A pure natural fresh flower juice beverage production device and a processing method thereof
Patent Information
- Application Number
- CN202411946271.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2044-12-27
AI Technical Summary
[0004]本发明的目的是为了解决现有技术中以下缺点,目前饮料加工厂在对玫瑰花瓣进行清洗处理加工时,大多都是将花瓣放置在水池内,利用清洗剂在混合在水中对花瓣进行清洗,长时间水池内水中的清洗剂容易沉淀,导致上层水对花瓣的清洗效果较差,而提出的一种纯天然鲜花原汁饮料生产设备及其加工方法
[0022] 1. When the rose branch is pushed and squeezed to the right by the paddle plate, it can be cut by the cutter. The cut rose branch is left on the conveyor belt and transported to the outside for collection. The cut rose petals slide through the protective cavity onto multiple trays, realizing the effect of automatic cutting of roses and avoiding the risk of being pricked by thorns when cutting by hand.
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Figure CN119610272B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of plant-based beverage production technology, and in particular to a production equipment and processing method for pure natural flower juice beverages. Background Technology
[0002] With the continuous development of society, the technology related to beverage processing equipment is also constantly improving. At present, natural flower beverages are very popular. Roses are rich in protein, vitamins and various amino acids and other nutrients, as well as bioactive components such as quercetin glycosides, tannins, and vitamins. They also contain a variety of essential nutrients for the human body, such as trace elements and macro elements, making them an excellent raw material for beverages.
[0003] Currently, when beverage processing plants clean and process rose petals, they mostly place the petals in a water tank and use a cleaning agent mixed in the water to clean the petals. Over time, the cleaning agent in the water in the tank tends to settle, resulting in poor cleaning effect of the upper layer of water on the petals. Summary of the Invention
[0004] The purpose of this invention is to address the following shortcomings in the existing technology: Currently, when beverage processing plants clean and process rose petals, they mostly place the petals in a water tank and use a cleaning agent mixed in the water to clean the petals. Over time, the cleaning agent in the water tank tends to settle, resulting in poor cleaning effect of the upper layer of water on the petals. Therefore, this invention proposes a pure natural flower juice beverage production equipment and processing method.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A pure natural flower juice beverage production equipment includes a cleaning chamber and a square chamber. The square chamber is fixedly connected to one end of the cleaning chamber. A through groove is opened on one side wall of the cleaning chamber, and a trapezoidal chamber is fixedly connected to the outer side wall of the cleaning chamber.
[0007] A cleaning component is installed on the square cavity. The cleaning component includes a filter screen, a wire cap, a horizontal plate, a sliding cavity, and an exhaust cavity. A sliding groove is formed on the square cavity, and a lead screw is rotatably connected in the sliding groove. The wire cap is threaded onto the lead screw. One end of the horizontal plate is fixedly connected to the wire cap. The sliding cavity is slidably connected to the horizontal plate. One end of each of the two filter screens is fixedly connected to both sides of the sliding cavity. The exhaust cavity has multiple exhaust ports and is fixedly connected to the outer wall of the cleaning cavity. The exhaust ports are connected to the cleaning cavity.
[0008] A vertical plate is fixedly connected to one side of the cleaning chamber. A horizontal groove is provided on the vertical plate. A cutter is fixedly connected in the horizontal groove. A movable plate is slidably connected to the upper inclined surface of the trapezoidal cavity. A groove is provided at the upper end of the movable plate. A rotating rod is rotatably connected in the groove. A lever is fixedly connected to the rotating rod.
[0009] Preferably, the cleaning component further includes an L-shaped plate, an airbag, and a connecting pipe. One end of the L-shaped plate is slidably connected to the trapezoidal cavity, and a squeezing plate is fixedly connected to the end of the L-shaped plate away from the trapezoidal cavity. The airbag is fixedly connected between the squeezing plate and the trapezoidal cavity, and the connecting pipe is fixedly connected between the airbag and the exhaust chamber. A limiting plate is fixedly connected to the horizontal plate, and the limiting plate is slidably connected to the groove.
[0010] Preferably, a torsion spring is provided between the rotating rod and the trapezoidal cavity, and one end of the L-shaped plate is slidably connected to the moving plate.
[0011] Preferably, a baffle is fixedly connected to the outer wall of the trapezoidal cavity, and the end of the baffle away from the trapezoidal cavity is slidably connected to the extrusion plate. A spring is fixedly connected between the extrusion plate and the trapezoidal cavity.
[0012] Preferably, a mounting cavity is fixedly connected to the cleaning cavity, and a rotating shaft is rotatably connected to both ends of the mounting cavity. A conveyor belt is sleeved between the two rotating shafts, and a cam is fixedly connected to one of the rotating shafts.
[0013] Preferably, a protective cavity is fixedly connected to the outer wall of the cleaning chamber, the protective cavity has multiple cutting grooves, and multiple support plates are fixedly connected to the protective cavity.
[0014] Preferably, a collection chamber is fixedly connected to the lower end of the protective cavity, and fixed plates are fixedly connected to both ends of the collection chamber. A rotating roller is rotatably connected between the two fixed plates, and multiple blades are fixedly connected to the rotating roller.
[0015] Preferably, all of the pallets are arranged in an L-shape and located below the roller.
[0016] A method for processing pure natural flower juice beverage includes the following steps:
[0017] S1: First, the roses on the conveyor belt are transported to the right. When the rose branches are pushed and squeezed to the right by the paddle plate, they can be cut by the cutter. The cut rose branches are left on the conveyor belt and transported to the outside for collection.
[0018] S2: Driven by a servo motor, the rotating roller rotates. As the roller rotates, multiple blades can cut the rose petals on the tray and cut them into pieces. These pieces fall into the collection chamber for collection. The rose petals in the collection chamber are then placed on two filter screens, and the filter screens are pushed to reset and move into the cleaning chamber for cleaning.
[0019] S3: Take out the cleaned rose petal fragments and put them into the rose petal extract device. Obtain the rose petal extract under vacuum to negative pressure and then blend it.
[0020] S4: The semi-finished rose petal beverage liquid is sterilized by pasteurization, then bottled and sealed to obtain the rose petal beverage.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. When the rose branch is pushed and squeezed to the right by the paddle plate, it can be cut by the cutter. The cut rose branch is left on the conveyor belt and transported to the outside for collection. The cut rose petals slide through the protective cavity onto multiple trays, realizing the effect of automatic cutting of roses and avoiding the risk of being pricked by thorns when cutting by hand.
[0023] 2. Connect one end of the rotating roller to another external servo motor drive. Driven by the servo motor, the rotating shaft rotates. As the rotating shaft rotates, multiple blades can cut the rose heads on the tray and cut them into fragments, which fall into the collection chamber for collection.
[0024] 3. Place the rose petals in the collection chamber onto the two filter screens, then push the filter screens back to the cleaning chamber and rotate the screw in the opposite direction. At this time, the screw cap, the horizontal plate, and the filter screen all move downwards until the rose petals are in the water in the cleaning chamber for cleaning.
[0025] 4. The gas inside the airbag can push the water in the exhaust chamber into the cleaning chamber, and create turbulence in the water in the cleaning chamber, with an upward impact force, to prevent the cleaning agent in the water in the cleaning chamber from settling, so as to ensure that the water in the upper layer of the cleaning chamber can effectively clean the rose petals. At the same time, the unstable water flow in the cleaning chamber can form waves, which is more conducive to cleaning the rose petals than in a still water state. Attached Figure Description
[0026] Figure 1 This is a front structural diagram of a pure natural flower juice beverage production equipment proposed in this invention;
[0027] Figure 2 This is a schematic diagram of the trapezoidal cavity structure of a pure natural flower juice beverage production equipment proposed in this invention;
[0028] Figure 3 for Figure 1 A magnified schematic diagram of the structure of part A in the diagram;
[0029] Figure 4 This is a schematic diagram of the filter structure of a pure natural flower juice beverage production equipment proposed in this invention;
[0030] Figure 5 This is a schematic diagram of the pallet structure of a pure natural flower juice beverage production equipment proposed in this invention;
[0031] Figure 6 This is a schematic diagram of an L-shaped plate structure for a pure natural flower juice beverage production equipment proposed in this invention;
[0032] Figure 7 This is a schematic diagram of the paddle plate structure of a pure natural flower juice beverage production equipment proposed in this invention.
[0033] In the diagram: 1. Cleaning chamber, 2. Square chamber, 3. Filter screen, 4. Lead screw, 5. Mounting chamber, 6. Conveyor belt, 7. Cutter, 8. Vertical plate, 9. Cam, 10. Rotary shaft, 11. Blade, 12. Rotary roller, 13. Collection chamber, 14. Protective chamber, 15. Exhaust chamber, 16. Fixing plate, 17. Baffle plate, 18. Trapezoidal chamber, 19. Connecting pipe, 20. Baffle plate, 21. L-shaped plate, 22. Spring, 23. Extrusion plate, 24. Airbag, 25. Support plate, 26. Horizontal plate, 27. Sliding chamber, 28. Lead screw cap, 29. Limiting plate, 30. Moving plate, 31. Rotating rod. Detailed Implementation
[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0035] Reference Figures 1-7 A pure natural flower juice beverage production equipment includes a cleaning chamber 1 and a square chamber 2. The square chamber 2 is fixedly connected to one end of the cleaning chamber 1. A through groove is opened on one side wall of the cleaning chamber 1, and the filter screen 3 can move to the outside of the cleaning chamber 1 through the through groove. A trapezoidal cavity 18 is fixedly connected to the outer wall of the cleaning chamber 1. The trapezoidal cavity 18 is set in a right-angled trapezoid, and the upper end of the moving plate 30 slides on the inclined surface of the trapezoidal cavity 18.
[0036] A cleaning component is installed on the square cavity 2. The cleaning component includes a filter screen 3, a wire cap 28, a horizontal plate 26, a sliding cavity 27, and an exhaust cavity 15. A sliding groove is provided on the square cavity 2. The sliding groove can limit the horizontal plate 26 and the limiting plate 29. A lead rod 4 is rotatably connected in the sliding groove. The wire cap 28 is threadedly connected to the lead rod 4. One end of the horizontal plate 26 is fixedly connected to the wire cap 28. The sliding cavity 27 is slidably connected to the horizontal plate 26. One end of each of the two filter screens 3 is fixedly connected to both sides of the sliding cavity 27. The sliding cavity 27 can move horizontally back and forth on the horizontal plate 26. Multiple exhaust ports are provided on the exhaust cavity 15. The exhaust cavity 15 is fixedly connected to the outer wall of the cleaning cavity 1, and the exhaust ports are connected to the cleaning cavity 1.
[0037] The cleaning components also include an L-shaped plate 21, an airbag 24, and a connecting pipe 19. One end of the L-shaped plate 21 is slidably connected to the trapezoidal cavity 18, and the end of the L-shaped plate 21 away from the trapezoidal cavity 18 is fixedly connected to a squeezing plate 23. The airbag 24 is fixedly connected between the squeezing plate 23 and the trapezoidal cavity 18. The connecting pipe 19 is fixedly connected between the airbag 24 and the exhaust chamber 15. A limiting plate 29 is fixedly connected to the horizontal plate 26. The limiting plate 29 is slidably connected to the groove. When the filter screen 3 is in the through groove, the lower end of the limiting plate 29 is still in the groove. A baffle 20 is fixedly connected to the outer wall of the trapezoidal cavity 18. The end of the baffle 20 away from the trapezoidal cavity 18 is slidably connected to the squeezing plate 23. A spring 22 is fixedly connected between the squeezing plate 23 and the trapezoidal cavity 18. The baffle 20 can limit the airbag 24 and prevent the airbag 24 from deviating when squeezed.
[0038] A vertical plate 8 is fixedly connected to one side of the cleaning chamber 1. A horizontal groove is provided on the vertical plate 8, and a cutter 7 is fixedly connected in the horizontal groove. The cutter 7 can cut the rose stem, separating the rose head from the stem. A movable plate 30 is slidably connected to the upper inclined surface of the trapezoidal cavity 18. A torsion spring is provided between the rotating rod 31 and the trapezoidal cavity 18. One end of the L-shaped plate 21 is slidably connected to the movable plate 30. A groove is provided on the upper end of the movable plate 30, and a rotating rod 31 is rotatably connected in the groove. A lever 17 is fixedly connected to the rotating rod 31. In the vertical state, the lever 17 can only rotate clockwise and not counterclockwise. Therefore, when the lever 17 moves to the lower left, the lever 17 will be limited by the rose on the left and rotate clockwise, driving the torsion spring. Therefore, when the lever 17 moves to the lower left and resets, it will not push the rose to the left.
[0039] A mounting cavity 5 is fixedly connected to the cleaning cavity 1. A rotating shaft 10 is rotatably connected to both ends of the mounting cavity 5. A conveyor belt 6 is sleeved between the two rotating shafts 10. A cam 9 is fixedly connected to one of the rotating shafts 10. The cam 9 is located on one side of the L-shaped plate 21. A protective cavity 14 is fixedly connected to the outer wall of the cleaning cavity 1. Multiple cutting grooves are opened on the protective cavity 14. Multiple support plates 25 are fixedly connected to the protective cavity 14. The multiple support plates 25 are all L-shaped and located below the rotating roller 12. The outer wall of the protective cavity 14 is inclined to facilitate the stable sliding of the cut rose petals onto the branch support plates 25. A collecting cavity 13 is fixedly connected to the lower end of the protective cavity 14. Fixed plates 16 are fixedly connected to both ends of the collecting cavity 13. A rotating roller 12 is rotatably connected between the two fixed plates 16. Multiple blades 11 are fixedly connected to the rotating roller 12.
[0040] A method for processing pure natural flower juice beverage includes the following steps:
[0041] S1: First, the roses on the conveyor belt 6 are conveyed to the right. When the rose branches are pushed and squeezed to the right by the paddle plate 17, they can be cut by the cutter 7. The cut rose branches are left on the conveyor belt 6 and are conveyed to the outside for collection.
[0042] S2: Driven by the servo motor, the rotating roller 12 rotates. As the rotating roller 12 rotates, multiple blades 11 can cut the rose heads on the tray 25 and cut the rose heads into fragments, which fall into the collection chamber 13 for collection. Then, the rose petals in the collection chamber 13 are placed on two filter screens 3 respectively, and the filter screens 3 are pushed to reset and move into the cleaning chamber 1 for cleaning.
[0043] S3: Take out the cleaned rose petal fragments and put them into the rose petal extract device. Obtain the rose petal extract under vacuum to negative pressure and then blend it.
[0044] S4: The semi-finished rose petal beverage liquid is sterilized by pasteurization, then bottled and sealed to obtain the rose petal beverage.
[0045] In this invention, when in use, the rose with stem is first placed on the conveyor belt 6, with the rose protruding from the side of the vertical plate 8 away from the mounting cavity 5. One end of one of the rotating shafts 10 is connected to the external servo motor drive end, and the rotating shaft 10 is driven to rotate clockwise under the drive of the servo motor. When the conveyor belt 6 rotates with the rotating shaft 10, it can transport the rose to the right.
[0046] When the cam 9 rotates with the shaft 10, it can push the L-shaped plate 21 to the right and stretch the spring 22. When the moving plate 30 moves to the right with the L-shaped plate 21, since the upper end of the moving plate 30 is slidably connected to the inclined surface of the trapezoidal cavity 18, and the moving plate 30 is slidably connected to the L-shaped plate 21, the moving plate 30 moves to the right and moves obliquely upward. When the dial plate 17 moves to the right and upward with the moving plate 30, the dial plate 17 can pass between multiple rose branches and push the rose between the dial plate 17 and the cutter 7 to the right. When the rose branch is pushed and squeezed to the right by the dial plate 17, it can be cut by the cutter 7. The cut rose branch is left on the conveyor belt 6 and transported to the outside for collection. The cut rose petals slide down through the protective cavity 14 onto multiple trays 25, realizing the effect of automatic cutting of roses and avoiding the risk of being pricked by thorns when cutting by hand.
[0047] When the cam 9 continues to rotate and no longer presses against the L-shaped plate 21, the L-shaped plate 21 and the moving plate 30 move to the left and reset under the tension of the spring 22. At this time, the paddle plate 17 moves to the lower left. When the subsequent roses continue to move to the right with the movement of the conveyor belt 6, the cam 9 presses against the L-shaped plate 21 again. This process is repeated. Every time the cam 9 presses against the L-shaped plate 21, the paddle plate 17 will push a certain amount of rose branches to the right and cut them off by the cutter 7.
[0048] One end of the rotating roller 12 is connected to another external servo motor drive. Under the drive of the servo motor, the rotating roller 12 is rotated. As the rotating roller 12 rotates, multiple blades 11 can cut the rose heads on the tray 25 and cut the rose heads into fragments, which fall into the collection chamber 13 for collection.
[0049] Then rotate the lead screw 4. As the lead screw 4 moves upward, it can drive the wire cap 28, the horizontal plate 26 and the filter screen 3 to move upward. Since the horizontal plate 26 is fixedly connected to the limiting plate 29, and the limiting plate 29 slides in the groove, the limiting plate 29 can limit the horizontal plate 26, so that the horizontal plate 26 and the wire cap 28 can only move up and down. When the filter screen 3 moves up to one side of the groove, the filter screen 3 is pulled and the sliding cavity 27 slides on the horizontal plate 26. At this time, the two filter screens 3 can slide through the groove to the outside of the cleaning chamber 1. Then, the rose petals in the collection chamber 13 are placed on the two filter screens 3 respectively. Then, the filter screens 3 are pushed back to move into the cleaning chamber 1, and the lead screw 4 is rotated in the opposite direction. At this time, the wire cap 28, the horizontal plate 26 and the filter screen 3 all move downward until the rose petals are in the water in the cleaning chamber 1 for cleaning.
[0050] Since the exhaust chamber 15 is located on the bottom wall of the cleaning chamber 1, the water in the cleaning chamber 1 will enter the exhaust chamber 15. During the horizontal reciprocating movement of the L-shaped plate 21, when the L-shaped plate 21 moves towards the protective chamber 14, it can squeeze the airbag 24. The gas in the airbag 24 can push the water in the exhaust chamber 15 into the cleaning chamber 1, and create turbulence in the water in the cleaning chamber 1, with an upward impact force, to prevent the cleaning agent in the water in the cleaning chamber 1 from settling, so as to ensure that the water in the upper layer of the cleaning chamber 1 can effectively clean the rose petals. At the same time, the unstable water flow in the cleaning chamber 1 can form waves, which is more conducive to cleaning the rose petals than in a still water state.
[0051] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A production equipment for pure natural flower juice beverages, comprising a cleaning chamber (1) and a square chamber (2), characterized in that, The square cavity (2) is fixedly connected to one end of the cleaning cavity (1), a through groove is provided on one side wall of the cleaning cavity (1), and a trapezoidal cavity (18) is fixedly connected to the outer side wall of the cleaning cavity (1). A cleaning component is installed on the square cavity (2). The cleaning component includes a filter screen (3), a wire cap (28), a horizontal plate (26), a sliding cavity (27), and an exhaust cavity (15). A sliding groove is provided on the square cavity (2). A lead screw (4) is rotatably connected in the sliding groove. The wire cap (28) is threadedly connected to the lead screw (4). One end of the horizontal plate (26) is fixedly connected to the wire cap (28). The sliding cavity (27) is slidably connected to the horizontal plate (26). One end of each of the two filter screens (3) is fixedly connected to both sides of the sliding cavity (27). Multiple exhaust ports are provided on the exhaust cavity (15). The exhaust cavity (15) is fixedly connected to the outer wall of the cleaning cavity (1). The exhaust ports are connected to the cleaning cavity (1). A vertical plate (8) is fixedly connected to one side of the cleaning chamber (1). A horizontal groove is provided on the vertical plate (8). A cutter (7) is fixedly connected in the horizontal groove. A movable plate (30) is slidably connected to the upper inclined surface of the trapezoidal cavity (18). A groove is provided at the upper end of the movable plate (30). A rotating rod (31) is rotatably connected in the groove. A lever (17) is fixedly connected to the rotating rod (31). The cleaning component also includes an L-shaped plate (21), an airbag (24), and a connecting pipe (19). One end of the L-shaped plate (21) is slidably connected to the trapezoidal cavity (18). The end of the L-shaped plate (21) away from the trapezoidal cavity (18) is fixedly connected to a squeezing plate (23). The airbag (24) is fixedly connected between the squeezing plate (23) and the trapezoidal cavity (18). The connecting pipe (19) is fixedly connected between the airbag (24) and the exhaust chamber (15). A limiting plate (29) is fixedly connected to the horizontal plate (26). The limiting plate (29) is slidably connected to the groove. A torsion spring is provided between the rotating rod (31) and the trapezoidal cavity (18), and one end of the L-shaped plate (21) is slidably connected to the moving plate (30); The cleaning chamber (1) is fixedly connected to the mounting chamber (5), and the two ends of the mounting chamber (5) are respectively rotatably connected to the rotating shafts (10). A conveyor belt (6) is sleeved between the two rotating shafts (10), and a cam (9) is fixedly connected to one of the rotating shafts (10). The cam (9) is in contact with the L-shaped plate (21) by compression.
2. The equipment for producing pure natural flower juice beverage according to claim 1, characterized in that, A baffle (20) is fixedly connected to the outer wall of the trapezoidal cavity (18). The end of the baffle (20) away from the trapezoidal cavity (18) is slidably connected to the extrusion plate (23). A spring (22) is fixedly connected between the extrusion plate (23) and the trapezoidal cavity (18).
3. The equipment for producing pure natural flower juice beverage according to claim 2, characterized in that, A protective cavity (14) is fixedly connected to the outer wall of the cleaning cavity (1). The protective cavity (14) has multiple cutting grooves and multiple trays (25) are fixedly connected to it.
4. The equipment for producing pure natural flower juice beverage according to claim 3, characterized in that, The lower end of the protective cavity (14) is fixedly connected to a collection cavity (13), and the two ends of the collection cavity (13) are respectively fixedly connected to a fixing plate (16). A rotating roller (12) is rotatably connected between the two fixing plates (16), and multiple blades (11) are fixedly connected on the rotating roller (12).
5. The equipment for producing pure natural flower juice beverage according to claim 4, characterized in that, The multiple pallets (25) are all L-shaped and located below the roller (12).
6. A processing method for a pure natural flower juice beverage production equipment according to claim 5, comprising the following steps: S1: First, the roses on the conveyor belt (6) are transported to the right. When the rose branches are pushed and squeezed to the right by the paddle plate (17), they can be cut by the cutter (7). The cut rose branches are left on the conveyor belt (6) and transported to the outside for collection. S2: Driven by the servo motor, the rotating roller (12) rotates. Multiple blades (11) can cut the rose head on the tray (25) as the rotating roller (12) rotates, and cut the rose head into pieces, which fall into the collection chamber (13) for collection. Then, the rose petals in the collection chamber (13) are placed on two filter screens (3) respectively, and the filter screens (3) are pushed to reset and move to the cleaning chamber (1) for cleaning. S3: Take out the cleaned rose petal fragments and put them into the rose petal extract device. Obtain the rose petal extract under vacuum to negative pressure and then blend it. S4: The semi-finished rose petal beverage liquid is sterilized by pasteurization, then bottled and sealed to obtain the rose petal beverage.
Citation Information
Patent Citations
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