Exterior wall energy-saving plate forming device and forming method

Abstract

The present application relates to the technical field of outer wall energy-saving board forming technology, and proposes an outer wall energy-saving board forming device, which comprises an operating table, a cutting knife arranged on one side of the operating table and used for cutting thermal insulation blocks into thermal insulation strips, a first conveying belt arranged on one side of the cutting knife and used for conveying the thermal insulation strips, the length direction of the thermal insulation strips being parallel to the conveying direction of the first conveying belt, side baffles arranged on both sides of the first conveying belt, and first rotating baffles rotatably arranged above the first conveying belt and close to or away from the first conveying belt after rotation, the first rotating baffles being arranged in a plurality of steps and cross the conveying direction of the first conveying belt, and each first rotating baffle being used for blocking one thermal insulation strip to arrange the end portions of the thermal insulation strips in steps. Through the above technical scheme, the technical problem of low stacking efficiency and general effect of the thermal insulation core material of the outer wall energy-saving board when the strip-shaped material is stacked is solved.

Description

Technical Field

[0001] This invention relates to the field of exterior wall energy-saving panel molding technology, specifically, to an exterior wall energy-saving panel molding equipment and molding method. Background Technology

[0002] Exterior wall energy-saving panel forming equipment is a specialized mechanical device for producing exterior wall energy-saving panels. It typically includes a raw material conveying system, a mixing system, a forming system, and a cutting system. The raw material conveying system is responsible for accurately transporting various raw materials required for producing exterior wall energy-saving panels, such as insulation core material raw materials (e.g., polystyrene granules, polyurethane raw materials), protective surface layer materials (e.g., cement, fiber, metal plates), and various additives, to the appropriate locations on the production equipment. The forming system is the core component of the exterior wall energy-saving panel forming equipment. For the insulation core material, foaming molding technology may be used, using molds or specific forming spaces to shape the foamed material into a predetermined shape and size. For the protective surface layer, pressing molding, spraying molding, or other forming processes may be used to evenly cover the surface of the insulation core material with the protective material. After the energy-saving panels are formed, they need to be cut according to certain dimensional requirements using a cutting system. The cutting system can employ sawing, knife cutting, or other advanced cutting technologies to ensure cutting accuracy and efficiency. In the existing technology, the insulation core material of some exterior wall energy-saving panels is made by stacking strips of material. When the existing equipment is used for stacking, the stacking effect is generally poor and the stacking efficiency is low. Summary of the Invention

[0003] This invention proposes an equipment and method for forming energy-saving exterior wall panels, which solves the technical problem of low stacking efficiency and mediocre effect when the thermal insulation core material of energy-saving exterior wall panels is stacked by stacking strip materials in related technologies.

[0004] The technical solution of the present invention is as follows: An equipment for forming energy-saving exterior wall panels, comprising: Control panel; A cutting blade is provided on one side of the operating table, and several cutting blades are arranged in sequence for cutting the insulation block into several insulation strips. A first conveyor belt is disposed on one side of the cutting blade for conveying a plurality of the insulation strips, wherein the length direction of the insulation strips is parallel to the conveying direction of the first conveyor belt; Side baffles are provided on both sides of the first conveyor belt; The first rotating baffle is rotatably disposed above the first conveyor belt and moves closer to or further away from the first conveyor belt after rotation. There are multiple first rotating baffles arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the first conveyor belt. Each first rotating baffle is used to block one of the insulation strips, so that the ends of the plurality of insulation strips are arranged in a stepped manner.

[0005] As a further technical solution, it also includes: The third and fourth conveyor belts are movably disposed above the first conveyor belt and move closer to or further away from each other after moving. When they move away from each other, they are located on both sides above the first conveyor belt, and when they move closer to each other, they are located above the first conveyor belt. The moving direction of the third and fourth conveyor belts is perpendicular to the conveying direction of the first conveyor belt. A swing guide plate is oscillating between the cutting blade and the first conveyor belt. After swinging downward, the guide plate sends several insulation strips onto the first conveyor belt, and after swinging downward, it sends several insulation strips onto the third and fourth conveyor belts.

[0006] As a further technical solution, the conveying direction of the first conveyor belt, the third conveyor belt, and the fourth conveyor belt is all transverse, and the moving direction of the third conveyor belt and the fourth conveyor belt is longitudinal, further comprising: The clamping plates, which are raised and lowered and moved longitudinally, are arranged on both sides above the third and fourth conveyor belts to clamp and feed a plurality of the insulation strips on the third and fourth conveyor belts downward onto the first conveyor belt.

[0007] As a further technical solution, it also includes: The second rotating baffle is rotatably disposed above the third conveyor belt and the fourth conveyor belt, and after rotating, it moves closer to or away from the third conveyor belt and the fourth conveyor belt. There are multiple second rotating baffles arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the third conveyor belt. Each second rotating baffle is used to block one of the insulation strips so that the ends of several insulation strips are arranged in a stepped manner. The arrangement direction of the second rotating baffle intersects with the arrangement direction of the first rotating baffle.

[0008] As a further technical solution, it also includes: A pusher plate is disposed above the first conveyor belt, which moves laterally and longitudinally, and is used to push the plurality of insulation strips on the first conveyor belt to move. The pusher plate has a plurality of first push surfaces and a plurality of second push surfaces, which are used to push the insulation strips to move. The plurality of first push surfaces are arranged in a stepped manner, and the plurality of second push surfaces are arranged in a stepped manner. The plurality of first push surfaces are located above the plurality of second push surfaces, and the arrangement direction of the plurality of first push surfaces intersects the arrangement direction of the plurality of second push surfaces.

[0009] As a further technical solution, it also includes: A forming machine, wherein the forming machine is positioned on the side of the first conveyor belt away from the cutting blade. The bottom plate feeding and the top plate feeding both lead to the forming machine.

[0010] As a further technical solution, it also includes: The adhesive dispensing component is disposed on one side of the first rotating baffle and the second rotating baffle, and has an adhesive inlet. After the first rotating baffle and the second rotating baffle rotate, they abut against the adhesive inlet to apply adhesive.

[0011] As a further technical solution, it also includes: A movable baffle, positioned at the glue seepage opening, moves to change the size of the opening it blocks. The movable baffle has a first inclined surface. A sliding pusher is slidably disposed on the dispensing component, having a second inclined surface and a pushed portion. The second inclined surface abuts against the first inclined surface. After the first rotating baffle and the second rotating baffle rotate, they touch the pushed portion, causing the sliding pusher to move.

[0012] As a further technical solution, it also includes: An elastic element, one end of which acts on the movable baffle and the other end of which acts on the dispensing element, provides the movable baffle with more force to block the dispensing port.

[0013] A method for forming an energy-saving exterior wall panel, wherein the energy-saving exterior wall panel is formed using the aforementioned energy-saving exterior wall panel forming equipment.

[0014] The working principle and beneficial effects of this invention are as follows: In this invention, the operating platform ensures stable equipment operation, the cutting blade provides the base material, the first, third, and fourth conveyor belts respectively transport different layers of insulation strips, the side baffles ensure accurate positioning of the insulation strips, the first and second rotating baffles respectively achieve stepped arrangement of the ends of different layers of insulation strips, the swing guide plate flexibly distributes the insulation strips, and the clamping plate accurately clamps the insulation strips. These components work together to significantly improve the insulation performance and structural strength of the produced exterior wall energy-saving panel insulation core material, greatly increase production efficiency, and ensure more stable product quality. Through the synergy of these components, the technical problems of low efficiency and mediocre effect of strip material stacking in exterior wall energy-saving panels are effectively solved. The cutting blade ensures consistent insulation strip dimensions, the conveyor belts improve conveying efficiency, the side baffles ensure accurate delivery, the first and second rotating baffles optimize the insulation strip stacking effect and misalignment, the swing guide plate flexibly distributes the insulation strips, and the clamping plate achieves accurate transfer and double-layer stacking of the insulation strips. Overall, manual operation is reduced, achieving high-quality and high-efficiency stacking of insulation core material, meeting building energy-saving requirements. Attached Figure Description

[0015] The preferred embodiments will now be described in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages, and implementation methods of the present invention.

[0016] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 A magnified schematic diagram of part A in the middle; Figure 3 for Figure 1 A magnified schematic diagram of part of the B section; Figure 4 This is a schematic diagram of the pusher plate structure in this invention; Figure 5 This is a schematic diagram of the adhesive dispensing component structure in this invention; Figure 6 This is a schematic diagram of the internal structure of the adhesive dispensing component in this invention; In the diagram: Operating table-1, cutting blade-2, first conveyor belt-3, side baffle-4, first rotating baffle-5, third conveyor belt-6, fourth conveyor belt-7, swing guide plate-8, pusher plate-9, first push surface-901, second push surface-902, clamping plate-10, second rotating baffle-11, forming machine-12, bottom plate feeding-13, top plate feeding-14, glue outlet-15, glue inlet-1501, moving baffle-16, first inclined surface-1601, sliding pusher-17, second inclined surface-1701, pushed part-1702, elastic element-18. Detailed Implementation

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.

[0018] To keep the drawings concise, each drawing only schematically shows the parts relevant to the invention; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0019] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0020] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] like Figures 1-6 As shown, this embodiment proposes an external wall energy-saving panel forming equipment, including an operating table 1; a number of cutting blades 2 are arranged on one side of the operating table 1, and are used to cut the insulation block into a number of insulation strips; a first conveyor belt 3 is arranged on one side of the cutting blades 2 for conveying a number of insulation strips, the length direction of the insulation strips being parallel to the conveying direction of the first conveyor belt 3; and side baffles 4 are arranged on both sides of the first conveyor belt 3. The first rotating baffle 5 is rotatably disposed above the first conveyor belt 3, and after rotating, it moves closer to or further away from the first conveyor belt 3. There are multiple first rotating baffles 5 arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the first conveyor belt 3. Each first rotating baffle 5 is used to block one insulation strip so that the ends of several insulation strips are arranged in a stepped manner.

[0022] In this embodiment, the operating platform 1 serves as the fundamental support platform for the entire equipment. It must possess a stable structure and sufficient strength to support other components and ensure the equipment remains stable during operation. It provides a solid installation foundation for components such as the cutting blades 2 and the first conveyor belt 3, ensuring the overall stability of the equipment and enabling accurate installation and normal operation of each component. Design principle: Several cutting blades 2 are arranged sequentially on one side of the operating platform 1. These cutting blades 2, with precise spacing adjustments, can cut insulation blocks into insulation strips of a specific width. The cutting blades 2 employ sharp edges and appropriate cutting angles to achieve efficient and precise cutting operations. Quickly and accurately cutting insulation blocks into uniformly sized insulation strips provides standardized materials for subsequent stacking and arrangement of insulation strips, improving production efficiency and product quality.

[0023] In this embodiment, the first conveyor belt 3 is positioned on one side of the cutting blade 2, and its running speed and direction can be flexibly adjusted according to production needs. The surface of the conveyor belt is made of a material with appropriate friction, which ensures stable transmission of the insulation strips without damaging their surface. Automatic transmission of the cut insulation strips significantly reduces manual handling and improves the automation level of production. Simultaneously, it ensures the insulation strips are smoothly transported in a predetermined direction, preparing them for subsequent arrangement operations. Side baffles 4 are installed on both sides of the first conveyor belt 3, their height and spacing carefully designed according to the dimensions of the insulation strips. The side baffles 4 effectively limit the movement range of the insulation strips, preventing them from slipping off the sides of the conveyor belt during transport and ensuring that the insulation strips are always transported in the center position of the first conveyor belt 3, guaranteeing the accuracy and stability of the insulation strip transport.

[0024] In this embodiment, a first rotating baffle 5 is rotatably mounted above the first conveyor belt 3. Multiple first rotating baffles 5 are arranged in a stepped manner, with their arrangement direction intersecting the conveying direction of the first conveyor belt 3. By controlling the rotation of the first rotating baffles 5, they can be moved closer to or further away from the first conveyor belt 3. When the insulation strip is conveyed on the conveyor belt, each first rotating baffle 5 can block one insulation strip, achieving a stepped arrangement at the ends of the insulation strips. Multiple first rotating baffles 5 arranged in a stepped manner enable the ends of the insulation strips to form an orderly stepped arrangement. This arrangement makes the contact between adjacent insulation strips tighter when they are stacked, reducing gaps and improving the insulation performance of the insulation core material. Simultaneously, the stepped arrangement increases the structural stability of the insulation core material, enabling it to better withstand external forces. Furthermore, this automated stepped arrangement greatly improves the stacking efficiency of the insulation strips, reduces manual intervention, and increases production efficiency.

[0025] In this embodiment, the stable support of the operating platform 1 ensures the stable operation of the entire equipment. The cutting blade 2 precisely cuts the insulation block into insulation strips, providing the basic material for subsequent stacking. The first conveyor belt 3 efficiently transports the insulation strips, improving the automation level of the production process. The side baffle 4 ensures the accurate positioning of the insulation strips during transport, avoiding offset and confusion. The first rotating baffle 5 achieves a stepped arrangement at the ends of the insulation strips, further optimizing the stacking effect. These components work together to produce exterior wall energy-saving panel insulation core materials with better insulation performance and structural strength, while improving production efficiency and ensuring product quality stability. Through the synergistic effect of the operating platform 1, cutting blade 2, first conveyor belt 3, side baffle 4, and first rotating baffle 5, the technical problem of low stacking efficiency and mediocre effect when the insulation core material of exterior wall energy-saving panels is stacked using strip materials in related technologies is effectively solved. The cutting blade 2 cuts the insulation block into insulation strips of uniform size, laying the foundation for efficient stacking; the first conveyor belt 3 automatically transports the insulation strips, improving production efficiency; the side baffle 4 ensures accurate transport of the insulation strips; the first rotating baffle 5 arranges the ends of the insulation strips in a stepped pattern, enhancing the stacking effect, reducing gaps, and improving insulation performance and structural strength. Overall, it reduces manual operation, achieves high-quality and high-efficiency stacking of insulation core materials, and meets the requirements of building energy conservation.

[0026] Furthermore, it also includes a third conveyor belt 6 and a fourth conveyor belt 7. The third conveyor belt 6 and the fourth conveyor belt 7 are movable and arranged above the first conveyor belt 3. After moving, they move closer to each other or further away from each other. When they move away from each other, they are located on both sides above the first conveyor belt 3. When they move closer to each other, they are located above the first conveyor belt 3. The moving direction of the third conveyor belt 6 and the fourth conveyor belt 7 is perpendicular to the conveying direction of the first conveyor belt 3. The swing guide plate 8 is swing-arranged between the cutting blade 2 and the first conveyor belt 3. After swinging downward, it sends several heat insulation strips to the first conveyor belt 3. After swinging downward, it sends several heat insulation strips to the third conveyor belt 6 and the fourth conveyor belt 7.

[0027] In this embodiment, the third conveyor belt 6 and the fourth conveyor belt 7 are movably positioned above the first conveyor belt 3, and can move closer to or further away from each other, with their movement direction perpendicular to the conveying direction of the first conveyor belt 3. The design principle lies in achieving diversified control over the conveying of insulation strips through flexible movement. When they are close to each other above the first conveyor belt 3, they can work collaboratively with the first conveyor belt 3 to centrally organize or precisely adjust the insulation strips, for example, concentrating them at specific positions on the first conveyor belt 3 to make the insulation strips more orderly. When they are far apart on either side above the first conveyor belt 3, they can handle insulation strips of different specifications or types separately, achieving classified conveying. This design technology is highly effective, improving the equipment's processing capacity and adaptability to different insulation strips, thereby enhancing overall production efficiency.

[0028] In this embodiment, the swing guide plate 8 is oscillatingly positioned between the cutting blade 2 and the first conveyor belt 3, and can swing downwards to deliver the insulation strip to the first conveyor belt 3, the third conveyor belt 6, or the fourth conveyor belt 7. Its design principle is to switch the conveying path of the insulation strip through oscillation. The technical advantage of the swing guide plate 8 is that it can flexibly distribute the cut insulation strips to different conveyor belts according to production needs, avoiding the accumulation and blockage of insulation strips and ensuring the smoothness of the production process. At the same time, this flexible switching of conveying paths allows the equipment to better adapt to different production process requirements, improving production controllability and efficiency.

[0029] In this embodiment, the operating platform 1, cutting blade 2, first conveyor belt 3, side baffle 4, first rotating baffle 5, third conveyor belt 6, fourth conveyor belt 7, and swing guide plate 8 work together. The operating platform 1 ensures stable equipment operation, the cutting blade 2 provides the basic material, the first conveyor belt 3 efficiently transports the material, the side baffle 4 ensures accurate positioning, the first rotating baffle 5 optimizes the stacking effect, the third and fourth conveyor belts 6 and 7 enhance transport flexibility, and the swing guide plate 8 enables path switching. These components work together to produce exterior wall energy-saving panel insulation core material with better insulation performance and structural strength, increased production efficiency, and stable product quality. Through the collaboration of these components, the technical problem of low stacking efficiency and mediocre effect of strip materials in exterior wall energy-saving panel insulation core material is effectively solved. The cutting blade 2 ensures consistent insulation strip dimensions, the first conveyor belt 3 improves transport efficiency, the side baffle 4 ensures accurate transport, the first rotating baffle 5 optimizes stacking, the third and fourth conveyor belts 6 and 7 adapt to different insulation strip transport needs, and the swing guide plate 8 flexibly distributes the insulation strips. Overall, manual operations were reduced, and high-quality, high-efficiency layering of insulation core materials was achieved, meeting the requirements for building energy conservation.

[0030] Furthermore, the conveying direction of the first conveyor belt 3, the third conveyor belt 6, and the fourth conveyor belt 7 is all transverse, and the moving direction of the third conveyor belt 6 and the fourth conveyor belt 7 is longitudinal. It also includes a clamping plate 10, which is raised and lowered and moved longitudinally on both sides above the third conveyor belt 6 and the fourth conveyor belt 7, and is used to clamp and feed a number of insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7 downward onto the first conveyor belt 3.

[0031] In this embodiment, the clamping plates 10 are positioned on both sides above the third conveyor belt 6 and the fourth conveyor belt 7, and are vertically movable. The design principle is to use the vertically movable clamping plates 10 to clamp and place the insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7. When the clamping plates 10 descend and move longitudinally, they can accurately clamp the insulation strips on the third conveyor belt 6 and the fourth conveyor belt 7, and then clamp them downwards onto the first conveyor belt 3.

[0032] The technical advantage of the clamping plate 10 lies in its improved accuracy and stability in transferring insulation strips between different conveyor belts. Through precise lifting and longitudinal movement control, the clamping plate 10 ensures a smooth transfer of the insulation strips from the third conveyor belt 6 and the fourth conveyor belt 7 to the first conveyor belt 3, preventing the insulation strips from falling or shifting during the transfer process. Simultaneously, this clamping method further enhances the automation level of the equipment, reduces manual intervention, and increases production efficiency. Furthermore, the coordinated operation of the clamping plate 10 with the third conveyor belt 6, the fourth conveyor belt 7, and the first conveyor belt 3 enables the insulation strips to be double-layered according to design requirements, enhancing the structural stability and insulation performance of the exterior wall energy-saving panel insulation core material.

[0033] In this embodiment, the operating platform 1, cutting blade 2, first conveyor belt 3, side baffle 4, first rotating baffle 5, third conveyor belt 6, fourth conveyor belt 7, swing guide plate 8, and clamping plate 10 work together. The operating platform 1 ensures stable equipment operation, the cutting blade 2 provides the base material, the first conveyor belt 3 efficiently transports the next layer of insulation strips, the third and fourth conveyor belts 6 and 7 transport the previous layer of insulation strips, the swing guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 accurately clamps and delivers the insulation strips. The combined effect of these components results in better insulation performance and structural strength of the produced exterior wall energy-saving panel insulation core material, increased production efficiency, and stable product quality. Through the coordinated operation of these components, the technical problems of low efficiency and mediocre results in the stacking of strip materials for exterior wall energy-saving panel insulation core material are effectively solved. The cutting blade 2 ensures consistent insulation strip dimensions; the first conveyor belt 3, the third conveyor belt 6, and the fourth conveyor belt 7 improve conveying efficiency; the side baffle 4 ensures accurate conveying; the first rotating baffle 5 optimizes stacking; the swing guide plate 8 flexibly distributes the insulation strips; and the clamping plate 10 achieves accurate transfer and double-layer stacking of the insulation strips. Overall, manual operation is reduced, achieving high-quality and high-efficiency stacking of insulation core materials, meeting building energy conservation requirements.

[0034] Furthermore, it also includes a second rotating baffle 11, which is rotatably disposed above the third conveyor belt 6 and the fourth conveyor belt 7, and moves closer to or away from the third conveyor belt 6 and the fourth conveyor belt 7 after rotation. There are multiple second rotating baffles 11 arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the third conveyor belt 6. Each second rotating baffle 11 is used to block one insulation strip so that the ends of several insulation strips are arranged in a stepped manner. The arrangement direction of the second rotating baffles 11 intersects with the arrangement direction of the first rotating baffle 5.

[0035] In this embodiment, the second rotating baffle 11 is rotatably positioned above the third conveyor belt 6 and the fourth conveyor belt 7, and can rotate to move closer to or away from the third conveyor belt 6 and the fourth conveyor belt 7. Multiple second rotating baffles 11 are arranged in a stepped manner, with their arrangement direction intersecting the conveying direction of the third conveyor belt. The design principle is to control the stepped arrangement of the insulation strip ends through the rotation and stepped arrangement of the second rotating baffles 11. When the insulation strip is conveyed on the third conveyor belt 6 and the fourth conveyor belt 7, each second rotating baffle 11 can block one insulation strip, causing the insulation strip ends to form a stepped arrangement.

[0036] The technical advantage of the second rotating baffle 11 lies in its ability to make the insulation strips arranged more orderly on the third conveyor belt 6 and the fourth conveyor belt 7. This stepped arrangement ensures closer and more staggered contact between the insulation strips and other insulation strips during subsequent stacking, reducing gaps and further improving the insulation performance of the insulation core material. Simultaneously, because the arrangement direction of the second rotating baffle 11 intersects with that of the first rotating baffle 5, the stepped arrangement of the upper and lower layers of insulation strips is staggered, enhancing the structural stability of the insulation core material and enabling it to better withstand external forces. Furthermore, this automated stepped arrangement method improves production efficiency and reduces manual intervention.

[0037] In this embodiment, the operating platform 1, cutting blade 2, first conveyor belt 3, side baffle 4, first rotating baffle 5, third conveyor belt 6, fourth conveyor belt 7, swing guide plate 8, clamping plate 10, and second rotating baffle 11 work together. The operating platform 1 ensures stable equipment operation, the cutting blade 2 provides the base material, the first conveyor belt 3, third conveyor belt 6, and fourth conveyor belt 7 respectively transport different layers of insulation strips, the side baffle 4 ensures accurate positioning of the insulation strips, the first rotating baffle 5 and second rotating baffle 11 respectively achieve stepped arrangement of the ends of different layers of insulation strips, the swing guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 accurately clamps and delivers the insulation strips. The combined effect of these components significantly improves the insulation performance and structural strength of the produced exterior wall energy-saving panel insulation core material, greatly increases production efficiency, and makes product quality more stable. Through the synergy of these components, the technical problems of low efficiency and mediocre effect of strip material stacking in exterior wall energy-saving panels are effectively solved. The cutting blade 2 ensures consistent insulation strip dimensions, each conveyor belt improves conveying efficiency, side baffles 4 ensure accurate conveying, the first rotating baffle 5 and the second rotating baffle 11 optimize the insulation strip stacking effect and misalignment prevention, the swing guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 achieves accurate transfer and double-layer stacking of the insulation strips. Overall, manual operation is reduced, achieving high-quality and high-efficiency stacking of insulation core materials, meeting building energy conservation requirements.

[0038] Furthermore, it also includes a pusher plate 9, which is movably disposed above the first conveyor belt 3 in both the transverse and longitudinal directions to push a plurality of insulation strips on the first conveyor belt 3 to move. The pusher plate 9 has a plurality of first push surfaces 901 and a plurality of second push surfaces 902, which are used to push the insulation strips to move. The plurality of first push surfaces 901 are arranged in a stepped manner, and the plurality of second push surfaces 902 are arranged in a stepped manner. The plurality of first push surfaces 901 are located above the plurality of second push surfaces 902, and the arrangement direction of the plurality of first push surfaces 901 intersects the arrangement direction of the plurality of second push surfaces 902.

[0039] In this embodiment, the pusher plate 9 is positioned above the first conveyor belt 3, moving both laterally and longitudinally. The design principle is that the pusher plate 9, through its lateral and longitudinal movement, utilizes its plurality of first push surfaces 901 and plurality of second push surfaces 902 to push the insulation strips on the first conveyor belt 3. The first push surfaces 901 and the second push surfaces 902 are arranged in a stepped manner, with their arrangement directions intersecting.

[0040] The technical advantage of the pusher plate 9 lies in its ability to more precisely control the movement and arrangement of the insulation strips on the first conveyor belt 3. The stepped arrangement and cross-design of the first push surface 901 and the second push surface 902 allow the insulation strips to form a more complex and compact arrangement during the pushing process. This arrangement helps to further optimize the superposition effect of the insulation strips, improving the insulation performance and structural strength of the insulation core material. Simultaneously, the automated movement and pushing operation of the pusher plate 9 improves production efficiency, reduces manual intervention, and ensures the stability and consistency of the production process.

[0041] In this embodiment, the operating platform 1, cutting blade 2, first conveyor belt 3, side baffle 4, first rotating baffle 5, third conveyor belt 6, fourth conveyor belt 7, swing guide plate 8, clamping plate 10, second rotating baffle 11, and pusher plate 9 work together. The operating platform 1 ensures stable overall equipment operation; the cutting blade 2 provides the base material for insulation strips of consistent size; the first conveyor belt 3, third conveyor belt 6, and fourth conveyor belt 7 are responsible for conveying different layers of insulation strips respectively; the side baffle 4 ensures accurate insulation strip conveying position; the first rotating baffle 5 and second rotating baffle 11 respectively realize the stepped arrangement of the ends of different layers of insulation strips; the swing guide plate 8 flexibly distributes the insulation strips; the clamping plate 10 accurately clamps and delivers the insulation strips; and the pusher plate 9 precisely pushes the insulation strips to move and optimize their arrangement. The combined effect of these components significantly improves the insulation performance and structural strength of the produced exterior wall energy-saving panel insulation core material, greatly increases production efficiency, and ensures stable and reliable product quality. Through the coordinated operation of various components, the technical problems of low efficiency and mediocre effect of strip material superposition in exterior wall energy-saving panels are effectively solved. The cutting blade 2 ensures uniform insulation strip specifications, each conveyor belt improves conveying efficiency, the side baffle 4 ensures accurate conveying, the first rotating baffle 5, the second rotating baffle 11, and the pusher plate 9 jointly optimize the insulation strip superposition effect, the swing guide plate 8 flexibly distributes the insulation strips, and the clamping plate 10 realizes accurate transfer and double-layer superposition of the insulation strips. Overall, manual operation is reduced, achieving high-quality and high-efficiency superposition of insulation core materials, meeting building energy conservation requirements.

[0042] Furthermore, it also includes a forming machine 12, which is located on the side of the first conveyor belt 3 away from the cutting blade 2. The bottom plate feeding roll 13 and the top plate feeding roll 14 both lead to the forming machine 12.

[0043] In this embodiment, the forming machine 12 is located on the side of the first conveyor belt 3 away from the cutting blade 2, and both the bottom plate feeding roll 13 and the upper plate feeding roll 14 lead to the forming machine 12.

[0044] The design principle of the forming machine 12 is to form the insulation strips that have been conveyed and arranged by the conveyor belt, so that they are combined with the base plate and the top plate to form a complete energy-saving exterior wall panel. The design principle of the base plate feeding roll 13 and the top plate feeding roll 14 is to continuously and automatically supply the base plate and top plate materials to the forming machine 12.

[0045] The technical advantage of the forming machine 12 lies in its ability to tightly press the insulation strip with the base plate and top plate, forming a unified energy-saving exterior wall panel. This significantly enhances the structural stability and integrity of the energy-saving exterior wall panel, improving product quality. Simultaneously, the forming operation makes the bond between the insulation strip and the panel stronger, reducing the possibility of delamination or detachment during use. The technical advantages of the base plate feeding 13 and top plate feeding 14 are the automated supply of panel materials, ensuring continuous and efficient production while reducing the time and labor intensity of manual material loading.

[0046] The technical problem solved by the forming machine 12, the bottom plate feeding 13, and the top plate feeding 14 is that, in previous production processes, the bond between the insulation strip and the board material may not be tight enough, resulting in poor overall performance of the exterior wall energy-saving panel. This invention, through the pressing action of the forming machine 12 and the automatic feeding of the bottom plate feeding 13 and the top plate feeding 14, effectively solves the problem of loose bonding between the insulation strip and the board material, improves the production efficiency and quality of the exterior wall energy-saving panel, meets the production requirements of building energy-saving panels, reduces the complexity and uncertainty of manual operation, and achieves an automated and efficient production process.

[0047] Furthermore, it also includes an adhesive dispensing component 15, which is disposed on one side of the first rotating baffle 5 and the second rotating baffle 11, and has an adhesive inlet 1501. After the first rotating baffle 5 and the second rotating baffle 11 are rotated, they abut against the adhesive inlet 1501 for applying adhesive.

[0048] In this embodiment, the glue dispensing part 15 is disposed on one side of the first rotating baffle 5 and the second rotating baffle 11, and has a glue inlet 1501. After the first rotating baffle 5 and the second rotating baffle 11 are rotated, they can abut against the glue inlet 1501 and stick to the glue.

[0049] The design principle of the glue dispensing part 15 is to set a glue inlet 1501. When the first rotating baffle 5 and the second rotating baffle 11 rotate to a specific position, they come into contact with the glue inlet 1501, thereby getting glue on them.

[0050] The technical advantage of the adhesive dispensing component 15 lies in its ability to provide adhesive to the first rotating baffle 5 and the second rotating baffle 11. When the rotating baffles are coated with adhesive, during the process of blocking the insulation strips and arranging their ends in a stepped pattern, the adhesive adheres to the ends of the insulation strips. This allows the adhesive to act as a bond during subsequent stacking of the insulation strips, enhancing the connection strength between them and further improving the integrity and stability of the insulation core material. Simultaneously, the uniform distribution of the adhesive also helps improve the insulation performance of the insulation core material and reduces heat loss through gaps.

[0051] The technical problem solved by the adhesive applicator 15 is the issue of weak connections between insulation strips. In previous insulation core material manufacturing processes, insulation strips were often simply stacked together, resulting in insufficient connection strength and a tendency for loosening or gaps, affecting insulation performance and structural stability. The adhesive applicator 15, by applying adhesive to the rotating baffle, achieves effective bonding between insulation strips, improving the quality and performance of the exterior wall energy-saving panel insulation core material and meeting the building's requirements for insulation and structural strength.

[0052] Furthermore, it also includes a movable baffle 16, which is movably disposed at the glue outlet 1501. After it moves, it changes the size of blocking the glue outlet 1501. The movable baffle 16 has a first inclined surface 1601. The sliding pusher 17 is slidably disposed on the glue outlet 15 and has a second inclined surface 1701 and a pushed part 1702. The second inclined surface 1701 abuts against the first inclined surface 1601. After the first rotating baffle 5 and the second rotating baffle 11 rotate, they touch the pushed part 1702, causing the sliding pusher 17 to move.

[0053] In this embodiment, the movable baffle 16 is movably disposed at the glue outlet 1501. After moving, it can change the size of blocking the glue outlet 1501, and the movable baffle 16 has a first inclined surface 1601. The sliding pusher 17 is slidably disposed on the glue outlet 15, and has a second inclined surface 1701 and a pushed part 1702. The second inclined surface 1701 abuts against the first inclined surface 1601. After the first rotating baffle 5 and the second rotating baffle 11 rotate, they touch the pushed part 1702, causing the sliding pusher 17 to move.

[0054] The design principle of the movable baffle 16 and the sliding pusher 17 is that the rotation of the first rotating baffle 5 and the second rotating baffle 11 touches the pushed part 1702 of the sliding pusher 17, causing the sliding pusher 17 to move. Since the second inclined surface 1701 of the sliding pusher 17 abuts against the first inclined surface 1601 of the movable baffle 16, the movable baffle 16 is pushed to move, changing the size of the glue outlet 1501 blocked, thereby controlling the glue output.

[0055] The technical advantage of the movable baffle 16 and the sliding pusher 17 lies in their ability to serve as a further technical solution. They ensure that the movable baffle 16 stably blocks the glue outlet 1501 when not being pushed by the sliding pusher 17, preventing unnecessary glue leakage and thus better controlling the glue dispensing volume. When the sliding pusher 17 pushes the movable baffle 16, the elastic element 18 is compressed, storing elastic potential energy. When the pushing force of the sliding pusher 17 disappears, the elastic force of the elastic element 18 causes the movable baffle 16 to reset, continuing to block the glue outlet 1501, preparing for the next glue dispensing. This design improves the stability and controllability of glue dispensing, ensuring a uniform supply of glue.

[0056] The technical problem solved by the elastic element 18 is the repositioning and stable adhesive dispensing of the movable baffle 16. Without the elastic element 18, the movable baffle 16 might not be able to return to its initial position accurately, resulting in unstable adhesive dispensing from the adhesive outlet 1501. The presence of the elastic element 18 allows the movable baffle 16 to reposition promptly, precisely controlling the adhesive dispensing amount, avoiding adhesive waste, improving adhesive utilization efficiency, and further ensuring the quality and stability of the insulation strip adhesive application. This, in turn, enhances the overall performance of the exterior wall energy-saving panel insulation core material, meeting the requirements of building energy conservation.

[0057] This embodiment also proposes a method for forming energy-saving exterior wall panels, which uses an energy-saving exterior wall panel forming equipment to form energy-saving exterior wall panels.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. An external wall energy-saving panel forming equipment, characterized in that, include: Control panel (1); Cutting blade (2), the cutting blade (2) is set on one side of the operating table (1) and there are several of them arranged in sequence, used to cut the insulation block into several insulation strips; The first conveyor belt (3) is disposed on one side of the cutting blade (2) for conveying a plurality of the insulation strips, the length direction of the insulation strips being parallel to the conveying direction of the first conveyor belt (3); Side baffles (4) are provided on both sides of the first conveyor belt (3); The first rotating baffle (5) is rotatably disposed above the first conveyor belt (3), and after rotating, it moves closer to or away from the first conveyor belt (3). There are multiple first rotating baffles (5) arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the first conveyor belt (3). Each first rotating baffle (5) is used to block one of the insulation strips so that the ends of several insulation strips are arranged in a stepped manner. The third conveyor belt (6) and the fourth conveyor belt (7) are movably disposed above the first conveyor belt (3) and move closer to or further away from each other. When they move away from each other, they are located on both sides above the first conveyor belt (3), and when they move closer to each other, they are located above the first conveyor belt (3). The moving direction of the third conveyor belt (6) and the fourth conveyor belt (7) is perpendicular to the conveying direction of the first conveyor belt (3). The conveying directions of the first conveyor belt (3), the third conveyor belt (6) and the fourth conveyor belt (7) are all along the transverse direction, and the moving direction of the third conveyor belt (6) and the fourth conveyor belt (7) is along the longitudinal direction. The swing guide plate (8) is swing-mounted between the cutting blade (2) and the first conveyor belt (3). After swinging downward, it sends a number of the insulation strips to the first conveyor belt (3) and after swinging downward, it sends a number of the insulation strips to the third conveyor belt (6) and the fourth conveyor belt (7). The clamping plate (10) is raised and moved longitudinally on both sides above the third conveyor belt (6) and the fourth conveyor belt (7) to clamp and feed a plurality of the insulation strips on the third conveyor belt (6) and the fourth conveyor belt (7) downward onto the first conveyor belt (3). The second rotating baffle (11) is rotatably disposed above the third conveyor belt (6) and the fourth conveyor belt (7), and after rotating, it approaches or moves away from the third conveyor belt (6) and the fourth conveyor belt (7). There are multiple second rotating baffles (11) arranged in a stepped manner, and the direction of their sequential arrangement intersects with the conveying direction of the third conveyor belt (6). Each second rotating baffle (11) is used to block one of the insulation strips so that the ends of several insulation strips are arranged in a stepped manner. The arrangement direction of the second rotating baffles (11) intersects with the arrangement direction of the first rotating baffle (5).

2. The exterior wall energy-saving panel forming equipment according to claim 1, characterized in that, Also includes: A pusher plate (9) is disposed above the first conveyor belt (3) in a transverse and longitudinal direction to push the insulation strips on the first conveyor belt (3) to move. The pusher plate (9) has a number of first push surfaces (901) and a number of second push surfaces (902). The number of first push surfaces (901) and the number of second push surfaces (902) are used to push the insulation strips to move. The number of first push surfaces (901) are arranged in a stepped manner, and the number of second push surfaces (902) are arranged in a stepped manner. The number of first push surfaces (901) are located above the number of second push surfaces (902), and the arrangement direction of the number of first push surfaces (901) intersects the arrangement direction of the number of second push surfaces (902).

3. The exterior wall energy-saving panel forming equipment according to claim 1, characterized in that, Also includes: A forming machine (12) is positioned on the side of the first conveyor belt (3) away from the cutting blade (2). Bottom plate feeding (13) and top plate feeding (14) both lead to the forming machine (12).

4. The exterior wall energy-saving panel forming equipment according to claim 1, characterized in that, Also includes: The glue dispensing part (15) is disposed on one side of the first rotating baffle (5) and the second rotating baffle (11), and has a glue inlet (1501). After the first rotating baffle (5) and the second rotating baffle (11) rotate, they abut against the glue inlet (1501) for applying glue.

5. The exterior wall energy-saving panel forming equipment according to claim 4, characterized in that, Also includes: A movable baffle (16) is provided at the glue inlet (1501). After it moves, it changes the size of the glue inlet (1501). The movable baffle (16) has a first inclined surface (1601). The sliding pusher (17) is slidably disposed on the dispensing part (15) and has a second inclined surface (1701) and a pushed part (1702). The second inclined surface (1701) abuts against the first inclined surface (1601). After the first rotating baffle (5) and the second rotating baffle (11) rotate, they touch the pushed part (1702) to make the sliding pusher (17) move.

6. The exterior wall energy-saving panel forming equipment according to claim 5, characterized in that, Also includes: The elastic element (18) acts on the movable baffle (16) at one end and on the glue outlet (15) at the other end, providing the movable baffle (16) with more force to block the glue outlet (1501).

7. A method for forming an energy-saving exterior wall panel, characterized in that, The exterior wall energy-saving panel is formed using the exterior wall energy-saving panel forming equipment according to any one of claims 1 to 6.

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