An automatic clothing ironing and packing integrated device

Abstract

The application discloses a kind of clothing automatic ironing packing integrated equipment, belong to clothing production field, including base, the base top is fixed with ironing mechanism, the base inside is embedded with hydraulic rod, the hydraulic rod front end is fixed with packing mechanism, the ironing mechanism includes cylinder shell, the cylinder shell outer surface below with the base top is fixedly connected, the present application is integrated by setting and packing function, realizes from clothing ironing to the full automation process of packaging, greatly reduces manual operation link, improves production efficiency, can satisfy the demand of factory large-scale production;Folding clothes rod is driven under motor and transmission mechanism, can rise in specific time and position, drive clothing to rise and make it fold and unfold, provide convenience for subsequent packaging process, without manual folding clothes, improve packaging efficiency, and folding effect is more neat, standard, conducive to improving packaging quality.

Description

Technical Field

[0001] This invention relates to the field of garment production technology, and in particular to an automated garment ironing and packaging integrated device. Background Technology

[0002] As competition in the apparel market intensifies, consumers are demanding higher quality and more aesthetically pleasing garments, while also placing greater emphasis on production efficiency. Apparel manufacturers need to continuously improve production efficiency and product quality to meet market demands and enhance their competitiveness. In traditional garment production, ironing and packaging are typically performed separately by different equipment and manual labor. This approach presents numerous problems, severely hindering both the efficiency and quality of garment production.

[0003] Traditional ironing methods mostly involve manual hand-held ironing machines, which are not only difficult to control in terms of pressure and movement speed, easily damaging clothes, but also take a long time to iron a single garment. In large-scale production, the efficiency of manual ironing is far from meeting the demand, becoming a bottleneck in the production process.

[0004] The packaging process also relies on manual labor, requiring workers to fold and arrange the ironed garments before placing them into bags for sealing. The entire process is tedious and complex, consuming a significant amount of time and manpower, severely impacting production efficiency.

[0005] Due to the subjectivity and instability of manual ironing, it is difficult to guarantee consistent ironing quality for every garment. Different operators may use different ironing pressures and techniques, resulting in variations in the smoothness and wrinkle removal of the garments.

[0006] During the packaging process, manually folding garments can easily result in unevenness and asymmetry, affecting the aesthetics of the packaging. Furthermore, manual operation makes it difficult to ensure that garments do not shift or deform during packaging, potentially leading to creases or damage after packaging and reducing product quality.

[0007] Therefore, an automated garment ironing and packaging integrated device is needed to solve the problems mentioned above. Summary of the Invention

[0008] To address the shortcomings of existing technologies, this invention provides an integrated automated garment ironing and packaging device, which solves the problems mentioned in the background section.

[0009] Technical Solution: To solve the above-mentioned technical problems, according to one aspect of the present invention, more specifically, an automated garment ironing and packaging integrated device includes a base, an ironing mechanism fixed to the top of the base, the ironing mechanism including a cylindrical shell, the lower part of the outer surface of the cylindrical shell being fixedly connected to the top of the base, a through-type feed inlet being opened at the top of the cylindrical shell, a main roller being rotatably connected to the center of the interior of the cylindrical shell, a plurality of ironing rollers being rotatably connected inside the feed inlet, the plurality of ironing rollers being located outside the main roller, an air pipe being fixedly connected through the center of the front surface of the main roller, the front end of the air pipe extending to the front of the cylindrical shell, and the outer surface of the air pipe... A disc frame is rotatably connected to the front of the cylinder shell. Two connecting blocks are fixed together on the rear surface of the disc frame and the front surface of the cylinder shell. A gear 1 is fixed between the two connecting blocks on the outer surface of the air pipe. A gear 2 is meshed below the gear 1. A motor 1 is fixed to the front surface of the disc frame. The rear end of the motor 1 extends through to the rear surface of the disc frame and is fixedly connected to the gear 2. Several gears 4 are rotatably connected to the rear surface of the disc frame. The front end of the ironing roller extends through to the front surface of the cylinder shell and is fixed with a gear 3. The gear 4 meshes with two adjacent gears 3. The gear 2 meshes with the adjacent gear 4.

[0010] Furthermore, the main roller has an inner cavity, and air intake grooves are provided on both the front and rear sides of the outer surface of the main roller. Several air passages are provided between the two air intake grooves and the inner cavity. A settling groove is formed on the right side of the outer surface of the main roller, and a folding rod is provided inside the settling groove. A turntable is rotatably connected to the center of the rear surface of the cylinder shell. The front end of the turntable extends through the interior of the cylinder shell and is fixedly connected to the rear surface of the main roller. A sliding rod is slidably connected inside the turntable. The right end of the sliding rod is fixedly connected to the rear end of the folding rod. A through-type slide is formed on both the front and rear surfaces of the cylinder shell. The top end of the slide extends to the outer surface of the cylinder shell. Both slides are connected to the material inlet and the interior of the cylinder shell. The front and rear ends of the folding rod are located inside the two slides, respectively. A through-type movable groove is formed on both the upper and lower surfaces inside the folding rod. A movable rod is movably connected inside the two movable grooves. A support rod is fixed to the outer surface of the movable rod. A second motor is embedded behind the lower surface of the settling groove. The top end of the output shaft of the second motor is fixedly connected to the rear end of the support rod.

[0011] Furthermore, a hydraulic rod is embedded inside the base, and a packaging mechanism is fixed to the front end of the hydraulic rod. The packaging mechanism includes a horizontal seat, the rear surface of which is fixedly connected to the front end of the hydraulic rod. A motor is fixed to the inner top of the horizontal seat, and lead screws are fixed to the left and right ends of the output shaft of the motor. A slide is threaded to the outer surface of the lead screw, and a vertical frame is fixed to the upper surface of the slide. A longitudinal frame is fixed to the top of the vertical frame, and a sliding plate is slidably connected to the rear end of the longitudinal frame. An electric push rod is fixed between the sliding plate and the longitudinal frame. A support rod is fixed to the end of the sliding plate away from the electric push rod, and the two support rods are located between the two longitudinal frames.

[0012] Furthermore, the left and right ends of the horizontal seat are rotatably connected to running wheels.

[0013] Furthermore, the lower surfaces of both slides are in contact with the upper surface of the cross seat.

[0014] Furthermore, the vertical frame and the sliding plate are both L-shaped structures, the air intake groove is a C-shaped structure, and the sink is located between the upper and lower ends of the two C-shaped air intake grooves.

[0015] Furthermore, the front end of the air tube is connected to an external air pump via a pipe.

[0016] Furthermore, the ironing roller is equipped with an electric heating unit inside.

[0017] The beneficial effects of the automated garment ironing and packaging integrated device of the present invention are as follows: (1) By integrating ironing and packaging functions into one, this invention realizes a fully automated process from garment ironing to packaging, greatly reducing manual operation links, improving production efficiency, and meeting the needs of large-scale factory production. The air suction groove on the outer surface of the main roller is connected to an external air pump through an air pipe. When the garment is covered, a negative pressure is formed inside the air suction groove, which adsorbs the edge of the garment and makes it fit tightly against the surface of the main roller. This ensures the stability of the garment during subsequent rotating ironing, helps to remove wrinkles better, and makes the ironing effect smoother. This invention is suitable for ironing relatively flat fabrics and garments. By utilizing multiple ironing rollers that rotate in coordination under the drive of a motor and gear transmission system, they work in conjunction with the main roller to iron the garment from all angles. Compared with traditional single ironing methods, this can more effectively eliminate wrinkles in various parts of the garment and improve the ironing quality.

[0018] (2) By setting a folding rod on the main roller, the folding rod can rise at a specific time and position under the drive of the motor and transmission mechanism, thereby raising the garment and folding it in half to display it. This provides convenience for the subsequent packaging process, eliminates the need for manual folding, improves packaging efficiency, and makes the folding effect more neat and standardized, which is conducive to improving packaging quality. The motor in the packaging mechanism drives the slide to move via the lead screw, thereby adjusting the position of the support rod. It can be flexibly adjusted according to different sizes of clothing and packaging bags to ensure that the packaging bag can be accurately put on the outside of the clothing, thus improving the versatility and adaptability of the equipment. The electric actuator can control the support rod and the longitudinal frame to clamp the two sides of the packaging bag. Under the coordinated action of the hydraulic rod and the motor, the packaging bag can be opened and closed, and the clothing can be stably clamped, ensuring the smooth progress of the packaging process, preventing the clothing from shifting or deforming during the packaging process, and improving the reliability and aesthetics of the packaging. Attached Figure Description

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0020] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the rear view structure of the present invention; Figure 3 This is a schematic diagram of the ironing mechanism and the base in this invention; Figure 4 This is a cross-sectional view of the ironing mechanism in this invention. Figure 5 This is a top-section schematic diagram of the ironing mechanism in this invention; Figure 6 This is a schematic diagram of the internal structure of the cylindrical shell in this invention; Figure 7 This is a schematic diagram of the main roller and folding rod in this invention; Figure 8 This is a schematic diagram of the folding rod and sliding rod in this invention; Figure 9 This is a schematic diagram of the packaging mechanism in this invention.

[0021] In the diagram: 1. Base; 2. Ironing mechanism; 3. Hydraulic rod; 4. Packaging mechanism; 5. Cylinder shell; 6. Feed inlet; 7. Main roller; 8. Ironing roller; 9. Inner cavity; 10. Suction groove; 11. Air passage; 12. Air pipe; 13. Plate frame; 14. Connecting block; 15. Gear 1; 16. Gear 2; 17. Gear 3; 18. Gear 4; 19. Motor 1; 20. Settling tank; 21. Folding rod; 22. Slide rod; 23. Turntable; 24. Movable groove; 25. Movable rod; 26. Support rod; 27. Motor 2; 28. Horizontal seat; 29. ​​Motor 3; 30. Lead screw; 31. Slide seat; 32. Vertical frame; 33. Longitudinal frame; 34. Slide plate; 35. Electric actuator; 36. Support rod; 37. Running wheel; 38. Slide track. Detailed Implementation

[0022] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the present application can be combined with each other.

[0023] To make the technical solution of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Reference Figure 1-9 An automated garment ironing and packaging integrated device includes a base 1, an ironing mechanism 2 fixed to the top of the base 1, a hydraulic rod 3 embedded inside the base 1, and a packaging mechanism 4 fixed to the front end of the hydraulic rod 3. The ironing mechanism 2 includes a cylindrical shell 5, the lower part of the outer surface of the cylindrical shell 5 is fixedly connected to the top of the base 1, and a through-hole sprue 6 is opened at the top of the cylindrical shell 5. A main roller 7 is rotatably connected to the center inside the cylindrical shell 5, and several ironing rollers 8 are rotatably connected inside the sprue 6. The ironing rollers 8 are all located outside the main roller 7. An inner cavity 9 is provided. Air intake grooves 10 are provided on both the front and rear sides of the outer surface of the main roller 7. Several air passages 11 are provided between the two air intake grooves 10 and the inner cavity 9. An air pipe 12 is fixed through the center of the front surface of the main roller 7. The front end of the air pipe 12 extends to the front of the cylinder shell 5. A disc frame 13 is rotatably connected to the outer surface of the air pipe 12 in front of the cylinder shell 5. Two connecting blocks 14 are fixed together on the rear surface of the disc frame 13 and the front surface of the cylinder shell 5. A gear 15 is fixed between the two connecting blocks 14 on the outer surface of the air pipe 12. Gear 16 is meshed with the lower part of the frame 15. Motor 19 is fixed to the front surface of the frame 13. The rear end of motor 19 extends through to the rear surface of the frame 13 and is fixedly connected to gear 16. Several gears 18 are rotatably connected to the rear surface of the frame 13. Gear 17 is fixed to the front end of the ironing roller 8 through to the front surface of the cylinder shell 5. Gear 18 meshes with two adjacent gears 17. Gear 16 meshes with adjacent gears 18. During ironing, the garment is fed in through the feed port 6, so that the garment... One end enters between the main roller 7 and the leftmost ironing roller 8. Motor 19 runs and drives gear 15 and gear 4 18 to rotate through gear 2 16. Gear 15 rotates the main roller 7 through air pipe 12, and under the linkage of gear 3 17 and gear 4 18, the ironing roller 8 rotates, thereby continuously drawing the garment into the device. The ironing roller 8 performs ironing operations on it. After rotating half a revolution, the garment is completely drawn in and will reverse 90 degrees, so that the garment is above the surface of the main roller 7 and the middle of the garment is below the feed port 6. A groove 20 is provided on the right side of the outer surface of the main roller 7. A folding rod 21 is provided inside the groove 20. A turntable 23 is rotatably connected to the center of the rear surface of the cylinder shell 5. The front end of the turntable 23 extends through the interior of the cylinder shell 5 and is fixedly connected to the rear surface of the main roller 7. A sliding rod 22 is slidably connected inside the turntable 23. The right end of the sliding rod 22 is fixedly connected to the rear end of the folding rod 21. A through-type slide rail 38 is provided on both the front and rear surfaces of the cylinder shell 5. The top end of the slide rail 38 extends to the outer surface of the cylinder shell 5. Both slide rails 38 are connected to the feed inlet 6 and the interior of the cylinder shell 5. The front and rear ends of the folding rod 21 are located inside the two slide rails 38, respectively. A through-type movable groove 24 is provided on both the upper and lower surfaces inside the folding rod 21. The two movable grooves 24 share a common interior space. The movable rod 25 is connected to the movable rod 25. A support rod 26 is fixed to the outer surface of the movable rod 25. A motor 27 is embedded in the lower surface of the sink 20. The top of the output shaft of the motor 27 is fixedly connected to the rear end of the support rod 26. After ironing, the folding rod 21 rotates counterclockwise half a turn with the main roller 7 and then rotates clockwise a quarter turn. At this time, the folding rod 21 is located below the feed port 6. At this time, the motor 27 operates, driving the support rod 26 to rotate and stand up. The movable rod 25 pushes against and moves inside the movable groove 24, so that the folding rod 21 rises vertically and slides out of the sink 20. At this time, the continuously rising folding rod 21 will drive the garment to rise. The garment is also folded and displayed under the action of the folding rod 21, and can then proceed to the next step of packaging. Packaging mechanism 4 includes a horizontal seat 28, the rear surface of which is fixedly connected to the front end of a hydraulic rod 3. A motor 3 29 is fixed to the inner top of the horizontal seat 28. A lead screw 30 is fixed to both the left and right ends of the output shaft of the motor 3 29. A slide 31 is threaded onto the outer surface of the lead screw 30. A vertical frame 32 is fixed to the upper surface of the slide 31. A longitudinal frame 33 is fixed to the top of the vertical frame 32. A sliding plate 34 is slidably connected to the rear end of the longitudinal frame 33. An electric push rod 35 is fixed between the sliding plate 34 and the longitudinal frame 33. A support rod 36 is fixed to the end of the sliding plate 34 away from the electric push rod 35. The two support rods 36 are located between the two longitudinal frames 33. Before use, the horizontal seat 28 and other structures need to be moved forward by the hydraulic rod 3 to prevent the two support rods 36 from obstructing the material inlet 6 and the rising folding rod 21. The two support rods 36 are then moved from the front of the device. The packaging bag is placed on top. The extension and retraction of the electric push rod 35 causes the support rod 36 and the vertical frame 33 to clamp the two sides of the packaging bag. Then, the motor 29 causes the lead screw 30 to rotate, causing the two slides 31 to move in opposite directions, thus opening the packaging. At this time, the hydraulic rod 3 retracts, causing the horizontal seat 28 and the packaging bag to move backward. The packaging bag will then cover the outside of the raised, folded garment and the folding rod 21. Subsequently, the motor 29 rotates in the opposite direction to control the packaging bag to close and clamp the garment through the support rod 36 and the vertical frame 33. Then, the hydraulic rod 3 extends, causing the packaging bag and the inner garment to move forward and disengage from the folding rod 21. The folding rod 21 moves back to its original position, and the main roller 7 rotates back to its original position, allowing the next garment to be put in for ironing and folding. At the same time, the electric push rod 35, the motor 29 and other structures move back to their original positions, allowing personnel to remove the packaged garment for subsequent filling, sealing, labeling and other operations.

[0025] Reference Figure 9 The horizontal seat 28 is rotatably connected to the running wheels 37 at both ends. When the hydraulic rod 3 extends and retracts, it drives the horizontal seat 28 to move. The running wheels 37 support the horizontal seat 28 and assist its movement.

[0026] Reference Figure 9 The lower surfaces of both slide blocks 31 are in contact with the upper surface of the cross block 28. Under the limitation of the cross block 28, the slide blocks 31 will not rotate when the lead screw 30 rotates, thus enabling stable left and right sliding.

[0027] Reference Figure 9 The vertical frame 32 and the slide plate 34 are both L-shaped structures, the air intake groove 10 is a C-shaped structure, and the sink 20 is located between the upper and lower ends of the two C-shaped air intake grooves 10. The interior of the sink 20 is not connected to the two air intake grooves 10.

[0028] Reference Figure 3-5 The front end of the air pipe 12 is connected to an external air pump through a pipe. The external air pump draws air from the inner cavity 9 through the air pipe 12, thereby creating a negative pressure inside the suction groove 10 when the garment is covered by the air passage 11. This causes the garment edge to be adsorbed and adhered to the surface of the main roller 7, ensuring stability during subsequent garment rotation and ironing.

[0029] Reference Figure 4-6 The ironing roller 8 is equipped with an electric heating unit inside. The electric heating unit heats the ironing roller 8 so that it can achieve an ironing effect when it rotates and comes into contact with the clothing.

[0030] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. An automated garment ironing and packaging integrated device, comprising a base (1), characterized in that: The base (1) is fixed with an ironing mechanism (2) at the top. The ironing mechanism (2) includes a cylindrical shell (5). The lower part of the outer surface of the cylindrical shell (5) is fixedly connected to the top of the base (1). The top of the cylindrical shell (5) is provided with a through-hole (6). A main roller (7) is rotatably connected to the center of the inside of the cylindrical shell (5). Several ironing rollers (8) are rotatably connected inside the through-hole (6). The several ironing rollers (8) are all located outside the main roller (7). An air pipe (12) is fixedly connected through the center of the front surface of the main roller (7). The front end of the air pipe (12) extends to the front of the cylindrical shell (5). A tray frame (13) is rotatably connected to the outer surface of the air pipe (12) in front of the cylindrical shell (5). Two connecting blocks (14) are fixed together on the rear surface of the tray frame (13) and the front surface of the cylindrical shell (5). The main roller (7) has an inner cavity (9) inside. The main roller (7) has air intake grooves (10) on both the front and back sides of its outer surface. Several air passages (11) are opened between the two air intake grooves (10) and the inner cavity (9). Gear 1 (15) is fixed on the outer surface of the air pipe (12) between the two connecting blocks (14). Gear 2 (16) is meshed and connected below gear 1 (15). Motor 1 (19) is fixed on the front surface of the disc frame (13). The rear end of motor 1 (19) extends through to the rear surface of the disc frame (13) and is fixedly connected to gear 2 (16). Several gear 4 (18) are rotatably connected to the rear surface of the disc frame (13). The front end of the ironing roller (8) extends through to the front surface of the cylinder shell (5) and is fixed with gear 3 (17). Gear 4 (18) meshes and connects with two adjacent gear 3 (17). Gear 2 (16) meshes and connects with adjacent gear 4 (18). A groove (20) is provided on the right side of the outer surface of the main roller (7). A folding rod (21) is provided inside the groove (20). A turntable (23) is rotatably connected to the center of the rear surface of the cylindrical shell (5). The front end of the turntable (23) extends into the interior of the cylindrical shell (5) and is fixedly connected to the rear surface of the main roller (7). A sliding rod (22) is slidably connected inside the turntable (23). The right end of the sliding rod (22) is fixedly connected to the rear end of the folding rod (21). A through-type slide rail (38) is provided on both the front and rear surfaces of the cylindrical shell (5). The top end of the slide rail (38) extends out of the cylindrical shell (5). On the surface, both of the slides (38) are connected to the material inlet (6) and the inside of the cylinder shell (5). The front and rear ends of the folding rod (21) are located inside the two slides (38). The upper and lower surfaces of the folding rod (21) are provided with through-type movable grooves (24). The two movable grooves (24) are connected to a movable rod (25). A support rod (26) is fixed on the outer surface of the movable rod (25). A motor (27) is embedded behind the lower surface of the sink trough (20). The top end of the output shaft of the motor (27) is fixedly connected to the rear end of the support rod (26). The base (1) is internally fitted with a hydraulic rod (3). A packaging mechanism (4) is fixed to the front end of the hydraulic rod (3). The packaging mechanism (4) includes a horizontal seat (28). The rear surface of the horizontal seat (28) is fixedly connected to the front end of the hydraulic rod (3). A motor (29) is fixed to the inner side of the top of the horizontal seat (28). A lead screw (30) is fixed to the left and right ends of the output shaft of the motor (29). A slide (31) is threaded to the outer surface of the lead screw (30). A vertical frame (32) is fixed to the upper surface of the slide (31). A longitudinal frame (33) is fixed to the top of the vertical frame (32). A sliding plate (34) is slidably connected to the rear end of the longitudinal frame (33). An electric push rod (35) is fixed between the sliding plate (34) and the longitudinal frame (33). A support rod (36) is fixed to the end of the sliding plate (34) away from the electric push rod (35). The two support rods (36) are located between the two longitudinal frames (33).

2. The automated garment ironing and packaging integrated equipment according to claim 1, characterized in that: The left and right ends of the horizontal seat (28) are rotatably connected to the running wheel (37).

3. The automated garment ironing and packaging integrated equipment according to claim 1, characterized in that: The lower surfaces of both slides (31) are in contact with the upper surface of the cross seat (28).

4. The automated garment ironing and packaging integrated equipment according to claim 1, characterized in that: The vertical frame (32) and the sliding plate (34) are both L-shaped structures, the air intake groove (10) is a C-shaped structure, and the sink groove (20) is located between the upper and lower ends of the two C-shaped air intake grooves (10).

5. The automated garment ironing and packaging integrated equipment according to claim 1, characterized in that: The front end of the air pipe (12) is connected to an external air pump via a pipe.

6. The automated garment ironing and packaging integrated equipment according to claim 1, characterized in that: The ironing roller (8) is equipped with an electric heating unit inside.

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