A circuit breaker and an electrical device

By incorporating a microswitch into the circuit breaker in conjunction with the transmission mechanism and handle, the problem of the microswitch's inability to initialize and reset is solved. This enables accurate detection of the circuit breaker's status and initialization and reset under abnormal conditions, thereby improving the circuit breaker's safety and reliability.

CN119517696BActive Publication Date: 2026-07-21SHANGHAI LIANGXIN INTELLIGENT ELECTRIC CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANGHAI LIANGXIN INTELLIGENT ELECTRIC CO LTD
Filing Date
2023-08-24
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The microswitch in the circuit breaker cannot initialize and reset in case of power-on abnormality, which leads to malfunction and affects the reliability of the circuit breaker.

Method used

A first micro switch and/or a second micro switch are installed in the circuit breaker, which cooperate with the transmission mechanism and the handle to detect the status of the circuit breaker through the control unit and perform initialization reset when there is an abnormality upon power-up.

Benefits of technology

It improves the safety and reliability of circuit breakers, prevents control circuit malfunctions, and enables accurate detection of circuit breaker status and initialization reset under abnormal conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a circuit breaker and an electric device, and relates to the technical field of low-voltage electrical appliances. The circuit breaker comprises a shell, a transmission mechanism, a handle and an operating mechanism. The shell is provided with a control unit, a first micro switch and / or a second micro switch electrically connected with the control unit. The first micro switch is matched with the transmission mechanism, and / or the second micro switch is matched with the handle. The control unit confirms the state of the circuit breaker according to the electric signals of the first micro switch and / or the second micro switch, and / or makes the connection state of the circuit breaker initialize and reset in the abnormal state of power-on. Through the setting of the first micro switch and / or the second micro switch, the state of the circuit breaker can be accurately detected, and the safety and reliability of the circuit breaker are improved. In addition, the circuit breaker is initialized and reset in the abnormal state of power-on, the control circuit is prevented from being misoperated, and the reliability of the circuit breaker and the control circuit is improved.
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Description

Technical Field

[0001] This application relates to the field of low-voltage electrical technology, and more specifically, to a circuit breaker and electrical equipment. Background Technology

[0002] A circuit breaker is a switching device used to protect circuits and equipment, mainly composed of an electromagnetic system, a mechanical system, an electrical system, and auxiliary systems. A microswitch is a common component in electrical systems; it is an electronic switch suitable for control circuits requiring frequent operation.

[0003] In the process of conceiving and implementing this application, the inventors discovered at least the following problems: the microswitches in circuit breakers are generally only used to detect the status of the circuit breaker and cannot be used to initialize and reset abnormal power-on conditions, which may lead to malfunctions of the circuit breaker and affect its reliability.

[0004] The preceding description is intended to provide general background information and does not necessarily constitute prior art. Summary of the Invention

[0005] The purpose of this application is to provide a circuit breaker and electrical equipment to address the aforementioned technical problems, thereby solving the problem of being unable to initialize and reset abnormal power-on conditions.

[0006] To solve the above-mentioned technical problems, the technical solutions adopted in the embodiments of this application are as follows:

[0007] In one aspect of this application, a circuit breaker is provided, including a housing, a transmission mechanism, a handle, and an operating mechanism. The housing is provided with a control unit, a first micro switch and / or a second micro switch electrically connected to the control unit. The first micro switch cooperates with the transmission mechanism, and / or the second micro switch cooperates with the handle. The control unit confirms the state of the circuit breaker based on the electrical signals of the first micro switch and / or the second micro switch, and / or initializes and resets the connection state of the circuit breaker in the event of an abnormal power-on state.

[0008] Optionally, the transmission mechanism includes at least one of the following:

[0009] At least one sector gear, and the handle is provided with a handle gear that meshes with the sector gear, so that the transmission mechanism is linked with the handle;

[0010] At least one gear, wherein at least one of the sector gears meshes with at least one of the gears.

[0011] Optionally, it includes at least one of the following: the sector gear is provided with a first boss that cooperates with the first micro switch to detect the meshing state of the sector gear and the handle gear; the handle gear is provided with a second boss that cooperates with the second micro switch to detect the opening and closing state of the circuit breaker.

[0012] Optionally, it includes at least one of the following: the first micro switch abuts against the first boss to trigger the first micro switch to be turned on, and the on / off state of the first micro switch is used to detect the meshing state of the sector gear and the handle gear; the handle gear is provided with a second boss, and the second boss abuts against the second micro switch to trigger the second micro switch to be turned on, and the on / off state of the second micro switch is used to detect the opening and closing state of the circuit breaker.

[0013] Optionally, in the event of an abnormal power-on state, when the first micro switch is closed and / or the second micro switch is open, the circuit breaker is in a state where it is not in the closing position. The control unit drives the circuit breaker to continue closing, so as to initialize and reset the connection state of the circuit breaker.

[0014] Optionally, in the event of an abnormal power-on state, when the first micro switch is closed and / or the second micro switch is closed, the circuit breaker is in a closed state. The control unit drives the first micro switch to open, thereby resetting the circuit breaker.

[0015] Optionally, when the first micro switch is open and / or when the second micro switch is open, the circuit breaker is in the open state; when the second micro switch is closed, the circuit breaker is in the closed state.

[0016] Optionally, when the first micro switch and / or the second micro switch are respectively disconnected-closed-disconnected, the circuit breaker fails to close and displays a fault alarm.

[0017] Optionally, the handle is connected to an operation button located on the housing for manual opening and closing of the circuit breaker.

[0018] In one aspect of this application, an electrical appliance is provided, which includes the circuit breaker described above.

[0019] The beneficial effects of this application include:

[0020] This application provides a circuit breaker and electrical equipment, including a housing, a transmission mechanism, a handle, and an operating mechanism. The housing also houses a control unit, a first micro switch, and / or a second micro switch electrically connected to the control unit. The first micro switch cooperates with the transmission mechanism, and / or the second micro switch cooperates with the handle. The control unit confirms the state of the circuit breaker based on the electrical signals from the first and / or second micro switches, and / or initializes and resets the circuit breaker in case of an abnormal power-on state. This application, through the use of the first and / or second micro switches, can accurately detect the state of the circuit breaker, improving its safety and reliability; and / or, by initializing and resetting the circuit breaker in case of an abnormal power-on state, it prevents malfunctions in the control circuit, thus improving the reliability of the circuit breaker and the control circuit.

[0021] When electrical equipment is equipped with the aforementioned circuit breaker, and the circuit breaker is applied to the electrical equipment, the electrical equipment can be used for whole-house intelligence, applied to the smart home and Internet of Things industries, to achieve whole-house intelligent management. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of a circuit breaker provided in an embodiment of this application;

[0024] Figure 2 This is one of the partial structural schematic diagrams of a circuit breaker provided in an embodiment of this application;

[0025] Figure 3 This is a second partial structural schematic diagram of a circuit breaker provided in an embodiment of this application;

[0026] Figure 4 This is the third partial structural schematic diagram of a circuit breaker provided in an embodiment of this application;

[0027] Figure 5 This is the fourth partial structural schematic diagram of a circuit breaker provided in an embodiment of this application.

[0028] Icons: 10-Housing; 11-Transmission mechanism; 110-Sector gear; 110a-First boss; 12-First micro switch; 13-Second micro switch; 14-Handle; 14a-Handle gear; 14a1-Second boss; 15-Operation button; 16-Operation mechanism. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0030] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0032] In one implementation, the microswitch of the circuit breaker is only used to detect the status of the circuit breaker and cannot reset the circuit breaker in the event of an abnormal power-on state.

[0033] To address the aforementioned problems, this application provides a circuit breaker that can accurately detect its status and initialize it in case of power-on anomalies, preventing malfunctions in the control circuit. Specifically, please refer to... Figure 1 and Figure 2 As shown, the circuit breaker provided in this application embodiment includes a housing 10, a transmission mechanism 11, a handle 14 and an operating mechanism 16. The housing 10 is also provided with a control unit, a first micro switch 12 and / or a second micro switch 13 electrically connected to the control unit.

[0034] The first micro switch 12 is engaged with the transmission mechanism 11;

[0035] And / or, the second micro switch 13 engages with the handle 14;

[0036] The control unit confirms the status of the circuit breaker based on the electrical signals of the first micro switch 12 and / or the second micro switch 13;

[0037] And / or, initialize and reset the connection state of the circuit breaker in the event of an abnormal power-on condition.

[0038] The electric drive mechanism 11, handle 14 and operating mechanism 16 are linked in sequence. The electric drive mechanism 11 drives the handle 14 to rotate, and the handle 14 drives the operating mechanism 16 to realize the opening and closing of the circuit.

[0039] The electric drive mechanism 11 is connected to the drive device, which is generally a motor. The motor drives the electric drive mechanism 11 to drive the circuit. The control unit is electrically connected to the drive device. The control unit can automatically control the start and stop of the drive device, and then control the electric drive mechanism 11, the handle 14 and the operating mechanism 16 to achieve automatic opening and closing of the circuit breaker.

[0040] A first micro switch 12 or a second micro switch 13, or both, are provided inside the housing 10. The first micro switch 12 cooperates with the electric drive mechanism 11 to control and detect the operation of the electric drive mechanism 11; and / or, the second micro switch 13 cooperates with the handle 14 to control and detect the operation of the handle 14. The first micro switch 12 and / or the second micro switch 13 respectively feed back electrical signals to the control unit, which uses these signals to determine the status of the circuit breaker.

[0041] And / or, the first micro switch 12 and / or the second micro switch 13 can also drive the circuit breaker to perform initialization reset in the event of an abnormal power-on state; for example, if it is detected that the circuit breaker is not closed properly, the circuit breaker can be driven to close properly.

[0042] Therefore, in the circuit breaker provided in this application embodiment, the electric drive mechanism 11, handle 14, and operating mechanism 16 within the housing 10 are sequentially linked. The electric drive mechanism 11 drives the handle 14, thereby causing the operating mechanism 16 to operate, achieving automatic opening and closing. Furthermore, a first micro switch 12 is also provided at the position of the electric drive mechanism 11, and / or a second micro switch 13 is provided at the position of the handle 14. The first micro switch 12 and / or the second micro switch 13 are used to detect and control the operating states of the electric drive mechanism 11 and the handle 14 respectively, and feed the feedback to the control unit. The control unit confirms the state of the circuit breaker based on the electrical signals from the first micro switch 12 and / or the second micro switch 13, and / or initializes and resets the circuit breaker in the event of an abnormal power-on state. This application, through the setting of the first micro switch 12 and / or the second micro switch 13, can accurately detect the state of the circuit breaker, improving the safety and reliability of the circuit breaker; and / or, in the event of an abnormal power-on state, initializes and resets the connection state of the circuit breaker, preventing malfunctions in the control circuit, which is beneficial to improving the reliability of the circuit breaker and the control circuit.

[0043] Specifically, such as Figure 3 As shown, the electric drive mechanism 11 includes at least a sector gear 110, and a handle gear 14a is provided on the handle 14. The electric drive mechanism 11 is linked with the handle 14 through the meshing of the sector gear 110 and the handle gear 14a.

[0044] The electric drive mechanism 11 drives the handle 14 to move by meshing with the sector gear 110 and the handle gear 14a on the handle 14; the handle 14 is connected to the operating mechanism 16 through the connecting rod, and then drives the operating mechanism 16 to realize the opening and closing of the circuit.

[0045] The electric drive mechanism 11 includes at least one of the following:

[0046] At least one sector gear 110, and a handle gear 14a that meshes with the sector gear 110, so that the transmission mechanism 11 is linked with the handle 14.

[0047] At least one gear, at least one sector gear 110 meshes with at least one gear.

[0048] In one embodiment, there are at least two gears that mesh with each other, with sector gear 110 meshing with an adjacent gear.

[0049] The electric transmission mechanism 11 forms a gear set, which includes multiple gears meshing in sequence. The first gear in the gear set is used to connect with the drive device, and the last gear in the gear set is used to mesh with the sector gear 110. In this way, the drive device drives multiple gears to mesh and transmit power in sequence, and then through the transmission of the sector gear 110 and the handle gear 14a, the operation of the operating mechanism 16 is finally realized.

[0050] Furthermore, the circuit breaker includes at least one of the following:

[0051] The sector gear 110 is provided with a first boss 110a that cooperates with the first micro switch 12 to detect the meshing state of the sector gear 110 and the handle gear 14a;

[0052] The handle gear 14a is provided with a second boss 14a1 that cooperates with the second micro switch 13 to detect the opening and closing status of the circuit breaker.

[0053] The circuit breaker includes at least one of the following:

[0054] The first micro switch 12 abuts against the first boss 110a to trigger the first micro switch 12 to be turned on. The on / off state of the first micro switch 12 is used to detect the meshing state of the sector gear 110 and the handle gear 14a.

[0055] The second protrusion 14a1 abuts against the second micro switch 13 to trigger the second micro switch 13 to be turned on, and the on / off state of the circuit breaker is detected by the on / off state of the second micro switch 13.

[0056] like Figure 4 As shown, when the electric drive mechanism 11 and the first micro switch 12 are engaged, the sector gear 110 is provided with a first boss 110a. The first boss 110a abuts against the first micro switch 12 to trigger the first micro switch 12 to be turned on. The on / off state of the first micro switch 12 is used to detect the meshing state of the sector gear 110 and the handle gear 14a.

[0057] A first protrusion 110a is formed on the sector gear 110. The first protrusion 110a is used to trigger the first micro switch 12 to turn on. When the first protrusion 110a abuts against the first micro switch 12, the first micro switch 12 is turned on. When the first protrusion 110a disengages from the first micro switch 12, the first micro switch 12 is turned off. When the handle gear 14a and the sector gear 110 are just meshed, the first protrusion 110a triggers the first micro switch 12 to close and turn on. When the first micro switch 12 is always in the closed state, it indicates that the handle gear 14a and the sector gear 110 are in the meshed state. When the first micro switch 12 is in the open state, it indicates that the handle gear 14a and the sector gear 110 are in the disengaged state.

[0058] Similarly, as Figure 5As shown, a second boss 14a1 is provided on the handle gear 14a. The second boss 14a1 abuts against the second micro switch 13 to trigger the second micro switch 13 to be turned on. The on / off state of the second micro switch 13 is used to detect the opening and closing state of the circuit breaker.

[0059] The second protrusion 14a1 formed on the handle gear 14a is used to trigger the second micro switch 13 to be turned on. When the second protrusion 14a1 abuts against the second micro switch 13, the second micro switch 13 is turned on. When the second protrusion 14a1 disengages from the second micro switch 13, the second micro switch 13 is turned off. When the operating mechanism 16 is closed, the second protrusion 14a1 triggers the second micro switch 13 to close and turn on the circuit breaker. When the second micro switch 13 is in the open state, the circuit breaker is in the open state.

[0060] The detection status of a circuit breaker generally includes normal status, abnormal power-on status, and fault status. When the circuit breaker is in normal status, if the first microswitch 12 is open and / or the second microswitch 13 is open, the circuit breaker is in normal tripping status and can execute electric or manual closing commands. If the first microswitch 12 is open and / or the second microswitch 13 is closed, the circuit breaker is in normal closing status and can execute electric or manual tripping commands.

[0061] When the circuit breaker is in an abnormal power-on state, if the first micro switch 12 is closed and / or the second micro switch 13 is open, it indicates that the circuit breaker is in a state where it cannot be closed. At this time, the control unit sends a command to the drive device to continue to execute the automatic closing command. Through the sequential linkage of the automatic transmission mechanism 11, the handle 14 and the operating mechanism 16, the circuit breaker is driven to continue to close, so that the connection state of the circuit breaker is initialized and reset.

[0062] When the first micro switch 12 is closed and / or the second micro switch 13 is closed, the circuit breaker is in the closed state. The control unit sends a command to the drive device to continue executing the automatic closing command. At this time, the first micro switch 12 is driven to open, so that the handle gear 14a and the sector gear 110 are separated and the circuit breaker is initialized and reset.

[0063] It should be noted that when the second microswitch 13 is closed, it indicates that the circuit breaker is in the closed state. After the circuit breaker is closed, the handle gear 14a and the sector gear 110 need to be disengaged so that the circuit breaker can be operated to open or perform other actions via the handle 14. If the handle gear 14a and the sector gear 110 are always engaged, the handle 14 cannot be operated. Therefore, once the second microswitch 13 is closed and the circuit breaker is closed, the first microswitch 12 needs to be disconnected to disengage the handle gear 14a and the sector gear 110.

[0064] It should also be emphasized that the first micro switch 12 is opened only after the second micro switch 13 is closed, to ensure that the circuit breaker is closed and the handle gear 14a and the sector gear 110 are separated at this time.

[0065] When the circuit breaker is in a fault state, during the automatic closing process, when the first micro switch 12 and / or the second micro switch 13 are respectively opened-closed-open, it indicates that the circuit breaker is faulty, and a fault alarm will be triggered, displaying that the circuit breaker closing has failed.

[0066] When a circuit breaker malfunctions, it can be connected to the control unit via an alarm device. The alarm device is used to report the fault; there are various alarm methods, such as audible alarm or flashing red light, and there is no limitation on them.

[0067] On the other hand, an operation button 15 is also provided on the housing 10. The operation button 15 is connected to the handle 14 through a connecting rod. The operation button 15 can drive the handle 14 to rotate, thereby driving the operating mechanism 16 to realize manual opening and closing of the circuit breaker.

[0068] This application also provides an electrical device equipped with the aforementioned circuit breaker. The electrical device can be configured with at least one of the following: a distribution box, cable, distribution cabinet, motor, switch socket, lamp, air conditioner, electric water heater, electricity meter, camera, telephone, computer, etc. These electrical devices can utilize the circuit breaker-related structures of this application to achieve intelligent management, but are not limited to the intelligent management of the aforementioned electrical devices; they can also be applied to non-intelligent electrical devices in traditional industries.

[0069] This application also provides an electrical device in which the aforementioned circuit breaker is applied. The electrical device can be used in whole-house intelligence and applied in the smart home and Internet of Things industries to achieve whole-house intelligent management.

[0070] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A circuit breaker, characterized in that, It includes a housing (10), a transmission mechanism (11), a handle (14) and an operating mechanism (16). The housing (10) is provided with a control unit, a first micro switch (12) electrically connected to the control unit and a second micro switch (13). The first micro switch (12) cooperates with the transmission mechanism (11), and the second micro switch (13) cooperates with the handle (14); The control unit confirms the status of the circuit breaker based on the electrical signals of the first micro switch (12) and the second micro switch (13); In the event of a power-on abnormality, the connection state of the circuit breaker is initialized and reset. In the case of abnormal power-on state, when the first micro switch (12) is closed and the second micro switch (13) is open, the circuit breaker is in a state of not being closed. The control unit drives the circuit breaker to continue closing so that the connection state of the circuit breaker is initialized and reset. In the case of an abnormal power-on state, when the first micro switch (12) is closed and the second micro switch (13) is closed, the circuit breaker is in the closed state. The control unit drives the first micro switch (12) to open so that the circuit breaker is initialized and reset. The transmission mechanism (11) includes at least one sector gear (110), and the handle (14) is provided with a handle gear (14a) that meshes with the sector gear (110). The first micro switch (12) detects the meshing state of the sector gear (110) and the handle gear (14a); the second micro switch (13) detects the opening and closing state of the circuit breaker.

2. The circuit breaker as described in claim 1, characterized in that, The sector gear (110) meshes with the handle gear (14a) to enable the transmission mechanism (11) to be linked with the handle (14); The transmission mechanism (11) further includes at least one gear, and at least one of the sector gears (110) meshes with at least one of the gears.

3. The circuit breaker as described in claim 2, characterized in that, The sector gear (110) is provided with a first boss (110a) that cooperates with the first micro switch (12) to detect the meshing state of the sector gear (110) and the handle gear (14a); The handle gear (14a) is provided with a second boss (14a1) that cooperates with the second micro switch (13) to detect the opening and closing status of the circuit breaker.

4. The circuit breaker as described in claim 3, characterized in that, Includes at least one of the following: The first micro switch (12) abuts against the first boss (110a) to trigger the first micro switch (12) to be turned on. The on / off state of the first micro switch (12) is used to detect the meshing state of the sector gear (110) and the handle gear (14a). The second boss (14a1) abuts against the second micro switch (13) to trigger the second micro switch (13) to be turned on, and the opening and closing status of the circuit breaker is detected by the on and off state of the second micro switch (13).

5. The circuit breaker as described in any one of claims 1 to 4, characterized in that, When the first micro switch (12) is open and when the second micro switch (13) is open, the circuit breaker is in the open state; when the second micro switch (13) is closed, the circuit breaker is in the closed state.

6. The circuit breaker as described in any one of claims 1 to 4, characterized in that, When the first micro switch (12) and the second micro switch (13) are respectively disconnected-closed-disconnected, the circuit breaker fails to close and displays a fault alarm.

7. The circuit breaker as claimed in claim 1, characterized in that, The handle (14) is connected to the operation button (15), which is located on the housing (10) for manual opening and closing of the circuit breaker.

8. An electrical appliance, characterized in that, The electrical equipment includes a circuit breaker as described in any one of claims 1-7.