A motor stator winding assembly quality inspection device based on machine vision

CN119534318BActive Publication Date: 2026-08-11ZHANG JIA GANG QIAN QUE KE JI YOU XIAN GONG SI
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0004]本公开实施例涉及一种基于机器视觉的电机定子绕组装配质检装置,以解决现有的电机定子绕组在进行质检时需要人工手持绕组并对绕组的正反面进行检测,耗费人力,检测效率低,并且需要人工对电机定子绕组进行搬运,操作不便的问题

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119534318B_ABST
    Figure CN119534318B_ABST
Patent Text Reader

Abstract

This invention provides a machine vision-based quality inspection device for motor stator winding assembly, relating to the field of motor quality inspection technology. It includes: a fixed frame; two sets of frames are fixed on the fixed frame, and a conveyor belt is bolted between the two sets of frames. A first motor is bolted to the rear end of the conveyor belt, which is driven by the first motor. A top beam is bolted to each of the two sets of frames, and rollers are mounted on both ends of the top beam via bearings. A belt connects the two sets of rollers. This invention uses the conveyor belt to transport uninspected stator windings, clamps the stator windings on the conveyor belt using two sets of clamping components on a rotating rod, performs visual inspection of the stator windings on the clamping components using vision detectors on the two sets of frames, and operates a third motor to rotate the stator windings, achieving comprehensive inspection of the stator windings. This results in high inspection efficiency and saves manpower.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of motor quality inspection technology, and in particular to a machine vision-based motor stator winding assembly quality inspection device. Background Technology

[0002] Electric motors are used in many fields and play a vital role in daily life and production. An electric motor mainly consists of a stator and a rotor. The stator primarily generates a magnetic field, while the rotor cuts magnetic lines of force within the rotating magnetic field to generate current. The stator is a crucial component of the motor, significantly impacting its performance. Furthermore, the quality of the stator is critical to the motor's safety. Since motors require 220V AC power during operation, issues such as leakage, burnout, and fires frequently occur. Therefore, the stator windings are extremely important to prevent safety hazards. During motor production, the assembled stator windings need to be inspected to prevent quality defects. Therefore, a machine vision-based quality inspection device for motor stator winding assembly is designed.

[0003] The existing motor stator windings require manual handling and inspection of both sides during quality inspection, which is labor-intensive, inefficient, and inconvenient. Summary of the Invention

[0004] This disclosure relates to a machine vision-based quality inspection device for motor stator winding assembly, which solves the problems of existing motor stator winding quality inspection requiring manual handling of the winding and inspection of its front and back sides, which is labor-intensive, inefficient, and inconvenient to operate.

[0005] In a first aspect, this disclosure provides a machine vision-based quality inspection device for motor stator winding assembly, specifically including: a fixing frame;

[0006] The lower end of the fixed frame is threaded with four sets of feet. Welding seats are welded to both the left and right ends of the fixed frame. A hinge frame is hinged to the welding seat, and a connecting arm is hinged to the welding seat. A hydraulic rod is installed between the connecting arm and the hinge frame. A locking seat is bolted to the lower end of the hinge frame, and a moving wheel is bolted to the lower end of the locking seat. Two sets of frames are fixed to the fixed frame, and a conveyor belt is bolted between the two sets of frames. A motor is bolted to the rear end of the conveyor belt, driving the conveyor belt. A top beam is bolted to both sets of frames. Rollers are mounted on both ends of the top beam via bearings. A belt connects the two sets of rollers. A rotating column connects the two sets of rollers closest to the right side of the top beam. A drive motor is bolted to the rear frame. The output shaft of the drive motor is connected to the rear end of the rotating column. Sliding seats slide on the lower ends of both sets of top beams. The upper ends of the two sets of sliding seats are connected to belts on the two sets of top beams respectively. Lifting seats slide on the sliding seats, and lead screws are mounted on the sliding seats via bearings. The lead screws are threaded into the lifting seats. A second motor is bolted to the sliding seats. Pulleys are fixed to the upper ends of the output shaft of the second motor and the lead screw. A connecting belt connects the two sets of pulleys. A rotating rod is mounted between the two sets of lifting seats via bearings. A third motor is bolted to the lifting seat near the rear end of the fixed frame. The output shaft of the third motor is connected to the rear end of the rotating rod. Two sets of clamping components are bolted to the rotating rod.

[0007] In at least some embodiments,

[0008] The clamping component includes a mounting base, clamping arms, and clamping rings. The mounting base is bolted to the rotating rod. A second hydraulic rod is fixed to the mounting base. A sloping groove plate is fixed to the piston rod of the second hydraulic rod. Two sets of sloping grooves are provided on the sloping groove plate. Two sets of clamping arms are provided. The two sets of clamping arms are mounted on the mounting base by pins. The clamping arms are connected to the sloping grooves on the sloping groove plate by pins. The clamping rings are connected to the clamping arms by pins.

[0009] In at least some embodiments,

[0010] A support frame is bolted to the frame, a toothed plate is fixed to the support frame, a movable seat slides on the toothed plate, a connecting frame is bolted to the movable seat, a vision detector is bolted to the connecting frame, and a lower pressure plate is bolted to the movable seat. Springs are fitted on the two sets of bolts on the movable seat, and a meshing plate is fixed to the lower pressure plate. The lower end of the meshing plate meshes with the upper end of the toothed plate.

[0011] In at least some embodiments,

[0012] A base frame is fixed on the fixed frame. A first threaded rod is mounted on the base frame via bearings. A fourth motor is mounted on the base frame via bolts. The output shaft of the fourth motor is connected to the front end of the first threaded rod. A movable frame slides on the base frame, and the lower end of the movable frame is threadedly engaged with the first threaded rod.

[0013] In at least some embodiments,

[0014] A lifting plate slides on the movable frame, and a No. 2 threaded rod is installed on the movable frame via bearings. A pulley is fixed to the upper end of the No. 2 threaded rod. A No. 5 motor is installed on the movable frame via bolts. A pulley is fixed to the output shaft of the No. 5 motor. The pulley on the output shaft of the No. 5 motor and the pulley on the No. 2 threaded rod are connected by a connecting belt. The rear end of the lifting plate is threadedly engaged with the No. 2 threaded rod.

[0015] In at least some embodiments,

[0016] Two sets of support columns are fixed on the lifting plate. A support plate is fixed to the upper end of the two sets of support columns. A welding frame is fixed on the fixing frame. Two sets of bottom rods are installed on the upper end of the welding frame by bolts. A bottom bracket is installed on each of the two sets of bottom rods by bolts. A support roller is installed on the bottom bracket by bearings.

[0017] In at least some embodiments,

[0018] The upper end of the welding frame is bolted with two sets of supports. The front and rear ends of the two sets of supports are equipped with rotating rollers through bearings. A transmission belt connects the two sets of rotating rollers at the front and rear ends of the supports. A transmission column connects the two sets of rotating rollers near the rear end of the welding frame. A No. 6 motor is bolted to the support near the right end of the welding frame. The output shaft of the No. 6 motor is connected to the right end of the transmission column.

[0019] In at least some embodiments,

[0020] The upper end of the fixed frame is provided with a top plate, and the lower end of the top plate is equipped with two sets of support seats by bolts. The two sets of support seats are installed on the fixed frame by bolts, and a No. 7 motor is installed on the top plate by bolts. A pulley is fixed on the output shaft of the No. 7 motor, and a pulley is installed on the top plate by bearings. A traction belt is connected between the two sets of pulleys.

[0021] In at least some embodiments,

[0022] A movable seat slides on the top plate. The rear end of the movable seat is fixedly connected to the traction belt by rivets. A fixed seat is fixed on the movable seat. Two sets of rails are fixed on the fixed seat. Lifting plates slide on the two sets of rails.

[0023] In at least some embodiments,

[0024] A No. 3 threaded rod is mounted on the fixed base via bearings. An No. 8 motor is mounted on the upper end of the fixed base via bolts. The output shaft of the No. 8 motor is connected to the upper end of the No. 3 threaded rod. The No. 3 threaded rod is threadedly engaged with the landing plate. Two sets of welding arms are fixed to the lower end of the landing plate. The lower ends of the two sets of welding arms are hinged to hinge seats. A No. 3 hydraulic rod is provided between the welding arms and the hinge seats. Clamping components are mounted on the hinge seats via bolts.

[0025] This invention provides a machine vision-based quality inspection device for motor stator winding assembly, which has the following advantages:

[0026] In this invention, untested stator windings are conveyed by a conveyor belt, and the stator windings on the conveyor belt are clamped by two sets of clamping components on a rotating rod. The stator windings on the two sets of clamping components on the rotating rod are visually inspected by visual detectors on two sets of frames. Furthermore, a No. 3 motor is run to flip the stator windings, thereby achieving comprehensive inspection of the stator windings. This method is highly efficient and saves manpower.

[0027] Furthermore, in this invention, the stator windings detected by the visual detector are transferred to the pallet via the clamping components on the hinge seat. The No. 2 threaded rod is rotated by running the No. 5 motor, causing the pallet to move downwards and come into contact with the transmission belt. The No. 6 motor is then run to make the transmission belt rotate, and the pallet is transported by the transmission belt, allowing the stator windings on the pallet to be output outwards without the need for manual handling of the windings. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0029] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0030] In the attached diagram:

[0031] Figure 1 A schematic diagram of the overall structure of this application is shown;

[0032] Figure 2 This application shows Figure 1 A magnified structural diagram of part A in the middle;

[0033] Figure 3 A schematic diagram of the framework of this application is shown;

[0034] Figure 4 A schematic diagram of the sliding seat of this application is shown;

[0035] Figure 5 This application shows Figure 4 A magnified structural diagram of part B in the middle section;

[0036] Figure 6 A schematic diagram of the clamping component of this application is shown;

[0037] Figure 7 A schematic diagram of the support frame of this application is shown;

[0038] Figure 8 A schematic diagram of the welding frame of this application is shown;

[0039] Figure 9 A schematic diagram of the rear end of the welding frame of this application is shown;

[0040] Figure 10 A structural schematic diagram of the top plate of this application is shown;

[0041] Figure 11 This application shows Figure 10 A magnified structural diagram of section C;

[0042] Figure 12 This application shows Figure 10 A magnified structural diagram of part D in the middle.

[0043] List of reference numerals

[0044] 1. Fixing frame; 11. Foot; 12. Welding base; 121. Hinge frame; 122. Connecting arm; 123. No. 1 hydraulic rod;

[0045] 124. Locking seat; 125. Caster wheel;

[0046] 2. Frame; 21. Conveyor Belt; 211. Motor No. 1; 22. Top Beam; 221. Rotating Column; 23. Sliding Seat; 231. Lifting Seat; 2311. Motor No. 3; 232. Lead Screw; 233. Motor No. 2; 234. Rotating Rod; 24. Clamping Components; 241. Mounting Seat; 2411. Hydraulic Rod No. 2; 2412. Inclined Slot Plate; 242. Clamping Arm; 243. Clamping Ring; 25. Support Frame; 251. Toothed Plate; 252. Movable Seat; 2521. Connecting Frame; 2522. Vision Detector; 2523. Lower Pressure Plate;

[0047] 2524. Engaging plate;

[0048] 3. Welding frame; 31. Movable frame; 311. Threaded rod No. 1; 312. Motor No. 4; 313. Threaded rod No. 2; 314. Motor No. 5; 32. Lifting plate; 321. Support column; 322. Support plate; 33. Base rod; 331. Bottom bracket; 332. Support roller; 34. Support; 341. Transmission column; 342. Motor No. 6; 343. Transmission belt; 35. Base frame;

[0049] 4. Top plate; 41. Support seat; 42. Motor No. 7; 421. Traction belt; 43. Moving seat; 44. Fixed seat; 441. Rail rod; 442. Threaded rod No. 3; 443. Motor No. 8; 45. Lifting plate; 46. Welding arm; 461. Hinge seat; 462. Hydraulic rod No. 3. Detailed Implementation

[0050] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0051] Example 1: Please refer to Figures 1 to 12 :

[0052] This invention proposes a machine vision-based quality inspection device for motor stator winding assembly, comprising: a fixing frame 1;

[0053] Four sets of foot anchors 11 are threaded onto the lower end of the fixed frame 1. Welding seats 12 are welded to both the left and right ends of the fixed frame 1. A hinge frame 121 is hinged to the welding seat 12, and a connecting arm 122 is hinged to the welding seat 12. A hydraulic rod 123 is installed between the connecting arm 122 and the hinge frame 121. A locking seat 124 is bolted to the lower end of the hinge frame 121, and a moving wheel 125 is bolted to the lower end of the locking seat 124. Two sets of frames 2 are fixed to the fixed frame 1. A conveyor belt 21 is bolted between the two sets of frames 2. A motor 211 is bolted to the rear end of the conveyor belt 21, and the conveyor belt 21 is driven by the motor 211. A top beam 22 is bolted to both sets of frames 2. Rollers are mounted on both the left and right ends of the top beam 22 via bearings. A belt connects the two sets of rollers. A rotating column 221 is connected between the two sets of rollers near the right side of the top beam 22, near the rear end of the fixed frame 1. A drive motor is bolted to the frame 2. The output shaft of the drive motor is connected to the rear end of the rotating column 221. Sliding seats 23 slide on the lower ends of the two sets of top beams 22. The upper ends of the two sets of sliding seats 23 are connected to the belts on the two sets of top beams 22 respectively. Lifting seats 231 slide on the sliding seats 23. A lead screw 232 is mounted on the sliding seats 23 through bearings. The lead screw 232 is threaded with the lifting seat 231. A second motor 233 is bolted to the sliding seats 23. Pulleys are fixed to the upper end of the output shaft of the second motor 233 and the upper end of the lead screw 232. A connecting belt connects the two sets of pulleys. A rotating rod 234 is mounted between the two sets of lifting seats 231 through bearings. A third motor 2311 is bolted to the lifting seat 231 near the rear end of the fixed frame 1. The output shaft of the third motor 2311 is connected to the rear end of the rotating rod 234. Two sets of clamping components 24 are bolted to the rotating rod 234.

[0054] In this embodiment of the disclosure,

[0055] The clamping component 24 includes a mounting base 241, clamping arms 242, and clamping rings 243. The mounting base 241 is bolted to the rotating rod 234. A second hydraulic rod 2411 is fixed on the mounting base 241. A sloping slot plate 2412 is fixed on the piston rod of the second hydraulic rod 2411. Two sets of sloping slots are provided on the sloping slot plate 2412. Two sets of clamping arms 242 are provided. The two sets of clamping arms 242 are mounted on the mounting base 241 by pins. The clamping arms 242 are connected to the sloping slots on the sloping slot plate 2412 by pins. The clamping rings 243 are connected to the clamping arms 242 by pins. Their function is to retract the second hydraulic rod 2411 to move the sloping slot plate 2412, so that the clamping rings 243 on the two sets of clamping arms 242 can clamp the stator winding.

[0056] In this embodiment of the disclosure,

[0057] A support frame 25 is bolted to the frame 2. A toothed plate 251 is fixed to the support frame 25. A movable seat 252 slides on the toothed plate 251. A connecting frame 2521 is bolted to the movable seat 252. A vision detector 2522 is bolted to the connecting frame 2521. A lower pressure plate 2523 is bolted to the movable seat 252. Springs are fitted on the two sets of bolts on the movable seat 252. A meshing plate 2524 is fixed to the lower pressure plate 2523. The lower end of the meshing plate 2524 meshes with the upper end of the toothed plate 251. Its function is to pull the lower pressure plate 2523 upward to separate the meshing plate 2524 from the toothed plate 251, so that the position of the vision detector 2522 can be adjusted.

[0058] In this embodiment of the disclosure,

[0059] A base frame 35 is fixed to the fixed frame 1. A first threaded rod 311 is mounted on the base frame 35 via bearings. A fourth motor 312 is mounted on the base frame 35 via bolts. The output shaft of the fourth motor 312 is connected to the front end of the first threaded rod 311. A movable frame 31 slides on the base frame 35. The lower end of the movable frame 31 is threaded into the first threaded rod 311. A lifting plate 32 slides on the movable frame 31. A second threaded rod 313 is mounted on the movable frame 31 via bearings. A pulley is fixed to the upper end of the second threaded rod 313. A fifth motor 314 is mounted on the movable frame 31 via bolts. A pulley is fixed to the output shaft of the fifth motor 314. The pulley on the output shaft of the fifth motor 314 is connected to the second threaded rod 311. The pulleys on the threaded rod 313 are connected by a connecting belt. The rear end of the lifting plate 32 is threadedly engaged with the second threaded rod 313. Two sets of support columns 321 are fixed on the lifting plate 32. The upper ends of the two sets of support columns 321 are fixed with support plates 322. The fixed frame 1 is fixed with a welding frame 3. The upper end of the welding frame 3 is bolted with two sets of bottom rods 33. Both sets of bottom rods 33 are bolted with bottom brackets 331. The bottom brackets 331 are mounted with rollers 332 through bearings. Their function is to: run the fourth motor 312 to rotate the first threaded rod 311 to adjust the front and rear position of the movable frame 31; and run the fifth motor 314 to rotate the second threaded rod 313 to adjust the height of the lifting plate 32.

[0060] Example 2, based on Example 1,

[0061] Two sets of supports 34 are bolted to the upper end of the welding frame 3. Rotating rollers are mounted on the front and rear ends of the two sets of supports 34 via bearings. A transmission belt 343 is connected between the two sets of rotating rollers at the front and rear ends of the supports 34. A transmission column 341 is connected between the two sets of rotating rollers near the rear end of the welding frame 3. A No. 6 motor 342 is bolted to the support 34 near the right end of the welding frame 3. The output shaft of the No. 6 motor 342 is connected to the right end of the transmission column 341. Its function is to run the No. 6 motor 342 to drive the transmission column 341 to drive the transmission belt 343.

[0062] Example 3, based on Examples 1 and 2,

[0063] A top plate 4 is provided at the upper end of the fixed frame 1. Two sets of support seats 41 are bolted to the lower end of the top plate 4. The two sets of support seats 41 are bolted to the fixed frame 1. A No. 7 motor 42 is bolted to the top plate 4. A pulley is fixed to the output shaft of the No. 7 motor 42. A pulley is mounted on the top plate 4 via bearings. A traction belt 421 is connected between the two sets of pulleys. A movable seat 43 slides on the top plate 4. The rear end of the movable seat 43 is fixedly connected to the traction belt 421 by rivets. A fixed seat 44 is fixed on the movable seat 43. Two sets of rail rods 441 are fixed on the fixed seat 44. A lifting plate 45 slides on the two sets of rail rods 441. A No. 3 threaded rod 442 is mounted on the fixed seat 44 via bearings. An eight-pin screw rod is bolted to the upper end of the fixed seat 44. The output shaft of motor 443 is connected to the upper end of threaded rod 442. Threaded rod 442 is threadedly engaged with landing plate 45. Two sets of welding arms 46 are fixed to the lower end of landing plate 45. Each set of welding arms 46 is hinged to a hinge seat 461. Hydraulic rod 462 is installed between the welding arms 46 and the hinge seat 461. Clamping component 24 is bolted to hinge seat 461. Its function is to transfer the tested stator winding through clamping component 24 on hinge seat 461. Running motor 42 can adjust the left and right position of landing plate 45. Running motor 443 can adjust the height of landing plate 45. Extending hydraulic rod 462 can adjust the elevation angle of hinge seat 461.

[0064] The working principle of this embodiment is as follows: Untested stator windings are conveyed via conveyor belt 21. Two sets of clamping components 24 on the rotating rod 234 clamp the stator windings on the conveyor belt 21. Visual detectors 2522 on two sets of frames 2 visually inspect the stator windings on the two sets of clamping components 24 on the rotating rod 234. The third motor 2311 rotates the stator windings, achieving comprehensive inspection. Finally, the inspected stator windings are transferred to the pallet 322 via the clamping components 24 on the hinge seat 461. The operation of motor 7 42 can adjust the left and right position of the landing plate 45, the operation of motor 8 443 can adjust the height of the landing plate 45, the telescopic hydraulic rod 3 462 can adjust the elevation angle of the hinge seat 461, the operation of motor 5 314 can rotate the threaded rod 313 to move the pallet 322 down and make the pallet 322 contact the transmission belt 343, the operation of motor 6 342 can make the transmission belt 343 rotate and transport the pallet 322 through the transmission belt 343, and the stator winding on the pallet 322 can be output outward.

[0065] The following points should be noted in this article:

[0066] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0067] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0068] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure.

Claims

1. A machine vision-based quality inspection device for motor stator winding assembly, comprising: Fixture (1); characterized in that, The lower end of the fixed frame (1) is threaded with four sets of feet (11). Welding seats (12) are welded to both the left and right ends of the fixed frame (1). A hinge frame (121) is hinged to the welding seat (12), and a connecting arm (122) is hinged to the welding seat (12). A hydraulic rod (123) is installed between the connecting arm (122) and the hinge frame (121). A locking seat (124) is bolted to the lower end of the hinge frame (121), and a moving wheel (125) is bolted to the lower end of the locking seat (124). The fixed frame (121) 1) Two sets of frames (2) are fixed on the top, and a conveyor belt (21) is bolted between the two sets of frames (2). A No. 1 motor (211) is bolted to the rear end of the conveyor belt (21). The conveyor belt (21) is driven by the No. 1 motor (211). A top beam (22) is bolted to both sets of frames (2). Rollers are mounted on both the left and right ends of the top beam (22) through bearings. A belt is connected between the two sets of rollers. A rotating column (221) is connected between the two sets of rollers near the right side of the top beam (22). (1) A drive motor is bolted to the rear frame (2). The output shaft of the drive motor is connected to the rear end of the rotating column (221). Sliding seats (23) slide on the lower ends of both sets of top beams (22). The upper ends of the two sets of sliding seats (23) are connected to the belts on the two sets of top beams (22). A lifting seat (231) slides on the sliding seat (23), and a lead screw (232) is mounted on the sliding seat (23) through a bearing. The lead screw (232) is threaded into the lifting seat (231). A bolt is bolted to the sliding seat (23). The second motor (233) has pulleys fixed at the upper end of the output shaft and the upper end of the lead screw (232). A connecting belt connects the two sets of pulleys. A rotating rod (234) is installed between the two sets of lifting seats (231) through bearings. The third motor (2311) is installed on the lifting seat (231) near the rear end of the fixed frame (1) through bolts. The output shaft of the third motor (2311) is connected to the rear end of the rotating rod (234). Two sets of clamping components (24) are installed on the rotating rod (234) through bolts. A support frame (25) is bolted to the frame (2), a toothed plate (251) is fixed to the support frame (25), a movable seat (252) slides on the toothed plate (251), a connecting frame (2521) is bolted to the movable seat (252), a vision detector (2522) is bolted to the connecting frame (2521), and a lower pressure plate (2523) is bolted to the movable seat (252), springs are fitted on the two sets of bolts on the movable seat (252), and a meshing plate (2524) is fixed to the lower pressure plate (2523), with the lower end of the meshing plate (2524) meshing with the upper end of the toothed plate (251). A base frame (35) is fixed on the fixed frame (1). A first threaded rod (311) is mounted on the base frame (35) via bearings. A fourth motor (312) is mounted on the base frame (35) via bolts. The output shaft of the fourth motor (312) is connected to the front end of the first threaded rod (311). A movable frame (31) slides on the base frame (35). The lower end of the movable frame (31) is threaded into the first threaded rod (311). A lifting plate (32) slides on the movable frame (31). The movable frame (31) is equipped with a No. 2 threaded rod (313) via bearings. A pulley is fixed to the upper end of the No. 2 threaded rod (313). A No. 5 motor (314) is installed on the movable frame (31) via bolts. A pulley is fixed to the output shaft of the No. 5 motor (314). The pulley on the output shaft of the No. 5 motor (314) is connected to the pulley on the No. 2 threaded rod (313) via a connecting belt. The rear end of the lifting plate (32) is connected to the No. 2 threaded rod (313). 3) Threaded fit, two sets of support columns (321) are fixed on the lifting plate (32), and a support plate (322) is fixed on the upper end of the two sets of support columns (321). A welding frame (3) is fixed on the fixing frame (1). Two sets of bottom rods (33) are bolted to the upper end of the welding frame (3). Both sets of bottom rods (33) are bolted to a bottom bracket (331). A support roller (332) is mounted on the bottom bracket (331) through a bearing. The upper end of the welding frame (3) is bolted to the bottom bracket (331). Two sets of supports (34) are installed. The front and rear ends of the two sets of supports (34) are equipped with rotating rollers through bearings. A transmission belt (343) is connected between the two sets of rotating rollers at the front and rear ends of the supports (34). A transmission column (341) is connected between the two sets of rotating rollers near the rear end of the welding frame (3). A No. 6 motor (342) is installed on the support (34) near the right end of the welding frame (3) by bolts. The output shaft of the No. 6 motor (342) is connected to the right end of the transmission column (341).

2. The machine vision-based motor stator winding assembly quality inspection device according to claim 1, characterized in that, The clamping component (24) includes a mounting base (241), clamping arms (242), and clamping rings (243). The mounting base (241) is bolted to the rotating rod (234). A second hydraulic rod (2411) is fixed on the mounting base (241). A sloping groove plate (2412) is fixed on the piston rod of the second hydraulic rod (2411). Two sets of sloping grooves are provided on the sloping groove plate (2412). Two sets of clamping arms (242) are provided. The two sets of clamping arms (242) are mounted on the mounting base (241) by pins. The clamping arms (242) are connected to the sloping grooves on the sloping groove plate (2412) by pins. The clamping rings (243) are connected to the clamping arms (242) by pins.

3. The machine vision-based motor stator winding assembly quality inspection device according to claim 1, characterized in that, The upper end of the fixed frame (1) is provided with a top plate (4), and the lower end of the top plate (4) is provided with two sets of support seats (41) by bolts. The two sets of support seats (41) are installed on the fixed frame (1) by bolts. A No. 7 motor (42) is installed on the top plate (4) by bolts. A pulley is fixed on the output shaft of the No. 7 motor (42). A pulley is installed on the top plate (4) by bearings. A traction belt (421) is connected between the two sets of pulleys.

4. The machine vision-based motor stator winding assembly quality inspection device according to claim 3, characterized in that, A movable seat (43) slides on the top plate (4). The rear end of the movable seat (43) is fixedly connected to the traction belt (421) by rivets. A fixed seat (44) is fixed on the movable seat (43). Two sets of rail rods (441) are fixed on the fixed seat (44). Lifting plates (45) slide on the two sets of rail rods (441).

5. A machine vision-based quality inspection device for motor stator winding assembly according to claim 4, characterized in that, A No. 3 threaded rod (442) is mounted on the fixed base (44) via a bearing. An No. 8 motor (443) is mounted on the upper end of the fixed base (44) via bolts. The output shaft of the No. 8 motor (443) is connected to the upper end of the No. 3 threaded rod (442). The No. 3 threaded rod (442) is threadedly engaged with the landing plate (45). Two sets of welding arms (46) are fixed to the lower end of the landing plate (45). The lower ends of the two sets of welding arms (46) are hinged to hinge seats (461). A No. 3 hydraulic rod (462) is provided between the welding arm (46) and the hinge seat (461). A clamping component (24) is mounted on the hinge seat (461) via bolts.

Citation Information

Patent Citations

  • Motor stator coil appearance wire exposure detection device

    CN118321197A

  • Aluminum profile surface matte dull polish device and process thereof

    CN118769030A