A method for forming a multi-layer laminated glass and a laminated glass forming device thereof
Patent Information
- Application Number
- CN202411634144.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2044-11-15
AI Technical Summary
然而,目前市场上广泛采用的成型方法和成型装置在实际应用中存在一些显著的局限性
[0022] This invention provides a method for forming multi-layer laminated glass. Through the coordinated operation of a vibrating base, an alignment mechanism, an adhesive injection mechanism, and an adsorption mechanism, precise alignment, uniform adhesive injection, and air removal are achieved in the laminated glass, resulting in a uniform, aesthetically pleasing, structurally stable, and highly transparent multi-layer laminated glass. Specifically, the alignment mechanism, with its expandable and contractible rectangular alignment structure, ensures precise alignment of the glass edges, eliminating the common problem of inaccurate alignment on all four sides in traditional methods. This ensures uniform adhesive distribution, preventing the adhesive from being too thin or too thick, and improving the product's aesthetics. Furthermore, the adhesive injection mechanism uniformly injects adhesive, and the vibrating base effectively removes air from the adhesive, preventing bubble formation and enhancing structural performance. Simultaneously, this method allows for flexible adjustment of the number of glass layers to produce standard double-layer or multi-layer laminated glass, broadening the product's application range, meeting diverse needs in different scenarios, and ensuring the glass's safety under impact and excellent overall light transmission.
Smart Images

Figure CN119408294B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of laminated glass processing technology, specifically a method for forming multi-layer laminated glass and a laminar glass forming apparatus. Background Technology
[0002] Laminated glass is widely used in construction, automotive, and other fields due to its excellent safety and light transmission. Traditional laminated glass typically uses two layers of glass to improve safety, with a layer of transparent adhesive injected between the two panes to enhance overall impact resistance. However, the molding methods and equipment widely used in the market currently have some significant limitations in practical applications. First, inaccurate alignment of the four sides leads to uneven distribution of adhesive between the glass panes, resulting in adhesive thickness that is too thin or too thick in some areas of the final product, affecting aesthetics and making the overall appearance appear uneven. Second, air bubbles in the adhesive can also weaken the structural performance of the product, making it more prone to breakage under external impact, thus affecting safety. In addition, this uneven adhesive distribution also affects the light transmission of the glass, causing diffuse scattering of light as it passes through, making the glass appear darker and reducing its light transmittance.
[0003] Currently, most laminated glass forming equipment on the market is of a fixed type, capable of producing only standard double-layered laminated glass. This fixed nature limits its scalability and makes it unsuitable for producing multi-layered laminated glass. Since a tight bond between the glass and the adhesive layer is crucial, especially for multi-layered glass structures, existing forming equipment cannot provide sufficient flexibility and controllability. This means it can only produce a fixed number of glass layers, making it impossible to flexibly adjust the number of laminated layers according to demand.
[0004] Therefore, it is necessary to provide a multi-layer laminated glass forming method and apparatus that facilitates the alignment of edges and corners of multiple glass pieces, improves the uniformity of adhesive distribution, and effectively removes air bubbles in the adhesive. Summary of the Invention
[0005] This invention proposes a method for forming multilayer laminated glass and a laminar flow glass forming apparatus to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A method for forming multi-layer laminated glass includes a vibrating base and a feeding basket. The vibrating base is equipped with a pushing and aligning mechanism, which comprises a screw-driven first pushing plate and a guide rail-sliding and lifting second pushing plate. The first and second pushing plates form an expandable and contractible rectangular alignment structure. Adhesive injection mechanisms are located on both sides of the pushing and aligning mechanism. A movable and liftable adsorption mechanism is located directly above the pushing and aligning mechanism and the feeding basket. The pushing and aligning mechanism, adhesive injection mechanism, vibrating base, and adsorption mechanism are each electrically connected to a controller. The method for forming laminated glass includes the following steps:
[0008] 1) The first piece of glass in the feeding basket is adsorbed by the adsorption mechanism and moved to the alignment mechanism. The alignment mechanism starts to work. The first and second push plates move to contact the four sides of the first piece of glass, thereby aligning the first piece of glass.
[0009] 2) The glue injection mechanism on both sides of the pushing mechanism injects glue into the top surface of the first glass. After the glue injection is completed, the adsorption mechanism places the second glass on the top surface of the first glass.
[0010] 3) The alignment mechanism works again to ensure that the four sides of the two glass pieces are precisely aligned. At the same time, the vibrating base starts to work, driving the alignment mechanism to vibrate. Through vibration and the weight of the second glass piece itself, the adhesive is evenly spread between the two glass pieces, while air is expelled. After the adhesive is evenly distributed and the air is expelled, the adhesive solidifies to form double-layer laminated glass.
[0011] 4) When producing multi-layered laminated glass with more than two layers, the glue injection mechanism injects glue into the top surface of the second glass, the adsorption mechanism places the third glass on the top surface of the second glass, and the alignment mechanism works again to ensure that the four sides of the third glass are precisely aligned with the second glass. At the same time, the vibrating base works to evenly spread the glue between the glass and expel air. After the glue solidifies, multi-layered laminated glass is formed. Repeating this process can realize the production of multi-layered laminated glass.
[0012] Preferably, the vibration base includes a base plate, with a vibrator mounted at the top center of the base plate. A square frame is located at each of the four corners of the base plate, and a damper is connected inside each square frame. A support foot is connected to the lower end of each damper, and a first spring is fitted around the outside of the damper. The upper end of the first spring contacts the top of the square frame, and the lower end contacts the top of the support foot. Furthermore, the vibrator is electrically connected to a controller. The damper, also known as a damping device, is designed to quickly attenuate vibrations caused by impacts. Through the cooperation of the damper and the first spring, the vibrations generated by the vibrator can be effectively reduced, thereby reducing the vibration impact on the support foot, improving the stability of the vibration base on the ground, preventing damage to the support foot due to prolonged vibration, and reducing noise between the support foot and the ground.
[0013] Preferably, there are two vibrators, and both vibrators are in contact with the pushing mechanism.
[0014] Preferably, the pushing mechanism includes a square plate mounted on a base plate, with multiple second springs connecting the square plate to the base plate. The top surface of the square plate is symmetrically provided with two first rotating rods and four first electric slide rails, and the first rotating rods and first electric slide rails are arranged in a rectangular pattern. One end of each first rotating rod is connected to a first motor.
[0015] Preferably, each of the first rotating rods has threads in opposite directions at both ends, and a first moving ring is fitted onto each thread. A first push plate is connected between the first moving rings on the same side of the two first rotating rods. Both first push plates are located between the two first electric slide rails, and each first push plate is rectangular in shape with a square groove formed along its length in the middle. The square groove allows the glue-applying head of the glue-applying mechanism to pass through, facilitating glue application to the glass between the two first push plates.
[0016] Preferably, the first electric slide rails are arranged in pairs and the two pairs are parallel. The two first electric slide rails in the same pair are arranged in the same straight line and the driving directions of the two first electric slide rails in the same pair are opposite.
[0017] Preferably, each of the first electric slide rails is provided with a first slider, and a horizontal plate is connected between two opposite first sliders. A first push cylinder is installed on each horizontal plate, and the movable end below the first push cylinder passes through the horizontal plate and is connected to a second push plate.
[0018] Preferably, the glue-injecting mechanism includes a second rotating rod mounted on a square plate below the first electric slide rail. One end of the second rotating rod is connected to a second motor. A second moving ring is sleeved on the second rotating rod, and a glue-injecting head is located below the second moving ring. The glue-injecting head is connected to a housing via a pipe, and a pump body is also provided on the pipe. The housing is mounted on the square plate. The glue-injecting head is a replaceable head, and different lengths of glue-injecting heads can be replaced according to the size of the glass. This is not a limitation, but rather to ensure that the glue-injecting head can pass through the square groove to inject glue into the glass after the first push plate moves. The pipe is a flexible rubber tube used to cooperate with the movement of the second moving ring, and can be a PVC pipe, etc., which is not a limitation.
[0019] Preferably, the adsorption mechanism includes four uprights located on both sides of the vibrating base and the material feeding basket. A second electric slide rail is connected between the tops of two uprights on the same side. Two second sliders are slidably connected to each second electric slide rail, and a second push cylinder is installed on each second slider. A fixed frame is connected below the second push cylinder, and a connecting plate is provided below the fixed frame. Several electric suction cups are installed on the bottom surface of the connecting plate. By moving the second sliders on the second electric slide rails, the electric suction cups move back and forth between the top of the material feeding basket and the top of the pushing mechanism. In conjunction with the second push cylinders, the electric suction cups are raised and lowered, thereby achieving the adsorption and transfer of glass in the material feeding basket to the pushing mechanism.
[0020] Preferably, a laminated glass forming apparatus is provided, which integrates adsorption, venting, glue injection, vibration, and alignment in the multi-layer laminated glass forming method described above.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] This invention provides a method for forming multi-layer laminated glass. Through the coordinated operation of a vibrating base, an alignment mechanism, an adhesive injection mechanism, and an adsorption mechanism, precise alignment, uniform adhesive injection, and air removal are achieved in the laminated glass, resulting in a uniform, aesthetically pleasing, structurally stable, and highly transparent multi-layer laminated glass. Specifically, the alignment mechanism, with its expandable and contractible rectangular alignment structure, ensures precise alignment of the glass edges, eliminating the common problem of inaccurate alignment on all four sides in traditional methods. This ensures uniform adhesive distribution, preventing the adhesive from being too thin or too thick, and improving the product's aesthetics. Furthermore, the adhesive injection mechanism uniformly injects adhesive, and the vibrating base effectively removes air from the adhesive, preventing bubble formation and enhancing structural performance. Simultaneously, this method allows for flexible adjustment of the number of glass layers to produce standard double-layer or multi-layer laminated glass, broadening the product's application range, meeting diverse needs in different scenarios, and ensuring the glass's safety under impact and excellent overall light transmission.
[0023] The multi-layer laminated glass forming device of the present invention achieves precise alignment of the four sides of the glass by moving two first push plates along the first rotating rod and moving two second push plates along the first electric slide rail, avoiding the problem of inaccurate alignment of the four sides, and significantly improving the aesthetics and overall consistency of the final product.
[0024] Vibration and air removal are achieved by contacting the vibrator with the square plate, which improves the uniformity of adhesive distribution in the laminated glass. This enhances the product's aesthetics and structural performance, reduces light scattering caused by uneven adhesive distribution, improves overall light transmission, and strengthens safety. Simultaneously, a second spring is installed between the base plate and the square plate, and a first spring is installed between the base plate and the support legs. This effectively reduces vibration during the forming process, prevents damage to the equipment, and lowers noise. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of this utility model.
[0026] Figure 2 This is a schematic diagram of the base plate of this utility model.
[0027] Figure 3 This is a schematic diagram of the alignment mechanism of this utility model.
[0028] Figure 4 This is a schematic diagram of the glue injection mechanism of this utility model.
[0029] Figure 5 This is a schematic diagram of the adsorption mechanism of this utility model.
[0030] 1. Base plate; 101. Square frame; 102. First spring; 103. Damper; 104. Stand; 2. Controller; 3. Vibration machine; 4. Pushing mechanism; 401. First push plate; 402. Second push plate; 403. Square plate; 404. Second spring; 405. First rotating rod; 406. First moving ring; 407. First push cylinder; 408. Horizontal plate; 409. First slider; 410. First electric slide rail; 4 11. First motor; 5. Glue injection mechanism; 501. Second rotating rod; 502. Second motor; 503. Second moving ring; 504. Glue injection head; 505. Pipe; 506. Pump body; 507. Box body; 6. Adsorption mechanism; 601. Upright pole; 602. Second electric slide rail; 603. Second push cylinder; 604. Fixed frame; 605. Connecting plate; 606. Electric suction cup; 607. Second slider; 7. Material discharge basket. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Reference Figure 1-5A method for forming multi-layer laminated glass includes a vibrating base and a material feeding basket 7. The vibrating base is equipped with a pushing and aligning mechanism 4, which includes a screw-driven first pushing plate 401 and a guide rail sliding and lifting second pushing plate 402. The first pushing plate 401 and the second pushing plate 402 form an expandable and contractible rectangular alignment structure. Glue injection mechanisms 5 are provided on both sides of the pushing and aligning mechanism 4. A movable and lifting adsorption mechanism 6 is provided directly above the pushing and aligning mechanism 4 and the material feeding basket 7. The pushing and aligning mechanism 4, glue injection mechanisms 5, vibrating base, and adsorption mechanism 6 are electrically connected to a controller 2. The method for forming laminated glass includes the following steps:
[0033] 1) The first piece of glass in the feeding basket 7 is adsorbed by the adsorption mechanism 6 and moved to the alignment mechanism 4. The alignment mechanism 4 starts to work. The first push plate 401 and the second push plate 402 move to contact the four sides of the first piece of glass respectively, thereby aligning the position of the first piece of glass.
[0034] 2) The glue injection mechanism 5 on both sides of the pushing mechanism 4 injects glue into the top surface of the first glass. After the glue injection is completed, the adsorption mechanism 6 places the second glass on the top surface of the first glass.
[0035] 3) The alignment mechanism 4 works again to ensure that the four sides of the two glass pieces are precisely aligned. At the same time, the vibrating base starts to work, driving the alignment mechanism 4 to vibrate. Through vibration and the weight of the second glass piece itself, the adhesive is evenly spread between the two glass pieces, while air is expelled. After the adhesive is evenly distributed and the air is expelled, the adhesive solidifies to form double-layer laminated glass.
[0036] 4) When it is necessary to produce more than two layers of multi-layer laminated glass, the glue injection mechanism 5 injects glue into the top surface of the second glass, the adsorption mechanism 6 places the third glass on the top surface of the second glass, and the alignment mechanism 4 works again to ensure that the four sides of the third glass are precisely aligned with the second glass. At the same time, the vibrating base works to evenly spread the glue between the glass and expel air. After the glue solidifies, multi-layer laminated glass is formed. Repeating this process can realize the production of multi-layer laminated glass.
[0037] The vibration base includes a base plate 1, with a vibrator 3 mounted at the top center of the base plate 1. A square frame 101 is located at each of the four corners of the base plate 1. A damper 103 is connected inside each square frame 101. A foot 104 is connected to the lower end of each damper 103. A first spring 102 is fitted around the outside of the damper 103, with its upper end contacting the top of the square frame 101 and its lower end contacting the top of the foot 104. Furthermore, the vibrator 3 is electrically connected to a controller 2. The damper 103, also known as a damping device, is designed to quickly attenuate vibrations caused by impacts. Through the cooperation of the damper 103 and the first spring 102, the vibrations generated by the vibrator 3 can be effectively reduced, thereby reducing the vibration impact on the foot 104, improving the stability of the vibration base on the ground, preventing damage to the foot 104 due to prolonged vibration, and reducing noise between the foot 104 and the ground.
[0038] There are two vibrating machines 3, and both vibrating machines 3 are in contact with the pushing mechanism 4.
[0039] The pushing mechanism 4 includes a square plate 403 mounted on the base plate 1. A plurality of second springs 404 are connected between the square plate 403 and the base plate 1. Two first rotating rods 405 and two first electric slide rails 410 are symmetrically arranged on the top surface of the square plate 403. The first rotating rods 405 and the first electric slide rails 410 are arranged in a rectangular shape. One end of each of the first rotating rods 405 is connected to a first motor 411.
[0040] Each of the first rotating rods 405 has threads in opposite directions at both ends, and a first moving ring 406 is fitted onto each thread. A first push plate 401 is connected between the first moving rings 406 on the same side of the two first rotating rods 405. Both first push plates 401 are located between the two first electric slide rails 410, and each first push plate 401 is rectangular in shape. A square groove is formed in the middle of each first push plate 401 along its length. The square groove allows the glue-applying head 504 of the glue-applying mechanism 5 to pass through, facilitating glue application to the glass between the two first push plates 401.
[0041] The first electric slide rails 410 are arranged in pairs and the two pairs are parallel. The two first electric slide rails 410 in the same pair are arranged in the same straight line and the driving directions of the two first electric slide rails 410 in the same pair are opposite.
[0042] Each of the first electric slide rails 410 is provided with a first slider 409. A horizontal plate 408 is connected between two first sliders 409 that are opposite each other on the left and right. A first push cylinder 407 is installed on each of the horizontal plates 408. The movable end below the first push cylinder 407 passes through the horizontal plate 408 and is connected to a second push plate 402.
[0043] The glue-applying mechanism 5 includes a second rotating rod 501 mounted on a square plate 403 below the first electric slide rail 410. One end of the second rotating rod 501 is connected to a second motor 502. A second moving ring 503 is sleeved on the second rotating rod 501. A glue-applying head 504 is located below the second moving ring 503. The glue-applying head 504 is connected to a housing 507 via a pipe 505. A pump body 506 is also mounted on the pipe 505. The housing 507 is mounted on the square plate 403. The glue-applying head 504 is replaceable, and different lengths of glue-applying heads 504 can be replaced according to the size of the glass. This is not a single, limited option, but is used to ensure that the glue-applying head 504 can pass through the square groove to apply glue to the glass after the first push plate 401 moves. The pipe 505 is a flexible rubber tube used to cooperate with the movement of the second moving ring 503, and can be a PVC pipe, etc. This is not a single, limited option. The second rotating rod 501 is a one-way screw. The second motor 502 drives the second rotating rod 501 to rotate, which in turn drives the second moving ring 503 to move along the second rotating rod 501. Glue is injected into the housing 507.
[0044] The adsorption mechanism 6 includes four uprights 601 located on both sides of the vibrating base and the feeding basket 7. A second electric slide rail 602 is connected between the tops of two uprights 601 on the same side. Two second sliders 607 are slidably connected to each second electric slide rail 602. A second push cylinder 603 is installed on each second slider 607. A fixed frame 604 is connected below the second push cylinder 603. A connecting plate 605 is provided below the fixed frame 604. Several electric suction cups 606 are installed on the bottom surface of the connecting plate 605. By moving the second sliders 607 on the second electric slide rails 602, the electric suction cups 606 move back and forth between the feeding basket 7 and the pushing mechanism 4. The second push cylinders 603 move the electric suction cups 606 up and down, thereby adsorbing and transferring the glass in the feeding basket 7 to the pushing mechanism 4.
[0045] A laminated glass forming apparatus, which integrates adsorption, venting, glue injection, vibration and alignment in the multi-layer laminated glass forming method described above.
[0046] In operation, the glass to be processed is pre-stacked in the loading basket 7. The second electric slide rail 602 moves the fixing frame 604 above the loading basket 7 via the second slider 607. Then, the second push cylinder 603 lowers the electric suction cup 606 to adsorb the glass in the loading basket 7. After the electric suction cup 606 adsorbs and fixes the glass, it moves to above the square plate 403 via the second push cylinder 603 and the second electric slide rail 602. The second push cylinder 603 then lowers the electric suction cup 606 and places the glass on the square plate 403. At this time, the first motor 411 rotates the two first rotating rods 405. Since the two ends of the first rotating rods 405 have oppositely arranged threads, they drive the opposing first moving rings 406 to move relative to each other, causing the two first push plates 401 to move towards and contact the two sides of the glass, achieving positioning and alignment of one side of the glass. Simultaneously, the first pusher cylinder 407 lowers the second pusher plate 402 to near the top surface of the square plate 403. The four first electric slide rails 410 operate, causing the two first sliders 409 on the same side to move closer together, which in turn drives the two horizontal plates 408 to move closer together, thus aligning the two second pusher plates 402 with the other two sides of the glass. The pump body 506 injects the adhesive from the housing 507 into the top surface of the glass through the injection head 504 from the square groove. At the same time, the second motor 502 drives the second rotating rod 501 to rotate, and the injection head 504 moves along the second rotating rod 501 via the second moving ring 503, increasing the adhesive injection coverage. After the adhesive injection is completed, the adsorption mechanism 6 operates again to place the second piece of glass from the feeding basket 7 on top of the first piece of glass. The operation of the first push plate 401 and the second push plate 402 is repeated to align the edges and corners of the first and second pieces of glass. Simultaneously, the vibrator vibrates the square plate 403, thereby expelling air from the adhesive and preventing the formation of bubbles. This also helps to evenly distribute the adhesive between the two pieces of glass, improving the uniformity of adhesive distribution. After the adhesive solidifies, double-layered laminated glass is formed. If more than two layers of laminated glass need to be processed, the above steps of the adhesive injection mechanism 5, the adsorption mechanism 6, and the vibrator are repeated to complete the production of multi-layered laminated glass.
[0047] This invention facilitates the alignment of edges and corners of multiple glass pieces, improves the uniformity of adhesive distribution, and effectively removes air bubbles from the adhesive.
[0048] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0049] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A method for forming multi-layer laminated glass, characterized in that, The laminated glass forming device includes a vibrating base and a feeding basket (7). The vibrating base is provided with a pushing and aligning mechanism (4). The pushing and aligning mechanism (4) includes a screw-driven first push plate (401) and a guide rail sliding and lifting second push plate (402). The first push plate (401) and the second push plate (402) form an expandable and contractible rectangular alignment structure. A square groove is provided in the middle of the first push plate (401) along its length direction. The square groove is for the glue injection head (504) of the glue injection mechanism (5) to pass through, so as to conveniently inject glue into the glass between the two first push plates (401). Above the pushing and aligning mechanism (4) and the feeding basket (7) is a [missing information - likely a device or structure]. The movable lifting adsorption mechanism (6), the aligning mechanism (4), the glue injection mechanism (5), the vibration base and the adsorption mechanism (6) are electrically connected to a controller (2). The aligning mechanism (4) includes a square plate (403) installed on the base plate (1). Multiple second springs (404) are connected between the square plate (403) and the base plate (1). The top surface of the square plate (403) is symmetrically provided with two first rotating rods (405) and four first electric slide rails (410). The first rotating rods (405) and the first electric slide rails (410) are arranged in a rectangular shape. One end of each first rotating rod (405) is connected to a first motor (411). Each of the first rotating rods (405) has threads in opposite directions at both ends, and each thread is fitted with a first moving ring (406). A first push plate (401) is connected between the first moving rings (406) on the same side of the two first rotating rods (405). The two first push plates (401) are located between the two first electric slide rails (410), and the first push plates (401) are both cuboid in shape. The first electric slide rails (410) are arranged in pairs and the two pairs are arranged in parallel. The two first electric slide rails (410) in the same group are arranged in the same straight line, and the driving directions of the two first electric slide rails (410) in the same group are opposite. Each of the first electric slide rails (410) is provided with a first slider (409), and a horizontal plate (408) is connected between the two first sliders (409) that are opposite each other on the left and right. Each of the horizontal plates (408) is equipped with a first push cylinder (407), and the movable end below the first push cylinder (407) passes through the horizontal plate (408) and is connected to a second push plate (402). The glue injection mechanism (5) includes a second rotating rod (501) installed on a square plate (403) below the first electric slide rail (410). One end of the second rotating rod (501) is connected to a second motor (502). A second moving ring (503) is sleeved on the second rotating rod (501). A glue injection head (504) is provided below the second moving ring (503). The glue injection head (504) is connected to a box (507) through a pipe (505). A pump body (506) is also provided on the pipe (505). The box (507) is installed on the square plate (403). The vibration base includes a base plate (1), a vibrator (3) is installed at the top center of the base plate (1), a square frame (101) is provided at each of the four corners of the base plate (1), a damper (103) is connected inside the square frame (101), a foot (104) is connected to the lower end of the damper (103), a first spring (102) is sleeved on the outside of the damper (103), the upper end of the first spring (102) contacts the top of the square frame (101), and the lower end contacts the top of the foot (104). In addition, the vibrator (3) is electrically connected to the controller (2). The molding method for laminated glass includes the following steps: 1) The first piece of glass in the feeding basket (7) is adsorbed and moved to the alignment mechanism (4) by the adsorption mechanism (6). The alignment mechanism (4) starts to work. The first push plate (401) and the second push plate (402) move to contact the four sides of the first piece of glass respectively, thereby aligning the position of the first piece of glass. 2) The glue injection mechanism (5) on both sides of the pushing mechanism (4) injects glue into the top surface of the first glass. After the glue injection is completed, the adsorption mechanism (6) places the second glass on the top surface of the first glass. 3) The alignment mechanism (4) works again to ensure that the four sides of the two glass pieces are precisely aligned. At the same time, the vibrating base starts to work, driving the alignment mechanism (4) to vibrate. Through vibration and the weight of the second glass piece itself, the glue is evenly spread between the two glass pieces, and air is expelled. After the glue is evenly distributed and the air is expelled, the glue solidifies to form a double-layer laminated glass. 4) When it is necessary to produce more than two layers of multi-layer laminated glass, the glue injection mechanism (5) injects glue into the top surface of the second glass, the adsorption mechanism (6) places the third glass on the top surface of the second glass, and the alignment mechanism (4) works again to ensure that the four sides of the third glass are precisely aligned with the second glass. At the same time, the vibrating base works to evenly spread the glue between the glass and expel the air. After the glue solidifies, multi-layer laminated glass is formed. Repeating this process can realize the production of multi-layer laminated glass.
2. The method for forming multilayer laminated glass according to claim 1, characterized in that, There are two vibrators (3), and both vibrators (3) are in contact with the pushing mechanism (4).
3. The method for forming multilayer laminated glass according to claim 1, characterized in that, The adsorption mechanism (6) includes four uprights (601) on both sides of the vibrating base and the feeding basket (7). A second electric slide rail (602) is connected between the tops of two uprights (601) on the same side. Two second sliders (607) are slidably connected on each second electric slide rail (602). A second push cylinder (603) is installed on each second slider (607). A fixed frame (604) is connected below the second push cylinder (603). A connecting plate (605) is provided below the fixed frame (604). Several electric suction cups (606) are installed on the bottom surface of the connecting plate (605).
4. A laminated glass forming apparatus, characterized in that, A laminated glass forming apparatus integrating adsorption, venting, glue injection, vibration, and alignment for use in the multilayer laminated glass forming method as described in any one of claims 1-3.
Citation Information
Patent Citations
Processing equipment for high-strength explosion-proof glass
CN113352721A
Special automatic plate laminating device for laminated glass
CN219276939U