Turnover device for foundry sandboxes
Patent Information
- Application Number
- CN202411891075.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2044-12-20
AI Technical Summary
[0005]本发明的目的是提供用于铸造沙箱的翻转装置,解决了现有技术中存在的翻转节拍慢、效率低下的问题
[0016]本发明的有益效果是:通过用于铸造沙箱的翻转装置实现大型沙箱的全自动翻转,降低操作人员劳动强度,减少操作人员的人数,提高整体生产效率和能力;本发明可以同时实现大型沙箱在生产现场的自动移栽与转运,提高大型沙箱生产过程的灵活性;本发明针对夹具的高度、宽度、前后位置均设置了人工微调接口,实现对沙箱的精确定位与装夹;本发明针对左右位置,采用对中夹取机制,实现沙箱的自动定位与队中,降低人工微调的难度。
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Figure CN119549690B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of casting auxiliary equipment, and relates to a tilting device for casting sand boxes. Background Technology
[0002] Sand boxes are commonly used equipment in the casting industry. During processing, the mold is first placed inside the sand box, then sand is filled into the sand box and vibrated to press the sand. When the mold and the sand box are separated, a cavity will be formed between the molding sand inside the sand box and the surface of the mold. The sand box needs to be turned over before the subsequent pouring process can begin.
[0003] In the casting process, the upper mold of the sand box is placed face up. When the mold is placed in the sand box, the upper mold needs to be rotated 180° so that face down so that it can be closed with the lower mold of the sand box before casting. Currently, the upper mold is rotated manually with the help of simple tools. Because the upper mold of the sand box is generally quite heavy, it is very difficult to rotate, resulting in high labor intensity and low production efficiency for workers.
[0004] In summary, existing technologies suffer from slow flipping cycles and low efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a turning device for casting sand boxes, which solves the problems of slow turning cycle and low efficiency in the prior art.
[0006] The technical solution adopted in this invention is a flipping device for casting sand boxes, including a moving module, a vertical lifting module connected to the moving module, a clamping module connected to the vertical lifting module, and a clamping module connected to the clamping module for up-down fine adjustment and clamping front-back fine adjustment.
[0007] The invention is further characterized by: The mobile module includes a mobile base frame with a handle connected to it. Upper and lower guide rails and a drag chain plate are fixed to the mobile base frame near the handle. Several universal wheel mounting brackets are hinged to one side of the lower part of the mobile base frame, and universal follower wheels are connected to the universal wheel mounting brackets. Several drive wheel tensioning modules are connected to the other side of the lower part of the mobile base frame through No. 2 fixing screws. The drive wheel tensioning modules are connected to a drive wheel system assembly. No. 1 sleeve and No. 2 sleeve are respectively provided on both sides of the drive wheel system assembly. The lower end of the mobile base frame is connected to the first reducer mounting plate, the first reducer mounting plate is connected to the reducer mounting transition plate, the mobile drive motor reducer is connected to the first reducer mounting plate, the mobile drive motor reducer is provided on both sides of the mobile drive motor reducer, and the output shafts of the mobile drive motor reducer are connected to the No. 1 shaft respectively through couplings; The mobile drive motor reducer is equipped with No. 2 bearing seats on both sides. The No. 2 bearing seats are connected to the bottom of the mobile base frame. The shaft core of the No. 2 bearing seats is connected to the No. 1 shaft. The lower end of the mobile base frame is connected to four No. 1 bearing seats. The shaft cores of two of the No. 1 bearing seats are respectively connected to the end of the No. 1 shaft away from the mobile drive motor reducer. The other two No. 1 bearing seats are connected to the outer thread of the No. 1 shaft through round nuts. The first shaft is connected to the drive sprocket via a connecting key. The drive sprocket fits into the first sleeve, and the drive sprocket is connected to the drive sprocket via the first chain.
[0008] The drive wheel tensioning module includes a drive wheel bearing housing, with a bearing and a retaining ring connected to the shaft core of the drive wheel bearing housing. The bearing and the retaining ring are in contact with each other. A roller bearing housing mounting plate is fixed to the drive wheel bearing housing by a No. 2 fixing screw. The roller bearing housing mounting plate is fixed to the bottom of the movable base frame. A No. 1 fixing screw is connected to the roller bearing housing mounting plate. A strip-shaped through hole is provided on the drive wheel bearing housing through the No. 2 fixing screw. The drive wheel system assembly includes a wheel axle. A drive wheel, a drive sprocket, and a wheel axle sleeve are axially and sequentially sleeved on the wheel axle. The drive sprocket and the wheel axle sleeve are in contact with each other.
[0009] The vertical lifting module includes a first up-and-down drive chain, an up-and-down motion component connected to the first up-and-down drive chain, an up-and-down motion component drag chain mounting plate connected to the up-and-down motion component drag chain mounting plate, one end of an up-and-down motion drag chain connected to the up-and-down motion component drag chain mounting plate, the other end of the up-and-down motion drag chain connected to the drag chain plate, and a drive sprocket connected to the first up-and-down drive chain. The vertical lifting module also includes an upper and lower follower component mounting plate, which is fixed to the mobile base frame, and upper and lower follower components are connected to the upper and lower follower component mounting plate; The vertical lifting module also includes upper and lower active component mounting plates, which are fixed to the movable base frame and located above the upper and lower follower component mounting plates. The upper and lower active component mounting plates are connected to the upper and lower active components. The vertical lifting module also includes an upper and lower drive motor mounting plate, which is fixed to the movable base frame. The upper and lower drive motor mounting plate is located on one side of the upper and lower active component mounting plate. The upper and lower drive motor mounting plate is connected to an upper and lower drive motor reducer. The output shaft of the upper and lower drive motor reducer is connected to the upper and lower active components through an upper and lower coupling.
[0010] The upper and lower follower assembly includes a follower drive shaft, a follower bearing is threadedly connected to the follower drive shaft, the follower bearing is connected to the upper and lower follower assembly mounting plate, and follower sprockets are connected to both ends of the follower bearing, and the follower sprockets are connected to the first upper and lower drive chain. The upper and lower active components include an active drive shaft, with a first active bearing threadedly connected to each end of the active drive shaft. The first active bearings are embedded in the mounting plate of the upper and lower active components, and active sprockets are located at both ends of the active drive shaft. The vertical motion assembly includes upper and lower base plates. Right upper and lower guide components are connected to both ends of one side of the upper and lower base plates via guide component mounting screws. Left upper and lower guide components are connected to both ends of the other side of the upper and lower base plates via guide component mounting screws. A drive gear assembly and a driven gear assembly are fixedly connected to the upper and lower base plates, meshing with each other. Several chain connecting seats are connected to the upper and lower base plates. Chain hooks are connected to the chain connecting seats via chain connecting screws and chain connecting nuts. A first vertical drive chain and a chain hook are connected via a chain pin, with a cotter pin inserted into the chain pin and engaging with the first vertical drive chain. A second reducer mounting plate is connected to the upper and lower base plates, and a rotary motor reducer is connected to the second reducer mounting plate. The output shaft of the rotary motor reducer meshes with the drive gear assembly. A gear protective cover is fixedly connected to the upper and lower base plates via gear cover mounting screws. The right upper and lower guide assembly and the left upper and lower guide assembly each include a guide assembly base. The guide assembly base is connected to the front and rear guide wheels and the left and right guide wheels respectively by locking nuts. The front and rear guide wheels and the left and right guide wheels are all embedded with bearings and eccentric shafts. The driven gear assembly includes a rotary driven bearing housing, an interference fit roller bearing on the inner wall of the rotary driven bearing housing, a rotary driven shaft fitted against the inner wall of the roller bearing, a large locking nut on the outer sleeve of the rotary driven shaft, the large locking nut fitting against the rotary driven bearing housing, a driven gear connected to the rotary driven shaft, and the rotary driven bearing housing connected to the upper and lower base plates. The drive gear assembly includes a drive wheel bearing. A drive key is fixed to the outer wall of one end of the drive wheel bearing. A drive bearing housing and a drive locking nut are sleeved on the other end of the drive wheel bearing. The drive locking nut and the drive bearing housing are fitted together. A drive bearing is disposed between the drive bearing housing and the drive wheel bearing. The drive bearing housing is connected to the upper and lower base plates.
[0011] The clamping module includes upper and lower clamping assemblies, which are connected to driven gears. The upper and lower clamping assemblies are connected to a horizontal clamping assembly, which is connected to a front and rear fine-tuning assembly. The front and rear fine-tuning assembly is connected to an upper and lower fine-tuning assembly.
[0012] The upper and lower clamping assembly includes a jaw base plate, which is connected to a driven gear. Upper and lower jaw guide rails are fixedly connected to both sides of the jaw base plate. Upper and lower slider assemblies are slidably connected to the upper and lower jaw guide rails. Both upper and lower slider assemblies are connected to a movable upper jaw mounting base adapter plate. A fixed jaw base plate is connected to the jaw base plate. A fixed lower jaw is connected to the fixed jaw base plate. A movable upper jaw mounting base plate is connected to the movable upper jaw mounting base adapter plate. A movable upper jaw is connected to the movable upper jaw mounting base plate. A screw fixed end support and a screw floating end support are connected to the upper and lower sides of the jaw base plate, respectively. A drive screw is connected between the screw fixed end support and the screw floating end support. The drive screw is connected to a driven pulley through a tensioning sleeve. The gripper base plate is connected to the upper and lower motor mounting plates of the gripper by expansion screws. The gripper drive motor reducer is connected to the upper and lower motor mounting plates of the gripper. An expansion support is fixed to the gripper base plate. The expansion support and the upper and lower motor mounting plates of the gripper are arranged adjacent to each other. The output shaft of the gripper drive motor reducer is connected to the drive pulley through the expansion sleeve. The drive pulley and the driven pulley are meshed and connected by a drive synchronous belt.
[0013] The horizontal clamp assembly includes a mounting bracket, which is fixedly connected to a gripper base plate. A vertical guide rail mounting bracket is fixedly connected to the mounting bracket, and a vertical guide rail is fixedly connected to the vertical guide rail mounting bracket. A vertical slider is connected to the vertical guide rail mounting bracket. Horizontal guide rail mounting brackets are connected to both ends of the vertical guide rail mounting bracket, and horizontal guide rails are fixedly mounted on the horizontal guide rail mounting brackets. Horizontal sliders are connected to the horizontal guide rails. A clamping arm mounting bracket is connected to the vertical slider, and a connecting block is fixedly connected to the clamping arm mounting bracket. A rack mounting base plate is connected to the connecting block, and the rack mounting base plate is connected to the horizontal slider. A clamping reducer is connected to the mounting bracket, and a gear shaft is connected to the clamping reducer. A gear shaft locking washer is provided between the clamping reducer and the gear shaft. A rack is connected to the rack mounting base plate, and the rack meshes with the gear shaft.
[0014] The clamping front and rear fine-tuning module includes a front and rear fine-tuning component, which includes a horizontal adjustment mounting base and a horizontal adjustment guide rail. The horizontal adjustment mounting base and the horizontal adjustment guide rail are connected to the clamping arm mounting bracket. Bearing seats are fixed on both sides of the clamping arm mounting bracket. A horizontal adjustment drive screw is connected between the two bearing seats. A drive handwheel is connected to one end of the horizontal adjustment drive screw via a horizontal adjustment drive key. An adjustment screw nut is engaged with the drive screw. The adjustment screw nut is connected to a horizontal adjustment slide plate. A horizontal adjustment slider is connected to the horizontal adjustment slide plate. The horizontal adjustment slider is slidably connected to the horizontal adjustment guide rail.
[0015] The fixture up-and-down fine adjustment module includes an up-and-down fine adjustment component, which includes a linear bearing mounting bracket. The linear bearing mounting bracket is connected to a horizontal adjustment slide plate. The linear bearing mounting bracket is connected to four linear bearings. The linear bearing mounting bracket is connected to an up-and-down adjustment bearing mounting bracket, an up-and-down adjustment bearing seat assembly, and an up-and-down adjustment bearing mounting plate. The linear bearing mounting bracket is connected to an expansion nut via an expansion screw. The up-and-down adjustment bearing seat assembly is connected to an up-and-down adjustment handwheel. The linear bearing mounting bracket is fixedly connected to a nut bearing seat. The up-down fine-tuning assembly also includes a lead screw drive bearing assembly, which includes upper and lower lead screw bearing seats connected to a nut bearing seat. The upper and lower lead screw bearing seats are fitted with a nut bearing and a retaining ring for the hole. The retaining ring for the hole fits into the nut bearing. The nut bearing is fitted with an up-down fine-tuning lead screw nut. The up-down fine-tuning lead screw nut is fitted with a retaining ring for the shaft. The up-down fine-tuning lead screw nut is connected to an up-down adjusting driven sprocket. The up-down fine-tuning lead screw nut is meshed with an up-down guide transmission assembly. The up-down adjusting driven sprocket is meshed with a second up-down drive chain. The upper and lower adjustable bearing housing assembly includes an upper and lower fine-tuning active bearing housing, which is connected to an upper and lower adjustable bearing mounting plate. A second active bearing and a retaining ring for the active hole are embedded in the upper and lower fine-tuning active bearing housing. The retaining ring for the active hole and the second active bearing are fitted together. An upper and lower fine-tuning shaft and a retaining ring for the active shaft are embedded in the second active bearing. The retaining ring for the active shaft and the upper and lower fine-tuning shaft are fitted together. The upper and lower fine-tuning shaft is connected to an upper and lower adjustable active sprocket. The upper and lower guide transmission assembly includes two guide shafts, which are connected to linear bearings. Guide shaft fixing seats are fixed to both ends of the guide shafts, and guide shaft mounting seats are fixed to the guide shaft fixing seats. Screw fixing seats are connected to each pair of guide shaft mounting seats. Upper and lower fine-tuning screws are connected between the two screw fixing seats, and the upper and lower fine-tuning screws are engaged with upper and lower fine-tuning screw nuts. The guide shaft mounting seats are fixedly connected to the side clamps by screws.
[0016] The beneficial effects of this invention are: The fully automatic flipping of large sand boxes is achieved through the flipping device used for casting sand boxes, reducing the labor intensity of operators, decreasing the number of operators, and improving overall production efficiency and capacity; this invention can simultaneously realize the automatic transfer and transportation of large sand boxes on the production site, improving the flexibility of the large sand box production process; this invention provides manual fine-tuning interfaces for the height, width, and front-back position of the clamps, achieving precise positioning and clamping of the sand boxes; this invention adopts a centering clamping mechanism for the left and right positions, achieving automatic positioning and centering of the sand boxes, reducing the difficulty of manual fine-tuning. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the tilting device for casting sand boxes according to the present invention; Figure 2 This is a front view of the moving module in the flipping device for casting sand boxes of the present invention; Figure 3 This is a rear view of the moving module in the tilting device for casting sand boxes of the present invention. Figure 4 This is a side view of the moving module in the flipping device for casting sand boxes of the present invention. Figure 5 This is a front view of the drive wheel tensioning module in the tilting device for casting sand boxes of the present invention; Figure 6 This is a front view of the drive wheel system assembly in the tilting device for casting sand boxes according to the present invention; Figure 7 This is a front view of the vertical lifting module in the tilting device for casting sand boxes of the present invention. Figure 8 This is a rear view of the vertical lifting module in the tilting device for casting sand boxes of the present invention. Figure 9 This is a front view of the upper and lower follower components in the tilting device for casting sand boxes of the present invention. Figure 10 This is a front view of the upper and lower active components in the tilting device for casting sand boxes of the present invention. Figure 11 This is a front view of the vertical movement component in the tilting device for casting sand boxes of the present invention. Figure 12 This is a front view of the up-and-down movement component in the tilting device for casting sand boxes of the present invention after the gear guard is installed; Figure 13 This is a side view of the vertical movement component in the tilting device for casting sand boxes of the present invention. Figure 14 This is a front view of the guide assembly in the tilting device for casting sand boxes according to the present invention; Figure 15 This is a side view of the guide assembly in the tilting device for casting sand boxes according to the present invention; Figure 16 This is a cross-sectional view of the driven gear assembly in the tilting device for casting sand boxes of the present invention. Figure 17 This is a cross-sectional view of the drive gear assembly in the tilting device for casting sand boxes of the present invention. Figure 18 This is a schematic diagram of the clamping assembly in the flipping device for casting sand boxes of the present invention; Figure 19 This is a side view of the upper and lower clamping components in the flipping device for casting sand boxes of the present invention. Figure 20 For along Figure 19 Cross-sectional view of BB in the middle; Figure 21 This is a front view of the horizontal clamping assembly in the tilting device for casting sand boxes according to the present invention; Figure 22 For along Figure 21 Cross-sectional view of AA in the middle; Figure 23 This is a front view of the front and rear fine-tuning components in the flipping device for casting sand boxes of the present invention; Figure 24 This is a front view of the up-and-down fine-tuning component in the flipping device for casting sand boxes of the present invention; Figure 25 This is a side view of the up-and-down fine-tuning component in the flipping device for casting sand boxes of the present invention. Figure 26 This is a rear view of the up-and-down fine-tuning component in the flipping device for casting sand boxes of the present invention. Figure 27 This is a front view of the lead screw drive bearing assembly in the tilting device for casting sand boxes according to the present invention. Figure 28 For along Figure 27 Cross-sectional view of AA in the middle; Figure 29 This is a front view of the vertical adjustment bearing seat assembly in the tilting device for casting sand boxes of the present invention. Figure 30 For along Figure 29 Cross-sectional view of AA in the middle; Figure 31 This is a front view of the upper and lower guide transmission assembly in the tilting device for casting sand boxes of the present invention.
[0018] In the diagram, 1. Moving module; 2. Vertical lifting module; 3. Fixture module; 4. Fixture up / down fine-tuning module; 5. Fixture front / back fine-tuning module; 6. Moving base frame; 7. Drive wheel tensioning module; 8. Drive wheel system assembly; 9. Bearing seat No. 1; 10. Power wheel sprocket; 11. Sleeve No. 1; 12. Sleeve No. 2; 13. Shaft No. 1; 14. Reducer mounting transition plate; 15. First reducer mounting plate; 16. Handle; 17. Upper and lower guide rails; 18. Cable drag chain plate; 19. Connecting key; 20. Chain No. 1; 21. Travel drive motor reducer; 22. Coupling; 23. Universal follower wheel; 24. Bearing seat No. 2; 25. Round nut; 26. Universal wheel mounting bracket; 27. Roller bearing seat mounting plate; 28. Moving wheel... 29. Wheel bearing housing; 30. No. 1 fixing screw; 31. Bearing; 32. Retaining ring; 33. No. 2 fixing screw; 34. Drive wheel; 35. Drive sprocket; 36. Axle; 37. Axle sleeve; 38. Up and down motion assembly; 39. Up and down follower assembly; 40. Up and down drive assembly mounting plate; 41. Up and down drive motor mounting plate; 42. Up and down follower assembly mounting plate; 43. Up and down motion assembly cable chain mounting plate; 44. Up and down motion cable chain; 45. First up and down drive chain; 46. Follower bearing; 47. Follower drive shaft; 48. Follower sprocket; 49. Up and down drive motor reducer; 50. Up and down coupling; 51. First drive bearing; 52. Drive sprocket; 53. Drive shaft; 54. Right upper and lower guide assembly; 55. Left upper and lower guide assembly; 56. Drive gear assembly; 57. Driven gear assembly; 58. Upper and lower base plates; 59. Chain hook; 60. Chain pin; 61. Chain connecting seat; 62. Gear protective cover; 63. Chain connecting screw; 64. Cotter pin; 65. Chain connecting nut; 66. Guide assembly mounting screw; 67. Gear cover mounting screw; 68. Second reducer mounting plate; 69. Rotary motor reducer; 70. Guide assembly base; 71. Front and rear guide wheels; 72. Left and right guide wheels; 73. Locking nut; 74. Rotary driven bearing seat; 75. Rotary driven shaft; 76. Driven gear; 77. Roller bearing; 78. Large locking nut; 79. Drive bearing seat; 80. Drive shaft; 81. Drive key; 82. Drive bearing; 83. Drive locking nut; 84. Upper and lower clamping assemblies; 85. Horizontal clamping assembly; 86. Upper and lower fine-tuning assembly; 87. Front and rear fine-tuning assembly; 88. Gripper drive motor reducer; 89. Drive synchronous belt; 90. Drive pulley; 91. Tensioning support; 92. Tensioning screw; 93. Gripper upper and lower motor mounting plate; 94. Gripper upper and lower guide rails; 95. Upper and lower slider assembly; 96. Gripper base plate; 97. Fixed gripper base plate; 98. Fixed lower gripper; 99. Drive screw; 100. Movable upper gripper mounting base plate; 101. Movable upper gripper; 102. Screw fixed end support; 103. Driven pulley; 104. Screw floating end support; 105. Tensioning sleeve;106. Movable upper jaw mounting base plate adapter plate; 107. Vertical guide rail mounting bracket; 108. Horizontal guide rail; 109. Horizontal guide rail mounting bracket; 110. Gear shaft; 111. Gear shaft locking washer; 112. Rack mounting base plate; 113. Rack; 114. Clamping arm mounting bracket; 115. Connecting block; 116. Vertical guide rail; 117. Horizontal slider; 118. Vertical slider; 119. Clamping reducer; 120. Mounting bracket; 121. Horizontal adjustment slider; 122. Adjusting screw nut; 123. Horizontal adjustment slide plate; 124. Bearing seat; 125. Horizontal adjustment mounting base plate; 126. Horizontal adjustment drive key; 127. Drive handwheel; 128. Horizontal adjustment guide rail; 129. Horizontal adjustment drive screw; 130. Screw drive bearing assembly; 131. Up and down adjustment bearing seat assembly; 132. Up and down guide transmission assembly; 33. Linear bearing mounting bracket; 134. Up / down adjustable bearing mounting bracket; 135. Up / down adjustable bearing mounting plate; 136. Expansion nut; 137. Nut bearing housing; 138. Side clamping plate; 139. Linear bearing; 140. Second up / down drive chain; 141. Expansion screw; 142. Up / down adjusting handwheel; 143. Up / down lead screw bearing housing; 144. Up / down fine-tuning lead screw nut; 145. Up / down adjusting driven sprocket. 146. Shaft retainer; 147. Nut bearing; 148. Hole retainer; 149. Up / down fine-tuning drive bearing housing; 150. Up / down fine-tuning shaft; 151. Up / down adjusting drive sprocket; 152. Drive shaft retainer; 153. Second drive bearing; 154. Drive hole retainer; 155. Guide shaft mounting base; 156. Guide shaft fixing base; 157. Lead screw fixing base; 158. Guide shaft; 159. Up / down fine-tuning lead screw. Detailed Implementation
[0019] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0020] Example 1 This embodiment proposes a tilting device for casting sand boxes, such as... Figure 1 As shown, it includes a moving module 1, a vertical lifting module 2 connected to the moving module 1, a clamping module 3 connected to the vertical lifting module 2, and a clamping module 4 and a clamping module 5 connected to the clamping module 3.
[0021] Example 2 This embodiment proposes a tilting device for casting sand boxes, such as... Figure 1 As shown, it includes a moving module 1, a vertical lifting module 2 connected to the moving module 1, a clamping module 3 connected to the vertical lifting module 2, and a clamping module 4 and a clamping module 5 connected to the clamping module 3.
[0022] like Figure 2 , Figure 3 and Figure 4 As shown, the mobile module 1 includes a mobile base frame 6, on which a handle 16 is connected. Upper and lower guide rails 17 and a drag chain plate 18 are fixedly connected to the mobile base frame 6 near the handle. Two universal wheel mounting brackets 26 are hinged to one side of the lower part of the mobile base frame 6, and universal follower wheels 23 are connected to the universal wheel mounting brackets 26. Two drive wheel tensioning modules 7 are connected to the other side of the lower part of the mobile base frame 6 via second fixing screws 32. Drive wheel tensioning modules 7 are connected to a drive wheel system assembly 8, with a first sleeve 11 and a second sleeve 12 respectively provided on both sides of the drive wheel system assembly 8. A first reducer mounting plate 15 is connected to the lower end of the mobile base frame 6, and a reducer mounting transition plate 14 is connected to the first reducer mounting plate 15. A mobile drive motor reducer 21 is connected to the first reducer mounting plate 15. Output shafts are provided on both sides of the mobile drive motor reducer 21. The output shafts of the mobile drive motor reducer 21 are connected to the first shaft 13 via couplings 22. Second bearing seats 24 are provided on both sides of the mobile drive motor reducer 21. The second bearing seats 24 are connected to the bottom of the mobile base frame 6. The shaft core of the second bearing seat 24 is connected to the first shaft 13. Four first bearing seats 9 are connected to the lower end of the mobile base frame 6. The shaft cores of two of the first bearing seats 9 are connected to the ends of the first shaft 13 away from the mobile drive motor reducer 21. The other two first bearing seats 9 are connected to the outer thread of the first shaft 13 via round nuts 25. The first shaft 13 is connected to a power wheel sprocket 10 via a connecting key 19. The power wheel sprocket 10 is in contact with the first sleeve 11. The power wheel sprocket 10 is connected to the drive sprocket 34 via a first chain 20.
[0023] like Figure 5 As shown, the drive wheel tensioning module 7 includes a drive wheel bearing housing 28. A bearing 30 and a retaining ring 31 are connected to the shaft core of the drive wheel bearing housing 28, with the bearing 30 and retaining ring 31 fitting together. A roller bearing housing mounting plate 27 is fixed to the drive wheel bearing housing 28 via a second fixing screw 32. The roller bearing housing mounting plate 27 is fixed to the bottom of the movable base frame 6. A first fixing screw 29 is connected to the roller bearing housing mounting plate 27. A strip-shaped through hole is provided on the drive wheel bearing housing 28 where the second fixing screw 32 passes through. Figure 6 As shown, the drive wheel assembly 8 includes a wheel axle 35, on which a drive wheel 33, a drive sprocket 34 and a wheel axle sleeve 36 are axially connected in sequence, with the drive sprocket 34 and the wheel axle sleeve 36 being fitted together.
[0024] like Figure 7 , Figure 8As shown, the vertical lifting module 2 includes a first up-down drive chain 45, an up-down motion component 37 connected to the first up-down drive chain 45, an up-down motion component drag chain mounting plate 43 connected to the up-down motion component drag chain mounting plate 43, one end of an up-down motion drag chain 44 connected to the up-down motion component drag chain mounting plate 43, the other end of the up-down motion drag chain 44 connected to the drag chain plate 18, and an active sprocket 52 connected to the first up-down drive chain 45. The vertical lifting module 2 also includes an upper and lower follower component mounting plate 42, which is fixedly connected to the movable base frame 6, and an upper and lower follower component 38 is connected to the upper and lower follower component mounting plate 42. The vertical lifting module 2 also includes an upper and lower active component mounting plate 40, which is fixedly connected to the movable base frame 6. The upper and lower active component mounting plate 40 is located above the upper and lower follower component mounting plate 42, and the upper and lower active component mounting plate 40 is connected to the upper and lower active components 39. The vertical lifting module 2 also includes an upper and lower drive motor mounting plate 41, which is fixedly connected to the movable base frame 6. The upper and lower drive motor mounting plate 41 is located on one side of the upper and lower active component mounting plate 40. The upper and lower drive motor mounting plate 41 is connected to an upper and lower drive motor reducer 49. The output shaft of the upper and lower drive motor reducer 49 is connected to the upper and lower active component 39 through an upper and lower coupling 50.
[0025] like Figure 9 As shown, the upper and lower follower assembly 38 includes a follower drive shaft 47, a follower bearing 46 is threadedly connected to the follower drive shaft 47, the follower bearing 46 is connected to the upper and lower follower assembly mounting plate 42, and follower sprockets 48 are respectively connected to both ends of the follower bearing 46, and the follower sprockets 48 are connected to the first upper and lower drive chain 45. like Figure 10 As shown, the upper and lower active components 39 include an active drive shaft 53, with a first active bearing 51 threadedly connected to both ends of the active drive shaft 53. The first active bearing 51 is embedded in the upper and lower active component mounting plate 40, and the active sprocket 52 is disposed at both ends of the active drive shaft 53. like Figure 11 , Figure 12 and Figure 13As shown, the up-and-down motion assembly 37 includes upper and lower base plates 58. Right up-and-down guide components 54 are connected to both ends of one side of the upper and lower base plates 58 via guide component mounting screws 66, and left up-and-down guide components 55 are connected to both ends of the other side of the upper and lower base plates 58 via guide component mounting screws 66. A drive gear assembly 56 and a driven gear assembly 57 are fixedly connected to the upper and lower base plates 58, and the drive gear assembly 56 and the driven gear assembly 57 are meshed together. Two chain connecting seats 61 are connected to the upper and lower base plates 58, and the chain connecting seats 61 are connected to the chain connecting screws 63 and... A chain hook 59 is connected to the chain connecting nut 65. The first up and down drive chain 45 and the chain hook 59 are connected by a chain pin 60. A cotter pin 64 is inserted into the chain pin 60 and fits against the first up and down drive chain 45. A second reducer mounting plate 68 is connected to the upper and lower base plates 58. A rotary motor reducer 69 is connected to the second reducer mounting plate 68. The output shaft of the rotary motor reducer 69 is meshed with the drive gear assembly 56. A gear protective cover 62 is fixedly connected to the upper and lower base plates 58 by gear cover mounting screws 67. like Figure 14 and Figure 15 As shown, the right upper and lower guide assembly 54 and the left upper and lower guide assembly 55 each include a guide assembly base 70. The guide assembly base 70 is connected to the front and rear guide wheels 71 and the left and right guide wheels 72 respectively by locking nuts 73. The front and rear guide wheels 71 and the left and right guide wheels 72 are all embedded with bearings and eccentric shafts. like Figure 16 As shown, the driven gear assembly 57 includes a rotary driven bearing housing 74, a roller bearing 77 is interference-fitted to the inner wall of the rotary driven bearing housing 74, a rotary driven shaft 75 is fitted to the inner wall of the roller bearing 77, a large locking nut 78 is sleeved on the rotary driven shaft 75, the large locking nut 78 is fitted to the rotary driven bearing housing 74, the rotary driven shaft 75 is connected to a driven gear 76, and the rotary driven bearing housing 74 is connected to the upper and lower base plates 58; like Figure 17 As shown, the drive gear assembly 56 includes a drive wheel bearing 80. A drive key 81 is fixed to the outer wall of one end of the drive wheel bearing 80. A drive bearing housing 79 and a drive locking nut 83 are sleeved on the other end of the drive wheel bearing 80. The drive locking nut 83 and the drive bearing housing 79 are fitted together. A drive bearing 82 is disposed between the drive bearing housing 79 and the drive wheel bearing 80. The drive bearing housing 79 is connected to the upper and lower base plates 58.
[0026] Example 3 This embodiment proposes a tilting device for casting sand boxes, such as... Figure 1 As shown, it includes a moving module 1, a vertical lifting module 2 connected to the moving module 1, a clamping module 3 connected to the vertical lifting module 2, and a clamping module 4 and a clamping module 5 connected to the clamping module 3.
[0027] like Figure 2 , Figure 3 and Figure 4 As shown, the mobile module 1 includes a mobile base frame 6, on which a handle 16 is connected. Upper and lower guide rails 17 and a drag chain plate 18 are fixedly connected to the mobile base frame 6 near the handle. Two universal wheel mounting brackets 26 are hinged to one side of the lower part of the mobile base frame 6, and universal follower wheels 23 are connected to the universal wheel mounting brackets 26. Two drive wheel tensioning modules 7 are connected to the other side of the lower part of the mobile base frame 6 via second fixing screws 32. Drive wheel tensioning modules 7 are connected to a drive wheel system assembly 8, with a first sleeve 11 and a second sleeve 12 respectively provided on both sides of the drive wheel system assembly 8. A first reducer mounting plate 15 is connected to the lower end of the mobile base frame 6, and a reducer mounting transition plate 14 is connected to the first reducer mounting plate 15. A mobile drive motor reducer 21 is connected to the first reducer mounting plate 15. Output shafts are provided on both sides of the mobile drive motor reducer 21. The output shafts of the mobile drive motor reducer 21 are connected to the first shaft 13 via couplings 22. Second bearing seats 24 are provided on both sides of the mobile drive motor reducer 21. The second bearing seats 24 are connected to the bottom of the mobile base frame 6. The shaft core of the second bearing seat 24 is connected to the first shaft 13. Four first bearing seats 9 are connected to the lower end of the mobile base frame 6. The shaft cores of two of the first bearing seats 9 are connected to the ends of the first shaft 13 away from the mobile drive motor reducer 21. The other two first bearing seats 9 are connected to the outer thread of the first shaft 13 via round nuts 25. The first shaft 13 is connected to a power wheel sprocket 10 via a connecting key 19. The power wheel sprocket 10 is in contact with the first sleeve 11. The power wheel sprocket 10 is connected to the drive sprocket 34 via a first chain 20.
[0028] like Figure 5 As shown, the drive wheel tensioning module 7 includes a drive wheel bearing housing 28. A bearing 30 and a retaining ring 31 are connected to the shaft core of the drive wheel bearing housing 28, with the bearing 30 and retaining ring 31 fitting together. A roller bearing housing mounting plate 27 is fixed to the drive wheel bearing housing 28 via a second fixing screw 32. The roller bearing housing mounting plate 27 is fixed to the bottom of the movable base frame 6. A first fixing screw 29 is connected to the roller bearing housing mounting plate 27. A strip-shaped through hole is provided on the drive wheel bearing housing 28 where the second fixing screw 32 passes through. Figure 6 As shown, the drive wheel assembly 8 includes a wheel axle 35, on which a drive wheel 33, a drive sprocket 34 and a wheel axle sleeve 36 are axially connected in sequence, with the drive sprocket 34 and the wheel axle sleeve 36 being fitted together.
[0029] like Figure 7 , Figure 8As shown, the vertical lifting module 2 includes a first up-down drive chain 45, an up-down motion component 37 connected to the first up-down drive chain 45, an up-down motion component drag chain mounting plate 43 connected to the up-down motion component drag chain mounting plate 43, one end of an up-down motion drag chain 44 connected to the up-down motion component drag chain mounting plate 43, the other end of the up-down motion drag chain 44 connected to the drag chain plate 18, and an active sprocket 52 connected to the first up-down drive chain 45. The vertical lifting module 2 also includes an upper and lower follower component mounting plate 42, which is fixedly connected to the movable base frame 6, and an upper and lower follower component 38 is connected to the upper and lower follower component mounting plate 42. The vertical lifting module 2 also includes an upper and lower active component mounting plate 40, which is fixedly connected to the movable base frame 6. The upper and lower active component mounting plate 40 is located above the upper and lower follower component mounting plate 42, and the upper and lower active component mounting plate 40 is connected to the upper and lower active components 39. The vertical lifting module 2 also includes an upper and lower drive motor mounting plate 41, which is fixedly connected to the movable base frame 6. The upper and lower drive motor mounting plate 41 is located on one side of the upper and lower active component mounting plate 40. The upper and lower drive motor mounting plate 41 is connected to an upper and lower drive motor reducer 49. The output shaft of the upper and lower drive motor reducer 49 is connected to the upper and lower active component 39 through an upper and lower coupling 50.
[0030] like Figure 9 As shown, the upper and lower follower assembly 38 includes a follower drive shaft 47, a follower bearing 46 is threadedly connected to the follower drive shaft 47, the follower bearing 46 is connected to the upper and lower follower assembly mounting plate 42, and follower sprockets 48 are respectively connected to both ends of the follower bearing 46, and the follower sprockets 48 are connected to the first upper and lower drive chain 45. like Figure 10 As shown, the upper and lower active components 39 include an active drive shaft 53, with a first active bearing 51 threadedly connected to both ends of the active drive shaft 53. The first active bearing 51 is embedded in the upper and lower active component mounting plate 40, and the active sprocket 52 is disposed at both ends of the active drive shaft 53. like Figure 11 , Figure 12 and Figure 13As shown, the up-and-down motion assembly 37 includes upper and lower base plates 58. Right up-and-down guide components 54 are connected to both ends of one side of the upper and lower base plates 58 via guide component mounting screws 66, and left up-and-down guide components 55 are connected to both ends of the other side of the upper and lower base plates 58 via guide component mounting screws 66. A drive gear assembly 56 and a driven gear assembly 57 are fixedly connected to the upper and lower base plates 58, and the drive gear assembly 56 and the driven gear assembly 57 are meshed together. Two chain connecting seats 61 are connected to the upper and lower base plates 58, and the chain connecting seats 61 are connected to the chain connecting screws 63 and... A chain hook 59 is connected to the chain connecting nut 65. The first up and down drive chain 45 and the chain hook 59 are connected by a chain pin 60. A cotter pin 64 is inserted into the chain pin 60 and fits against the first up and down drive chain 45. A second reducer mounting plate 68 is connected to the upper and lower base plates 58. A rotary motor reducer 69 is connected to the second reducer mounting plate 68. The output shaft of the rotary motor reducer 69 is meshed with the drive gear assembly 56. A gear protective cover 62 is fixedly connected to the upper and lower base plates 58 by gear cover mounting screws 67. like Figure 14 and Figure 15 As shown, the right upper and lower guide assembly 54 and the left upper and lower guide assembly 55 each include a guide assembly base 70. The guide assembly base 70 is connected to the front and rear guide wheels 71 and the left and right guide wheels 72 respectively by locking nuts 73. The front and rear guide wheels 71 and the left and right guide wheels 72 are all embedded with bearings and eccentric shafts. like Figure 16 As shown, the driven gear assembly 57 includes a rotary driven bearing housing 74, a roller bearing 77 is interference-fitted to the inner wall of the rotary driven bearing housing 74, a rotary driven shaft 75 is fitted to the inner wall of the roller bearing 77, a large locking nut 78 is sleeved on the rotary driven shaft 75, the large locking nut 78 is fitted to the rotary driven bearing housing 74, the rotary driven shaft 75 is connected to a driven gear 76, and the rotary driven bearing housing 74 is connected to the upper and lower base plates 58; like Figure 17 As shown, the drive gear assembly 56 includes a drive wheel bearing 80. A drive key 81 is fixed to the outer wall of one end of the drive wheel bearing 80. A drive bearing housing 79 and a drive locking nut 83 are sleeved on the other end of the drive wheel bearing 80. The drive locking nut 83 and the drive bearing housing 79 are fitted together. A drive bearing 82 is disposed between the drive bearing housing 79 and the drive wheel bearing 80. The drive bearing housing 79 is connected to the upper and lower base plates 58.
[0031] like Figure 18 As shown, the clamping module 3 includes an upper and lower clamping assembly 84, which is connected to the driven gear 76. The upper and lower clamping assembly 84 is connected to a horizontal clamping assembly 85, which is connected to a front and rear fine-tuning assembly 87, and which is connected to an upper and lower fine-tuning assembly 86.
[0032] like Figure 19 and Figure 20 As shown, the upper and lower clamping assembly 84 includes a jaw base plate 96, which is connected to a driven gear 76. Upper and lower jaw guide rails 94 are fixedly connected to both sides of the jaw base plate 96. Upper and lower slider assemblies 95 are slidably connected to the upper and lower jaw guide rails 94. Both upper and lower slider assemblies 95 are connected to a movable upper jaw mounting base adapter plate 106. A fixed jaw base plate 97 is connected to the jaw base plate 96. A fixed lower jaw 98 is connected to the fixed jaw base plate 97. A movable upper jaw mounting base plate 100 is connected to the movable upper jaw mounting base adapter plate 106. A movable upper jaw 101 is connected to the movable upper jaw mounting base plate 100. A screw fixed end support 102 and a screw floating end support 104 are connected to the upper and lower sides of the jaw base plate 96, respectively. A drive screw 99 is connected between the screw fixed end support 102 and the screw floating end support 104. The drive screw 99 is connected to a driven pulley 103 through a tensioning sleeve 105. A gripper upper and lower motor mounting plate 93 is connected to the gripper base plate 96 by a tensioning screw 92. A gripper drive motor reducer 88 is connected to the gripper upper and lower motor mounting plate 93. A tensioning support 91 is fixed to the gripper base plate 96. The tensioning support 91 and the gripper upper and lower motor mounting plate 93 are arranged adjacent to each other. The output shaft of the gripper drive motor reducer 88 is connected to a drive pulley 90 through a tensioning sleeve 105. The drive pulley 90 and the driven pulley 103 are meshed and connected by a drive synchronous belt 89.
[0033] like Figure 21 and Figure 22 As shown, the horizontal clamp assembly 85 includes a mounting bracket 120, which is fixedly connected to the gripper base plate 96. A vertical guide rail mounting bracket 107 is fixedly connected to the mounting bracket 120, and a vertical guide rail 116 is fixedly connected to the vertical guide rail 107. A vertical slider 118 is connected to the vertical guide rail 116. Horizontal guide rail mounting brackets 109 are respectively connected to both ends of the vertical guide rail mounting bracket 107. A horizontal guide rail 108 is fixedly mounted on the horizontal guide rail mounting bracket 109, and a horizontal slider 117 is connected to the horizontal guide rail 108. The vertical slider... 118 is connected to a clamping arm mounting bracket 114, the clamping arm mounting bracket 114 is fixedly connected to a connecting block 115, the connecting block 115 is connected to a rack mounting base plate 112, the rack mounting base plate 112 is connected to a horizontal slider 117; a clamping reducer 119 is connected to a mounting bracket 120, the clamping reducer 119 is connected to a gear shaft 110, a gear shaft locking washer 111 is provided between the clamping reducer 119 and the gear shaft 110, and a rack 113 is connected to the rack mounting base plate 112, the rack 113 is meshed with the gear shaft 110; like Figure 23As shown, the clamping front and rear fine adjustment module 5 includes a front and rear fine adjustment component 87, which includes a horizontal adjustment mounting base 125 and a horizontal adjustment guide rail 128. The horizontal adjustment mounting base 125 and the horizontal adjustment guide rail 128 are connected to the clamping arm mounting bracket 114. Bearing seats 124 are fixed on both sides of the clamping arm mounting bracket 114. A horizontal adjustment drive screw 129 is connected between the two bearing seats 124. One end of the horizontal adjustment drive screw 129 is connected to a drive handwheel 127 through a horizontal adjustment drive key 126. The drive screw 129 is engaged with an adjustment screw nut 122. The adjustment screw nut 122 is connected to a horizontal adjustment slide plate 123. A horizontal adjustment slider 121 is connected to the horizontal adjustment slide plate 123. The horizontal adjustment slider 121 is slidably connected to the horizontal adjustment guide rail 128.
[0034] like Figure 24 , Figure 25 and Figure 26 As shown, the clamping up and down fine adjustment module 4 includes an up and down fine adjustment component 86, which includes a linear bearing mounting bracket 133. The linear bearing mounting bracket 133 is connected to the horizontal adjustment slide plate 123. The linear bearing mounting bracket 133 is connected to four linear bearings 139. The linear bearing mounting bracket 133 is connected to an up and down adjustment bearing mounting bracket 134, an up and down adjustment bearing seat assembly 131, and an up and down adjustment bearing mounting plate 135. The linear bearing mounting bracket 133 is connected to an expansion nut 136 through an expansion screw 141. The up and down adjustment bearing seat assembly 131 is connected to an up and down adjustment handwheel 142. The linear bearing mounting bracket 133 is fixedly connected to a nut bearing seat 137. like Figure 27 and Figure 28 As shown, the up-down fine-tuning assembly 86 also includes a lead screw drive bearing assembly 130. The lead screw drive bearing assembly 130 includes upper and lower lead screw bearing seats 143, which are connected to a nut bearing seat 137. The upper and lower lead screw bearing seats 143 are fitted with a nut bearing 147 and a retaining ring 148. The retaining ring 148 fits against the nut bearing 147. The nut bearing 147 is fitted with an up-down fine-tuning lead screw nut 144. The up-down fine-tuning lead screw nut 144 is fitted with a retaining ring 146. The up-down fine-tuning lead screw nut 144 is connected to an up-down adjusting driven sprocket 145. The up-down fine-tuning lead screw nut 144 is meshed with an up-down guide transmission assembly 132. The up-down adjusting driven sprocket 145 is meshed with a second up-down drive chain 140. like Figure 29 and Figure 30As shown, the up-and-down adjusting bearing housing assembly 131 includes an up-and-down fine-tuning active bearing housing 149, which is connected to the up-and-down adjusting bearing mounting plate 135. The up-and-down fine-tuning active bearing housing 149 is fitted with a second active bearing 153 and an active hole retainer 154. The active hole retainer 154 and the second active bearing 153 are fitted together. The second active bearing 153 is fitted with an up-and-down fine-tuning shaft 150 and an active shaft retainer 152. The active shaft retainer 152 and the up-and-down fine-tuning shaft 150 are fitted together. The up-and-down fine-tuning shaft 150 is connected to an up-and-down adjusting active sprocket 151. like Figure 31 As shown, the upper and lower guide transmission assembly 132 includes two guide shafts 158. The guide shafts 158 are connected to linear bearings 139. Guide shaft fixing seats 156 are fixed to both ends of the guide shafts 158. Guide shaft mounting seats 155 are fixed to the guide shaft fixing seats 156. Screw fixing seats 157 are connected to each pair of guide shaft mounting seats 155. An upper and lower fine adjustment screw 159 is connected between the two screw fixing seats 157. The upper and lower fine adjustment screw 159 is engaged with the upper and lower fine adjustment screw nut 144. The guide shaft mounting seats 155 are fixedly connected to the side clamps 138 by screws.
[0035] The working principle of the flipping device for casting sand boxes of the present invention is as follows: the movement module 1 realizes the movement and positioning of the entire device on the ground. The operator changes the direction of the universal follower wheel 23 by using the handle 16, and the drive wheel system assembly 8 provides the forward and backward power to realize the movement of the entire device; the vertical lifting module 2 realizes the height adjustment of the entire clamping module 3, the clamping height fine adjustment module 4, and the clamping front and back fine adjustment module 5 in the vertical direction; the clamping module 3 realizes the clamping of the sand box in the vertical and horizontal directions. At the same time, in order to enhance the adaptability of the entire device to the environment, the clamping height fine adjustment module 4 and the clamping front and back fine adjustment module 5 are set. The clamping height fine adjustment module 4 can adjust the position of the clamp in the vertical direction; the clamping front and back fine adjustment module 5 can adjust the position of the clamp in the horizontal direction. This solves the problems of low automation and slow flipping speed of large sand box flipping in the prior art, and improves reliability.
Claims
1. A tilting device for casting sand boxes, characterized in that, It includes a moving module (1), a vertical lifting module (2) connected to the moving module (1), a clamping module (3) connected to the vertical lifting module (2), and a clamping module (4) and a clamping module (5) connected to the clamping module (3). The clamp module (3) includes an upper and lower clamp assembly (84), which is connected to a driven gear (76). The upper and lower clamp assembly (84) is connected to a horizontal clamp assembly (85), which is connected to a front and rear fine adjustment assembly (87), which is connected to an upper and lower fine adjustment assembly (86). The vertical lifting module (2) includes a first up-down drive chain (45), an up-down motion component (37) connected to the first up-down drive chain (45), an up-down motion component drag chain mounting plate (43) connected to the up-down motion component drag chain mounting plate (43), an up-down motion drag chain (44) connected to one end of the up-down motion drag chain (44), and the other end of the up-down motion drag chain (44) connected to the drag chain plate (18). The first up-down drive chain (45) is connected to a drive sprocket (52). The vertical lifting module (2) also includes an upper and lower follower component mounting plate (42), which is fixedly connected to the movable base frame (6), and an upper and lower follower component (38) is connected to the upper and lower follower component mounting plate (42). The vertical lifting module (2) also includes an upper and lower active component mounting plate (40), which is fixed on the movable base frame (6). The upper and lower active component mounting plate (40) is located above the upper and lower follower component mounting plate (42), and the upper and lower active component mounting plate (40) is connected to the upper and lower active components (39). The vertical lifting module (2) also includes an upper and lower drive motor mounting plate (41), which is fixed on the movable base frame (6). The upper and lower drive motor mounting plate (41) is located on one side of the upper and lower active component mounting plate (40). The upper and lower drive motor mounting plate (41) is connected to an upper and lower drive motor reducer (49). The output shaft of the upper and lower drive motor reducer (49) is connected to the upper and lower active component (39) through an upper and lower coupling (50). The upper and lower follower assembly (38) includes a follower drive shaft (47), which is threadedly connected to a follower bearing (46). The follower bearing (46) is connected to the upper and lower follower assembly mounting plate (42). Follower sprockets (48) are connected to both ends of the follower bearing (46), and the follower sprockets (48) are connected to the first upper and lower drive chain (45). The upper and lower active components (39) include an active drive shaft (53), with a first active bearing (51) threaded to each end of the active drive shaft (53). The first active bearing (51) is embedded in the upper and lower active component mounting plate (40), and the active sprocket (52) is located at both ends of the active drive shaft (53). The up-and-down motion assembly (37) includes upper and lower base plates (58). Right upper and lower guide components (54) are connected to both ends of one side of the upper and lower base plates (58) via guide component mounting screws (66). Left upper and lower guide components (55) are connected to both ends of the other side of the upper and lower base plates (58) via guide component mounting screws (66). A drive gear assembly (56) and a driven gear assembly (57) are fixedly connected to the upper and lower base plates (58), and the drive gear assembly (56) and the driven gear assembly (57) are meshed together. Several chain connecting seats (61) are connected to the upper and lower base plates (58). The chain connecting seats (61) are connected to the chain connecting screws (63) and the chain connecting seat (61) via chain connecting screws (63). A chain hook (59) is connected to a connecting nut (65). The first upper and lower drive chains (45) and the chain hook (59) are connected by a chain pin (60). A cotter pin (64) is inserted into the chain pin (60) and fits against the first upper and lower drive chains (45). A second reducer mounting plate (68) is connected to the upper and lower base plates (58). A rotary motor reducer (69) is connected to the second reducer mounting plate (68). The output shaft of the rotary motor reducer (69) is meshed with the drive gear assembly (56). A gear guard (62) is fixedly connected to the upper and lower base plates (58) by a gear guard mounting screw (67). The right upper and lower guide assembly (54) and the left upper and lower guide assembly (55) each include a guide assembly base (70). The guide assembly base (70) is connected to the front and rear guide wheels (71) and the left and right guide wheels (72) respectively by locking nuts (73). The front and rear guide wheels (71) and the left and right guide wheels (72) are all embedded with bearings and eccentric shafts. The driven gear assembly (57) includes a rotary driven bearing housing (74), a roller bearing (77) is interference-fitted to the inner wall of the rotary driven bearing housing (74), a rotary driven shaft (75) is fitted to the inner wall of the roller bearing (77), a large locking nut (78) is sleeved on the rotary driven shaft (75), the large locking nut (78) is fitted to the rotary driven bearing housing (74), the rotary driven shaft (75) is connected to a driven gear (76), and the rotary driven bearing housing (74) is connected to the upper and lower base plates (58). The drive gear assembly (56) includes a drive wheel bearing (80), a drive key (81) is fixedly connected to the outer wall of one end of the drive wheel bearing (80), a drive bearing housing (79) and a drive locking nut (83) are sleeved on the other end of the drive wheel bearing (80), the drive locking nut (83) and the drive bearing housing (79) are fitted together, a drive bearing (82) is provided between the drive bearing housing (79) and the drive wheel bearing (80), and the drive bearing housing (79) is connected to the upper and lower base plates (58).
2. The tilting device for a casting sand box according to claim 1, characterized in that, The mobile module (1) includes a mobile base frame (6), a handle (16) is connected to the mobile base frame (6), and upper and lower guide rails (17) and drag chain plate (18) are fixedly connected to the mobile base frame (6) near the handle; several universal wheel mounting brackets (26) are hinged to one side of the lower part of the mobile base frame (6), and universal follower wheels (23) are connected to the universal wheel mounting brackets (26); several drive wheel tensioning modules (7) are connected to the other side of the lower part of the mobile base frame (6) through a second fixing screw (32); the drive wheel tensioning module (7) is connected to a drive wheel system assembly (8); a first sleeve (11) and a second sleeve (12) are respectively provided on both sides of the drive wheel system assembly (8); The lower end of the mobile base frame (6) is connected to the first reducer mounting plate (15), the first reducer mounting plate (15) is connected to the reducer mounting transition plate (14), the first reducer mounting plate (15) is connected to the mobile drive motor reducer (21), the mobile drive motor reducer (21) is provided with output shafts on both sides, and the output shafts of the mobile drive motor reducer (21) are connected to the first shaft (13) through the coupling (22); The mobile drive motor reducer (21) is provided with No. 2 bearing seats (24) on both sides. The No. 2 bearing seats (24) are connected to the bottom of the mobile base frame (6). The shaft core of the No. 2 bearing seats (24) is connected to the No. 1 shaft (13). The lower end of the mobile base frame (6) is connected to four No. 1 bearing seats (9). The shaft cores of two of the No. 1 bearing seats (9) are respectively connected to the end of the No. 1 shaft (13) away from the mobile drive motor reducer (21). The other two No. 1 bearing seats (9) are connected to the outer thread of the No. 1 shaft (13) through round nuts (25). The first shaft (13) is connected to the power wheel sprocket (10) via the connecting key (19). The power wheel sprocket (10) is in contact with the first sleeve (11). The power wheel sprocket (10) is connected to the drive sprocket (34) via the first chain (20).
3. The tilting device for a casting sand box according to claim 2, characterized in that, The drive wheel tensioning module (7) includes a power wheel bearing housing (28). A bearing (30) and a retaining ring (31) are connected to the shaft core of the power wheel bearing housing (28). The bearing (30) and the retaining ring (31) are in contact. The power wheel bearing housing (28) is fixed to a roller bearing housing mounting plate (27) by a second fixing screw (32). The roller bearing housing mounting plate (27) is fixed to the bottom of the movable base frame (6). A first fixing screw (29) is connected to the roller bearing housing mounting plate (27). A strip-shaped through hole is provided on the power wheel bearing housing (28) through the second fixing screw (32). The drive wheel system assembly (8) includes a wheel axle (35). A drive wheel (33), a drive sprocket (34) and a wheel axle sleeve (36) are axially connected to the wheel axle (35) in sequence. The drive sprocket (34) and the wheel axle sleeve (36) are in contact.
4. The tilting device for a casting sand box according to claim 1, characterized in that, The upper and lower clamping assembly (84) includes a jaw base plate (96), which is connected to a driven gear (76). Upper and lower jaw guide rails (94) are fixed to both sides of the jaw base plate (96). Upper and lower slider assemblies (95) are slidably connected to the upper and lower jaw guide rails (94). Each of the two upper and lower slider assemblies (95) is connected to a movable upper jaw mounting base plate adapter plate (106). A fixed jaw base plate (97) is connected to the jaw base plate (96), and a fixed lower jaw (98) is connected to the fixed jaw base plate (97). A movable upper jaw mounting base plate (100) is connected to a movable upper jaw mounting base plate (106). A movable upper jaw (101) is connected to the movable upper jaw mounting base plate (100). A screw fixed end support (102) and a screw floating end support (104) are respectively connected to the upper and lower sides of the jaw base plate (96). A drive screw (99) is connected between the screw fixed end support (102) and the screw floating end support (104). The drive screw (99) is connected to a driven pulley (103) through a tensioning sleeve (105). A gripper upper and lower motor mounting plate (93) is connected to the gripper base plate (96) by a tightening screw (92). A gripper drive motor reducer (88) is connected to the gripper upper and lower motor mounting plate (93). A tightening support (91) is fixedly connected to the gripper base plate (96). The tightening support (91) and the gripper upper and lower motor mounting plate (93) are arranged adjacent to each other. The output shaft of the gripper drive motor reducer (88) is connected to a drive pulley (90) through a tightening sleeve (105). The drive pulley (90) and the driven pulley (103) are meshed and connected by a drive synchronous belt (89).
5. The tilting device for a casting sand box according to claim 4, characterized in that, The horizontal clamp assembly (85) includes a mounting bracket (120), which is fixedly connected to the gripper base plate (96). A vertical guide rail mounting bracket (107) is fixedly connected to the mounting bracket (120), and a vertical guide rail (116) is fixedly connected to the vertical guide rail mounting bracket (107). A vertical slider (118) is connected to the vertical guide rail (116). Horizontal guide rail mounting brackets (109) are respectively connected to both ends of the vertical guide rail mounting bracket (107). A horizontal guide rail (108) is fixedly mounted on the horizontal guide rail mounting bracket (109), and a horizontal slider (117) is connected to the horizontal guide rail (108). The vertical slider (118) A clamping arm mounting bracket (114) is connected to the clamping arm mounting bracket (114), a connecting block (115) is fixed to the clamping arm mounting bracket (114), a rack mounting base plate (112) is connected to the connecting block (115), and the rack mounting base plate (112) is connected to the horizontal slider (117); a clamping reducer (119) is connected to the mounting bracket (120), a gear shaft (110) is connected to the clamping reducer (119), a gear shaft locking washer (111) is provided between the clamping reducer (119) and the gear shaft (110), a rack (113) is connected to the rack mounting base plate (112), and the rack (113) is meshed with the gear shaft (110).
6. The tilting device for a casting sand box according to claim 5, characterized in that, The clamp front and rear fine adjustment module (5) includes a front and rear fine adjustment component (87). The front and rear fine adjustment component (87) includes a horizontal adjustment mounting base plate (125) and a horizontal adjustment guide rail (128). The horizontal adjustment mounting base plate (125) and the horizontal adjustment guide rail (128) are connected to the clamping arm mounting bracket (114). Bearing seats (124) are fixed on both sides of the clamping arm mounting bracket (114). A horizontal adjustment drive screw (129) is connected between the two bearing seats (124). A drive handwheel (127) is connected to one end of the horizontal adjustment drive screw (129) through a horizontal adjustment drive key (126). An adjustment screw nut (122) is engaged with the drive screw (129). A horizontal adjustment slide plate (123) is connected to the adjustment screw nut (122). A horizontal adjustment slider (121) is connected to the horizontal adjustment slide plate (123). The horizontal adjustment slider (121) is slidably connected to the horizontal adjustment guide rail (128).
7. The tilting device for a casting sand box according to claim 6, characterized in that, The clamping up and down fine adjustment module (4) includes an up and down fine adjustment component (86), which includes a linear bearing mounting bracket (133). The linear bearing mounting bracket (133) is connected to a horizontal adjustment slide plate (123). The linear bearing mounting bracket (133) is connected to four linear bearings (139). The linear bearing mounting bracket (133) is connected to an up and down adjustment bearing mounting bracket (134), an up and down adjustment bearing seat assembly (131), and an up and down adjustment bearing mounting plate (135). The linear bearing mounting bracket (133) is connected to an expansion nut (136) via an expansion screw (141). The up and down adjustment bearing seat assembly (131) is connected to an up and down adjustment handwheel (142). The linear bearing mounting bracket (133) is fixedly connected to a nut bearing seat (137). The up-down fine adjustment assembly (86) also includes a lead screw drive bearing assembly (130), which includes an upper and lower lead screw bearing housing (143). The upper and lower lead screw bearing housing (143) is connected to a nut bearing housing (137). The upper and lower lead screw bearing housing (143) is fitted with a nut bearing (147) and a retaining ring (148). The retaining ring (148) fits against the nut bearing (147). The nut bearing (147) is fitted with an up-down fine adjustment lead screw nut (144). The up-down fine adjustment lead screw nut (144) is fitted with a retaining ring (146). The up-down fine adjustment lead screw nut (144) is connected to an up-down adjustment driven sprocket (145). The up-down fine adjustment lead screw nut (144) is engaged with an up-down guide transmission assembly (132). The up-down adjustment driven sprocket (145) is engaged with a second up-down drive chain (140). The upper and lower adjustable bearing housing assembly (131) includes an upper and lower fine-tuning active bearing housing (149), which is connected to the upper and lower adjustable bearing mounting plate (135). The upper and lower fine-tuning active bearing housing (149) is fitted with a second active bearing (153) and an active hole retainer (154). The active hole retainer (154) is fitted to the second active bearing (153). The second active bearing (153) is fitted with an upper and lower fine-tuning shaft (150) and an active shaft retainer (152). The active shaft retainer (152) is fitted to the upper and lower fine-tuning shaft (150). The upper and lower fine-tuning shaft (150) is connected to an upper and lower adjustable active sprocket (151). The upper and lower guide transmission assembly (132) includes two guide shafts (158). The guide shafts (158) are connected to linear bearings (139). Guide shaft fixing seats (156) are fixed at both ends of the guide shafts (158). Guide shaft mounting seats (155) are fixed at both ends of the guide shafts (158). Screw fixing seats (157) are connected to each other on both sides of the guide shaft mounting seats (155). An upper and lower fine adjustment screw (159) is connected between the two screw fixing seats (157). The upper and lower fine adjustment screw (159) is engaged with the upper and lower fine adjustment screw nut (144). The guide shaft mounting seats (155) are fixedly connected to the side clamps (138) by screws.
Citation Information
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