A flat, a needle assembly for a flat knitting machine and a knitting method thereof
Patent Information
- Application Number
- CN202510053596.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2045-01-14
AI Technical Summary
采用上述方式三角底板对于多种功能的实现不够优化,在选针稳定性和功能实现方面也存在一定的局限性,限制了编织图案的多样性和生产效率的提升
[0021]This invention, by employing the above technical solutions, achieves significant technical effects: The triangular base plate of the flat knitting machine reduces the longitudinal width, optimizes the triangular position structure, improves needle selection stability, realizes multiple knitting functions, and enhances knitting efficiency and quality. The hook groove for needle selection at the workstation contacts the needle selection guard of the retaining triangle, increasing needle selection stability, reducing needle selection errors, and improving knitting quality. Positioning grooves are provided on the hanging loop pressure plate, left and right needle receiving pressure plate, and non-woven pressure plate, making the workstation switching and needle selection function more accurate and efficient. It can realize non-woven function, hanging loop function, knitting function, needle flipping function, left needle receiving function, right needle receiving function, double flipping function, and same-line hanging loop weaving function within the same knitting instruction, enriching the diversity of knitting patterns and improving production efficiency. By optimizing the structural design and knitting functions, while reducing the overall size, the functional integration and operational efficiency of the knitting machine are greatly improved. Its stable needle selection mechanism, precise positioning design, and multi-functional integrated knitting function can effectively improve the production level of flat knitting machines and the quality of knitted products, providing an innovative solution for the technological development of flat knitting machines.
Smart Images

Figure CN119593133B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of flat knitting machines, and more particularly to a base plate, needle assembly, and knitting method for a flat knitting machine. Background Technology
[0002] In traditional flat knitting machines, the triangular base plate structure often has some limitations. Its longitudinal width and needle plate width are relatively large, which not only occupies a significant amount of space but also contributes to the overall bulky structure of the flat knitting machine, hindering miniaturization and compact design. Commonly used needle plates typically employ spring-loaded needle feet in conjunction with needle selector plates to perform station switching and needle selection functions. This approach is not optimal for implementing multiple functions, and it also has limitations in needle selection stability and functional implementation, restricting the diversity of knitting patterns and improving production efficiency. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides a base plate, needle assembly, and knitting method for a horizontal knitting machine.
[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0005] A base plate and needle assembly for a flat knitting machine include a base plate on which knitting zone assembly and station needle selection zone assembly are mounted sequentially. The base plate also includes a needle assembly comprising knitting needles, long needles, and station needle selection needles that cooperate with each other. The long needles contact and cooperate with the knitting zone assembly and drive the knitting needles to move. The station needle selection needles contact and cooperate with the station needle selection zone assembly and drive the knitting needles to move. Through the above cooperation, station switching and needle selection / pre-selection functions are completed, and different knitting methods are completed in cooperation with the long needles and knitting needles.
[0006] Preferably, the knitting area component includes a herringbone triangle, a needle path switching triangle, and a knitting triangle arranged vertically, and also includes two gauge triangles located on the left and right sides. The herringbone triangle, needle path switching triangle, knitting triangle, and gauge triangle constitute a knitting unit. Two knitting units are installed on the base plate. Between the knitting units, there are also a middle guard and a middle retention triangle arranged vertically and fixed to the base plate. The left side of the left knitting unit has a left guard and a left retention triangle arranged vertically and fixed to the base plate. The right side of the right knitting unit has a right guard and a right retention triangle arranged vertically and fixed to the base plate.
[0007] Preferably, the system also includes a needle selector mounted on the base plate. The needle selector is located on the left and right sides below the needle selection area assembly of each knitting unit. A needle selection guard is also mounted on the base plate above the needle selector. The needle selector at the work station is provided with a needle heel. The end face of the needle heel is provided with a hook groove. The hook groove cooperates with the protrusion on the needle selection guard. When the needle selector at the work station moves along a specific triangular contour to the needle selection area, the needle heel is hung on the needle selection guard through the hook groove, so that the needle selector at the work station that does not need to participate in knitting is limited to a suitable position.
[0008] Preferably, the needle guards are fixedly mounted on the left retention triangle, right retention triangle and middle retention triangle and integrally formed with them.
[0009] Preferably, the tail of the knitting needle is provided with a rotating groove, the head of the long needle engages with the rotating groove and can rotate up and down with the front end of the groove as the center. The middle of the long needle has an upwardly protruding needle heel that engages with the knitting zone assembly. The tail of the long needle contacts the bottom of the needle groove of the frame. The long needle is an elastic needle. The head of the station needle selector is mounted on the upper surface of the tail of the long needle. The needle selector heel is located at the head of the station needle selector and protrudes upward. The station needle selector is positioned by a limiting wire to prevent it from loosening. The middle of the station needle selector has a needle selector heel that engages with the needle selector. When the needle selector heel is pressed down, due to the elastic effect, the long needle is also pressed into the needle groove, and the needle heel of the long needle cannot contact the knitting zone assembly.
[0010] Preferably, the needle selection area assembly includes a left needle receiving plate, a hanging eyelet plate, and a right needle receiving plate located in the middle of the base plate and below the knitting unit. A non-woven pressure plate is also installed below the left needle receiving plate, the hanging eyelet plate, and the right needle receiving plate. The left needle receiving plate, the hanging eyelet plate, the right needle receiving plate, and the non-woven pressure plate are all provided with arc-shaped positioning grooves, and the upper end of the needle selection heel is provided with an arc-shaped protrusion that cooperates with the arc-shaped positioning groove.
[0011] Preferably, the needle selection area assembly also includes a left needle selection cam, a middle needle selection cam, and a right needle selection cam, which are fixedly mounted on the lower part of the base plate in sequence; a needle lifting cam is installed at the connection of the left needle selection cam, the middle needle selection cam, and the right needle selection cam; it also includes a left push needle cam and a right push needle cam located on the left and right sides below each knitting unit; the tail of the needle selection area is also provided with a rear needle heel, which contacts and engages with the left needle selection cam, the middle needle selection cam, the right needle selection cam, the left push needle cam, and the right push needle cam.
[0012] A weaving method for a horizontal knitting machine:
[0013] 1) Performing the non-woven function: The triangular base plate moves to the left, the needle selector head lowers to contact the station needle selector, the needle selector boss causes the station needle selector to sink into the needle groove, the station needle selector is in an unselected state, the needle selector heel does not contact the triangle of the station needle selector area component, at this time the needle selector heel is in position and is pressed into the needle groove by the non-woven pressure plate, abutting the long needle bar so that the long needle heel does not contact the triangle outline of the knitting area component, the knitting needle is in the initial position and does not enter the knitting needle path, the triangular base plate performs the non-woven function;
[0014] 2) Perform the lifting eye function: The needle path switching triangle, left needle pressing plate, right needle pressing plate, left push needle triangle and right push needle triangle sink into the base plate. The triangle base plate moves to the left. The needle selector blade is raised and does not contact the needle selector boss. The selected needle at the work station contacts the left retaining triangle and the left needle selector triangle and pushes the work station needle selector up to the position. The long needle heel moves up along the knitting triangle outline to the lifting eye height. The needle heel of the selected needle in the position continues to move to the right and is pressed into the needle groove by the lifting eye pressing plate. The corresponding long needle heel also sinks into the needle groove. The long needle heel does not contact the triangle outline. The knitting needle stays at the lifting eye height. The triangle base plate performs the lifting eye function.
[0015] 3) Perform the knitting function: The needle path switching triangle, left needle presser plate, and right needle presser plate sink into the base plate. The needle selector blade is raised and does not contact the station needle selector. The selected station needle contacts the left retaining triangle and the left needle selector triangle and pushes the station needle selector upward to the position. After another needle selection, the selected station needle selector moves further upward along the outline of the left pusher triangle to the position. The station needle selector continues to move to the right without contacting the presser plates (left needle presser plate, hanging eyelet presser plate, right needle presser plate, and non-woven presser plate). The heel of the long needle always protrudes from the needle groove and moves along the shape of the knitting triangle to push the knitting needle to the knitting height. The triangle base plate performs the knitting function.
[0016] 4) Perform the needle flipping function: The left and right needle press plates sink into the base plate, the needle selector blade is raised and does not contact the needle selector boss, the selected needle at the work station contacts the left retaining triangle and the left needle selector triangle and pushes the work station needle to move up to the position, and then passes through the needle selection again. The selected needle at the work station moves further up to the position along the outline of the left push needle triangle. The work station needle continues to move to the right without contacting the press plates (left needle press plate, hanging eyelet press plate, right needle press plate and non-woven press plate). The heel of the long needle always protrudes from the needle groove and moves along the shape of the knitting triangle to pass through the needle path switching triangle and enter the needle flipping needle path. The long needle pushes the knitting needle to complete the needle flipping function.
[0017] 5) Perform the right needle connection function: The hanging eye pressure plate, the right needle connection pressure plate, the left push needle triangle and the right push needle triangle sink into the base plate. The triangle base plate moves to the left. The needle selector blade is raised and does not contact the needle selection boss. The selected needle at the work station contacts the left retaining triangle and the left needle selection triangle and pushes the work station needle selection upward. The work station needle selection continues to move to the right. The left needle connection pressure plate presses the needle heel of the needle selection into the needle groove. The work station needle selector touches the long needle bar and presses the long needle heel into the needle groove as well. The long needle heel does not contact the outer contour of the knitting triangle. The long needle continues to move to the right until it reaches the hanging eye pressure plate position that sinks into the base plate. The long needle heel protrudes from the needle groove and contacts the knitting triangle needle connection contour, pushing the knitting needle into the needle connection needle path, so that the knitting needle completes the right needle connection function.
[0018] 6) Perform the left needle connection function: The hanging eye pressure plate, left needle connection pressure plate, left push needle triangle and right push needle triangle sink into the base plate. The triangle base plate moves to the right. The needle selector blade is raised and does not contact the needle selection boss. The selected station needle contacts the right retaining triangle and the right needle selection triangle and pushes the station needle selection upward. The station needle selection continues to move to the left. The right needle connection pressure plate presses the needle heel of the selection needle into the needle groove. The station needle selection touches the long needle bar and presses the long needle heel into the needle groove as well. The long needle heel does not contact the outer contour of the knitting triangle. The long needle continues to move to the left until it reaches the hanging eye pressure plate position that sinks into the base plate. The long needle heel protrudes from the needle groove and contacts the knitting triangle needle connection contour, pushing the knitting needle into the needle connection needle path, so that the knitting needle completes the left needle connection function.
[0019] 7) Perform the flip function: The hanging needle pressure plate and the right needle receiving pressure plate sink into the bottom plate. The needle selector blade is raised and does not contact the needle selection boss. The selected needle at the work station contacts the left retaining triangle and the left needle selection triangle and pushes the work station needle to move up to the position. After another needle selection, the selected needle at the work station moves up further along the outline of the left push needle triangle to the position. The long needle pushes the knitting needle into the flip needle path. At this time, the second unselected needle at the work station stays at the first upward movement height and is in the position. The long needle pushes the corresponding knitting needle into the receiving needle path. The above functions are the flip functions performed in the same knitting instruction of the same system.
[0020] 8) Performing the same-line hanging needle tape weaving function: The needle path switching triangle, the left needle pressing plate, and the right needle pressing plate sink into the base plate. The needle selector blade is raised and does not contact the station needle selection. The selected station needle contacts the left retaining triangle and the left needle selection triangle and pushes the station needle up to the position. After another needle selection, the selected station needle moves further up to the position along the outline of the left push needle triangle. The long needle pushes the knitting needle into the weaving needle path. At this time, the second unselected station needle stays at the original height and is in position. The long needle pushes the corresponding knitting needle into the hanging needle path. The above function is the same-line hanging needle tape weaving function performed in the same line of weaving instructions in the same system.
[0021] This invention, by employing the above technical solutions, achieves significant technical effects: The triangular base plate of the flat knitting machine reduces the longitudinal width, optimizes the triangular position structure, improves needle selection stability, realizes multiple knitting functions, and enhances knitting efficiency and quality. The hook groove for needle selection at the workstation contacts the needle selection guard of the retaining triangle, increasing needle selection stability, reducing needle selection errors, and improving knitting quality. Positioning grooves are provided on the hanging loop pressure plate, left and right needle receiving pressure plate, and non-woven pressure plate, making the workstation switching and needle selection function more accurate and efficient. It can realize non-woven function, hanging loop function, knitting function, needle flipping function, left needle receiving function, right needle receiving function, double flipping function, and same-line hanging loop weaving function within the same knitting instruction, enriching the diversity of knitting patterns and improving production efficiency. By optimizing the structural design and knitting functions, while reducing the overall size, the functional integration and operational efficiency of the knitting machine are greatly improved. Its stable needle selection mechanism, precise positioning design, and multi-functional integrated knitting function can effectively improve the production level of flat knitting machines and the quality of knitted products, providing an innovative solution for the technological development of flat knitting machines. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the base plate of the present invention.
[0023] Figure 2 This is a schematic diagram of the knitting needle assembly of the present invention.
[0024] Figure 3 yes Figure 2 A magnified view of a portion of the image.
[0025] Figure 4 This is a diagram showing the assembly of the knitting needle assembly and the needle selection guard.
[0026] Figure 5 This is a diagram showing the assembly of the knitting needle assembly and the hanging plate.
[0027] Figure 6 This is a schematic diagram of the structure of nonwoven sheet.
[0028] Figure 7 This is a structural diagram of the clamping plate, the left-hand clamping plate, and the right-hand clamping plate.
[0029] Figure 8 This is a state diagram of the flat knitting machine when performing the non-woven function.
[0030] Figure 9 This is a state diagram of the flat knitting machine when performing the lifting function.
[0031] Figure 10 This is a state diagram of the flat knitting machine when performing the knitting function.
[0032] Figure 11 This is a state diagram of the flat knitting machine when performing the stitch-turning function.
[0033] Figure 12 This is a state diagram of the flat knitting machine when the right needle insertion function is executed.
[0034] Figure 13 This is a state diagram of the flat knitting machine when the left needle insertion function is executed.
[0035] Figure 14 This is a state diagram of the flat knitting machine when performing the flipping function.
[0036] Figure 15 This is a diagram of the flat knitting machine's status during the weaving of the hanging loop tape.
[0037] The numbers in the attached diagram indicate the following parts: A—Knitting area assembly, B—Needle selection area, C—Knitting needle assembly, A1—Herringbone triangle, A2—Needle path switching triangle, A3—Knitting triangle, A4—Mesh triangle, A5—Middle guard, A6—Left guard, A7—Right guard, A8—Left retention triangle, A9—Right retention triangle, A10—Middle retention triangle, B1—Hanging mesh pressure plate, B2—Left needle connection pressure plate, B3—Right needle connection pressure plate B4—Non-woven pressing sheet, B5—Lifting needle triangle, B6—Left needle selection triangle, B7—Right needle selection triangle, B8—Center needle selection triangle, B9—Left push needle triangle, B10—Right push needle triangle, B11—Needle selector, B12—Needle selection guard, C1—Knitting needle, C11—Rotating groove, C2—Long needle, C21—Long needle heel, C3—Station needle selector, C31—Needle selection heel, C311—Hook groove, C312—Protrusion, C32—Back needle heel. Detailed Implementation
[0038] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.
[0039] Example 1
[0040] A base plate and needle assembly for a horizontal knitting machine, as shown in the figure, includes a base plate 1. The base plate 1 is equipped with a knitting area assembly A and a station needle selection area assembly B arranged vertically. It also includes a needle assembly C, which includes knitting needles C1, long needles C2, and station needle selection C3 that cooperate with each other. Long needles C2 contact and cooperate with knitting area assembly A and drive knitting needle C1 to move. Station needle selection C3 contacts and cooperates with station needle selection area assembly B and drives knitting needle C1 to move. Through the above cooperation, the station switching and needle selection / pre-selection functions are completed, and different knitting methods are completed in cooperation with long needles C2 and knitting needles C1.
[0041] The knitting area component A includes a herringbone triangle A1, a needle path switching triangle A2, and a knitting triangle A3 arranged vertically, and two gauge triangles A4 located on the left and right sides. The herringbone triangle A1, needle path switching triangle A2, knitting triangle A3, and gauge triangle A4 constitute a knitting unit. Two knitting units are installed on the base plate 1. Between the knitting units, there are also a middle guard A5 and a middle retention triangle A10 arranged vertically and fixed on the base plate 1. On the left side of the left knitting unit, there are a left guard A6 and a left retention triangle A8 arranged vertically and fixed on the base plate 1. On the right side of the right knitting unit, there are a right guard A7 and a right retention triangle A9 arranged vertically and fixed on the base plate 1.
[0042] Example 2
[0043] Similar to Embodiment 1, but with the difference of including a needle selector B11 mounted on the base plate 1. The needle selector B11 is located on the left and right sides below the needle selection area assembly of each knitting unit station. A needle selection guard B12 is also mounted on the base plate 1 above the needle selector B11. The station needle selector C3 is provided with a needle selection heel C31. The end face of the needle selection heel C31 is provided with a hook groove C311. The hook groove C311 cooperates with the protrusion on the needle selection guard B12. When the station needle selector C3 moves along a specific triangular contour to the needle selection area, the needle selection heel C31 is hung on the needle selection guard B12 through the hook groove C311, so that the station needle selector C3 that does not need to participate in knitting is limited to a suitable position.
[0044] The needle selection platform B12 is fixedly mounted on the left retention triangle A8, the right retention triangle A9 and the middle retention triangle A10 and is integrally formed with them.
[0045] Example 3
[0046] Similar to Embodiment 1, the difference is that the tail of the knitting needle C1 is provided with a rotating groove C11, the head of the long needle C2 engages with the rotating groove C11 and can rotate and swing up and down with the front end of the rotating groove C11 as the center, the middle of the long needle C2 is provided with an upwardly protruding long needle heel C21 that engages with the knitting area assembly A, and the tail end of the long needle C2 contacts the bottom of the needle groove of the frame. The long needle C2 is an elastic needle; the head of the station needle selector C3 is mounted on the upper surface of the tail of the long needle C2, the needle selector heel C31 is located at the head of the station needle selector C3 and protrudes upward, the station needle selector C3 is positioned by a limiting wire to prevent it from loosening, and the middle of the station needle selector C3 is provided with a needle selector group that engages with the needle selector B11. When the needle selector heel C31 is pressed down, due to the elastic effect, the long needle C2 is also pressed into the needle groove, and the long needle heel C21 cannot contact and engage with the knitting area assembly A.
[0047] Example 4
[0048] Similar to Embodiment 1, the difference is that the needle selection area component B includes a left needle receiving plate B2, a hanging eyelet plate B1, and a right needle receiving plate B3 located in the middle of the base plate 1 and below the knitting unit. A non-woven plate B4 is also installed below the left needle receiving plate B2, the hanging eyelet plate B1, and the right needle receiving plate B3. Each of the left needle receiving plate B2, the hanging eyelet plate B1, the right needle receiving plate B3, and the non-woven plate B4 is provided with an arc-shaped positioning groove. The upper end of the needle selection heel C31 is provided with an arc-shaped protrusion C312 that cooperates with the arc-shaped positioning groove.
[0049] The workstation needle selection area component B also includes a left needle selection triangle B6, a middle needle selection triangle B8, and a right needle selection triangle B7, which are fixedly mounted on the lower part of the base plate 1 in sequence from left to right; a needle lifting triangle B5 is installed at the connection of the left needle selection triangle B6, the middle needle selection triangle B8, and the right needle selection triangle B7; it also includes a left push needle triangle B9 and a right push needle triangle B10 located on the left and right sides below each knitting unit; the tail of the workstation needle selection C3 is also provided with a rear needle heel C32, which contacts and engages with the left needle selection triangle B6, the middle needle selection triangle B8, the right needle selection triangle B7, the left push needle triangle B9, and the right push needle triangle B10.
[0050] Example 5
[0051] A weaving method for a horizontal knitting machine:
[0052] 1) Performing the non-woven function: The triangular base plate 1 moves to the left, the lower edge of the needle selector B11 touches the station needle selector C3, the needle selector boss causes the station needle selector C3 to sink into the needle groove, the station needle selector C3 is in an unselected state, the needle selector heel C31 does not contact the triangle of the station needle selector area component B, at this time the needle selector heel C31 is in position B and is pressed into the needle groove by the non-woven pressure plate B4, touching the long needle C2 needle bar so that the long needle heel C21 does not contact the triangle outline of the knitting area component A, the knitting needle C1 is in the initial position and does not enter the knitting needle path, the triangular base plate performs the non-woven function;
[0053] 2) Perform the hanging eye function: The needle path switching triangle A2, the left needle receiving plate B2, the right needle receiving plate B3, the left push needle triangle B9, and the right push needle triangle B10 sink into the base plate 1. The triangle base plate moves to the left, the needle selector B11 cutter head is raised and does not contact the needle selection boss. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selection triangle B6 and pushes the station needle selector C3 to move up to position H. The long needle heel C21 moves up along the knitting triangle outline to the hanging eye height. The needle selection needle heel C31 in position H continues to move to the right and is pressed into the needle groove by the hanging eye plate B1. The corresponding long needle heel C21 also sinks into the needle groove. The long needle heel C21 does not contact the triangle outline. The knitting needle C1 stays at the hanging eye height. The triangle base plate performs the hanging eye function.
[0054] 3) Perform the knitting function: The needle switching triangle A2, the left needle pressing plate B2, and the right needle pressing plate B3 sink into the base plate 1. The needle selector B11 blade is raised and does not contact the station needle selector C3. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selecting triangle B6 and pushes the station needle selector C3 to move up to position H. After another needle selection, the selected station needle selector C3 moves further up along the outline of the left push needle triangle B9 to position A. The station needle selector C3 continues to move to the right without contacting the left needle pressing plate B2, the hanging eyelet pressing plate B1, the right needle pressing plate B3, and the non-knitting pressing plate B4. The long needle heel C21 always protrudes from the needle groove and moves along the shape of the knitting triangle A3 to push the knitting needle to the knitting height. The triangle base plate performs the knitting function.
[0055] 4) Perform the needle flipping function: The left needle pressing plate B2 and the right needle pressing plate B3 sink into the base plate 1. The needle selector B11 blade is raised and does not contact the needle selection boss. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selection triangle B6 and pushes the station needle selector C3 to move up to position H. After another needle selection, the selected station needle selector C3 moves further up along the outline of the left push needle triangle B9 to position A. The station needle selector C3 continues to move to the right without contacting the left needle pressing plate B2, the hanging eyelet pressing plate B1, the right needle pressing plate B3 and the non-woven pressing plate B4. The long needle heel C21 always protrudes from the needle groove and moves along the shape of the knitting triangle A3 through the needle path switching triangle A2 to enter the needle flipping needle path. The long needle C2 pushes the knitting needle C1 to complete the needle flipping function.
[0056] 5) Perform the right needle connection function: The hanging eye pressure plate B1, the right needle connection pressure plate B3, the left push needle triangle B9 and the right push needle triangle B10 sink into the base plate 1. The triangle base plate moves to the left, and the needle selector B11 cutter head is raised and does not contact the needle selection boss. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selection triangle B6 and pushes the station needle selector C3 to move up to position H. The station needle selector C3 continues to move to the right. The left needle connection pressure plate B3 presses the needle heel C31 into the needle groove. The station needle selector C3 abuts against the needle bar of the long needle C2 and presses the long needle heel into the needle groove as well. The long needle heel C21 does not contact the outer contour of the knitting triangle A3. The long needle C2 continues to move to the right and reaches the position of the hanging eye pressure plate B1 sinking into the base plate 1. The long needle heel C21 protrudes from the needle groove and contacts the needle connection contour of the knitting triangle A3, pushing the knitting needle C1 into the needle connection needle path, so that the knitting needle C1 completes the right needle connection function.
[0057] 6) Perform the left needle connection function: The hanging eye pressure plate B1, the left needle connection pressure plate B2, the left push needle triangle B9, and the right push needle triangle B10 sink into the base plate 1. The triangle base plate moves to the right, and the needle selector B11 blade tip is raised and does not contact the needle selection boss. The selected station needle selector C3 contacts the right retaining triangle A9 and the right needle selection triangle B3 and pushes the station needle selector C3 to move up to position H. The station needle selector C3 continues to move to the left. The right needle connection pressure plate B2 presses the needle heel C31 into the needle groove. The station needle selector C3 abuts against the long needle C2 needle bar and presses the long needle heel into the needle groove as well. The long needle heel C21 does not contact the outer contour of the knitting triangle A3. The long needle C2 continues to move to the left and reaches the position of the hanging eye pressure plate B1 sinking into the base plate 1. The long needle heel C21 protrudes from the needle groove and contacts the needle connection contour of the knitting triangle A3, pushing the knitting needle C1 into the needle connection needle path, so that the knitting needle C1 completes the left needle connection function.
[0058] 7) Perform the flip function: The hanging eye pressure plate B1 and the right needle receiving pressure plate B3 sink into the base plate 1. The needle selector B11 cutter head is raised and does not contact the needle selection boss. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selection triangle B2 and pushes the station needle selector C3 to move up to position H. After another needle selection, the selected station needle selector C3 moves further up along the outline of the left push needle triangle B9 to position A. The long needle C2 pushes the knitting needle C1 into the flip needle path. At this time, the second unselected station needle selector C3 stays at the first upward movement height, that is, at position H. The long needle C2 pushes the corresponding knitting needle C1 into the receiving needle path. The above function is the flip function performed in the same knitting instruction of the same system.
[0059] 8) Performing the same row of hanging needle tape weaving function: Needle path switching triangle A2, left needle pressing plate B2, and right needle pressing plate B3 sink into the base plate 1. The needle selector B11 cutter head is raised and does not contact the station needle selector C3. The selected station needle selector C3 contacts the left retaining triangle A8 and the left needle selection triangle B2 and pushes the station needle selector C3 up to position H. After another needle selection, the selected station needle selector C3 moves further up along the outline of the left push needle triangle B9 to position A. The long needle C2 pushes the knitting needle C1 into the weaving needle path. At this time, the second unselected station needle selector C3 stays at the original height, i.e., position H. The long needle C2 pushes the corresponding knitting needle C1 into the hanging needle path. The above function is the same row of hanging needle tape weaving function performed in the same row of weaving instructions in the same system.
[0060] In summary, the above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the present invention.
Claims
1. A base plate and needle assembly for a flat knitting machine, characterized in that: The system includes a base plate (1), on which a knitting area assembly (A) and a station needle selection area assembly (B) are mounted. It also includes a knitting needle assembly (C), which comprises knitting needles (C1), long needles (C2), and a station needle selection assembly (C3) that cooperate with each other. The long needles (C2) contact and cooperate with the knitting area assembly (A) and drive the knitting needles (C1) to move. The station needle selection assembly (C3) contacts and cooperates with the station needle selection area assembly (B) and drives the knitting needles (C1) to move. It also includes a needle selector (B11) mounted on the base plate (1), and a needle selection guard (B12) mounted on the base plate (1) above the needle selector (B11). The station needle selection assembly (C3) has a needle selection heel (C3). 1) The end face of the needle selection heel (C31) is provided with a hook groove (C311), which engages with the protrusion on the needle selection guard (B12); the work station needle selection area assembly (B) includes a left needle receiving plate (B2), a hanging eye plate (B1) and a right needle receiving plate (B3) located in the middle of the base plate (1), and a non-woven pressure plate (B4) is installed below the left needle receiving plate (B2), the hanging eye plate (B1) and the right needle receiving plate (B3); the left needle receiving plate (B2), the hanging eye plate (B1), the right needle receiving plate (B3) and the non-woven pressure plate (B4) are all provided with positioning grooves, and the upper end of the needle selection heel (C31) is provided with a protrusion (C312) that engages with the positioning groove.
2. The base plate and needle assembly for a flat knitting machine according to claim 1, characterized in that: The knitting area component (A) includes a herringbone triangle (A1), a needle path switching triangle (A2), and a knitting triangle (A3) arranged vertically, and also includes two gauge triangles (A4) located on the left and right sides. The herringbone triangle (A1), needle path switching triangle (A2), knitting triangle (A3), and gauge triangle (A4) constitute a knitting unit. The base plate (1) has at least one knitting unit. Between the knitting units, there are also a middle guard (A5) and a middle retention triangle (A10) arranged vertically. The left side of the left knitting unit has a left guard (A6) and a left retention triangle (A8) arranged vertically. The right side of the right knitting unit has a right guard (A7) and a right retention triangle (A9) arranged vertically.
3. The base plate and needle assembly for a flat knitting machine according to claim 2, characterized in that: The needle selection stand (B12) is fixed on the left retention triangle (A8), right retention triangle (A9) and center retention triangle (A10) respectively.
4. The base plate and needle assembly for a flat knitting machine according to claim 3, characterized in that: The tail of the needle (C1) is provided with a rotating groove (C11), the head of the long needle (C2) is engaged with the rotating groove (C11), the middle of the long needle (C2) is provided with a long needle heel (C21) that protrudes upward and engages with the knitting area assembly (A), the tail end of the long needle (C2) is in contact with the bottom of the needle groove of the frame, and the long needle (C2) is an elastic needle; the head of the station needle selector (C3) is mounted on the upper surface of the tail of the long needle (C2), the needle selector heel (C31) is located at the head of the station needle selector (C3) and protrudes upward, and the middle of the station needle selector (C3) is provided with a needle selection group that engages with the needle selector (B11).
5. A base plate and needle assembly for a flat knitting machine according to claim 4, characterized in that: The station needle selection area assembly (B) also includes a left needle selection triangle (B6), a middle needle selection triangle (B8), and a right needle selection triangle (B7) located on the lower part of the base plate (1) and fixedly mounted on the left and right sides respectively; a needle lifting triangle (B5) is installed at the connection of the left needle selection triangle (B6), the middle needle selection triangle (B8), and the right needle selection triangle (B7); it also includes a left push needle triangle (B9) and a right push needle triangle (B10); the tail of the station needle selection (C3) is also provided with a rear needle heel (C32), which contacts and cooperates with the left needle selection triangle (B6), the middle needle selection triangle (B8), the right needle selection triangle (B7), the left push needle triangle (B9), and the right push needle triangle (B10).
6. A knitting method for a flat knitting machine, the knitting method comprising any one of the base plate and needle assembly for a flat knitting machine according to claim 4 or 5, characterized in that: Performing the non-woven function: The triangular base plate (1) moves to the left, and the lower edge of the needle selector (B11) blade touches the needle selector protrusion of the station needle selector (C3), causing the station needle selector (C3) to sink into the needle groove. The station needle selector (C3) is in an unselected state, and the needle heel (C31) does not contact the station needle selector area component (B). At this time, the needle heel (C31) is pressed into the needle groove by the non-woven pressure plate (B4). The non-woven pressure plate (B4) is provided with a positioning groove, and the upper end of the needle heel (C31) is provided with a protrusion (C312) that cooperates with the positioning groove, which touches the long needle (C2) needle bar so that the long needle heel (C21) does not contact the knitting area component (A). The knitting needle (C1) is in the initial position and does not enter the knitting needle path. The triangular base plate performs the non-woven function.
7. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Perform the lifting function: The needle path switching triangle (A2), left needle clamping plate (B2), right needle clamping plate (B3), left push needle triangle (B9), and right push needle triangle (B10) sink into the base plate (1). The triangle base plate moves to the left, the needle selector (B11) blade tip tilts up and does not contact the needle selector boss. The selected station needle selector (C3) contacts the left retaining triangle (A8) and the left needle selector triangle (B6) and pushes the station needle selector (C3) upward. The long needle heel (C21) As the needle moves upward along the knitting triangle contour to the hanging height, the needle selection heel (C31) continues to move to the right and is pressed into the needle groove by the hanging plate (B1). The hanging plate (B1) has a positioning groove, and the upper end of the needle selection heel (C31) has a protrusion (C312) that cooperates with the positioning groove. The corresponding long needle heel (C21) also sinks into the needle groove. The long needle heel (C21) does not contact the triangle contour, and the knitting needle (C1) stays at the hanging height. The triangle base plate performs the hanging function.
8. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Performing the knitting function: The needle switching triangle (A2), the left needle pressing plate (B2), and the right needle pressing plate (B3) sink into the base plate (1). The needle selector (B11) blade is raised and does not contact the station needle selector (C3). The selected station needle selector (C3) contacts the left retaining triangle (A8) and the left needle selecting triangle (B6) and pushes the station needle selector (C3) upward. After another needle selection, the selected station needle selector (C3) moves further upward along the outline of the left push needle triangle (B9). The station needle selector (C3) continues to move to the right without contacting the pressing plates. The long needle heel (C21) always protrudes from the needle groove and moves along the shape of the knitting triangle (A3) to push the knitting needle to the knitting height. The triangle base plate performs the knitting function.
9. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Perform the needle flipping function: The left needle pressing plate (B2) and the right needle pressing plate (B3) sink into the base plate (1), the needle selector (B11) blade tip is raised and does not contact the needle selection boss, the selected station needle (C3) contacts the left retaining triangle (A8) and the left needle selection triangle (B6) and pushes the station needle (C3) to move up. After another needle selection, the selected station needle (C3) moves further up along the outline of the left push needle triangle (B9). The station needle (C3) continues to move to the right without contacting each pressing plate. The long needle heel (C21) always protrudes from the needle groove and moves along the shape of the knitting triangle (A3) through the needle path switching triangle (A2) to enter the needle flipping needle path. The long needle (C2) pushes the knitting needle (C1) to complete the needle flipping function.
10. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Executing the right needle insertion function: The lifting pressure plate (B1), right needle insertion pressure plate (B3), left needle pusher triangle (B9), and right needle pusher triangle (B10) sink into the base plate (1). The triangle base plate moves to the left, and the needle selector (B11) blade tip tilts up and does not contact the needle selection boss. The selected station needle selector (C3) contacts the left retaining triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selector (C3) upward. The station needle selector (C3) continues to move to the right, and the left needle insertion pressure plate (B2) presses the needle heel (C31) into the needle groove. The station needle selector (C3) abuts against the long... The needle bar (C2) presses the long needle heel into the needle groove. The long needle heel (C21) does not contact the outer contour of the knitting triangle (A3). The long needle (C2) continues to move to the right until it reaches the position of the hanging plate (B1) that sinks into the bottom plate (1). The right needle plate (B3) is provided with a positioning groove. The upper end of the needle selection heel (C31) is provided with a protrusion (C312) that cooperates with the positioning groove. The long needle heel (C21) protrudes from the needle groove and contacts the needle receiving contour of the knitting triangle (A3), pushing the knitting needle (C1) into the needle receiving needle path, so that the knitting needle (C1) completes the right needle receiving function.
11. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Executing the left needle insertion function: The lifting pressure plate (B1), left needle insertion pressure plate (B2), left push needle triangle (B9), and right push needle triangle (B10) sink into the base plate (1). The triangle base plate moves to the right, and the needle selector (B11) blade tip tilts up and does not contact the needle selection boss. The selected station needle selector (C3) contacts the right retaining triangle (A9) and the right needle selection triangle (B7) and pushes the station needle selector (C3) upward. The station needle selector (C3) continues to move to the left, and the right needle insertion pressure plate (B3) presses the needle heel (C31) into the needle groove. The station needle selector (C3) abuts against the long... The needle bar (C2) presses the long needle heel into the needle groove. The long needle heel (C21) does not contact the outer contour of the knitting triangle (A3). The long needle (C2) continues to move to the left until it reaches the position of the hanging plate (B1) that sinks into the bottom plate (1). The left needle plate (B2) is provided with a positioning groove. The upper end of the needle selection heel (C31) is provided with a protrusion (C312) that cooperates with the positioning groove. The long needle heel (C21) protrudes from the needle groove and contacts the needle receiving contour of the knitting triangle (A3), pushing the knitting needle (C1) into the needle receiving needle path, so that the knitting needle (C1) completes the left needle receiving function.
12. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Perform the flipping function: The hanging needle pressure plate (B1) and the right needle receiving pressure plate (B3) sink into the base plate (1), the needle selector (B11) blade tip is raised and does not contact the needle selection boss, the selected station needle (C3) contacts the left retaining triangle (A8) and the left needle selection triangle (B6) and pushes the station needle (C3) to move upward. The left needle receiving pressure plate (B2) is provided with a positioning groove, and the upper end of the needle heel (C31) is provided with a protrusion (C312) that cooperates with the positioning groove. After another needle selection, the selected station needle (C3) moves further upward along the outline of the left push needle triangle (B9), and the long needle (C2) pushes the knitting needle (C1) into the flipping needle path. At this time, the second unselected station needle (C3) stays at the first upward height, and the long needle (C2) pushes the corresponding knitting needle (C1) into the receiving needle path. The above function is the flipping function performed in the same row of knitting instructions.
13. A knitting method for a flat knitting machine, the knitting method comprising a base plate and needle assembly for a flat knitting machine according to claim 5, characterized in that: Performing the same row of hanging loop weaving function: The needle path switching triangle (A2), the left needle pressing plate (B2), and the right needle pressing plate (B3) sink into the base plate (1). The needle selector (B11) blade is raised and does not contact the station needle selector (C3). The selected station needle selector (C3) contacts the left retaining triangle (A8) and the left needle selection triangle (B6) and pushes the station needle selector (C3) upward. After another needle selection, the selected station needle selector (C3) moves further upward along the outline of the left push needle triangle (B9). The long needle (C2) pushes the knitting needle (C1) into the weaving needle path. At this time, the second unselected station needle selector (C3) stays at the original height. The long needle (C2) pushes the corresponding knitting needle (C1) into the hanging loop needle path. The above function is the same row of hanging loop weaving function performed in the same row of weaving instructions.
Citation Information
Patent Citations
Full-function triangular bottom plate of flat knitting machine
CN221588845U
Bottom plate and knitting needle assembly for flat knitting machine
CN223660345U