A soft polyurethane foaming machine with high efficiency air intake
By designing adjustable stirring and intake components in a soft polyurethane foaming machine, the problem of difficulty in adjusting the intake in the prior art is solved, and uniform foaming and efficient intake effect of foam raw materials are achieved.
Patent Information
- Application Number
- CN202510059330.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-15
AI Technical Summary
When the existing soft polyurethane foaming machines are intake, it is difficult to adjust the intake position according to the amount of foam raw materials when intake, which makes it difficult for the gas to diffuse to various positions, reducing the efficiency and uniformity of foaming.
A foaming machine including a foaming barrel, a drive mechanism, a clamping assembly, a stirring assembly and a lifting mechanism is designed. The position of the support assembly is adjusted by the lifting mechanism, so that the stirring assembly and the intake assembly are forced to adaptively match to achieve uniform air intake of foam raw materials.
The uniform air intake effect is achieved, and the air intake effect is adjusted according to the amount of foam raw materials, which improves the efficiency and uniformity of foaming, and facilitates the disassembly and cleaning of the device.
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Figure CN119458749B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of foaming machines, in particular to a soft polyurethane foaming machine with efficient air intake. Background Art
[0002] A foaming machine is a mechanical device used to make foam materials. It uses physical or chemical methods to expand liquid or mixture to form foam. It is used to produce different types of foam products, including soft polyurethane foaming machines, hard polyurethane foaming machines, etc. Among them, soft polyurethane foaming machines make polyurethane foam by mixing isocyanate and polyol and other additives such as catalysts, surfactants, foaming agents, etc. Soft polyurethane foam is widely used in furniture, mattresses, car seats, sound insulation materials and other fields due to its good flexibility and comfort.
[0003] In the existing patent CN216968456U, a foaming machine capable of improving foaming efficiency is disclosed. The foaming machine capable of improving foaming efficiency includes a foaming tank body, a feeding pipe for feeding into the foaming tank body is fixedly connected to the foaming tank body, an air inlet hole is opened on the top of the foaming tank body, and an air inlet pipe is fixedly connected to the inner wall of the air inlet hole. By arranging the cooperation of the foaming tank body, the air inlet hole, the air inlet pipe, the conduit, the air diffusion pipe, the stirring rod and the driving device, steam is discharged from the air diffusion hole on the air diffusion pipe along the air inlet pipe and the conduit at the bottom of the foaming tank body, and at the same time, the driving device is started to drive the conduit to rotate, and the rotation of the conduit drives the air diffusion pipe and the stirring rod to rotate. The air diffusion pipe rotates to blow out the steam evenly, and the stirring rod rotates to stir the foam material in the foaming tank body, thereby improving the heating uniformity of the foam particles, avoiding insufficient foaming of the foam particles that sink to the bottom, thereby reducing the foaming time and improving the foaming uniformity.
[0004] In the above structure, the effect of uniform foaming of the foam particles can be achieved. However, when preparing soft polyurethane foam, it is difficult to adjust the air intake position of the foam raw material according to the amount of the foam raw material. Due to the different amounts of the foam raw material, the height of the foam raw material accumulation in the device will be different, and bottom air intake or side air intake will make it difficult for the gas to diffuse to various positions, resulting in the phenomenon that the foam raw material is difficult to foam uniformly during the stirring process, reducing the effect of the efficient air intake of the device, reducing the foaming efficiency, and is not conducive to the uniform foaming of the foam raw material, thereby reducing the uniformity of foaming.
[0005] Therefore, how to provide a soft polyurethane foaming machine with efficient air intake is a problem that those skilled in the art need to solve urgently. Summary of the invention
[0006] One object of the present invention is to provide a soft polyurethane foaming machine with efficient air intake. The soft polyurethane foaming machine with efficient air intake described in the present invention comprises a foaming barrel, wherein the foaming barrel is provided with a feed port and a discharge port, the foaming barrel is provided with a closing component, the foaming barrel is provided with a driving mechanism, a clamping component is provided between the driving mechanism and the closing component, a supporting component for supporting foam raw materials is provided inside the foaming barrel, a stirring component for stirring the foam raw materials is provided between the supporting component and the clamping component, the foaming barrel is provided with a lifting mechanism, an air supply component is provided at the output end of the lifting mechanism, a plurality of connecting components connected to the supporting component are provided at the output end of the air supply component, and an air intake component connected to the connecting component is provided on the stirring component; wherein, when the height of the foam raw materials in the foaming barrel is different, the lifting mechanism adjusts the supporting component to different positions in the foaming barrel through the air supply component and the connecting component, forcing the supporting component to adjust the stirring component and the air intake component for adaptive matching.
[0007] Preferably, the sealing component comprises a sealing ring arranged at the top opening of the foaming barrel, the sealing ring is provided with a plurality of insertion rods inserted on the foaming barrel, and the inner wall bearing of the sealing ring is connected with a rotating sealing plate.
[0008] Preferably, the driving mechanism comprises a motor mounted on the foaming barrel, a bearing on the foaming barrel is connected to a rotating rod, and the rotating rod is connected to an output shaft of the motor.
[0009] Preferably, the clamping assembly includes a sleeve arranged on the rotating sealing plate, the sleeve passes through the rotating sealing plate, a plurality of grooves are formed on the inner wall of the sleeve, a clamping rod is arranged on the rotating rod, and a protruding rod matched with the groove is arranged on the outer ring of the clamping rod.
[0010] Preferably, the supporting assembly includes a supporting plate arranged inside the foaming barrel, the supporting plate is connected to a rotating ring by a bearing, the center position of the supporting plate is connected to a sleeve by a bearing, the sleeve is slidably mounted on the rotating rod, and an annular scraper is provided on the sleeve.
[0011] Preferably, the stirring assembly includes supporting ears arranged on the sleeve and the casing, and a plurality of stirring rods 1 are hinged on the supporting ears. A stirring rod 2 is hinged at the end of the stirring rod 1, and the stirring rod 1 and the stirring rod 2 are hinged alternately in sequence, and the last stirring rod 2 is hinged to another supporting ear.
[0012] Preferably, the lifting mechanism comprises an electric push rod installed on the foaming barrel, and a support ring is provided at the output end of the electric push rod.
[0013] Preferably, the air supply assembly includes an air pump installed on the support ring, the output end of the air pump is connected to an upper air supply ring tube, the upper air supply ring tube is connected to the support ring, the inner bearing of the support ring is connected to a lower air supply ring tube, and the lower air supply ring tube bearing is connected to the upper air supply ring tube.
[0014] Preferably, the connecting assembly includes an upper connecting rod arranged on the lower air supply ring tube, a lower connecting rod penetrating the rotating sealing plate is arranged on the rotating ring, the upper connecting rod and the lower connecting rod are connected to each other by screws and nuts, an inner connecting tube connected to the lower air supply ring tube is arranged in the upper connecting rod, an outer connecting tube connected to the inner connecting tube is arranged in the lower connecting rod, and the inner connecting tube is tightly inserted in the outer connecting tube.
[0015] Preferably, the air intake assembly includes an air intake block arranged on the stirring rod one and the stirring rod two, the air intake block is provided with a plurality of air intake holes, the connecting outer tube is connected to an air intake pipe passing through the lower connecting rod, the air intake pipe is connected to a plurality of air branch pipes, and the air branch pipes are connected to the air intake blocks accordingly.
[0016] The beneficial effects of the present invention are as follows:
[0017] When the present invention is in normal operation, the foam raw material is introduced into the foam barrel through the feed port, so that the foam raw material fills the foam barrel. When stirring, the driving mechanism is started, the driving mechanism drives the clamping assembly to rotate, the clamping assembly drives the sealing assembly and the stirring assembly to rotate, the stirring assembly drives the foam raw material to stir, so that the foam raw material is fully stirred, and the sealing assembly drives the connecting assembly to rotate, so that the connecting assembly and the supporting assembly rotate accordingly, the air supply assembly is started, the air supply assembly is forced to provide gas, and the gas is transmitted to the air intake assembly through the connecting assembly, and the gas is guided to the surroundings of the foam raw material through the air intake assembly, so that the gas is dispersed to various positions, so that every place in the foam barrel is filled with gas, and the effect of uniform foaming is achieved; because the amount of foam raw material introduced each time is different, when adjustment is needed, the lifting mechanism is started, the lifting mechanism drives the air supply assembly to move, the air supply assembly drives the connecting assembly to move, so that the connecting assembly drives the supporting assembly to move upward, so that the supporting assembly drives the stirring assembly and the air intake assembly to move upward, so that the stirring assembly drives the air intake assembly to move accordingly, so that the stirring assembly shrinks to a reasonable position , according to the above steps during normal operation, the foam raw material is air-intake and stirred to further achieve the foaming effect of the foam raw material; when disassembly is required, the lifting mechanism is started, so that the air supply component drives the connecting component and the supporting component to move upward to the limit position, so that the stirring component is compressed to the maximum value, the connecting component is disconnected, and the lifting mechanism continues to move upward, and the sealing component is removed manually or by equipment, and then the stirring component and the supporting component, the connecting component and the air intake component are removed, thereby completing the disassembly effect of the device, at this time the supporting component can completely clean up the residual foam raw material to achieve the purpose of disassembly; in summary, a high-efficiency air intake soft polyurethane foaming machine of the present application can achieve the effect of uniform air intake, and can adjust the air intake effect according to the amount of different foam raw materials, so that the foam raw material can diffuse the gas to various places during the stirring process, so as to achieve the purpose of uniform foaming, improve the high efficiency of the air intake of the device, improve the efficiency of foaming, and facilitate the uniform foaming of the foam raw material and the uniformity of foam foaming. At the same time, the disassembly of the device can be achieved, which is convenient for cleaning and washing the foaming barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a three-dimensional structure entity diagram of the present invention;
[0020] Figure 2 It is a front view of the present invention;
[0021] Figure 3 It is a physical diagram of the internal structure of the present invention;
[0022] Figure 4 It is a structural entity diagram of the driving mechanism of the present invention;
[0023] Figure 5 It is a structural entity diagram of the sleeve of the present invention;
[0024] Figure 6 It is a structural entity diagram of the air supply assembly of the present invention;
[0025] Figure 7 A diagram showing the positional relationship between the supporting assembly and the connecting assembly of the present invention;
[0026] Figure 8 It is a structural entity diagram of the connection assembly of the present invention;
[0027] Fig. 9 A diagram showing the connection relationship between the stirring assembly and the air intake assembly of the present invention;
[0028] Fig.10 It is a structural entity diagram of the air intake assembly of the present invention.
[0029] In the figure: 1, foaming barrel; 2, feed inlet; 3, discharge outlet; 4, closing component; 401, sealing ring; 402, plug rod; 403, rotating sealing plate; 5, driving mechanism; 501, motor; 502, rotating rod; 6, clamping component; 601, sleeve; 602, groove; 603, clamping rod; 604, convex rod; 7, supporting component; 701, supporting plate; 702, rotating ring; 703, sleeve; 704, annular scraper; 8, stirring component; 801, supporting ear; 802, Stirring rod one; 803, stirring rod two; 9, lifting mechanism; 901, electric push rod; 902, support ring; 10, air supply assembly; 1001, air pump; 1002, upper air supply ring pipe; 1003, lower air supply ring pipe; 11, connecting assembly; 1101, upper connecting rod; 1102, lower connecting rod; 1103, connecting inner pipe; 1104, connecting outer pipe; 12, air intake assembly; 1201, air intake block; 1202, air intake hole; 1203, air intake pipe; 1204, air distribution pipe. DETAILED DESCRIPTION
[0030] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0031] Embodiment 1:
[0032] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention comprises a foaming barrel 1, on which a feed port 2 and a discharge port 3 are provided, on which a closing component 4 is provided, on which a driving mechanism 5 is provided, on which a clamping component 6 is provided between the driving mechanism 5 and the closing component 4, inside of the foaming barrel 1 a supporting component 7 for supporting foam raw materials is provided, between the supporting component 7 and the clamping component 6 a stirring component 8 for stirring the foam raw materials is provided, on the foaming barrel 1 a lifting mechanism 9 is provided, on which an air supply component 10 is provided at the output end of the lifting mechanism 9, on which a plurality of connecting components 11 connected to the supporting component 7 are provided at the output end of the air supply component 10, and on which an air intake component 12 connected to the connecting component 11 is provided on the stirring component 8; wherein, when the height of the foam raw materials in the foaming barrel 1 is different, the lifting mechanism 9 adjusts the supporting component 7 at different positions in the foaming barrel 1 through the air supply component 10 and the connecting component 11, forcing the supporting component 7 to adjust the stirring component 8 and the air intake component 12 for adaptive matching.
[0033] Working principle: During normal operation, the foam raw material is introduced into the foam barrel 1 through the feed port 2, so that the foam raw material fills the foam barrel 1. During stirring, the driving mechanism 5 is started, the driving mechanism 5 drives the clamping assembly 6 to rotate, the clamping assembly 6 drives the sealing assembly and the stirring assembly 8 to rotate, the stirring assembly 8 drives the foam raw material to stir, so that the foam raw material is fully stirred, and the sealing assembly drives the connecting assembly 11 to rotate, so that the supporting assembly 7 of the connecting assembly 11 rotates, and the air supply assembly 10 is started, forcing the air supply assembly 10 to provide gas, which is transmitted to the air inlet assembly 12 through the connecting assembly 11, and then the air supply assembly 10 is turned on. The gas is guided to the surroundings of the foam raw material through the air intake component 12, so that the gas is dispersed to various positions, so that every place in the foaming barrel 1 is filled with gas, and the effect of uniform foaming is achieved; because the amount of foam raw material introduced each time is different, when adjustment is needed, the lifting mechanism 9 is started, the lifting mechanism 9 drives the air supply component 10 to move, the air supply component 10 drives the connecting component 11 to move, so that the connecting component 11 drives the supporting component 7 to move upward, so that the supporting component 7 drives the stirring component 8 and the air intake component 12 to move upward, so that the stirring component 8 drives the air intake component 12 to move along, The stirring assembly 8 is retracted to a reasonable position, and the foam raw material is stirred by air intake according to the above steps during normal operation, so as to further achieve the foaming effect of the foam raw material; when disassembly is required, the lifting mechanism 9 is started, so that the air supply assembly 10 drives the connecting assembly 11 and the supporting assembly 7 to move upward to the limit position, so that the stirring assembly 8 is compressed to the maximum value, the connecting assembly 11 is disconnected, and the lifting mechanism 9 is continued to move upward, and the sealing assembly is removed manually or by equipment, and then the stirring assembly 8 and the supporting assembly 7, the connecting assembly 11 and the air intake assembly 12 are removed, so as to complete the disassembly of the device. The disassembly effect is achieved, at this time, the supporting component 7 can completely clean up the residual foam raw material and achieve the purpose of disassembly; in summary, the soft polyurethane foaming machine with high-efficiency air intake in the present application can achieve the effect of uniform air intake, and can adjust the air intake effect according to the amount of different foam raw materials, so that the foam raw materials can diffuse the gas to various places during the stirring process, thereby achieving the purpose of uniform foaming, improving the high efficiency of the air intake of the device, improving the efficiency of foaming, which is beneficial to the uniform foaming of the foam raw materials, and improving the uniformity of foam foaming. At the same time, the disassembly of the device can be achieved, which is convenient for cleaning and washing the foaming barrel 1.
[0034] Embodiment 2:
[0035] like Figure 1 , Figure 3 and Figure 7 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the closing component 4 includes a sealing ring 401 arranged at the top opening of the foaming barrel 1, a plurality of plug rods 402 inserted on the foaming barrel 1 are arranged on the sealing ring 401, and a rotating sealing plate 403 is connected to the inner wall bearing of the sealing ring 401.
[0036] like Figure 2 , Figure 3 and Figure 4 As shown, the present invention is a soft polyurethane foaming machine with high-efficiency air intake, the driving mechanism 5 includes a motor 501 installed on the foaming barrel 1, a bearing on the foaming barrel 1 is connected to a rotating rod 502, and the rotating rod 502 is connected to the output shaft of the motor 501.
[0037] like Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 7 and Fig. 9 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the clamping assembly 6 includes a sleeve 601 arranged on a rotating sealing plate 403, the sleeve 601 passes through the rotating sealing plate 403, a plurality of grooves 602 are provided on the inner wall of the sleeve 601, a clamping rod 603 is provided on the rotating rod 502, and a convex rod 604 adapted to the groove 602 is provided on the outer ring of the clamping rod 603.
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 7 and Fig. 9 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the supporting component 7 includes a supporting plate 701 arranged inside the foaming barrel 1, a rotating ring 702 is connected to the bearing on the supporting plate 701, a sleeve 703 is connected to the bearing at the center position of the supporting plate 701, the sleeve 703 is slidably mounted on the rotating rod 502, and an annular scraper 704 is arranged on the sleeve 703.
[0039] like Figure 3 , Figure 5 , Figure 7 and Fig. 9 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the stirring component 8 includes a supporting ear 801 arranged on a sleeve 703 and a sleeve 601, a plurality of stirring rods 802 are hinged on the supporting ear 801, a stirring rod 803 is hinged at the end of the stirring rod 802, the stirring rod 802 and the stirring rod 803 are hinged alternately in sequence, and the last stirring rod 803 is hinged on another supporting ear 801.
[0040] like Figure 1 , Figure 3 and Figure 6 As shown, in the soft polyurethane foaming machine with high-efficiency air intake of the present invention, the lifting mechanism 9 includes an electric push rod 901 installed on the foaming barrel 1, and a support ring 902 is provided at the output end of the electric push rod 901.
[0041] like Figure 2 , Figure 3 , Figure 6 , Figure 7 and Figure 8 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the air supply component 10 includes an air pump 1001 installed on a support ring 902, the output end of the air pump 1001 is connected to an upper air supply ring tube 1002, the upper air supply ring tube 1002 is connected to the support ring 902, the inner bearing of the support ring 902 is connected to a lower air supply ring tube 1003, and the bearing of the lower air supply ring tube 1003 is connected to the upper air supply ring tube 1002.
[0042] like Figure 2 , Figure 3 , Figure 7 and Figure 8 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the connecting component 11 includes an upper connecting rod 1101 arranged on the lower air supply ring tube 1003, a lower connecting rod 1102 penetrating the rotating sealing plate 403 is arranged on the rotating ring 702, the upper connecting rod 1101 and the lower connecting rod 1102 are connected by screws and nuts, an inner connecting tube 1103 communicating with the lower air supply ring tube 1003 is arranged in the upper connecting rod 1101, an outer connecting tube 1104 communicating with the inner connecting tube 1103 is arranged in the lower connecting rod 1102, and the inner connecting tube 1103 is tightly inserted in the outer connecting tube 1104.
[0043] like Figure 3 , Fig. 9 and Fig.10 As shown, a soft polyurethane foaming machine with high-efficiency air intake of the present invention, the air intake component 12 includes an air intake block 1201 arranged on the stirring rod 1 802 and the stirring rod 2 803, a plurality of air intake holes 1202 are opened on the air intake block 1201, an air intake pipe 1203 penetrating the lower connecting rod 1102 is connected to the connecting outer tube 1104, a plurality of air branch pipes 1204 are connected to the air intake pipe 1203, and the air branch pipes 1204 are connected to the air intake block 1201 correspondingly.
[0044] Working principle: During normal operation, the foam raw material is introduced into the foam barrel 1 through the feed port 2, so that the foam raw material fills the foam barrel 1. During stirring, the motor 501 is started, and the output shaft of the motor 501 rotates to drive the rotating rod 502 to rotate, and the rotating rod 502 rotates to drive the clamping rod 603 to rotate. Under the action of the convex rod 604 and the groove 602, the clamping rod 603 rotates to drive the sleeve 601 to rotate, and the sleeve 601 rotates to drive the rotating sealing plate 403 to rotate. The sleeve 601 rotates to drive the supporting ear 801 to rotate, and the supporting ear 801 drives the stirring rod 1 802 and the stirring rod 2 803 to rotate. The last stirring rod 2 803 drives another supporting ear 801 to rotate, and at the same time, The support ear 801 drives the sleeve 703 and the annular scraper 704 to rotate, so that the stirring rod 1 802 and the stirring rod 2 803 stir the foam raw material, and at the same time, the rotating sealing plate 403 drives the lower connecting rod 1102 to rotate synchronously, and the lower connecting rod 1102 drives the rotating ring 702 to rotate. Since the upper connecting rod 1101 and the lower connecting rod 1102 are formed as one body, the lower connecting rod 1102 drives the upper connecting rod 1101 to move, so that the lower connecting rod 1102 and the upper connecting rod 1101 synchronously drive the connecting inner tube 1103 and the connecting outer tube 1104 to rotate synchronously, so that the lower air supply ring tube 1003 rotates on the upper air supply ring tube 1002, and the effect of rotation and stirring is achieved;
[0045] During air intake and stirring, in the above stirring process, the air pump 1001 is started, and the air pump 1001 introduces gas into the connecting inner tube 1103 and the connecting outer tube 1104 through the action of the upper air supply ring tube 1002 and the lower air supply ring tube 1003, and introduces gas into the air intake block 1201 through the action of the air intake pipe 1203 and the air distribution pipe 1204, and the gas is guided out to the surroundings of the foam raw material through the air intake hole 1202, so that the gas is dispersed to various positions of the foaming barrel 1, so that every place in the foaming barrel 1 is filled with gas, achieving the effect of uniform foaming, thereby forming the effect of air intake and stirring, and improving the uniform effect of foaming. When the foaming is completed, the discharge port 3 is opened to release the foam for utilization;
[0046] Since the amount of foam raw materials discharged each time is different, when adjustment is needed, the electric push rod 901 is started, and the output end of the electric push rod 901 drives the support ring 902 to move upward or downward to a reasonable position. Taking the upward movement as an example, the upward movement of the support ring 902 drives the upper air supply ring tube 1002 and the lower air supply ring tube 1003 to move upward, so that the upper connecting rod 1101 and the lower connecting rod 1102 move upward. At the same time, under the connection action of the screws and nuts, the connecting inner tube 1103 and the connecting outer tube 1104 move upward, and the lower connecting rod 1102 drives the rotating ring 702 to move upward, so that the rotating ring 702 drives the supporting plate 701 to move upward, and the supporting plate 701 drives the sleeve 703 and the annular The scraper 704 moves upward. Since the position of the sleeve 601 does not change, and the sleeve 703 moves upward, the stirring rod 1 802 and the stirring rod 2 803 will shrink, reducing the space occupied by the stirring rod 1 802 and the stirring rod 2 803. At the same time, the air intake block 1201 moves to a reasonable position with the corresponding stirring rod 1 802 and the stirring rod 2 803. According to the above steps during normal operation, the foam raw material is air-intake-stirred, further achieving the foaming effect of the foam raw material, forcing different amounts of foam raw materials to be allocated to different working spaces in the foaming barrel 1, so that the stirring rod 1 802 and the stirring rod 2 803 shrink to different states, so that the device can adapt to different amounts of foam raw materials;
[0047] When disassembly is required, for example, when the foaming barrel 1 needs to be cleaned, the electric push rod 901 is started, so that the output end of the electric push rod 901 drives the support ring 902 to continuously move upward to the limit position, and the support ring 902 moves upward to drive the upper air supply ring tube 1002 and the lower air supply ring tube 1003 to move upward, so that the upper connecting rod 1101 and the lower connecting rod 1102 move upward, and at the same time, under the connection action of the screw and the nut, the connecting inner tube 1103 and the connecting outer tube 1104 move upward, and the lower connecting rod 1102 drives the rotating ring 702 to move upward, so that the rotating ring 702 drives the supporting plate 701 to move upward, and the supporting plate 701 drives the sleeve 703 and the annular scraper 704 to move upward, so that the stirring rod 1 802 and the stirring rod 2 803 will shrink to the maximum state;
[0048] The nut is rotated to disengage the screw from the nut, and the electric push rod 901 is continued to be started to move the support ring 902 up to a reasonable position. At the same time, the upper connecting rod 1101 is separated from the lower connecting rod 1102, and the connecting inner tube 1103 is separated from the connecting outer tube 1104. The sealing ring 401 and the rotating sealing plate 403, the sleeve 601, the stirring rod 1 802, the stirring rod 2 803, the sleeve 703, the annular scraper 704, the rotating ring 702, and the supporting plate 701 are removed manually or by equipment to disengage the insertion rod 402 from the foaming barrel 1. Under the action of the protruding rod 604 and the groove 602, the sleeve 601 is disengaged from the clamping rod 603, thereby completing the disassembly of the device. During the disassembly process, the annular scraper 704 can clean the residual foam material on the rotating rod 502, and the supporting plate 701 can clean the residual foam material on the inner wall of the foaming barrel 1, thereby improving the cleaning effect.
[0049] The setting of the sealing component 4 can achieve a sealing effect on the foaming barrel 1, avoid overflow when the foam raw material is stirred by air intake, and improve the rationality of the device. The setting of the plug rod 402 can achieve a limiting effect on the sealing ring 401, avoid the free rotation of the sealing ring 401, and can realize the disassembly of the device, which is convenient for cleaning and maintenance of the device; the setting of the driving mechanism 5 can provide power to rotate the rotating sealing plate 403, thereby driving the sleeve 601 and the lower connecting rod 1102 to rotate, achieving a multi-angle rotation effect, reducing the motor 5 01 installation quantity; the setting of the clamping assembly 6 can realize the transmission of the rotational force of the driving mechanism 5, and at the same time can separate the sleeve 601 from the clamping rod 603, which is convenient for disassembly of the device and improves the disassembly of the device; the setting of the supporting assembly 7 can realize the supporting effect on the foam raw material, and at the same time form a supporting effect on the stirring assembly 8, and the setting of the annular scraper 704 can realize the cleaning of the residual foam raw material on the rotating rod 502, thereby improving the cleaning effect of the rotating rod 502; the setting of the stirring assembly 8 can realize the stirring effect of the foam raw material, and at the same time The stirring rod 1 802 and the stirring rod 2 803 can be adjusted according to the height of the foam raw material to achieve matching adjustment of the air intake effect, achieve the purpose of uniform foaming, improve the high efficiency of the air intake of the device, and improve the efficiency of foaming; the setting of the lifting mechanism 9 can provide lifting power, so that the device can move up and down reasonably, so that the stirring component 8 and the air intake component 12 can be reasonably adjusted, and at the same time, it can provide disassembly power and space during disassembly, which is convenient for disassembly of the device, and improves the flexibility and rationality of the device; the setting of the air supply component 10 can achieve the foaming barrel 1 is used to supply air so that the foam raw material can be fed with gas during the stirring process, thereby achieving the purpose of uniform foaming, improving the efficiency of the air intake of the device, and improving the efficiency of foaming; the setting of the connecting component 11 can achieve the connection effect, so that the supporting component 7 is connected to the air supply component 10, and can transmit gas, and can achieve the separation effect during disassembly, thereby facilitating the disassembly of the device; the setting of the air intake component 12 can achieve reasonable air intake to the foaming barrel 1, improve the uniformity and efficiency of the air intake, and be beneficial to the uniform foaming of the foam raw material, and improve the uniformity of foaming.
[0050] On the one hand, this solution can achieve the effect of uniform air intake, and can adjust the air intake effect according to the amount of different foam raw materials, so that during the stirring process of the foam raw materials, the gas can be diffused to various places, thereby achieving the purpose of uniform foaming, improving the high efficiency of the air intake of the device, improving the efficiency of foaming, and facilitating the uniform foaming of the foam raw materials and improving the uniformity of foam foaming; on the other hand, it can realize the disassembly of the device, which is convenient for the cleaning and maintenance of the foaming barrel 1 and other purposes.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A soft polyurethane foaming machine with high efficiency air intake, characterized in that: The foaming barrel (1) comprises a foaming barrel (1), wherein the foaming barrel (1) is provided with a material inlet (2) and a material outlet (3), the foaming barrel (1) is provided with a sealing component (4), the foaming barrel (1) is provided with a driving mechanism (5), the driving mechanism (5) comprises a rotating rod (502), a clamping component (6) is provided between the driving mechanism (5) and the sealing component (4), the clamping component (6) comprises a sleeve (601), a supporting component (7) for supporting foam raw materials is provided inside the foaming barrel (1), a stirring component (8) for stirring the foam raw materials is provided between the supporting component (7) and the clamping component (6), and a lifting device is provided on the foaming barrel (1). The lifting mechanism (9) comprises a lifting mechanism (9), an output end of which is provided with an air supply component (10), an output end of which is provided with a plurality of connection components (11) connected to the supporting component (7), and an air intake component (12) connected to the connection component (11) is provided on the stirring component (8); wherein when the heights of the foam raw materials in the foaming barrel (1) are different, the lifting mechanism (9) adjusts the supporting component (7) to different positions in the foaming barrel (1) through the air supply component (10) and the connection component (11), thereby forcing the supporting component (7) to adjust the stirring component (8) and the air intake component (12) to perform adaptive matching; The supporting assembly (7) comprises a supporting plate (701) arranged inside the foaming barrel (1); a rotating ring (702) is connected to a bearing on the supporting plate (701); a sleeve (703) is connected to a bearing at the center of the supporting plate (701); the sleeve (703) is slidably sleeved on the rotating rod (502); and an annular scraper (704) is arranged on the sleeve (703); The stirring assembly (8) comprises a supporting ear (801) arranged on the sleeve (703) and the sleeve (601), a plurality of stirring rods 1 (802) are hinged on the supporting ear (801), a stirring rod 2 (803) is hinged at the end of the stirring rod 1 (802), the stirring rod 1 (802) and the stirring rod 2 (803) are hinged alternately in sequence, and the last stirring rod 2 (803) is hinged on another supporting ear (801).
2. The soft polyurethane foaming machine with high efficiency air intake according to claim 1, characterized in that: The sealing component (4) comprises a sealing ring (401) arranged at the top opening of the foaming barrel (1), the sealing ring (401) being provided with a plurality of insertion rods (402) inserted into the foaming barrel (1), and the inner wall bearing of the sealing ring (401) being connected to a rotating sealing plate (403).
3. The soft polyurethane foaming machine with high efficiency air intake according to claim 2, characterized in that: The driving mechanism (5) comprises a motor (501) mounted on the foaming barrel (1); a bearing on the foaming barrel (1) is connected to a rotating rod (502); and the rotating rod (502) is connected to an output shaft of the motor (501).
4. The soft polyurethane foaming machine with high efficiency air intake according to claim 3, characterized in that: The clamping assembly (6) comprises a sleeve (601) arranged on the rotating sealing plate (403), the sleeve (601) passing through the rotating sealing plate (403), a plurality of grooves (602) being provided on the inner wall of the sleeve (601), a clamping rod (603) being provided on the rotating rod (502), and a protruding rod (604) matching the groove (602) being provided on the outer ring of the clamping rod (603).
5. The soft polyurethane foaming machine with high efficiency air intake according to claim 4, characterized in that: The lifting mechanism (9) comprises an electric push rod (901) mounted on the foaming barrel (1), and a support ring (902) is provided at the output end of the electric push rod (901).
6. The soft polyurethane foaming machine with high efficiency air intake according to claim 5, characterized in that: The air supply assembly (10) comprises an air pump (1001) mounted on the support ring (902); an output end of the air pump (1001) is connected to an upper air supply ring tube (1002); the upper air supply ring tube (1002) is connected to the support ring (902); a bearing inside the support ring (902) is connected to a lower air supply ring tube (1003); a bearing of the lower air supply ring tube (1003) is connected to the upper air supply ring tube (1002).
7. The soft polyurethane foaming machine with high efficiency air intake according to claim 6, characterized in that: The connection assembly (11) comprises an upper connection rod (1101) arranged on the lower air supply ring tube (1003); a lower connection rod (1102) penetrating the rotating sealing plate (403) is arranged on the rotating ring (702); the upper connection rod (1101) and the lower connection rod (1102) are connected to each other via screws and nuts; an inner connection tube (1103) communicating with the lower air supply ring tube (1003) is arranged in the upper connection rod (1101); an outer connection tube (1104) communicating with the inner connection tube (1103) is arranged in the lower connection rod (1102); and the inner connection tube (1103) is tightly inserted in the outer connection tube (1104).
8. The soft polyurethane foaming machine with high efficiency air intake according to claim 7, characterized in that: The air intake assembly (12) comprises an air intake block (1201) arranged on the stirring rod one (802) and the stirring rod two (803), the air intake block (1201) is provided with a plurality of air intake holes (1202), the connecting outer tube (1104) is connected to an air intake pipe (1203) passing through the lower connecting rod (1102), the air intake pipe (1203) is connected to a plurality of air branch pipes (1204), and the air branch pipes (1204) are connected to the air intake block (1201) accordingly.
Citation Information
Patent Citations
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