A method of producing a non-planar woven surface

Abstract

The application discloses a production method of a non-planar woven surface, which comprises the following steps: A, setting a frame, the inside of the frame is hollow to form a weaving area; B, fixing a forming die on the frame, the forming surface of the forming die extends into the weaving area; C, weaving the finished surface on the frame by using a weaving material, so that the bottom of the finished surface is arranged close to the forming surface of the forming die; and D, after the weaving is completed, the forming die is disassembled. The application has the following remarkable technical advantages: the forming die is arranged in the inside of the frame, the weaving material can be closely arranged on the surface of the forming die for weaving, and the woven surface with a stereoscopic sense is formed. The method breaks through the limitation of traditional weaving technology which can only generate a planar woven structure, can manufacture the woven product with a complex three-dimensional shape, and greatly improves the appearance and design diversity of the product.

Description

Technical Field

[0001] This invention relates to the field of rattan weaving technology, specifically a method for producing a non-planar woven surface. Background Technology

[0002] Natural woven materials such as rattan and bamboo have long been widely used in the production of furniture, decorations, and other products due to their flexibility and malleability. Plastic rattan is also now used for weaving. This traditional weaving technique relies primarily on manual labor, where artisans create a planar structure with a certain strength and toughness by interlacing the materials. These flat woven surfaces are widely used in products such as tables, chairs, screens, and baskets, and their simplicity and readily available materials make them a common feature in many everyday items.

[0003] However, as consumers increasingly demand aesthetics and personalization in home décor and everyday items, traditional flat woven products are gradually revealing some undeniable flaws.

[0004] First, the lack of three-dimensionality is a major limitation of traditional woven products. Because traditional weaving techniques are primarily performed on a flat surface, the finished products typically exhibit a two-dimensional, flat structure. This planar structure is visually monotonous, making it difficult to create a rich sense of spatial depth and three-dimensionality, resulting in woven products that appear rather rigid and lacking in variation in design.

[0005] Secondly, limitations in design are also a significant drawback of existing technology. In current techniques, craftsmen attempt to enhance the aesthetics of their products by increasing weaving density or adding decorative elements to the flat woven surface. However, these methods can only improve the appearance on a two-dimensional plane and cannot achieve true three-dimensional shaping. When creating woven products with complex three-dimensional shapes, existing processes often struggle to ensure a tight fit between the woven material and the complex shape, resulting in unsatisfactory finished products.

[0006] Furthermore, low production efficiency is a major drawback of traditional weaving techniques. To achieve certain shapes or effects, artisans have to rely on manual labor, constantly adjusting the weave or manually folding the fabric to create three-dimensional structures. This method is not only complex and time-consuming but also difficult to apply in mass production, resulting in high production costs and difficulty in guaranteeing the quality and consistency of the finished products. Therefore, further improvements are necessary. Summary of the Invention

[0007] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a method for producing non-planar woven surfaces that is simple in structure, easy to use, and capable of achieving complex three-dimensional shapes, thereby enhancing the overall aesthetics and market competitiveness of woven products.

[0008] The object of this invention is achieved by the following method: a method for producing a non-planar woven surface, comprising the following steps: A: Set up a frame, the interior of which is hollow to form a weaving area; B: Fix the forming mold on the frame, and the forming surface of the forming mold extends into the weaving area; C: The finished surface is woven on the frame using woven material, so that the bottom of the finished surface is tightly attached to the forming surface of the forming mold; D: After weaving is completed, disassemble the forming mold.

[0009] Furthermore: the forming mold includes a positioning plate and several forming plates fixed thereon, with adjacent forming plates spaced apart, the end face of the forming plate being the forming base surface, and the forming base surfaces on the several forming plates together forming the forming surface.

[0010] Further: In step C, firstly, a vertical surface perpendicular to the direction of the forming plate extension is woven, and then a parallel surface parallel to the direction of the forming plate extension is woven.

[0011] Furthermore, the parallel and vertical surfaces are woven using a pick-and-press method.

[0012] Further: In step C, the woven material is set to bypass the frame's border body.

[0013] Furthermore, the bottom of the frame is provided with several hook seats, and the woven material is woven around the hook seats.

[0014] Furthermore, the bottom of the frame is provided with several perforations through which the woven material is woven.

[0015] Furthermore, the bottom of the frame is provided with a comb bar, and the woven material is woven around the teeth on the comb bar.

[0016] Furthermore: during the parallel surface weaving process, the weaving material is woven from the gap between two adjacent forming plates.

[0017] This invention provides a method for producing non-planar woven surfaces. By fixing a forming mold to a frame and weaving the finished surface using a weaving material on the basis of the forming mold, a three-dimensional woven structure is achieved. Compared with the prior art, this invention has the following significant technical advantages: 1. This invention utilizes a forming mold within a frame, allowing the woven material to be tightly woven against the mold's surface, thus creating a three-dimensional woven surface. This method overcomes the limitations of traditional weaving techniques, which can only produce planar woven structures, enabling the creation of woven products with complex three-dimensional shapes, significantly enhancing the product's aesthetics and design diversity.

[0018] 2. The method of the present invention allows the woven material to interweave in multiple directions, thereby forming a woven structure with a rich sense of spatial layering. This sense of space not only enhances the visual effect of the product, but also endows the product with more functionality, such as better ventilation and breathability.

[0019] 3. This invention simplifies manual operations during the weaving process by pre-setting a forming mold. Compared to traditional methods of manually folding and adjusting the weave surface, this invention improves the efficiency of the weaving process while ensuring the quality of the finished product, making it more suitable for large-scale production. This not only reduces production costs but also improves product consistency and quality control.

[0020] 4. Since the forming mold determines the final shape of the woven surface during the weaving process, after weaving is completed, the forming mold can be easily disassembled without complicated post-weaving adjustments or repairs. This greatly simplifies the production process and improves overall production efficiency. Attached Figure Description

[0021] Figure 1 This is a diagram showing the effect of applying the method of the present invention to a chair.

[0022] Figure 2 , 3 This is a schematic diagram of the forming mold structure in this invention.

[0023] Figure 4 This is a schematic diagram of the structure after the vertical surface of the present invention is woven on the forming mold.

[0024] Figure 5 This is a schematic diagram of the structure after the vertical and parallel surfaces of the present invention are woven on the forming mold.

[0025] Figure 6 In this invention Figure 5 Enlarged view of the structure of part A. Detailed Implementation

[0026] The invention will now be further described in detail with reference to the accompanying drawings. A method for producing a non-planar woven surface includes the following steps: A: Set up frame 1, the interior of which is hollow to form a weaving area; B: Fix the forming mold on frame 1, and the forming surface of the forming mold extends into the weaving area; C: Weave the finished surface 3 on the frame 1 using the woven material 2, so that the bottom of the finished surface 3 is tightly attached to the forming surface of the forming mold; D: After weaving is completed, disassemble the forming mold.

[0027] In one embodiment: the forming mold includes a positioning plate 4 and a plurality of forming plates 5 fixed thereon, with adjacent forming plates 5 spaced apart, and the end face of the forming plate 5 is a forming base surface 6, and the forming base surfaces 6 on the plurality of forming plates 5 together form a forming surface.

[0028] In one embodiment: in step C, firstly, a vertical surface 7 perpendicular to the direction of extension of the forming plate 5 is woven, and then a parallel surface 8 parallel to the direction of extension of the forming plate 5 is woven.

[0029] In one embodiment: the parallel surface 8 and the vertical surface 7 are woven using a pick-and-press method.

[0030] In one embodiment: in step C, the woven material 2 is positioned to bypass the frame 1.

[0031] In one embodiment: the bottom of the frame 1 is provided with several hook seats, and the woven material 2 is woven around the hook seats.

[0032] In one embodiment: the bottom of the frame 1 is provided with a comb bar, and the woven material 2 is woven around the teeth on the comb bar.

[0033] In one embodiment: the bottom of the frame 1 is provided with several perforations, through which the woven material 2 is woven.

[0034] In one embodiment: when the parallel surface 8 is woven, the woven material 2 is woven from the gap between two adjacent forming plates 5.

[0035] Working Principle: This invention provides a method for producing non-planar woven surfaces. Its core lies in setting up a frame and fixing a forming mold on the frame, using this as a basis to guide the weaving material, thereby achieving a woven surface with a three-dimensional shape. The method includes the following main steps: 1. First, set up a frame 1, which has a hollow interior to form a weaving area for the weaving operation. The shape and size of the frame are selected and adjusted according to the woven product to be made, providing a stable support structure for the entire weaving process. The frame can be rectangular, circular, or other shapes, designed according to the needs of the furniture.

[0036] 2. Next, a forming mold is fixed onto frame 1. The shape of the forming mold determines the final three-dimensional shape of the woven surface. The forming surface of the forming mold, i.e., the inner side of the final finished surface, extends into the weaving area of ​​the frame. Guided by the forming mold, the woven material can be woven according to the predetermined three-dimensional shape. This process ensures that the woven surface can closely adhere to the mold surface during the forming process, forming the desired three-dimensional effect.

[0037] After the forming mold is fixed, the woven material 2 is woven within the frame 1. The woven material wraps around the frame edges or passes through components such as hooks and combs at the bottom of the frame, gradually completing the weaving of the finished surface. During the weaving process, the woven material weaves along the surface of the forming mold, ensuring that the bottom of the finished surface is in close contact with the forming surface of the forming mold. In this way, the woven surface can accurately replicate the three-dimensional shape of the forming mold.

[0038] In practice, the woven material needs to first be woven into vertical surfaces 7, which are perpendicular to the extension direction of the forming board. The rattan on several vertical surfaces roughly forms the shape and direction of the rattan surface. Then, parallel surfaces 8, which are parallel to the extension direction of the forming board, are woven. This sequential weaving method helps to ensure a natural and smooth transition between woven surfaces. At the same time, through weaving techniques such as "picking one and pressing one," the woven surface can be made more structural and aesthetically pleasing.

[0039] 4. Once the weaving is complete, the finished product will have the desired three-dimensional shape. At this point, simply disassemble the forming mold to obtain the final woven product. Because the forming mold provides shape support throughout the weaving process, no complex post-processing is required.

[0040] Compared to traditional techniques: In this invention, by fixing a forming mold within a frame, the method can precisely control the three-dimensional shape of the woven surface. The presence of the forming mold ensures that the woven material can completely conform to its surface during the weaving process, thereby forming a woven surface with a precise three-dimensional shape upon completion. Compared to traditional planar weaving techniques, this invention overcomes the limitations of two-dimensionality and can achieve complex three-dimensional shapes.

[0041] Furthermore, the method of this invention combines the weaving and forming processes, simplifying the overall operation. Through the pre-setting of the forming mold, the laying process of the weaving material is effectively guided, reducing the complexity of manual operations. The finished surface is essentially formed during the weaving process, reducing the need for subsequent adjustments and significantly improving production efficiency.

[0042] Furthermore, the forming mold of this invention can be designed into various shapes as needed, thereby enabling woven products to present a rich variety of three-dimensional shapes. This feature greatly enhances the aesthetics and market competitiveness of woven products, while also meeting consumers' demand for personalized and diversified products.

[0043] Furthermore, this invention is applicable to a variety of weaving materials, including not only traditional natural materials such as rattan and bamboo, but also modern materials such as synthetic fibers. This makes the method widely applicable in various fields, including the production of home furnishings, decorations, and fashion accessories, demonstrating strong adaptability. By introducing forming molds, this invention greatly simplifies the complexity of the weaving process and reduces the skill requirements for operators. Simultaneously, since the finished surface is essentially shaped during the weaving process, subsequent steps are simplified, making it highly suitable for large-scale production applications.

[0044] In summary, this invention, by innovatively combining forming molds with weaving processes, successfully solves the problems of traditional woven surfaces lacking three-dimensionality and having low production efficiency, providing an efficient and flexible solution for the design and manufacturing of woven products.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A method of producing a non-planar woven surface, characterized by: It includes the following steps: A: Set a frame (1), the frame (1) is hollow inside to form a weaving area; B: Fix the forming mold on the frame (1), and the forming surface of the forming mold extends into the weaving area; C: Weave the finished surface (3) on the frame (1) using weaving material (2) so that the bottom of the finished surface (3) is closely attached to the forming surface of the forming mold; D: After weaving is completed, disassemble the forming mold; The forming mold includes a positioning plate (4) and several forming plates (5) fixed thereon. The two adjacent forming plates (5) are spaced apart. The end face of the forming plate (5) is the forming base surface (6). The forming base surfaces (6) on the several forming plates (5) together form the forming surface. In step C, first weave a vertical surface (7) that is perpendicular to the direction of extension of the forming plate (5), and then weave a parallel surface (8) that is parallel to the direction of extension of the forming plate (5). The parallel plane (8) and the vertical plane (7) are woven using a pick-and-press method; When the parallel surface (8) is woven, the woven material (2) is woven from the gap between two adjacent forming plates (5).

2. The method for producing a non-planar woven surface according to claim 1, characterized in that: In step C, the woven material (2) is arranged around the frame (1) of the main body.

3. The method for producing a non-planar woven surface according to claim 1, characterized in that: The bottom of the frame (1) is provided with several hook seats, and the woven material (2) is woven around the hook seats.

4. The method for producing a non-planar woven surface according to claim 1, characterized in that: The bottom of the frame (1) is provided with several perforations, through which the woven material (2) is woven.

5. The method for producing a non-planar woven surface according to claim 1, characterized in that: The bottom of the frame (1) is provided with a comb bar, and the woven material (2) is woven around the teeth on the comb bar.

Images