High-efficiency PLC-driven multifunctional machine tool rapid automatic tool changer
Patent Information
- Application Number
- CN202411917779.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-12-24
AI Technical Summary
[0004]本发明的目的在于提供一种高效PLC驱动多功能机床快速自动化换刀装置,以解决上述背景技术中提出的PLC驱动多功能机床快速自动化换刀装置机床刀具无法稳定固定降低更换安全性的技术问题
1.本发明通过安装有机床刀具进入放置筒内后,一号电动机转动带动齿轮转动,齿轮转动带动齿杆移动,齿杆移动带动一号T形架移动,一号T形架移动带动一号滑道移动,一号滑道移动带动滑轮转动,滑轮转动使一号T形架稳定的通过一号口移动,一号T形架移动带动压垫移动,压垫移动将机床刀具压向支撑座进行快速固定,其固定后方便机床刀具的快速更换,实现了机床刀具稳定固定提高更换安全性的功能;
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Figure CN119501647B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machine tool tool changing technology, specifically to a high-efficiency PLC-driven multi-functional machine tool rapid automated tool changing device. Background Technology
[0002] A PLC (Programmable Logic Controller) is a digital electronic system designed for industrial applications. It uses a programmable memory to store instructions for performing logical operations, sequential control, timing, counting, and arithmetic operations. Through digital or analog inputs and outputs, it controls various types of mechanical equipment or production processes. Multi-functional machine tools are among the more complex CNC machine tools, possessing multiple machining capabilities such as milling, drilling, and boring. To improve production efficiency and machining accuracy, multi-functional machine tools require rapid automated tool changing devices to reduce non-cutting time during machining. However, existing PLC-driven rapid automated tool changing devices for multi-functional machine tools cannot stably fix the machine tools, reducing the safety of tool changes.
[0003] The existing PLC-driven multi-functional machine tool rapid automated tool changer has the following drawbacks: 1. Patent document CN117773632A discloses an automated tool changer, "including a control box and a central shaft. A tool changer support arm is provided at the bottom of the central shaft. Locking devices are provided at both diagonal ends of the tool changer support arm. The locking devices include a concave part with a semi-circular support inside and two arc-shaped rods outside the concave part. A push seat is provided in the middle of the concave part. A horizontal seat is provided at the bottom of the central shaft with locking shafts at both ends. Locking holes are provided on the arc-shaped rods. A return spring is provided between the horizontal seat and the tool changer support arm. A limit frame is fixed at the bottom of the control box. This invention uses a "C" shaped buckle formed by two arc-shaped rods to fix the tool more stably; by locking and unlocking the "C" shaped buckle during the lifting and lowering of the tool changer support arm, high-speed tool changing is ensured during the 180° tool changing phase of the tool changer support arm; by improving the tool installation efficiency and tool changing efficiency, tool replacement is made safer and more efficient." However, existing PLC-driven multi-functional machine tool rapid automated tool changers cannot stably fix the machine tool, reducing the safety of tool replacement. 2. Patent document CN114952370A discloses a tool holder and its automated tool changer, "including: a protective cover, a transmission mechanism, and a cleaning mechanism. An extension block is fixedly installed on one side of the protective cover, and mounting ears are fixedly installed on both ends of the extension block. The bottom ends of the two mounting ears are rotatably connected to the two ends of the mounting plate through a rotating shaft. The tool holder and its automated tool changer provided by this invention realize synchronous tool changing rotation of the protective cover on the tool holder through the transmission mechanism on the equipment. In addition, the equipment is equipped with a cleaning mechanism to clean the tools on the tool holder. Furthermore, the cooperation between the transmission mechanism and the cleaning mechanism facilitates the protection and cleaning of the tools. The protective cover is rotated and the tools are cleaned by the self-power of the CNC machine tool spindle. The protection and cleaning of the tools are completed without an additional power source." However, existing PLC-driven multi-functional machine tool rapid automated tool changers cannot change tools quickly and accurately, thus reducing the tool change speed. 3. Patent document CN110744336A discloses an automated tool changing device, "including: a three-dimensional moving component; a tool holder assembly, including a three-dimensionally movable mounting base, a longitudinally flippable base, a stepper motor, a clamping mechanism for clamping the tool inside the base, a first linear motor for driving the clamping mechanism to switch the working state of locking and unlocking the tool mounted on the upper end surface of the base; a tool box, with tool placement positions arranged in an array, a two-dimensional label code set on the upper end surface of the tool box, and a first vision component and a second vision component on the lower end surface of the base; and a controller. Its technical solution enables automated tool changing and adjustment of the machining feed rate according to the workpiece machining state at each stage, which is convenient, reliable, and highly accurate, greatly reducing the workload of operators." However, the tool changing components of existing PLC-driven multi-functional machine tool rapid automated tool changing devices cannot be automatically lubricated, reducing their service life. 4. Patent document CN219403424U discloses an automated tool magazine automatic tool changer, "including a mounting frame, a tool magazine is provided on the top of one side of the mounting frame, a hydraulic rod is provided on the surface of the mounting frame, a slider is provided at the bottom of the hydraulic rod, guide rods are symmetrically provided on the adjacent sides of the hydraulic rod, and through holes for the guide rods to pass through are symmetrically opened on the top edge of the slider, and mounting bolts are symmetrically provided on the bottom side of the mounting frame; the designed functional components facilitate the reduction of friction between the slider and the guide rods during movement, and also facilitate the lubrication of the surface of the guide rods, so that the slider can maintain a good operating condition." However, the existing PLC-driven multi-functional machine tool rapid automated tool changer cannot quickly remove the debris from the surface of the machine tool, which reduces the machining quality of the PLC-driven multi-functional machine tool. Summary of the Invention
[0004] The purpose of this invention is to provide a high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer to solve the technical problem mentioned in the background art that the machine tool cannot be stably fixed, reducing the safety of tool change.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency PLC-driven multi-functional machine tool rapid automated tool changing device, comprising a housing, a machine door, a tool changing assembly, and a tool pressing assembly. The outer wall of the housing is fitted with a machine door. The tool changing assembly includes an electric telescopic rod, a first support frame, a first servo motor, and a placement frame. The inner wall of the housing is fitted with an electric telescopic rod. The output end of the electric telescopic rod is fitted with the first support frame. The outer wall of the first support frame is fitted with the first servo motor. The output end of the first servo motor is fitted with the placement frame. The outer wall of the placement frame is through-mounted with a tool pressing assembly. The inner wall of the housing is fitted with a tool pressing rod. The output end of the tool pressing rod is fitted with a tool clamping head. The inner wall of the housing is fitted with a height measuring assembly. The pressure knife assembly includes a placement cylinder, a support base, a first opening, a first T-shaped frame, a first support rod, a second support rod, a first slide rail, and a first motor. The placement cylinder penetrates the inner wall of the placement frame, the support base is located on the inner wall of the placement cylinder, the first opening is located on the outer wall of the placement cylinder, the first support rod is located on the inner wall of the placement frame, the first T-shaped frame penetrates both ends of the first opening, and one end of the first support rod extends into the inner part of the first T-shaped frame, the second support rod is located on the inner wall of the placement frame, the first slide rail is located on the outer wall of the first T-shaped frame, a pulley is installed on the inner wall of the first slide rail, and the outer wall of the pulley is connected to one end of the second support rod, a pressure pad is installed on the outer wall of the first T-shaped frame, a gear is installed on the outer wall of the first T-shaped frame, and a gear is installed on the output end of the first motor, the gear meshing with the gear.
[0006] Preferably, the first T-shaped frame moves via the support of the first opening and the first support rod, and the pulley moves via the first slide rail.
[0007] Preferably, the height measuring component includes an infrared height sensor and a PLC processing module. A workbench is installed on the inner wall of the housing, and the PLC processing module is installed on the inner wall of the workbench. The PLC processing module is electrically connected to the tool changing component and to the infrared height sensor. The infrared height sensor is located on the inner wall of the housing and above the placement frame. The infrared height sensor is used to detect the real-time height data of the placement frame. The PLC processing module contains the appropriate height data of the placement frame, which is the parallel position data with the tool holder head.
[0008] Preferably, the real-time height data of the placement rack is transmitted to the PLC processing module. The PLC processing module compares the real-time height data of the placement rack with the appropriate height data of the placement rack. If the real-time height data of the placement rack is within the appropriate height data of the placement rack, it is set to the appropriate distance state. If the real-time height data of the placement rack is greater than the appropriate height data of the placement rack, it is set to the distance too large state. If the real-time height data of the placement rack is less than the appropriate height data of the placement rack, it is set to the distance too small state.
[0009] Preferably, the outer wall of the first support frame is equipped with a lubrication assembly, and the inner wall of the placement cylinder is equipped with a slag removal assembly.
[0010] Preferably, the lubrication assembly includes a first box, a liquid outlet, a third motor, a pusher, a support ring, a sealing head, a first spring, and a π-shaped frame. The first box is located on the outer wall of the first support frame. The liquid outlet extends through the bottom of the first box. The third motor is located at the bottom of the first box. The pusher extends through the outer wall of the liquid outlet, and one end of the pusher is connected to the output end of the third motor. The support ring is located on the inner wall of the liquid outlet. The sealing head is located on the outer wall of the support ring. The outer wall of the support ring has a third opening. The π-shaped frame extends through both ends of the third opening, and one end of the π-shaped frame is connected to the bottom of the sealing head. A third rod is installed on the inner wall of the liquid outlet. The first spring is located on the outer wall of the third rod, and one end of the first spring is connected to the top of the sealing head.
[0011] Preferably, an oil inlet head is installed through the outer wall of the No. 1 box, the π-shaped frame moves by the support of the No. 3 port, and the push head is located below the π-shaped frame.
[0012] Preferably, the slag removal assembly includes a second box, a T-shaped head, a fifth spring, a pneumatic head, a first cleaning head, a second cleaning head, and a sliding rod. The second box is located on the inner wall of the placement cylinder, and a through opening is provided on the outer wall of the second box. The sliding rod is located on the inner wall of the second box, and a sliding sleeve is installed on the outer wall of the sliding rod. The T-shaped head is located on the outer wall of the sliding sleeve, and a limit block is installed on the outer wall of the sliding rod. The fifth spring is located on the inner wall of the second box, and one end of the fifth spring is connected to the outer wall of the T-shaped head. The pneumatic head is located on the inner wall of the second box, and the output end of the pneumatic head is connected to the outer wall of the T-shaped head. The first cleaning head is located on the outer wall of the T-shaped head, and the second cleaning head is located on the inner wall of the second box.
[0013] Preferably, the second cleaning head is located below the first cleaning head, and the sliding sleeve moves with the support of the sliding rod.
[0014] Preferably, the method of using the tool changing device includes the following steps: Step S1: After the machine tool cutter enters the placement cylinder, the No. 1 motor rotates, driving the gear to rotate. The gear rotates, driving the rack to move. The rack moves, driving the No. 1 T-shaped frame to move. The No. 1 T-shaped frame moves, driving the No. 1 slide rail to move. The slide rail moves, driving the pulley to rotate. The pulley rotates, allowing the No. 1 T-shaped frame to move stably through the No. 1 opening. The movement of the No. 1 T-shaped frame drives the pressure pad to move. The pressure pad presses the machine tool cutter against the support seat for quick fixation. After fixation, it facilitates the quick replacement of the machine tool cutter, realizing the function of stable fixation of the machine tool cutter and improving the safety of replacement. Step S2: When the PLC processing module detects an excessive distance, it controls the tool changer to shorten. After the tool changer shortens, the infrared height sensor continuously monitors the real-time height data within the tool changer until the PLC processing module detects a suitable distance or an excessive distance. When the PLC processing module detects an excessive distance, it controls the tool changer to extend. After the tool changer extends, the infrared height sensor continuously monitors the real-time height data within the tool changer until the PLC processing module detects a suitable distance or an excessive distance. When the PLC processing module detects a suitable distance, it controls the tool changer to stop. After the tool changer stops, the infrared height sensor continuously monitors the real-time height data within the tool changer until the PLC processing module detects an excessive distance or an excessive distance. This achieves the function of rapid and accurate tool changing on the machine tool, improving the tool changing speed. Step S3: Lubricating oil enters the No. 1 box through the oil inlet head. The No. 3 motor rotates, driving the push head to rotate. The rotation of the push head drives the π-shaped frame to move. The movement of the π-shaped frame drives the sealing head to move. The movement of the sealing head drives the No. 1 spring to move. The movement of the No. 1 spring causes the sealing head to move away from the support ring. At this time, the lubricating oil flows through the gap between the support ring and the sealing head into the outlet head. The lubricating oil is discharged through the outlet head to the surface of the tool changing assembly for automatic lubrication. This realizes the function of automatic lubrication of the tool changing assembly of the machine tool's rapid and automated tool changing device, thereby improving its service life. Step S4: When the machine tool cutter enters the No. 2 box through the through-hole, the pneumatic head starts and drives the T-shaped head to move. The movement of the T-shaped head drives the sliding sleeve to move. The movement of the sliding sleeve causes the T-shaped head to drive the No. 5 spring to move. The movement of the No. 5 spring causes the T-shaped head to drive the No. 1 cleaning head to move. The movement of the No. 1 cleaning head causes the machine tool cutter to press against the No. 2 cleaning head. At this time, during the movement of the machine tool cutter, the debris on its surface is removed, realizing the function of quickly removing debris from the surface of the machine tool cutter and improving the processing quality of the PLC-driven multi-functional machine tool.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention involves installing a machine tool cutter into a placement cylinder. A first motor rotates, driving a gear to rotate. The gear rotates, causing a rack to move. The rack moves, causing a first T-shaped frame to move. The first T-shaped frame moves, causing a first slide rail to move. The slide rail moves, causing a pulley to rotate. The pulley rotates, allowing the first T-shaped frame to move stably through a first opening. The movement of the first T-shaped frame causes a pressure pad to move, pressing the machine tool cutter against the support seat for quick fixation. This fixation facilitates rapid tool replacement, achieving stable tool fixation and improved replacement safety. 2. This invention, through the installation of a PLC processing module, detects an excessively large distance and controls the tool changing assembly to shorten. After the tool changing assembly shortens, an infrared height sensor continuously monitors the real-time height data within the tool changing assembly until the PLC processing module detects a suitable distance or an excessively small distance. If the PLC processing module detects an excessively small distance, it controls the tool changing assembly to extend. After the tool changing assembly extends, the infrared height sensor continuously monitors the real-time height data within the tool changing assembly until the PLC processing module detects a suitable distance or an excessively large distance. If the PLC processing module detects a suitable distance, it controls the tool changing assembly to stop. After the tool changing assembly stops, the infrared height sensor continuously monitors the real-time height data within the tool changing assembly until the PLC processing module detects an excessively small or excessively large distance. This achieves the function of rapid and accurate tool changing for machine tools, improving tool changing speed. 3. This invention involves installing a lubricating oil inlet head into the first box, where a third motor rotates to drive a push head, which in turn moves a π-shaped frame, which in turn moves a sealing head, which in turn moves a first spring. The movement of the first spring causes the sealing head to move away from the support ring, allowing the lubricating oil to flow through the gap between the support ring and the sealing head into the outlet head. The lubricating oil is then discharged through the outlet head onto the surface of the tool changing assembly for automatic lubrication, thus realizing the function of automatic lubrication of the tool changing assembly in the machine tool's rapid and automated tool changing device, thereby improving its service life. 4. In this invention, when a machine tool cutter enters the second chamber through the through-hole, the pneumatic head starts and drives the T-shaped head to move. The movement of the T-shaped head drives the sliding sleeve to move, which in turn causes the T-shaped head to drive the fifth spring to move. The movement of the fifth spring causes the T-shaped head to drive the first cleaning head to move, and the movement of the first cleaning head causes the machine tool cutter to press against the second cleaning head. At this time, during the movement of the machine tool cutter, the debris on its surface is removed, thus realizing the function of quickly removing debris from the surface of the machine tool cutter and improving the processing quality of the PLC-driven multi-functional machine tool. Attached Figure Description
[0016] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the front structure of the present invention; Figure 3 This is a schematic diagram of the placement rack structure of the present invention; Figure 4 This is a schematic diagram of the placement tube structure of the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of structure A; Figure 6 For the present invention Figure 2 A schematic diagram of the B structure; Figure 7 This is a schematic diagram of the height measurement process of the present invention; Figure 8 This is a schematic diagram of the liquid outlet head structure of the present invention; Figure 9 For the present invention Figure 8 A schematic diagram of the C-structure; Figure 10 This is a schematic diagram of the first cleaning head structure of the present invention.
[0017] In the diagram: 1. Outer casing; 3. Machine door; 4. Electric telescopic rod; 5. Support frame 1; 6. Workbench; 7. PLC processing module; 8. Pressure bar; 9. Cutting head; 10. Servo motor 1; 11. Placement rack; 12. Placement cylinder; 13. Support base; 14. No. 1 opening; 15. Support rod 1; 16. T-shaped frame 1; 17. Slide rail 1; 18. Support rod 2; 19. Pulley; 20. Gear rack; 21. Motor 1; 22. Gear; 23. 24. Pressure pad; 25. Infrared height sensor; 26. Box No. 1; 27. Liquid outlet head; 28. Motor No. 3; 29. Push head; 30. Support ring; 31. Port No. 3; 32. π-shaped frame; 33. Rod No. 3; 34. Spring No. 1; 35. Sealing head; 36. Box No. 2; 37. Sliding rod; 38. Limiting block; 39. Through port; 40. Cleaning head No. 2; 41. Pneumatic head; 42. Spring No. 5; 43. T-shaped head; 44. Cleaning head No. 1. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand this according to the specific circumstances.
[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5This invention provides an embodiment of a high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer, comprising a housing 1, a machine door 3, a tool changer assembly, and a tool pressing assembly. The machine door 3 is installed on the outer wall of the housing 1. The tool changer assembly includes an electric telescopic rod 4, a primary support frame 5, a primary servo motor 10, and a placement frame 11. The electric telescopic rod 4 is installed on the inner wall of the housing 1. The primary support frame 5 is installed at the output end of the electric telescopic rod 4. The primary servo motor 10 is installed on the outer wall of the primary support frame 5. The placement frame 11 is installed at the output end of the primary servo motor 10. A tool pressing assembly is installed through the outer wall of the placement frame 11. A tool pressing rod 8 is installed on the inner wall of the housing 1. A tool clamping head 9 is installed at the output end of the tool pressing rod 8. A height measuring assembly is installed on the inner wall of the housing 1. The outer wall of the support frame 5 is equipped with a lubrication component, and the inner wall of the placement cylinder 12 is equipped with a slag removal component. The machine door 3 is opened to place the material into the PLC-driven multi-functional machine tool. When a tool change is required, the PLC processing module 7 controls the electric telescopic rod 4 to start, driving the first support frame 5 to move. The movement of the first support frame 5 drives the placement frame 11 to move, aligning the tool pressing assembly with the pressure bar 8. At this time, the pressure bar 8 starts, driving the tool clamping head 9 to move. The tool clamping head 9 clamps or removes the machine tool tool into the tool pressing assembly. When changing the tool, the first servo motor 10 rotates, driving the placement frame 11 to rotate. The rotation of the placement frame 11 causes the tool pressing assembly to change position. There are several tool pressing assemblies, each containing a different machine tool tool. Each tool pressing assembly includes a placement cylinder 12 and a support base 13. The system comprises: No. 1 opening 14, No. 1 T-shaped frame 16, No. 1 support rod 15, No. 2 support rod 18, No. 1 slide rail 17, and No. 1 motor 21. A placement cylinder 12 penetrates the inner wall of the placement frame 11. A support base 13 is located on the inner wall of the placement cylinder 12. No. 1 opening 14 is located on the outer wall of the placement cylinder 12. No. 1 support rod 15 is located on the inner wall of the placement frame 11. No. 1 T-shaped frame 16 penetrates both ends of No. 1 opening 14, and one end of No. 1 support rod 15 extends into the interior of No. 1 T-shaped frame 16. No. 2 support rod 18 is located on the inner wall of the placement frame 11. No. 1 slide rail 17 is located on the outer wall of No. 1 T-shaped frame 16. A pulley 19 is installed on the inner wall of No. 1 slide rail 17, and the outer wall of pulley 19 is connected to one end of No. 2 support rod 18. A motor 21 is installed on the outer wall of No. 1 T-shaped frame 16. A pressure pad 23 is used. A rack 20 is installed on the outer wall of the first T-shaped frame 16. A first motor 21 is located on the inner wall of the placement frame 11. A gear 22 is installed at the output end of the first motor 21. The gear 22 meshes with the rack 20. The first T-shaped frame 16 moves under the support of the first opening 14 and the first support rod 15. The pulley 19 moves through the first slide rail 17. After the machine tool tool enters the placement cylinder 12, the first motor 21 rotates, driving the gear 22 to rotate. The rotation of the gear 22 drives the rack 20 to move. The movement of the rack 20 drives the first T-shaped frame 16 to move. The movement of the first T-shaped frame 16 drives the first slide rail 17 to move. The movement of the first slide rail 17 drives the pulley 19 to rotate. The rotation of the pulley 19 allows the first T-shaped frame 16 to move stably through the first opening 14.The movement of the T-shaped bracket 16 moves the pressure pad 23, which presses the machine tool tool against the support base 13 for quick fixation. This fixation facilitates rapid tool replacement, achieving stable tool fixation and improving tool replacement safety.
[0022] Example 2: Please refer to Figure 2 , Figure 6 and Figure 7 One embodiment of the present invention provides: the height measuring component includes an infrared height sensor 24 and a PLC processing module 7. A workbench 6 is installed on the inner wall of the housing 1, and the PLC processing module 7 is installed on the inner wall of the workbench 6. The PLC processing module 7 is electrically connected to the tool changing component and the infrared height sensor 24. The infrared height sensor 24 is located on the inner wall of the housing 1 and above the placement frame 11. The infrared height sensor 24 is used to detect the real-time height data of the placement frame 11. The PLC processing module 7 has built-in suitable height data of the placement frame 11, which is the parallel position data with the tool holder head 9. The real-time height data of the placement frame 11 is transmitted to the PLC processing module 7. The PLC processing module 7 compares the real-time height data of the placement frame 11 with the suitable height data of the placement frame 11. If the real-time height data of the placement frame 11 is within the suitable height data set as a suitable distance, the real-time height data of the placement frame 11 is greater than the suitable height data set as a suitable distance. In the case of an excessively large distance, if the real-time height data of the placement rack 11 is less than the appropriate height data of the placement rack 11, it is considered a "distance too small" state. When the PLC processing module 7 detects this excessive distance, it controls the tool changer assembly to shorten. After the tool changer assembly shortens, the infrared height sensor 24 continuously monitors the real-time height data within the tool changer assembly until the PLC processing module 7 detects either an appropriate distance or an excessive distance. If the PLC processing module 7 detects an excessively small distance, it controls the tool changer assembly to extend. After the tool changer assembly extends, the infrared height sensor 24 continuously monitors the real-time height data within the tool changer assembly until the PLC processing module 7 detects either an appropriate distance or an excessive distance. If the PLC processing module 7 detects an appropriate distance, it controls the tool changer assembly to stop. After the tool changer assembly stops, the infrared height sensor 24 continuously monitors the real-time height data within the tool changer assembly until the PLC processing module 7 detects either an excessively small distance or an excessively large distance. This achieves the function of quickly and accurately changing tools and improving the tool changer speed.
[0023] Example 3: Please refer to Figure 2 , Figure 3 , Figure 8 and Figure 9An embodiment of the present invention provides a lubrication assembly comprising a first box 25, a liquid outlet 26, a third motor 27, a pusher 28, a support ring 29, a sealing head 34, a first spring 33, and a π-shaped frame 31. The first box 25 is located on the outer wall of the first support frame 5. The liquid outlet 26 penetrates through the bottom of the first box 25. The third motor 27 is located at the bottom of the first box 25. The pusher 28 penetrates through the outer wall of the liquid outlet 26, and one end of the pusher 28 is connected to the output end of the third motor 27. The support ring 29 is located on the inner wall of the liquid outlet 26. The sealing head 34 is located on the outer wall of the support ring 29. The outer wall of the support ring 29 has a third opening 30. The π-shaped frame 31 penetrates through both ends of the third opening 30, and one end of the π-shaped frame 31 is connected to the bottom of the sealing head 34. A third rod 32 is installed on the inner wall of the liquid outlet 26. The first spring 33 is located on the third rod 32. The outer wall of box 25 is connected to the top of sealing head 34, and an oil inlet is installed through the outer wall of box 25. Pi-shaped frame 31 moves by the support of port 30. Push head 28 is located below pi-shaped frame 31. Lubricating oil enters box 25 through oil inlet. Motor 27 rotates to drive push head 28 to rotate. Push head 28 rotates to drive pi-shaped frame 31 to move. Pi-shaped frame 31 moves to drive sealing head 34 to move. Sealing head 34 moves to drive spring 33 to move. Spring 33 moves to move sealing head 34 away from support ring 29. At this time, lubricating oil flows through the gap between support ring 29 and sealing head 34 to outlet head 26. The lubricating oil is discharged to the surface of tool changing assembly through outlet head 26 to automatically lubricate it. This realizes the function of automatic lubrication of tool changing assembly of machine tool rapid automatic tool changing device to improve service life.
[0024] Example 4: Please refer to Figure 2 , Figure 3 and Figure 10An embodiment of the present invention provides a slag removal assembly comprising a second box 35, a T-shaped head 43, a fifth spring 42, a pneumatic head 41, a first cleaning head 44, a second cleaning head 40, and a sliding rod 36. The second box 35 is located on the inner wall of the placement cylinder 12, and a through opening 39 is provided on the outer wall of the second box 35. The sliding rod 36 is located on the inner wall of the second box 35, and a sliding sleeve 37 is installed on the outer wall of the sliding rod 36. The T-shaped head 43 is located on the outer wall of the sliding sleeve 37, and a limit block 38 is installed on the outer wall of the sliding rod 36. The fifth spring 42 is located on the inner wall of the second box 35, and one end of the fifth spring 42 is connected to the outer wall of the T-shaped head 43. The pneumatic head 41 is located on the inner wall of the second box 35, and the output end of the pneumatic head 41 is connected to the outer wall of the T-shaped head 43. The first cleaning head 44 is located on the T-shaped head 40. The outer wall of 43, the second cleaning head 40 is located on the inner wall of the second box 35, and the second cleaning head 40 is located below the first cleaning head 44. The sliding sleeve 37 moves with the support of the sliding rod 36. When the machine tool tool enters the second box 35 through the through hole 39, the pneumatic head 41 starts and drives the T-shaped head 43 to move. The movement of the T-shaped head 43 drives the sliding sleeve 37 to move. The movement of the sliding sleeve 37 causes the T-shaped head 43 to drive the fifth spring 42 to move. The movement of the fifth spring 42 causes the T-shaped head 43 to drive the first cleaning head 44 to move. The movement of the first cleaning head 44 causes the machine tool tool to press against the second cleaning head 40. At this time, the debris on the surface of the machine tool tool is removed during the movement of the machine tool tool, realizing the function of quickly removing debris from the surface of the machine tool tool and improving the processing quality of the PLC-driven multi-functional machine tool.
[0025] The method of using this tool changer includes the following steps: Step S1: After the machine tool cutter enters the placement cylinder 12, the first motor 21 rotates, driving the gear 22 to rotate. The gear 22 rotates, driving the rack 20 to move. The rack 20 moves, driving the first T-shaped frame 16 to move. The first T-shaped frame 16 moves, driving the first slide rail 17 to move. The slide rail 17 moves, driving the pulley 19 to rotate. The pulley 19 rotates, allowing the first T-shaped frame 16 to move stably through the first opening 14. The movement of the first T-shaped frame 16 drives the pressure pad 23 to move. The pressure pad 23 presses the machine tool cutter against the support seat 13 for quick fixation. After fixation, it facilitates the quick replacement of the machine tool cutter, realizing the function of stable fixation of the machine tool cutter and improving the safety of replacement. Step S2: When the PLC processing module 7 detects an excessively large distance, it controls the tool changing assembly to shorten. After the tool changing assembly shortens, the infrared height sensor 24 continuously monitors the real-time height data within the tool changing assembly until the PLC processing module 7 detects a suitable distance or an excessively small distance. When the PLC processing module 7 detects an excessively small distance, it controls the tool changing assembly to extend. After the tool changing assembly extends, the infrared height sensor 24 continuously monitors the real-time height data within the tool changing assembly until the PLC processing module 7 detects a suitable distance or an excessively large distance. When the PLC processing module 7 detects a suitable distance, it controls the tool changing assembly to stop. After the tool changing assembly stops, the infrared height sensor 24 continuously monitors the real-time height data within the tool changing assembly until the PLC processing module 7 detects an excessively small or excessively large distance. This achieves the function of rapid and accurate tool changing for the machine tool, improving the tool changing speed. Step S3: Lubricating oil enters the first box 25 through the oil inlet head. The third motor 27 rotates, driving the push head 28 to rotate. The rotation of the push head 28 drives the π-shaped frame 31 to move. The movement of the π-shaped frame 31 drives the sealing head 34 to move. The movement of the sealing head 34 drives the first spring 33 to move. The movement of the first spring 33 causes the sealing head 34 to move away from the support ring 29. At this time, the lubricating oil flows through the gap between the support ring 29 and the sealing head 34 to the outlet head 26. The lubricating oil is discharged through the outlet head 26 to the surface of the tool changing assembly for automatic lubrication. This realizes the function of automatic lubrication of the tool changing assembly of the machine tool's rapid automatic tool changing device, thereby improving its service life. In step S4, when the machine tool cutter enters the second box 35 through the through-hole 39, the pneumatic head 41 starts and drives the T-shaped head 43 to move. The movement of the T-shaped head 43 drives the sliding sleeve 37 to move. The movement of the sliding sleeve 37 causes the T-shaped head 43 to drive the fifth spring 42 to move. The movement of the fifth spring 42 causes the T-shaped head 43 to drive the first cleaning head 44 to move. The movement of the first cleaning head 44 causes the machine tool cutter to press against the second cleaning head 40. At this time, during the movement of the machine tool cutter, the debris on its surface is removed, realizing the function of quickly removing debris from the surface of the machine tool cutter and improving the processing quality of the PLC-driven multi-functional machine tool.
[0026] Working principle: Opening the machine door 3 allows materials to be placed into the PLC-driven multi-functional machine tool. When a tool change is needed, the PLC processing module 7 controls the electric telescopic rod 4 to move the first support frame 5. The movement of the first support frame 5 moves the placement frame 11, aligning the tool pressing assembly with the pressure bar 8. At this time, the pressure bar 8 activates, moving the tool clamping head 9. The tool clamping head 9 clamps or removes the machine tool into the tool pressing assembly. When changing the tool, the first servo motor 10 rotates, driving the placement frame 11 to rotate. The rotation of the placement frame 11 changes the position of the tool pressing assembly. There are several tool pressing assemblies, each containing a different machine tool. After the machine tool enters the placement cylinder 12, the first motor 21 rotates, driving the gear 22 to rotate. The rotation of the gear 22 drives... The moving rack 20 moves, which in turn moves the first T-shaped frame 16. The first T-shaped frame 16 moves, which in turn moves the first slide rail 17. The first slide rail 17 moves, which in turn rotates the pulley 19. The rotation of the pulley 19 allows the first T-shaped frame 16 to move stably through the first opening 14. The movement of the first T-shaped frame 16 moves the pressure pad 23, which presses the machine tool tool against the support seat 13 for quick fixation. After fixation, it facilitates the rapid replacement of the machine tool tool, achieving the function of stable fixation of the machine tool tool and improving the safety of tool replacement. When the PLC processing module 7 detects that the distance is too large, it controls the tool changing assembly to shorten. After the tool changing assembly shortens, the infrared height sensor 24 continuously monitors the real-time height data within the tool changing assembly until the distance is reduced. The PLC processing module 7 detects either a suitable distance or a distance that is too small. When the distance is too small, the PLC processing module 7 controls the tool changer assembly to extend. After the tool changer assembly extends, the infrared height sensor 24 continuously monitors the real-time height data within the tool changer assembly until the PLC processing module 7 detects a suitable distance or a distance that is too large. When the distance is suitable, the PLC processing module 7 controls the tool changer assembly to stop. After the tool changer assembly stops, the infrared height sensor 24 continues to monitor the real-time height data within the tool changer assembly until the PLC processing module 7 detects a distance that is too small or too large. This achieves the function of rapid and accurate tool changing, improving the tool changing speed. Lubricating oil is introduced through the oil inlet. When the tool head enters the first box 25, the third motor 27 rotates, driving the push head 28 to rotate. The push head 28 rotates, causing the π-shaped frame 31 to move. The movement of the π-shaped frame 31 causes the sealing head 34 to move. The movement of the sealing head 34 causes the first spring 33 to move. The movement of the first spring 33 causes the sealing head 34 to move away from the support ring 29. At this time, the lubricating oil flows through the gap between the support ring 29 and the sealing head 34 into the outlet head 26. The lubricating oil is discharged through the outlet head 26 to the surface of the tool changing assembly for automatic lubrication. This realizes the function of automatic lubrication of the tool changing assembly of the machine tool's rapid and automated tool changing device, improving its service life. When the machine tool enters the second box 35 through the through-hole 39, the pneumatic head 41 starts, driving the T-shaped head 43 to move. The movement of the T-shaped head 43 drives the sliding sleeve 37 to move.The movement of the sliding sleeve 37 causes the T-shaped head 43 to move, which in turn moves the fifth spring 42. The movement of the fifth spring 42 then causes the T-shaped head 43 to move the first cleaning head 44. The movement of the first cleaning head 44 causes the machine tool cutter to press against the second cleaning head 40. During this process, debris is removed from the surface of the machine tool cutter, thus achieving rapid debris removal and improving the processing quality of the PLC-driven multi-functional machine tool.
[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A high-efficiency PLC-driven multi-functional machine tool rapid automated tool changing device, comprising a housing (1), a machine door (3), a tool changing assembly, and a tool pressing assembly, characterized in that: The outer wall of the outer shell (1) is equipped with a door (3). The tool changing assembly includes an electric telescopic rod (4), a first support frame (5), a first servo motor (10), and a placement frame (11). The inner wall of the outer shell (1) is equipped with an electric telescopic rod (4). The output end of the electric telescopic rod (4) is equipped with a first support frame (5). The outer wall of the first support frame (5) is equipped with a first servo motor (10). The output end of the first servo motor (10) is equipped with a placement frame (11). The outer wall of the placement frame (11) is through-installed with a tool pressing assembly. The inner wall of the outer shell (1) is equipped with a pressure bar (8). The output end of the pressure bar (8) is equipped with a tool clamping head (9). The inner wall of the outer shell (1) is equipped with a height measuring assembly. The pressing assembly includes a placement cylinder (12), a support base (13), a first opening (14), a first T-shaped frame (16), a first support rod (15), a second support rod (18), a first slide rail (17), and a first motor (21). The placement cylinder (12) penetrates the inner wall of the placement frame (11), the support base (13) is located on the inner wall of the placement cylinder (12), the first opening (14) is opened on the outer wall of the placement cylinder (12), the first support rod (15) is located on the inner wall of the placement frame (11), the first T-shaped frame (16) penetrates both ends of the first opening (14), and one end of the first support rod (15) extends to the first T-shaped frame (16). Inside 6), the second support rod (18) is located on the inner wall of the placement frame (11), the first slide (17) is opened on the outer wall of the first T-shaped frame (16), the inner wall of the first slide (17) is equipped with a pulley (19), and the outer wall of the pulley (19) is connected to one end of the second support rod (18). The outer wall of the first T-shaped frame (16) is equipped with a pressure pad (23), the outer wall of the first T-shaped frame (16) is equipped with a rack (20), the first motor (21) is located on the inner wall of the placement frame (11), the output end of the first motor (21) is equipped with a gear (22), and the gear (22) meshes with the rack (20). The height measurement component includes an infrared height sensor (24) and a PLC processing module (7). A workbench (6) is installed on the inner wall of the outer shell (1). The PLC processing module (7) is installed on the inner wall of the workbench (6). The PLC processing module (7) is electrically connected to the tool changing component and to the infrared height sensor (24). The infrared height sensor (24) is located on the inner wall of the outer shell (1) and above the placement rack (11). The infrared height sensor (24) is used to detect the real-time height data of the placement rack (11). The PLC processing module (7) contains the appropriate height data of the placement rack (11). The appropriate height data is the parallel position data with the tool holder head (9). The real-time height data of the placement rack (11) is transmitted to the PLC processing module (7). The PLC processing module (7) compares the real-time height data of the placement rack (11) with the appropriate height data of the placement rack (11). If the real-time height data of the placement rack (11) is within the appropriate height data of the placement rack (11), it is set to the appropriate distance state. If the real-time height data of the placement rack (11) is greater than the appropriate height data of the placement rack (11), it is set to the distance too large state. If the real-time height data of the placement rack (11) is less than the appropriate height data of the placement rack (11), it is set to the distance too small state.
2. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 1, characterized in that: The first T-shaped frame (16) moves by the support of the first opening (14) and the first support rod (15), and the pulley (19) moves by the first slide rail (17).
3. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 1, characterized in that: The outer wall of the first support frame (5) is equipped with a lubrication assembly, and the inner wall of the placement cylinder (12) is equipped with a slag removal assembly.
4. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 3, characterized in that: The lubrication assembly includes a first box (25), a liquid outlet (26), a third motor (27), a pusher (28), a support ring (29), a sealing head (34), a first spring (33), and a π-shaped frame (31). The first box (25) is located on the outer wall of the first support frame (5). The liquid outlet (26) penetrates through the bottom of the first box (25). The third motor (27) is located at the bottom of the first box (25). The pusher (28) penetrates through the outer wall of the liquid outlet (26), and one end of the pusher (28) is connected to the output of the third motor (27). The outlet is connected, the support ring (29) is located on the inner wall of the outlet head (26), the sealing head (34) is located on the outer wall of the support ring (29), the outer wall of the support ring (29) has a No. 3 port (30), the π-shaped frame (31) passes through both ends of the No. 3 port (30), and one end of the π-shaped frame (31) is connected to the bottom of the sealing head (34). The inner wall of the outlet head (26) is equipped with a No. 3 rod (32), the No. 1 spring (33) is located on the outer wall of the No. 3 rod (32), and one end of the No. 1 spring (33) is connected to the top of the sealing head (34).
5. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 4, characterized in that: An oil inlet head is installed through the outer wall of the No. 1 box (25). The π-shaped frame (31) moves by the support of the No. 3 port (30). The pusher (28) is located below the π-shaped frame (31).
6. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 3, characterized in that: The slag removal assembly includes a second box (35), a T-shaped head (43), a fifth spring (42), a pneumatic head (41), a first cleaning head (44), a second cleaning head (40), and a sliding rod (36). The second box (35) is located on the inner wall of the placement cylinder (12), and a through opening (39) is provided on the outer wall of the second box (35). The sliding rod (36) is located on the inner wall of the second box (35), and a sliding sleeve (37) is installed on the outer wall of the sliding rod (36). The T-shaped head (43) is located on the sliding sleeve (37). The outer wall of the slide bar (36) is fitted with a limit block (38). The fifth spring (42) is located on the inner wall of the second box (35), and one end of the fifth spring (42) is connected to the outer wall of the T-shaped head (43). The pneumatic head (41) is located on the inner wall of the second box (35), and the output end of the pneumatic head (41) is connected to the outer wall of the T-shaped head (43). The first cleaning head (44) is located on the outer wall of the T-shaped head (43), and the second cleaning head (40) is located on the inner wall of the second box (35).
7. The high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer according to claim 6, characterized in that: The second cleaning head (40) is located below the first cleaning head (44), and the sliding sleeve (37) moves by means of the support of the sliding rod (36).
8. A method of using a high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer, applicable to the high-efficiency PLC-driven multi-functional machine tool rapid automated tool changer described in any one of claims 1-7, characterized in that, The method of using this tool changer includes the following steps: Step S1: After the machine tool cutter enters the placement cylinder (12), the first motor (21) rotates and drives the gear (22) to rotate. The gear (22) rotates and drives the rack (20) to move. The rack (20) moves and drives the first T-shaped frame (16) to move. The first T-shaped frame (16) moves and drives the first slide rail (17) to move. The first slide rail (17) moves and drives the pulley (19) to rotate. The pulley (19) rotates and makes the first T-shaped frame (16) move stably through the first opening (14). The first T-shaped frame (16) moves and drives the pressure pad (23) to move. The pressure pad (23) moves and presses the machine tool cutter against the support seat (13) for quick fixation. After fixation, it is convenient for the machine tool cutter to be quickly replaced. It realizes the function of stable fixation of the machine tool cutter and improves the safety of replacement. Step S2: When the PLC processing module (7) detects that the distance is too large, the PLC processing module (7) controls the tool changing component to shorten. After the tool changing component is shortened, the infrared height sensor (24) continuously detects the real-time height data in the tool changing component until the PLC processing module (7) detects a suitable distance or a distance that is too small. When the PLC processing module (7) detects that the distance is too small, the PLC processing module (7) controls the tool changing component to extend. After the tool changing component is extended, the infrared height sensor (24) continuously detects the real-time height data in the tool changing component until the PLC processing module (7) detects a suitable distance or a distance that is too large. When the PLC processing module (7) detects a suitable distance, the PLC processing module (7) controls the tool changing component to stop. After the tool changing component stops, the infrared height sensor (24) continuously detects the real-time height data in the tool changing component until the PLC processing module (7) detects a distance that is too small or a distance that is too large. This realizes the function of quickly and accurately changing tools and improving the tool changing speed of the machine tool. Step S3: Lubricating oil enters the first box (25) through the oil inlet head. The third motor (27) rotates and drives the push head (28) to rotate. The push head (28) rotates and drives the π-shaped frame (31) to move. The π-shaped frame (31) moves and drives the sealing head (34) to move. The sealing head (34) moves and drives the first spring (33) to move. The first spring (33) moves and causes the sealing head (34) to move away from the support ring (29). At this time, the lubricating oil flows through the gap between the support ring (29) and the sealing head (34) to the outlet head (26). The lubricating oil is discharged to the surface of the tool changing assembly through the outlet head (26) to automatically lubricate it. This realizes the function of automatic lubrication of the tool changing assembly of the machine tool rapid automatic tool changing device to improve service life. Step S4: When the machine tool cutter enters the second box (35) through the through-hole (39), the pneumatic head (41) starts and drives the T-shaped head (43) to move. The movement of the T-shaped head (43) drives the sliding sleeve (37) to move. The movement of the sliding sleeve (37) causes the T-shaped head (43) to drive the fifth spring (42) to move. The movement of the fifth spring (42) causes the T-shaped head (43) to drive the first cleaning head (44) to move. The movement of the first cleaning head (44) causes the machine tool cutter to press against the second cleaning head (40). At this time, the debris on the surface of the machine tool cutter is removed during the movement of the machine tool cutter, realizing the function of quickly removing debris from the surface of the machine tool cutter and improving the processing quality of the PLC-driven multi-functional machine tool.
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