Intelligent processing device for compressed discharge wholemeal food

Abstract

The application discloses a kind of compressed discharge type wholemeal food intelligent processing device, including mould frame, external lifting plate, transmission guide rod, filler forming mechanism, jet plate;The external cylinder of the present application will press down external lifting plate, external lifting plate moves down and drives transmission guide rod to move down, transmission guide rod will press down floating press plate and make floating press plate move down, when floating press plate moves down, it can drive compression sleeve to compress down, so that the food in filler forming groove moves down and gradually peels off with compression sleeve, while the downside of jet plate sprays airflow from the inside of multiple filler forming grooves upward, so that the upper end of food is separated from floating press plate by the impact of airflow around floating press plate, then external cylinder is separated from external lifting plate, external lifting plate is reset upward by the pressure of sleeve spring column, so that the functions of discharging and resetting are realized.

Description

Technical Field

[0001] This invention pertains to intelligent processing and manufacturing equipment for the industrialization of whole wheat food, and particularly relates to a compression discharge type intelligent processing device for whole wheat food. Background Technology

[0002] Whole wheat foods are now generally manufactured using intelligent industrial equipment. Whole wheat foods refer to foods made from flour milled from wheat grains that retain the bran and germ. They are rich in dietary fiber, which helps the digestive system function better and prevents constipation; they contain antioxidants, which help fight free radical damage to cells; and they are also rich in B vitamins, which help maintain the normal functioning of the nervous system. Currently, whole wheat foods are increasingly popular, and are processed into whole wheat block foods. During processing, intelligent industrial equipment is often used. The process involves injecting the wheat flour slurry into the forming groove of a mold, then pressing, drying, and finally discharging, forming an intelligent industrial production line. However, existing molds often have an opening inside each forming groove. During discharging, the mold is often flipped and a pressure rod is inserted into the opening to force the food out. However, this method causes the pressure rod to squeeze and impact the food during discharge, resulting in damage to the ends and a low yield rate. Therefore, the discharge structure needs to be redesigned to avoid this damage. Summary of the Invention

[0003] To address the shortcomings of the existing technology, the present invention provides a compression-discharge type intelligent processing device for whole wheat food that avoids impact damage to food and facilitates material discharge.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A compression-discharge type intelligent processing device for whole wheat food includes a mold frame, an external lifting plate, a transmission guide rod, a filler forming mechanism, and an air jet plate. The mold frame has an internal lifting cavity. Multiple material passage openings are evenly distributed on the lower side of the lifting cavity. The filler forming mechanism is installed within the lifting cavity. The filler forming mechanism includes a floating pressure plate and a compression sleeve. Multiple floating pressure plates are installed inside the lifting cavity. The floating pressure plates are located directly above the material passage openings. The lower perimeter of each floating pressure plate is connected to the compression sleeve. The lower perimeter of each compression sleeve is connected to the upper perimeter of each material passage opening. The compression sleeve and floating pressure plates form a filler forming groove. The upper end of each floating pressure plate is connected to the transmission guide rod. The transmission guide rod has its upper end passing through the mold frame and extending to the upper exterior of the mold frame; the external lifting plate is floatingly mounted on the upper exterior of the mold frame; the lower side of the external lifting plate is fixedly connected to the upper ends of multiple transmission guide rods; the air jet plate is installed above the inside of the lifting cavity of the mold frame; the air jet plate has multiple closed through holes on all sides and is sleeved on the transmission guide rod; the lower side of the air jet plate is connected to multiple filler forming grooves; the external lifting plate moves downward and drives the transmission guide rod to move downward, the transmission guide rod presses against the floating pressure plate and moves downward, the floating pressure plate moves downward and drives the compression sleeve to compress downward, and at the same time, the lower side of the air jet plate sprays airflow downward from the inside and above of multiple filler forming grooves.

[0005] Furthermore, the floating pressure plate is provided with multiple vent holes around its perimeter; the lower side of the jet plate is provided with multiple jet nozzles; the upper ends of the vent holes are respectively connected to the jet nozzles of the jet plate through telescopic tubes; a crossbar is provided on the jet nozzle, and a blocking post is provided in the middle of the lower side of the crossbar; the lower end of the blocking post is inserted into and connected to the vent hole; the floating pressure plate moves downward, driving the telescopic tube to extend downward, while the vent hole disengages downward from the blocking post.

[0006] Furthermore, when the lower end of the blocking column is inserted into the vent hole, the lower end of the blocking column is flush with the lower end of the floating pressure plate.

[0007] Furthermore, the upper sides of the mold frame are provided with multiple positioning posts at the front and back, and the upper ends of the positioning posts are provided with limiting blocks; each positioning post is fitted with a sleeved spring post; the two ends of the external lifting plate are slidably fitted onto the multiple positioning posts; the lower ends of the external lifting plate are pressed against the upper ends of the multiple sleeved spring posts at the front and back, so that the upper end of the external lifting plate abuts against the limiting block.

[0008] Furthermore, guide posts are provided on both sides of the floating pressure plate below; guide cylinders are provided on both sides of the upper end of the material passage opening; the guide posts are slidably inserted into the guide cylinders.

[0009] Furthermore, the compression sleeve is made of a high-temperature resistant material, and the compression sleeve is made of an elastic material or a stretchable corrugated pipe material.

[0010] Furthermore, a plurality of airflow suction pumps are provided on one side of the mold frame; one end of the jet plate is connected to the airflow suction pumps.

[0011] Furthermore, assembly blocks are provided on both the front and rear sides of the upper end of the mold frame.

[0012] The beneficial effects of this invention are as follows: 1. In this invention, during material discharge, when the entire mold frame is driven downwards, the external cylinder presses down against the external lifting plate. The external lifting plate moves downwards and drives the transmission guide rod downwards. The transmission guide rod presses down against the floating pressure plate, causing the floating pressure plate to move downwards. As the floating pressure plate moves downwards, it can drive the compression sleeve downwards, thus causing the food in the filling forming groove to move downwards and gradually separate from the compression sleeve. At the same time, the lower side of the jet plate sprays airflow downwards from the inside of multiple filling forming grooves, causing the upper end of the food to separate from the floating pressure plate through the impact of the airflow. Then, the external cylinder separates from the external lifting plate, and the external lifting plate resets upwards by the pressure of the sleeved spring column. This achieves the functions of material discharge and reset, avoiding the drawbacks of traditional pressure rods directly contacting and pressing the food, which can cause food damage.

[0013] 2. When the floating pressure plate of the present invention moves downward, it drives the telescopic tube to extend downward, and at the same time, the vent hole disengages downward from the blocking column. This allows the airflow to be ejected from the jet plate to each jet port, and enters the filler forming groove through the telescopic tube and the vent hole of the floating pressure plate, so that the floating pressure plate is separated from the upper end of the food. When the floating pressure plate returns to its original position, the vent hole re-fits the blocking column to achieve a seal, which facilitates subsequent filling. The design is ingenious and flexible, which can achieve both ventilation and material discharge and maintain a seal during material injection. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention.

[0015] Figure 2 For the present invention Figure 1 A partially enlarged structural diagram.

[0016] Figure 3 For the present invention Figure 2 A schematic diagram of the structure in which the floating pressure plate moves downward and drives the compression sleeve to compress downward.

[0017] Figure 4 For the present invention Figure 2 A partially enlarged structural diagram.

[0018] Figure 5 For the present invention Figure 3 A partially enlarged structural diagram.

[0019] Figure 6 This is a schematic diagram of the jet nozzle structure of the jet plate of the present invention from a bottom view. Detailed Implementation

[0020] The invention will now be described in further detail with reference to the accompanying drawings.

[0021] like Figures 1 to 6 As shown, a compression-discharge type intelligent processing device for whole wheat food includes a mold frame 1, an external lifting plate 2, a transmission guide rod 3, a filler forming mechanism 4, and an air jet plate 5. The mold frame 1 has a lifting cavity 11 inside. Multiple material passage openings 12 are evenly distributed on the lower side of the lifting cavity 11. The filler forming mechanism 4 is installed inside the lifting cavity 11. The filler forming mechanism 4 includes a floating pressure plate 41 and a compression sleeve 42. Multiple floating pressure plates 41 are installed inside the lifting cavity 11. The floating pressure plates 41 are located directly above the material passage openings 12. The lower perimeter of the floating pressure plate 41 is connected to the compression sleeve 42. The lower perimeter of the compression sleeve 42 is connected to the upper perimeter of the material passage opening 12. The compression sleeve 42 and the floating pressure plate 41 form a filler forming groove 43. The floating pressure plate 41... The upper ends are respectively connected to transmission guide rods 3; the upper ends of the transmission guide rods 3 pass through the mold frame 1 and extend to the upper exterior of the mold frame 1; the external lifting plate 2 is installed on the upper exterior of the mold frame 1 with vertical floating; the lower side of the external lifting plate 2 is fixedly connected to the upper ends of multiple transmission guide rods 3; the air jet plate 5 is installed above the inside of the lifting cavity 11 of the mold frame 1; the air jet plate 5 has multiple closed through holes and is sleeved on the transmission guide rods 3; the lower side of the air jet plate 5 is connected to multiple filler forming grooves 43; the external lifting plate 2 moves downward and drives the transmission guide rods 3 to move downward, the transmission guide rods 3 press against the floating pressure plate 41 and move downward, the floating pressure plate 41 moves downward and drives the compression sleeve 42 to compress downward, and at the same time the lower side of the air jet plate 5 sprays airflow downward from the inside and above of multiple filler forming grooves 43.

[0022] like Figures 1 to 6 As shown, to facilitate the jetting of airflow from the jetting plate 5 to the top of the filler forming groove 43 and to ensure sealing during injection, the floating pressure plate 41 is further provided with multiple vent holes 411 around its perimeter; the jetting plate 5 is provided with multiple jet nozzles 51 on its lower side; the upper ends of the vent holes 411 are respectively connected to the jet nozzles 51 of the jetting plate 5 via telescopic pipes 412; a crossbar 511 is provided on the jet nozzle 51, and a blocking column 512 is provided in the middle of the lower side of the crossbar 511; the lower end of the blocking column 512 is inserted into and connected to the vent hole 411; the floating pressure plate 41 moves downward, driving the telescopic pipe 412 to extend downward, while the vent hole 411 disengages downward from the blocking column 512. Furthermore, when the lower end of the blocking column 512 is inserted into and connected to the vent hole 411, the lower end of the blocking column 512 is flush with the lower end of the floating pressure plate 41.

[0023] like Figures 1 to 6 As shown, in order to facilitate the up-and-down movement and reset of the external lifting plate 2, multiple positioning posts 6 are provided on the front and back sides of the upper end of the mold frame 1, and a limiting block 61 is provided on the upper end of the positioning post 6; a sleeve spring post 62 is sleeved on the positioning post 6; the two ends of the external lifting plate 2 are slidably sleeved on the multiple positioning posts 6; the two ends of the lower side of the external lifting plate 2 are pressed against the upper ends of the multiple sleeve spring posts 62, so that the upper end of the external lifting plate 2 abuts against the limiting block 61.

[0024] like Figures 1 to 6 As shown, to ensure the stability of the floating pressure plate 41's vertical movement, guide posts 413 are provided on the lower sides of the floating pressure plate 41; guide cylinders 121 are provided on both sides of the upper end of the material passage opening 12; the guide posts 413 are slidably inserted into the guide cylinders 121. Furthermore, the compression sleeve 42 is made of a high-temperature resistant material, and the compression sleeve 42 is made of an elastic material or a stretchable corrugated pipe material. Furthermore, multiple airflow suction pumps 7 are provided on one side of the mold frame 1; one end of the jet plate 5 is connected to the airflow suction pump 7. To facilitate the assembly of the mold frame 1 with the transmission chain on both sides, assembly blocks 8 are provided on the front and rear sides of the upper end of the mold frame 1.

[0025] In this invention, during material discharge, when the entire mold frame 1 is driven downwards, the external cylinder presses down against the external lifting plate 2. The external lifting plate 2 moves downwards and drives the transmission guide rod 3 to move downwards. The transmission guide rod 3 presses down against the floating pressure plate 41 and causes the floating pressure plate 41 to move downwards. When the floating pressure plate 41 moves downwards, it can drive the compression sleeve 42 to compress downwards. This causes the food in the filling forming groove 43 to move downwards and gradually separate from the compression sleeve 42. At the same time, the lower side of the jet plate 5 sprays air downwards from the inside of multiple filling forming grooves 43, so that the upper end of the food is separated from the floating pressure plate 41 by the impact of the airflow around the floating pressure plate 41. Then the external cylinder separates from the external lifting plate 2, and the external lifting plate 2 is reset upwards by the pressure of the sleeved spring column 62. This realizes the functions of material discharge and reset, avoiding the disadvantages of traditional pressure rods directly contacting and pressing the food, which can cause food damage.

[0026] When the floating pressure plate 41 of the present invention moves downward, it drives the telescopic tube 412 to extend downward, and at the same time, the vent hole 411 disengages downward from the blocking column 512. This allows the airflow to be ejected from the jet plate 5 to each jet port 51, and enters the filler forming groove 43 through the telescopic tube 412 and the vent hole 411 of the floating pressure plate 41, so that the floating pressure plate 41 is separated from the upper end of the food. When the floating pressure plate 41 returns to its original position, the vent hole 411 re-fits the blocking column 512 to achieve a seal, which facilitates subsequent filling. The design is ingenious and flexible, which can achieve both ventilation and material discharge and maintain a seal during material injection.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A compression-discharge type intelligent processing device for whole wheat food, characterized in that, The device includes a mold frame, an external lifting plate, transmission guide rods, a filler forming mechanism, and an air jet plate. The mold frame has an internal lifting cavity. Multiple material passage openings are evenly distributed on the lower side of the lifting cavity. The filler forming mechanism is installed within the lifting cavity and includes a floating pressure plate and a compression sleeve. Multiple floating pressure plates are installed inside the lifting cavity. Each floating pressure plate is located directly above a material passage opening. The lower perimeter of each floating pressure plate is connected to the compression sleeve. The lower perimeter of each compression sleeve is connected to the upper perimeter of each material passage opening. The compression sleeve and floating pressure plates form a filler forming groove. Transmission guide rods are connected to the upper ends of each floating pressure plate. The upper ends of the transmission guide rods pass through the mold frame and extend to the upper exterior of the mold frame. The external lifting plate is floatingly mounted on the upper exterior of the mold frame. The lower side of the external lifting plate is fixedly connected to the upper ends of the multiple transmission guide rods. The air jet plate is installed within the lifting cavity of the mold frame. The upper part of the interior features a jet plate with multiple closed-loop through holes. The jet plate is sleeved onto the transmission guide rod through these holes. The lower side of the jet plate is connected to multiple filler forming grooves. The external lifting plate moves downward, driving the transmission guide rod downward. The transmission guide rod presses against the floating pressure plate, causing it to move downward. The downward movement of the floating pressure plate compresses the compression sleeve downward. Simultaneously, airflow is ejected downward from the upper part of the multiple filler forming grooves from the lower side of the jet plate. The floating pressure plate has multiple vent holes around its perimeter. The lower side of the jet plate has multiple jet nozzles. The upper ends of the vent holes are connected to the jet nozzles of the jet plate via telescopic tubes. A crossbar is provided on each jet nozzle, and a blocking column is located in the middle of the lower side of the crossbar. The lower end of the blocking column is inserted into the vent hole. The floating pressure plate moves downward, causing the telescopic tube to extend downward. Simultaneously, the vent hole disengages downward from the blocking column. When the lower end of the blocking column is inserted into the vent hole, it is flush with the lower end of the floating pressure plate.

2. The intelligent processing device for whole wheat food with compression discharge as described in claim 1, characterized in that, The upper sides of the mold frame are provided with multiple positioning posts, and the upper ends of the positioning posts are provided with limiting blocks. Each positioning post is fitted with a spring post. The two ends of the external lifting plate are slidably fitted onto the multiple positioning posts. The lower ends of the external lifting plate are pressed against the upper ends of the multiple spring posts, so that the upper end of the external lifting plate abuts against the limiting blocks.

3. The intelligent processing device for whole wheat food with compression discharge as described in claim 1, characterized in that, Guide posts are provided on both sides of the floating pressure plate below; guide cylinders are provided on both sides of the upper end of the material passage opening; the guide posts are slidably inserted into the guide cylinders.

4. The intelligent processing device for whole wheat food with compression discharge as described in claim 1, characterized in that, The compression sleeve is made of high-temperature resistant material, and the compression sleeve is made of elastic material or stretchable corrugated pipe material.

5. The intelligent processing device for whole wheat food with compression discharge as described in claim 1, characterized in that, The mold frame is equipped with multiple airflow suction pumps on one side; one end of the jet plate is connected to the airflow suction pumps.

6. The intelligent processing device for whole wheat food with compression discharge as described in claim 1, characterized in that, Assembly blocks are provided on both the front and back sides of the upper end of the mold frame.

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