other impurities.

[0034] A screw 14 is rotatably connected to the inner wall of the mounting bracket 2. A sliding block 13 is vertically slidably connected inside the mounting bracket 2. The sliding block 13 passes through and is screwed to the screw 14. A telescopic rod 5 is fixedly connected to the end of the rotating seat 4. The telescopic rod 5 is fixedly connected to the rotating seat 4. A welding gun 6 is fixedly installed at the top of the mounting bracket 2. The welding gun 6 controls the vertical movement of the mounting seat 3, thereby adjusting the height of the welding gun 6 in the vertical direction.

[0035] A mounting bracket 3 11 is fixedly connected to one side of the base 1. A screw 3 is rotatably connected to the inner wall of the mounting bracket 3 11. The screw 3 inside the mounting bracket 3 11 passes through and is screwed to a sliding block 3 fixedly connected to the mounting seat 1 3. A dust cover 12 is fixedly connected to the sliding block 3 of the mounting bracket 1 2 and the surface of the mounting bracket 3 11. A motor 2 is fixedly installed on the inner wall of the mounting bracket 3 11. The output end of the motor 2 is fixedly connected to the screw 3. The screw 3 drives the sliding block 3 to move within the mounting bracket 3 11, which can adjust the position of the mounting bracket 1 2 and move the bearing seat 8 closer to the mounting seat 2 7.

[0036] A placement box 22 is fixedly connected to one side of the mounting bracket 210. A placement plate 23 is provided inside the placement box 22. A guide groove 26 is provided on the surface of the placement plate 23, which abuts against the end of the cleaning rod 21. When the cleaning rod 21 rotates and the end of the sliding block 4 27 contacts the guide groove 26, the sliding block 4 27 is pressed to remove the excessive cleaning liquid remaining in the cleaning cotton.

[0037] The mounting bracket 210 has a fixed axis rotatably connected to a screw 215, which passes through and is screwed onto a sliding block 216. A limiting rod 2, which passes through the sliding block 216, is fixedly connected to the inner wall of the mounting bracket 210. The limiting rod 2 limits the vertical movement of the sliding block 216. A motor 4 is fixedly installed at the top of the mounting bracket 210. The motor 4 drives the screw 215 to rotate, which can adjust the height of the cleaning rod 21 and the cleaning brush 20, and is suitable for processing welded parts of different sizes.

[0038] Example 2: This example is used to solve the problem of cleaning requirements for irregularly shaped metal seals of different sizes and shapes.

[0039] Please see Figures 1-7 As shown, this embodiment of a non-circular metal seal welding forming processing device includes a mounting frame 2 with a screw 14 rotatably connected to the inner wall of the mounting frame 2, a sliding block 13 vertically slidably connected inside the mounting frame 2, the sliding block 13 passing through and screwed to the screw 14, a telescopic rod 5 fixedly connected to the end of the rotating seat 4, the telescopic rod 5 being fixedly connected to the rotating seat 4, and a welding gun 6 fixedly mounted on the top of the mounting frame 2. The welding gun 6 controls the mounting seat 3 to move in the vertical direction, thereby adjusting the height of the welding gun 6 in the vertical direction.

[0040] A mounting bracket 3 11 is fixedly connected to one side of the base 1. A screw 3 is rotatably connected to the inner wall of the mounting bracket 3 11. The screw 3 inside the mounting bracket 3 11 passes through and is screwed to a sliding block 3 fixedly connected to the mounting seat 1 3. A dust cover 12 is fixedly connected to the sliding block 3 of the mounting bracket 1 2 and the surface of the mounting bracket 3 11. A motor 2 is fixedly installed on the inner wall of the mounting bracket 3 11. The output end of the motor 2 is fixedly connected to the screw 3. The screw 3 drives the sliding block 3 to move within the mounting bracket 3 11, which can adjust the position of the mounting bracket 1 2 and move the bearing seat 8 closer to the mounting seat 2 7.

[0041] A rotating seat 9 is rotatably connected to the upper surface of the bearing seat 8. A triangular chuck for fixing the welded parts is provided on the rotating seat 9. A geared motor is fixedly connected to the lower surface of the bearing seat 8. The output end of the geared motor passes through the bearing seat 8 and is fixedly connected to the rotating seat 9. When the geared motor is started, the rotating seat 9 can rotate on the bearing seat 8. The welding gun 6 performs welding operations on different positions of the welded parts on the rotating seat 9.

[0042] As can be seen from Embodiments 1 and 2, the welding angle of the metal seal can be easily adjusted by the cooperation of the welding mechanism and the cleaning mechanism. Under different welding requirements, the welding position and angle are adjustable, improving welding quality and efficiency. Moreover, the combination of the cleaning brush and the cleaning rod realizes automatic cleaning of the welding part, which not only improves cleaning efficiency, but also ensures thoroughness and uniformity of cleaning, effectively removing impurities such as oxides, grease, and welding slag, providing good surface conditions for subsequent welding or processing, and can adapt to the cleaning needs of irregular metal seals of different sizes and shapes.

[0043] like Figures 1-7 As shown, the working process and principle of this invention are as follows:

[0044] Step 1: Sleeve together the different shaped metal seals made of different materials and place them on the rotating seat 9. The triangular chuck fixes the metal seals. The output end of motor 2 is fixedly connected to screw 3. Sliding block 3, which is fixedly connected to mounting bracket 11, moves within mounting bracket 311 to adjust the position of mounting bracket 12. This allows the bearing seat 8 to move closer to mounting bracket 27. Adjust the horizontal distance between the welding gun 6 on mounting bracket 12 and the weldment. Mounting bracket 13 moves vertically. Adjust the vertical movement of welding gun 6. Start the reduction motor located on the lower surface of bearing seat 8. The rotating seat 9 rotates to perform full welding on the shaped metal seals.

[0045] Step two: Mounting bracket 210 moves on base 1. The cleaning brush 20 and cleaning rod 21 on mounting bracket 210 move closer to the metal seal. Motor 18 drives the cleaning brush 20 and cleaning rod 21 to rotate, aligning them with the welding position. This facilitates thorough cleaning of the welded parts as the rotating seat 9 rotates. The cleaning rod 21 rotates and contacts the end of sliding block 4 27 with the guide groove 26, pressing the sliding block 4 27 to remove excess cleaning fluid from the cleaning cotton.

[0046] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A welding and forming processing device for irregularly shaped metal seals, comprising a base (1), characterized in that, The upper surface of the base (1) is fixedly connected to two opposing mounting seats (7), and a bearing seat (8) for placing metal seals is rotatably connected between the two mounting seats (7). A welding mechanism is provided on one side of the outer wall of the base (1). The welding mechanism includes a mounting base (3) that is slidably connected to the mounting frame (2) in the direction of the mounting bracket. The mounting base (3) is fixedly connected to a rotating base (4) on the side near the mounting base (7). A welding gun (6) is provided at the output end of the rotating base (4). The mounting frame (10) is slidably connected to the upper surface of the base (1). A cleaning mechanism is provided on the mounting frame (10). The cleaning mechanism includes a sliding block two (16) that is vertically slidably connected to the inner wall of the mounting frame two (10). Both sides of the sliding block two (16) are fixedly connected to a connecting seat (17). The surface of the connecting seat (17) is penetrated and fixedly installed with a motor one (18). One of the motors one (18) is fixedly connected to a fixing block (19). The fixing block (19) is penetrated and fixedly connected to a cleaning brush (20). The other fixing block (19) is penetrated and fixedly connected to a cleaning rod (21). The end of the cleaning rod (21) is fixedly connected to a cleaning cloth. A placement box (22) is fixedly connected to one side of the mounting bracket (20). A placement plate (23) is provided inside the placement box (22). A guide groove (26) is opened on the surface of the placement plate (23) to abut against the end of the cleaning rod (21). Two symmetrically arranged limiting rods (24) are fixedly connected to the inner wall of the placement box (22). The limiting rods (24) pass through the placement plate (23) and are slidably connected to the placement plate (23). A spring (25) is sleeved on the outer contour of the limiting rods (24). The spring (25) abuts against the inner wall of the placement box (22) and the placement plate (23).

2. The welding and forming processing device for irregularly shaped metal seals according to claim 1, characterized in that, The inner wall of the mounting bracket (2) is rotatably connected to a screw (14) with a fixed axis. The mounting bracket (2) is vertically slidably connected to a sliding block (13). The sliding block (13) passes through and is screwed to the screw (14). The end of the rotating seat (4) is fixedly connected to a telescopic rod (5). The telescopic rod (5) is fixedly connected to the rotating seat (4).

3. The welding and forming processing device for irregularly shaped metal seals according to claim 1, characterized in that, A mounting bracket three (11) is fixedly connected to one side of the base (1). A screw three is rotatably connected to the inner wall of the mounting bracket three (11). The screw three inside the mounting bracket three (11) passes through and is screwed to a sliding block three that is fixedly connected to the mounting base one (3). A dust cover (12) is fixedly connected to the sliding block three of the mounting bracket one (2) and the surface of the mounting bracket three (11).

4. The welding and forming processing device for irregularly shaped metal seals according to claim 1, characterized in that, The upper surface of the base (1) is provided with a sliding groove. A screw four (28) is rotatably connected to the sliding groove of the base (1) on a fixed axis. The screw four (28) passes through and is screwed with a sliding block four (27). The sliding block four (27) is fixedly connected to the lower surface of the mounting bracket two (10).

5. The welding and forming processing device for irregularly shaped metal seals according to claim 1, characterized in that, The mounting bracket 2 (10) is rotatably connected to a screw 2 (15) with a fixed axis. The screw 2 (15) passes through the sliding block 2 (16) and is screwed to the sliding block 2 (16). The inner wall of the mounting bracket 2 (10) is fixedly connected to a limiting rod 2 that passes through the sliding block 2 (16).

6. The welding and forming processing device for irregularly shaped metal seals according to claim 1, characterized in that, A rotating seat (9) is rotatably connected to the upper surface of the bearing seat (8). A triangular chuck for fixing the welded parts is provided on the rotating seat (9). A geared motor is fixedly connected to the lower surface of the bearing seat (8). The output end of the geared motor passes through the bearing seat (8) and is fixedly connected to the rotating seat (9).

Images