A supersonic frequency compounding machine suitable for plastic-lined composite pipes and a control method thereof
By designing mobile racks, machining racks, clamps and pipe diameter adaptation components in ultra-audio composite machines, the problems of inaccurate positioning and uneven cooling of composite pipes of different specifications are solved, and higher processing accuracy and product quality are achieved.
Patent Information
- Application Number
- CN202411984579.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-31
AI Technical Summary
When existing ultra-audio composite machines process different specifications of plastic-lined composite pipes, it is difficult to accurately adjust the limit mechanism, resulting in inaccurate positioning of the pipeline during processing, affecting the composite quality, and the cooling nozzle is difficult to evenly cover the outer ring of the pipeline, which may lead to uneven cooling and defects such as bubbles, wrinkles, and warping.
An ultra-audio composite machine suitable for plastic-lined composite pipes is designed. By setting up a mobile rack, processing rack, clamp and pipe diameter adapter components, the internal spacing of the clamp is adjusted, and composite pipes of different pipe diameters is adapted. Through the design of the pipe diameter adjustment component and the spray head, the spray head can evenly cover pipe fittings of different diameters.
Through this design, it is possible to ensure that the electric push rod B is always in the center of the composite pipe, improve the positioning accuracy of the pipe during the processing process and the uniformity of the heating pressure, improve the processing accuracy, and reduce defects on the product surface through uniform cooling effect.
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Figure CN119388767B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic compound machines, in particular to an ultrasonic compound machine suitable for plastic-lined composite pipes and a control method thereof. Background Art
[0002] The supersonic frequency composite machine uses high-frequency vibration waves to transmit to the surfaces of two or more materials to be welded. Under pressure, the surfaces of the materials are rubbed against each other to form a fusion between the molecular layers. The lined plastic composite pipe is a composite material pipe that combines a plastic lining with a metal pipe. The basic structure of the lined plastic composite pipe includes an inner lining plastic layer and an outer metal layer. The inner lining plastic usually uses polyethylene, and the metal layer is generally a steel pipe, an aluminum pipe, etc. When processing the lined plastic composite pipe, it is necessary to use supersonic vibration to fuse the inner lining plastic with the outer metal. Since the lined plastic composite pipe has different specifications of pipe diameters, the existing supersonic frequency composite machine is not convenient to adjust its limit mechanism according to the pipe diameter of the composite pipe when processing the lined plastic composite pipe, which may cause inaccurate positioning of the pipe during processing, and may cause uneven heating area of the pipe, affecting the composite quality of the pipe, and when cooling the pipe, the existing cooling nozzle is not convenient for annular cooling of the outer ring of the pipe, and the cooling nozzle is not convenient for evenly covering the outer ring of the pipe, which may cause uneven cooling of the pipe, and then cause bubbles, wrinkles, warping and other defects on the surface of the lined plastic composite pipe. Summary of the invention
[0003] The purpose of the present invention is to provide an ultrasonic composite machine suitable for plastic-lined composite pipes and a control method thereof to solve the above-mentioned background technology. The technical solution of the present invention aims at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] In the first aspect, the present invention provides a supersonic frequency compound machine suitable for plastic-lined composite pipes, comprising a frame, a bracket is installed inside the frame, an electric push rod A is installed at the bottom of the frame, the extended end of the electric push rod A is connected to a placement frame, a screw rod is installed inside the frame, a movable frame is threadedly connected to the surface of the screw rod, a clamp is arranged inside the placement frame, a pipe diameter adapter component is arranged inside the placement frame, the pipe diameter adapter component is used to change the internal spacing of the clamp to facilitate the placement of composite pipes of different diameters, and a bidirectional threaded rod is installed inside the movable frame , a processing frame slides inside the movable frame, a connecting plate slides in a limited position in the slide groove inside the frame, a bidirectional threaded rod is installed in the slide groove inside the frame, a high-frequency heating ring is installed at one end of the processing frame, and a turntable is rotatably connected to the other end of the processing frame, the connecting plate is threadedly connected to the bidirectional threaded rod, an electric push rod B is arranged on the inside of the frame, a slide groove is opened on the surface of a section of the turntable, an adjustment plate slides inside the slide groove, a spray head is installed on the surface of the adjustment plate, an elastic telescopic rod is installed on the surface of the turntable, and a track plate is installed on the upper end of the connecting plate;
[0006] A pipe diameter adjustment component, which is arranged on the turntable surface and the frame side wall, and is used to change the position of the sprinkler head according to the diameter of the composite pipe;
[0007] The present invention can enable the equipment to adapt to the processing requirements of composite pipes with different diameters by setting up the pipe diameter adapter component, and when clamping composite pipes with different diameters, it can ensure that the electric push rod B can be located at the center position of the composite pipe.
[0008] Preferably, the number of the processing racks is three groups, the processing racks on the left and right sides slide within the movable rack, and the two groups of processing racks on the left and right sides are threadedly connected to the bidirectional threaded rod.
[0009] Preferably, the number of the electric push rods B is three groups, the middle electric push rod B is installed on the side wall of the frame, and the left and right groups of electric push rods B are connected to the connecting plate.
[0010] Preferably, a slideway is provided at the bottom of the track plate, the slideways at both ends of the track plate are straight, the slideway in the middle of the track plate is curved, and the elastic telescopic rod slides within the slideway in a limited position;
[0011] The track plate is set up in a curved shape, and when the elastic telescopic rod slides inside the slideway at the bottom of the track plate, the turntable can be rotated on the surface of the processing frame, so that the sprinkler head can swing freely.
[0012] Preferably, the pipe diameter adapter assembly includes a connecting platform A connected to the inside of the placement rack, a connecting platform B is provided for limiting sliding inside the slide groove of the placement rack, and clamps are provided inside the connecting platforms A and B for limiting sliding. The internal clamp of the connecting platform A is threadedly connected to the bidirectional threaded rod, a top block is connected to the side wall of the internal slide groove of the placement rack, an oil cavity is opened inside the connecting platform B, a piston rod A slides inside the lower end of the oil cavity, a piston rod B slides inside the upper end of the oil cavity, and the internal clamp of the connecting platform B is connected to the end of the piston rod B.
[0013] Preferably, the oil cavity is U-shaped, the upper end of the oil cavity is a two-way opening, a spring is installed at the back end of the splint, and the other end of the spring is connected to the side wall of the internal slide groove of the connecting platform B.
[0014] Preferably, the pipe diameter adjustment assembly includes a swivel rotatably connected to the surface of the turntable, a gear ring is installed on the middle side of the swivel, a rack is installed on the left surface of the connecting plate, the rack is meshed with the gear ring, an oil tank A and an oil tank C are installed on the middle surface of the swivel, piston rods C and piston rods E slide inside the oil tanks A and C, and the ends of the piston rods C and E are connected to the turntable, an oil tank B is installed on the left surface of the swivel, a piston rod D slides inside the oil tank B, the piston rod D is connected to the turntable on the left, a hose is connected between the oil tank A and the oil tank B, an oil tank D is installed on the right surface of the swivel, a piston rod F slides inside the oil tank D, the piston rod F is connected to the turntable on the right, and a hose is connected between the oil tank D and the oil tank C.
[0015] Preferably, the surface of the rotating ring is provided with arc-shaped sliding grooves, the number of the arc-shaped sliding grooves is four groups, and the arc-shaped sliding grooves are distributed in a circular shape on the surface of the rotating ring.
[0016] In a second aspect, a control method for a supersonic frequency compound machine applicable to a plastic-lined composite pipe is provided, the control method comprising the following steps:
[0017] Based on the control box sending out first control information, the first control information is used to adjust the position of the clamping plate to adapt to composite pipes of different diameters, the first control information controls the motor to drive the bidirectional threaded rod to rotate, the bidirectional threaded rod rotates to control the opening degree of the clamping plate and the moving distance of the processing frame inside the mobile frame, when the processing frame moves inside the mobile frame, the control box sends out second control information, the second control information is used to drive the bidirectional threaded rod to make the electric push rod B always in the middle of the processing frame;
[0018] When the control box sends the first control information, the motor drives the bidirectional threaded rod inside the placement plate and the bidirectional threaded rod inside the moving frame to rotate synchronously, so that the moving frame can be adjusted synchronously with the clamping plate, and when the moving frame is adjusted, it can drive the connecting plate to move synchronously, so that the electric push rod B moves with the moving frame;
[0019] Preferably, the control box sends a third control information to drive the electric push rod A to start, and the third control information drives the electric push rod A to drive the placement rack to move. After the placement rack moves to a specified position, the control box sends a fourth control information to drive the electric push rod B to clamp the composite pipe, and the control box then drives the electric push rod A to retract through the third control information;
[0020] The electric push rod A will push the placement frame to a fixed height, and by changing the spacing between the clamping plates, it can adapt to composite pipes of different diameters. When clamping composite pipes of different diameters, the electric push rod B can ensure that the electric push rod B can be located in the center of the composite pipe.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The present invention provides a movable frame, a processing frame, a clamping plate and a pipe diameter adaptation component. When the internal spacing of the clamping plate is adjusted to adapt to composite pipes of different diameters, the processing frame can be driven to move synchronously inside the movable frame, so that the position of the processing frame can be adjusted according to the spacing between the clamping plates. When the processing frame is adjusted inside the movable frame, the connecting plate will be driven to slide in the internal slide groove of the frame, thereby driving the electric push rod B to move, so that when the electric push rod B is fixing and clamping composite pipes of different diameters, it can ensure that the electric push rod B can be in the center position of the composite pipe, so that the pipeline can be positioned more accurately during the processing, thereby ensuring that the pipeline is evenly heated and pressurized during the processing, thereby improving the processing accuracy.
[0023] The present invention provides an adjustment plate, a pipe diameter adjustment assembly and a spray head, so that when the connecting plate moves, the adjustment plate can adjust the internal spacing according to the diameter of the pipe fitting, so that the spray head can adapt to the needs of composite pipes with different pipe diameters, and the spray head can evenly cover the pipe fittings of different diameters, thereby ensuring a consistent cooling effect and helping to improve product quality. In addition, the elastic telescopic rod and the track plate can enable the spray head to have a free swinging function, and the automatic swinging can evenly distribute the cooling medium on the entire surface of the pipe fitting, thereby ensuring a consistent cooling effect. The automatically swinging spray head can cover more surface areas and reduce cooling dead corners or uncovered areas formed on the surface of the pipe fitting, thereby ensuring that all areas can be properly cooled. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic flow chart of the method of the present invention;
[0025] Figure 2 It is a schematic diagram of the structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the placement rack;
[0028] Figure 5 It is a schematic diagram of the cross-sectional structure of the placement rack;
[0029] Figure 6 This is a schematic diagram of the pipe diameter adapter component structure;
[0030] Figure 7 For the present invention Figure 6 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 8 This is a schematic diagram of the internal connection of station B;
[0032] Fig. 9 It is a schematic diagram of the mobile rack structure;
[0033] Fig.10 It is a schematic diagram of the structure of the mobile frame when viewed from above;
[0034] Fig.11 It is a schematic diagram of the structure of the pipe diameter adjustment component;
[0035] Fig.12 This is a schematic diagram of the exploded structure of the pipe diameter adjustment component;
[0036] Fig.13 It is a schematic diagram of the turntable and the rotating circle structure;
[0037] Fig.14 Schematic diagram of track plate structure;
[0038] Fig.15 Schematic diagram of the internal structure of oil tank A and oil tank B.
[0039] In the figure: 1, frame; 2, bracket; 3, electric push rod A; 4, placement rack; 5, screw rod; 6, mobile rack; 7, clamping plate; 8, pipe diameter adapter assembly; 801, connecting table A; 802, connecting table B; 803, top block; 804, oil chamber; 805, piston rod A; 806, piston rod B; 9, processing rack; 10, connecting plate; 11, high-frequency heating coil; 12, turntable; 13, electric push rod Rod B; 14. Adjustment plate; 15. Pipe diameter adjustment assembly; 151. Swivel; 152. Gear ring; 153. Rack; 154. Oil tank A; 155. Piston rod C; 156. Oil tank B; 157. Piston rod D; 158. Oil tank C; 159. Piston rod E; 1510. Oil tank D; 1511. Piston rod F; 16. Sprinkler head; 17. Elastic telescopic rod; 18. Track plate. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 2-Figure 15 The ultrasonic compound machine suitable for plastic-lined composite pipes shown in the figure comprises a frame 1, a bracket 2 is installed inside the frame 1, an electric push rod A3 is installed at the bottom of the frame 1, a placement frame 4 is connected to the extended end of the electric push rod A3, a screw rod 5 is installed inside the frame 1, a movable frame 6 is threadedly connected to the surface of the screw rod 5, a clamping plate 7 is arranged inside the placement frame 4, a pipe diameter adapter component 8 is arranged inside the placement frame 4, and the pipe diameter adapter component 8 is used to change the internal spacing of the clamping plate 7 so as to place composite pipes of different pipe diameters, a bidirectional threaded rod is installed inside the movable frame 6, and a sliding rod inside the movable frame 6 There is a processing frame 9, a connecting plate 10 is limitedly slid in the inner slide groove of the frame 1, a bidirectional threaded rod is installed in the inner slide groove of the frame 1, a high-frequency heating ring 11 is installed at one end of the processing frame 9, and a turntable 12 is rotatably connected to the other end of the processing frame 9. The connecting plate 10 is threadedly connected to the bidirectional threaded rod, an electric push rod B13 is arranged on the inner side of the frame 1, a slide groove is opened on a section of the surface of the turntable 12, an adjustment plate 14 slides inside the slide groove, a spray head 16 is installed on the surface of the adjustment plate 14, an elastic telescopic rod 17 is installed on the surface of the turntable 12, and a track plate 18 is installed on the upper end of the connecting plate 10;
[0042] The pipe diameter adjustment component 15 is arranged on the surface of the turntable 12 and the side wall of the frame 1. The pipe diameter adjustment component 15 is used to change the position of the sprinkler head 16 according to the diameter of the composite pipe;
[0043] During operation, when processing the composite pipe, since the composite pipe has different specifications of pipe diameters, when positioning the composite pipe during processing, if the composite pipe is not accurately positioned, the heating area of the pipe may be uneven, affecting the composite quality of the pipe. This embodiment of the present invention can solve the above problems. The specific implementation method is as follows. When processing the composite pipe, first, the bidirectional thread in the placement rack 4 and the bidirectional threaded rod in the moving rack 6 are driven by a motor to rotate synchronously. At this time, the spacing between the internal clamping plates 7 of the connecting platform A801 is adjusted according to the pipe diameter of the composite pipe. When the bidirectional threaded rod rotates, the clamping plates 7 inside the connecting platform A801 will be driven to slide in the internal slide groove of the connecting platform A801, and the connecting platforms B802 on the left and right sides will be driven to move synchronously to both sides. The connecting platform B802 is moving When the moving frame 6 is in the same state, the bidirectional screw inside the moving frame 6 will drive the processing frames 9 on both sides to slide to the limited positions on both sides of the moving frame 6, so that the processing frames 9 move synchronously with the splint 7. When the processing frames 9 move synchronously with the splint 7, the motor will drive the bidirectional threaded rod in the sliding groove on the surface of the frame 1 to rotate, thereby driving the connecting plate 10 to slide to the limited positions on both sides of the sliding groove on the surface of the frame 1, thereby driving the electric push rods B13 on the left and right sides to move synchronously with the connecting plate 10, and the electric push rods B13 can be driven to move synchronously while the processing frame 9 moves.
[0044] As an embodiment of the present invention, the number of processing racks 9 is three groups, and the left and right processing racks 9 slide within the movable rack 6, and the two groups of processing racks 9 are threadedly connected with the bidirectional threaded rods; when working, the connecting table B802 will drive the processing rack 9 to move synchronously within the movable rack 6 when it moves.
[0045] As an embodiment of the present invention, there are three groups of electric push rods B13. The middle electric push rod B13 is installed on the side wall of the frame 1. The left and right groups of electric push rods B13 are connected to the connecting plate 10. When the processing frame 9 moves toward the two ends of the movable frame 6, it can drive the connecting plate 10 to slide in the side slide groove of the frame 1, thereby driving the left and right groups of electric push rods B13 to move, so that the electric push rods B13 can be in the center position during the processing of the composite pipe.
[0046] As an embodiment of the present invention, a slide is provided at the bottom of the track plate 18, the slides at both ends of the track plate 18 are straight, and the slide in the middle of the track plate 18 is curved. The elastic telescopic rod 17 slides within the slide in a limited position. The curved slide design enables the turntable 12 to rotate on the surface of the processing frame 9 when the elastic telescopic rod 17 slides within the slide groove, thereby enabling the sprinkler head 16 to have the function of free swinging.
[0047] As an embodiment of the present invention, the pipe diameter adapter assembly 8 includes a connecting platform A801 connected to the inside of the placement rack 4, a connecting platform B802 is provided for limiting sliding inside the slide groove of the placement rack 4, a clamping plate 7 is provided for limiting sliding inside the connecting platform A801 and the connecting platform B802, the clamping plate 7 inside the connecting platform A801 is threadedly connected to the bidirectional threaded rod, a top block 803 is connected to the side wall of the slide groove inside the placement rack 4, an oil cavity 804 is provided inside the connecting platform B802, a piston rod A805 is provided for sliding inside the lower end of the oil cavity 804, a piston rod B806 is provided for sliding at the upper end of the oil cavity 804, and the clamping plate 7 inside the connecting platform B802 is connected to the piston rod B806. 6 ends are connected. When working, the composite pipes have different diameters. The limiting mechanism is not convenient to adjust according to the diameter of the composite pipe, which may cause inaccurate positioning of the pipe during processing. This embodiment of the present invention can solve the above problems. The specific implementation method is as follows: the bidirectional threaded rod is driven by a motor to rotate. At this time, the middle clamping plate 7 will move within the connecting platform A801, and the connecting platforms B802 on the left and right sides will move to the two ends of the slide groove of the placement rack 4. When the connecting platform B802 moves, the top block 803 will squeeze the piston rod A805, so that the clamping plates 7 on the left and right sides slide in the internal slide groove of the connecting platform B802.
[0048] As an embodiment of the present invention, the oil chamber 804 is U-shaped, and the upper end of the oil chamber 804 is a two-way opening. A spring is installed on the back end of the splint 7, and the other end of the spring is connected to the side wall of the internal slide groove of the connecting platform B802. The spring is set up so that it can automatically reset after the splint 7 loses extrusion.
[0049] As an embodiment of the present invention, the pipe diameter adjustment component 15 includes a swivel 151 rotatably connected to the surface of the turntable 12, a gear ring 152 is installed on the side of the middle swivel 151, a rack 153 is installed on the surface of the left connecting plate 10, the rack 153 is meshed with the gear ring 152, an oil tank A154 and an oil tank C158 are installed on the surface of the middle swivel 151, and a piston rod C155 and a piston rod E159 are slidably disposed inside the oil tank A154 and the oil tank C158, and the piston rod C155 and the ... The ends of the plug rod E159 are connected to the turntable 12, an oil tank B156 is installed on the surface of the left swivel 151, a piston rod D157 slides inside the oil tank B156, and the piston rod D157 is connected to the left turntable 12, a hose is connected between the oil tank A154 and the oil tank B156, an oil tank D1510 is installed on the surface of the right swivel 151, a piston rod F1511 slides inside the oil tank D1510, and the piston rod F1511 is connected to the right turntable 12, and the oil tank D1510 is connected to the right turntable 12. A hose is connected between 510 and the oil tank C158. When the pipe is cooled during operation, it is inconvenient for the spray head 16 to adjust the distance between the spray head 16 and the composite pipe according to the diameter of the composite pipe. This embodiment of the present invention can solve the above problem. The specific implementation method is as follows: when the connecting plate 10 moves, the rack 153 drives the middle rotating ring 151 to rotate through the gear ring 152. When the rotating ring 151 rotates, the adjusting plate 14 moves in a limited position in the slide groove, so that the adjustment plate 14 can be adjusted according to the size of the pipe diameter. By changing the spacing of the sprinkler heads 16, the middle swivel 151 will cause the piston rod C155 to slide within the oil tank A154 when it rotates, thereby injecting the oil in the oil tank A154 into the oil tank B156, thereby driving the left swivel 151 to rotate synchronously. The middle swivel 151 will cause the piston rod E159 to slide within the oil tank C158 when it rotates, thereby injecting the oil in the oil tank C158 into the oil tank D1510, thereby driving the right swivel 151 to rotate synchronously.
[0050] As an embodiment of the present invention, arc-shaped grooves are provided on the surface of the rotating ring 151. There are four groups of arc-shaped grooves, which are distributed in a circular shape on the surface of the rotating ring 151. The establishment of the four groups of arc-shaped grooves enables the adjusting plate 14 to limit the groove inside the groove when the rotating ring 151 rotates on the surface of the turntable 12, thereby adjusting the internal spacing of the sprinkler head 16.
[0051] like Figure 1 A control method for a super-audio composite machine suitable for a plastic-lined composite pipe is shown, and the control method comprises the following steps:
[0052] Based on the control box sending out the first control information, the first control information is used to adjust the position of the clamping plate 7 to adapt to the composite pipes of different diameters. The first control information controls the motor to drive the bidirectional threaded rod to rotate. The bidirectional threaded rod rotates to control the opening degree of the clamping plate 7 and the moving distance of the processing frame 9 inside the mobile frame 6. When the processing frame 9 moves inside the mobile frame 6, the control box sends out the second control information, and the second control information is used to drive the bidirectional threaded rod so that the electric push rod B13 is always in the middle of the processing frame 9;
[0053] When the control box sends the first control information, the motor drives the bidirectional threaded rod inside the placement plate and the bidirectional threaded rod inside the mobile frame 6 to rotate synchronously, so that the mobile frame 6 can be adjusted synchronously with the clamping plate 7, and when the mobile frame 6 is adjusted, it can drive the connecting plate 10 to move synchronously, so that the electric push rod B13 moves with the mobile frame 6;
[0054] The control box sends a third control information to drive the electric push rod A3 to start, and the third control information drives the electric push rod A3 to drive the placement rack 4 to move. After the placement rack 4 moves to the specified position, the control box sends a fourth control information to drive the electric push rod B13 to clamp the composite pipe, and the control box drives the electric push rod A3 to retract through the third control information;
[0055] The electric push rod A3 will push the placement rack 4 to a fixed height, and by changing the spacing between the clamping plates 7, it can adapt to composite pipes of different diameters. When clamping composite pipes of different diameters, the electric push rod B13 can ensure that the electric push rod B13 can be located in the center of the composite pipe.
[0056] Working principle: When processing the composite pipe, firstly, the motor drives the bidirectional thread in the placement frame 4 and the bidirectional threaded rod in the moving frame 6 to rotate synchronously. At this time, the spacing between the internal clamps 7 of the connecting platform A801 is adjusted according to the diameter of the composite pipe. When the bidirectional threaded rod rotates, the clamps 7 inside the connecting platform A801 will be driven to slide in the internal slide groove of the connecting platform A801, and the connecting platforms B802 on the left and right sides will be driven to move synchronously to both sides. When the connecting platform B802 moves, the top block 803 will squeeze the piston rod A805, thereby injecting the internal oil into the cavity above the oil cavity 804, thereby driving the piston rod B806 to extend outward, so that the clamps 7 are opened synchronously. At this time, the spacing between the three groups of clamps 7 are in the same state. When the bidirectional screw inside the moving frame 6 rotates, it will drive the processing frames 9 on both sides to slide to the limited positions on both sides of the moving frame 6, so that the processing frames 9 move synchronously with the clamps 7. When the processing frames 9 move synchronously with the clamps 7, the motor will drive the frame 1 surface The bidirectional threaded rod in the surface slide groove rotates, thereby driving the connecting plate 10 to slide in a limited position on both sides of the slide groove on the surface of the frame 1, thereby driving the electric push rods B13 on the left and right sides to move synchronously with the connecting plate 10. When the processing frame 9 moves, the electric push rods B13 can be driven to move synchronously. When the connecting plate 10 moves, the rack 153 will drive the middle rotating ring 151 to rotate through the gear ring 152. When the rotating ring 151 rotates, it will cause the adjustment plate 14 to move in a limited position in the slide groove, so that it can change according to the size of the pipe diameter. The distance between the sprinkler heads 16 is such that when the middle swivel 151 rotates, the piston rod C155 will slide within the oil tank A154, thereby injecting the oil within the oil tank A154 into the oil tank B156, thereby driving the left swivel 151 to rotate synchronously. When the middle swivel 151 rotates, the piston rod E159 will slide within the oil tank C158, thereby injecting the oil within the oil tank C158 into the oil tank D1510, thereby driving the right swivel 151 to rotate synchronously.
[0057] Then, the placement rack 4 is driven to rise by the electric push rod A3. At this time, the electric push rod B13 will be in the center of the composite pipe, and then the composite pipe will be clamped by the electric push rod B13. At this time, the placement rack 4 is driven to descend by the electric push rod A3, and the lead screw 5 is driven to rotate by the motor, so that the movable rack 6 moves inside the frame 1. At this time, the composite pipe is processed by the high-frequency heating coil 11, and then the surface of the composite pipe is cooled by the spray head 16. When the movable rack 6 moves, the elastic telescopic rod 17 slides inside the slide at the bottom of the track plate 18. At this time, when the movable rack 6 moves, the turntable 12 will rotate on the surface of the processing rack 9, so that the spray head 16 can shake on the surface of the composite pipe.
[0058] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. In the description of the present invention, unless otherwise specified, "multiple" means two or more; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0059] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A supersonic frequency composite machine suitable for a plastic-lined composite pipe, comprising a frame (1), characterized in that: The frame (1) is provided with a bracket (2) inside, an electric push rod A (3) is provided at the bottom of the frame (1), the protruding end of the electric push rod A (3) is connected to a placement frame (4), a screw rod (5) is provided inside the frame (1), the surface of the screw rod (5) is threadedly connected to a moving frame (6), a clamping plate (7) is provided inside the placement frame (4), a pipe diameter adapter component (8) is provided inside the placement frame (4), the pipe diameter adapter component (8) is used to change the internal spacing of the clamping plate (7) so as to facilitate the placement of composite pipes of different pipe diameters, a bidirectional threaded rod A is provided inside the moving frame (6), a processing frame (9) is slidably provided inside the moving frame (6), and the frame (1) A connecting plate (10) is provided in the inner slide groove for limiting sliding, a bidirectional threaded rod B is installed in the inner slide groove of the frame (1), a high-frequency heating ring (11) is installed at one end of the processing frame (9), a turntable (12) is rotatably connected at the other end of the processing frame (9), the connecting plate (10) is threadedly connected to the bidirectional threaded rod B, an electric push rod B (13) is provided on the inner side of the frame (1), a slide groove is provided on the surface of one end of the turntable (12), an adjustment plate (14) is slidable inside the slide groove, a spray head (16) is installed on the surface of the adjustment plate (14), an elastic telescopic rod (17) is installed on the surface of the turntable (12), and a track plate (18) is installed on the upper end of the connecting plate (10); A pipe diameter adjustment component (15), the pipe diameter adjustment component (15) being arranged on the surface of a turntable (12) and the side wall of a frame (1), the pipe diameter adjustment component (15) being used to change the position of a sprinkler head (16) according to the diameter of the composite pipe, the pipe diameter adjustment component (15) comprising a swivel (151) rotatably connected to the surface of the turntable (12), a gear ring (152) being installed on the side of the middle part of the swivel (151), a rack (153) being installed on the surface of the left side of the connecting plate (10), the rack (153) being meshed with the gear ring (152), an oil tank A (154) and an oil tank C (158) being installed on the surface of the middle part of the swivel (151), a piston rod C (155) and a piston rod C (156) being slidably disposed inside the oil tank A (154) and the oil tank C (158). E (159), the ends of the piston rod C (155) and the piston rod E (159) are both connected to the turntable (12), an oil tank B (156) is installed on the surface of the left turntable (151), a piston rod D (157) slides inside the oil tank B (156), the piston rod D (157) is connected to the left turntable (12), a hose is connected between the oil tank A (154) and the oil tank B (156), an oil tank D (1510) is installed on the surface of the right turntable (1511), a piston rod F (1511) slides inside the oil tank D (1510), the piston rod F (1511) is connected to the right turntable (12), and a hose is connected between the oil tank D (1510) and the oil tank C (158).
2. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 1, characterized in that: The number of the processing racks (9) is three groups. The processing racks (9) on the left and right sides slide within the movable rack (6) in a limited manner. The two groups of processing racks (9) on the left and right sides are threadedly connected to the bidirectional threaded rod A.
3. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 2, characterized in that: The number of the electric push rods B (13) is three groups, the middle electric push rod B (13) is installed on the side wall of the frame, and the left and right groups of electric push rods B (13) are connected to the connecting plate (10).
4. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 3, characterized in that: A slideway is provided at the bottom of the track plate (18); the slideways at both ends of the track plate (18) are straight, and the slideway in the middle of the track plate (18) is curved; the elastic telescopic rod (17) slides in a limited position in the slideway.
5. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 4, characterized in that: The pipe diameter adapter component (8) comprises a connecting platform A (801) connected to the inside of the placement rack (4); a connecting platform B (802) is provided in the slide groove of the placement rack (4) for limited sliding; a clamping plate (7) is provided in the connecting platform A (801) and the connecting platform B (802) for limited sliding; the clamping plate (7) in the connecting platform A (801) is threadedly connected to a bidirectional threaded rod C; a top block (803) is connected to the side wall of the slide groove inside the placement rack (4); an oil chamber (804) is provided in the connecting platform B (802); a piston rod A (805) is provided in the lower end of the oil chamber (804) for sliding; a piston rod B (806) is provided in the upper end of the oil chamber (804) for sliding; and the clamping plate (7) in the connecting platform B (802) is connected to the end of the piston rod B (806).
6. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 5, characterized in that: The oil chamber (804) is U-shaped, and the upper end of the oil chamber (804) is a two-way opening. A spring is installed at the back end of the clamping plate (7), and the other end of the spring is connected to the side wall of the internal slide groove of the connecting platform B (802).
7. The ultrasonic compound machine suitable for plastic-lined composite pipe according to claim 6, characterized in that: The surface of the rotating ring (151) is provided with arc-shaped sliding grooves, and the number of the arc-shaped sliding grooves is four groups, and they are distributed in a circular shape on the surface of the rotating ring (151).
8. A control method for a supersonic frequency compound machine suitable for a plastic-lined composite pipe, using the supersonic frequency compound machine suitable for a plastic-lined composite pipe as claimed in claim 7, characterized in that: The control method The steps include: Based on the control box sending out first control information, the first control information is used to adjust the position of the clamping plate to adapt to composite pipes of different diameters. The first control information controls the motor to drive the bidirectional threaded rod C and the bidirectional threaded rod A to rotate. The rotation of the bidirectional threaded rod C and the bidirectional threaded rod A respectively controls the opening degree of the clamping plate (7) and the moving distance of the processing frame (9) inside the moving frame (6). When the processing frame (9) moves inside the moving frame (6), the control box sends out second control information. The second control information is used to drive the bidirectional threaded rod B so that the electric push rod B (13) is always in the middle of the processing frame (9).
9. The control method of a supersonic frequency compound machine suitable for a plastic-lined composite pipe according to claim 8, characterized in that: The control box sends a third control message to drive the electric push rod A (3) to start, and the third control message drives the electric push rod A (3) to drive the placement rack (4) to move. After the placement rack (4) moves to a specified position, the control box sends a fourth control message to drive the electric push rod B (13) to clamp the composite pipe, and the control box then drives the electric push rod A (3) to retract through the third control message.
Citation Information
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