一种隧道钢拱架自动分料式贴焊加强板生产线及生产工艺

By designing an automated material-separating and welding reinforcement plate production line on the steel arch frame production line, and using robots for automated welding of the reinforcement plates, the problem of low efficiency of manual operation was solved, realizing automated and continuous production of steel arch frames, and improving production efficiency and product quality.

CN119525829BActive Publication Date: 2026-07-17CHINA RAILWAY ELEVENTH BUREAU GROUP FIFTH ENGINEERING CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA RAILWAY ELEVENTH BUREAU GROUP FIFTH ENGINEERING CO LTD
Filing Date
2024-11-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing steel arch frame production lines, the welding of reinforcing plates at the joints of I-beams relies on manual labor, resulting in low production efficiency, high labor costs, and the inability of manual operation to achieve continuous installation and welding of reinforcing plates, affecting product quality. At the same time, the process of identifying and screening seamless I-beams is complex, affecting the production rhythm and posing safety hazards.

Method used

Design an automated material sorting and welding production line for tunnel steel arch frames. The automated material sorting mechanism divides the jointed and seamless I-beams into two process routes for conveying. The robot performs automated welding of the reinforcing plates. The production line includes the close cooperation of the automated material sorting mechanism, the first conveying mechanism, the second conveying mechanism, the plate welding mechanism, the feeding mechanism, and the displacement clamping mechanism to achieve automated and continuous production of I-beams.

Benefits of technology

The automated and continuous production of steel arch frames has been achieved, which has improved production efficiency, reduced costs, ensured safety and equipment versatility, ensured the precise bonding and welding quality of reinforcing plates, and improved product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119525829B_ABST
    Figure CN119525829B_ABST
Patent Text Reader

Abstract

本发明公开了一种隧道钢拱架自动分料式贴焊加强板生产线及生产工艺,该生产线包括自动分料机构、变位夹紧机构、贴板焊接机构,自动分料机构用于将有接缝的工字钢输送至第二输送机构,将无接缝的工字钢输送至第一输送机构;贴板焊接机构用于对有接缝的工字钢贴焊加强板;其中,无接缝的工字钢通过第一输送机构完成出料,贴焊加强板后有接缝的工字钢通过第三输送机构完成出料。本发明能够对工字钢进行自动分料,将有接缝工字钢和无接缝工字钢分成两路工艺路线进行输送,两路工艺路线的工艺节奏清楚,且互不影响,能够更好地把控生产节奏,能够实现加强板的连续装贴和焊接作业,实现钢拱架的自动化与连续化生产,大幅度提高钢拱架生产线的生产效率。
Need to check novelty before this filing date? Find Prior Art