A press assembly apparatus and method for turbine nozzle machining
Patent Information
- Application Number
- CN202411899138.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2044-12-23
AI Technical Summary
将透平喷嘴的内环按压组装在透平喷嘴的外环中后,需要将透平喷嘴转移进行下一步加工固定,需要使用焊接或螺栓固定,但在透平喷嘴在移动过程中,透平喷嘴容易发生晃动和碰撞,导致透平喷嘴内环和外环之间容易松动,导致透平喷嘴的内环和外环发生位移,透平喷嘴的内环和外环位置不准确,导致固定后,透平喷嘴的质量下降,同时透平喷嘴发生碰撞容易导致透平喷嘴发生磨损和损坏,降低良品率
1、本发明中,能够将组装好的喷嘴放置在存放筒内,每放置一个喷嘴,将固定筒向存放筒内移动指定距离,使喷嘴上方的隔片和夹片移动,夹片将喷嘴夹持,隔片用于支撑下一个喷嘴,使固定筒内的喷嘴之间具有隔片,在移动喷嘴时,喷嘴之间不会相互摩擦,喷嘴通过夹片固定在固定筒内,使喷嘴无法移动,在移动喷嘴过程中,喷嘴不会发生碰撞,对喷嘴提高保护,提高喷嘴质量,使安装组装完成的喷嘴内圈和喷嘴外圈不会发生位移,保证组装准确性;
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Figure CN119635224B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of assembly equipment, and particularly to a press assembly device and an assembly method for turbine nozzle processing. Background Technology
[0002] Turbine nozzles are an important component of turbine expanders. They perform energy conversion in the flow passage. In reaction turbine expanders, the expansion within the nozzle accounts for about 50% of the entire flow passage. Therefore, good nozzle design plays a crucial role in improving the overall performance of turbine expanders. Turbine nozzles are widely used in various turbine machinery, such as steam turbines and gas turbines.
[0003] Turbine nozzles typically consist of an inner ring and an outer ring, with stator vanes installed between them, forming a nozzle flow channel. For example, in a nozzle structure for a throttling turbine, the outer surface of the inner ring has several evenly distributed stator vanes, with a nozzle flow channel formed between each pair of adjacent stator vanes, resulting in a higher steam flow rate. The inner ring of the nozzle is pressed and assembled inside the outer ring, with an overfit between the inner and outer rings, and then fixed by bolts or welding.
[0004] Chinese patent application CN111774844A discloses a ball valve press-type assembly device, comprising: a base and an electric push rod, the electric push rod being provided on the top of the base; a pressing mechanism connected to the side of the top of the base near the electric push rod; and a rotating mechanism installed in the middle of the top of the base, connected to the pressing mechanism. This device can automatically place the valve body into the placement rack, automatically press the ball into the valve body, and automatically expel the assembled ball valve from the placement rack, thereby reducing workload and improving ball valve assembly efficiency. Chinese patent CN111085843B discloses an automatic oil seal assembly equipment for automotive parts, including a pressing assembly, a pressing plate, a feeding assembly, and an engine rear end plate carrier. The pressing plate is controlled by a pressing electric screw, which is fixed to a top plate. Guide rods and sleeves are provided around the top plate and are integrally connected to the base. The pressing plate and the top rod of the pressing electric screw are connected by a connecting block and controlled to slide up and down to perform pressing. An oil seal pressure plate and an integrally fixed oil seal pressure rod are also provided at the lower part of the pressing plate. The feeding assembly includes an oil seal carrier, a front top cylinder, a gripping cylinder, a clamp, and a sliding cylinder. The engine rear end plate carrier is fixed on the base and positioned by a positioning pin. A top assembly is provided at the lower part to cooperate with the oil seal pressure rod for pressing and installation. This automatic oil seal assembly equipment for automotive parts controls the pressing plate to accurately press the oil seal to the shaft hole position of the engine rear end plate through the pressing assembly, and supplies the oil seal to the lower part of the pressing assembly through the feeding assembly, which is automatic and highly practical.
[0005] The aforementioned patents and prior art also have the following defects: After pressing and assembling the inner ring of the turbine nozzle into the outer ring, the turbine nozzle needs to be transferred for further processing and fixing. This requires welding or bolts for fixation. However, during the movement of the turbine nozzle, it is prone to shaking and collision, which can cause the inner and outer rings to loosen and shift. This inaccurate positioning of the inner and outer rings leads to a decrease in the quality of the turbine nozzle after fixing. Furthermore, collisions can easily cause wear and damage to the turbine nozzle, reducing the yield rate.
[0006] Therefore, this application provides a press assembly device and an assembly method for turbine nozzle processing to meet the requirements. Summary of the Invention
[0007] The purpose of this application is to provide a pressing assembly device and an assembly method for turbine nozzle processing. When moving the nozzle, the nozzles will not rub against each other. The nozzles are fixed in the fixed cylinder by clamps, so that the nozzles cannot move. During the movement of the nozzles, the nozzles will not collide, thus improving the protection of the nozzles, improving the quality of the nozzles, and ensuring that the inner and outer rings of the assembled nozzles will not be displaced, thus ensuring the accuracy of the assembly.
[0008] To achieve the above objectives, this application provides the following technical solution: a pressing assembly device, comprising an assembly table, wherein a pressing component, a horizontal moving component, a clamping component, and a storage component are provided on the assembly table, the clamping component is installed at the bottom of the pressing component, the pressing component is installed on the horizontal moving component, the horizontal moving component can drive the pressing component to move horizontally, and the pressing component can drive the clamping component to move vertically; The assembly platform is also equipped with a pushing component. The storage component includes a fixed cylinder, a storage cylinder, and several vertically arranged storage units. The pushing component can push the fixed cylinder to move into the storage cylinder. The storage units are disposed on the fixed cylinder. The storage unit includes a partition and a clamping plate. The clamping plate is fixedly installed at the bottom of the partition. When the corresponding storage unit moves into the storage cylinder, the partition and clamping plate move into the fixed cylinder. The clamping assembly includes a driving unit and several clamping units, which are arranged in a circular pattern. Each clamping unit includes a clamping block, and the driving unit can drive the clamping blocks in all the clamping units to move.
[0009] Preferably, the fixed cylinder has a compression groove, and the storage unit further includes a compression block, a compression rod, a return spring, and a stabilizing strip. The compression block is disposed in the compression groove, one end of the compression rod is fixedly mounted on the compression block, and the partition and clamp are both fixedly mounted on the end of the compression rod away from the compression block. The compression rod passes through the fixed cylinder and slides with the fixed cylinder. The clamp is fixedly mounted on the bottom of the partition. One end of the return spring is fixedly mounted on the compression block, and the fixed cylinder has a clearance hole corresponding to the return spring. The other end of the return spring is fixedly mounted in the clearance hole and is sleeved on the compression rod. One end of the stabilizing strip is fixedly mounted on the compression block, and the stabilizing strip passes through the fixed cylinder and slides with the fixed cylinder. The top of the compression block is inclined. The storage assembly also includes a compression strip, which is fixedly mounted inside the storage cylinder.
[0010] Preferably, the clamping unit further includes a clamping threaded rod, a clamping movable block, a clamping fixed rod, and a clamping gear. The clamping block is fixedly installed at one end of the clamping fixed rod, the clamping movable block is fixedly installed on the clamping fixed rod, the clamping movable block is sleeved on the clamping threaded rod and threadedly connected to the clamping threaded rod, and the clamping gear is fixedly installed at the end of the clamping threaded rod away from the clamping block. The driving unit can drive the clamping gears in all the clamping units to rotate.
[0011] Preferably, the clamping assembly further includes a fixed housing, the clamping threaded rod is rotatably connected inside the fixed housing, the clamping fixing rod passes through the fixed housing and slides with the fixed housing, the driving unit includes a clamping motor and a driving side gear ring, the clamping motor is fixedly mounted on the fixed housing, the driving side gear ring is fixedly mounted on the output end of the clamping motor, and the driving side gear ring meshes with all the clamping gears.
[0012] Preferably, the pushing assembly includes a pushing motor, a pushing screw, a pushing block, a connecting strip, and a limiting protrusion. The pushing motor is fixedly mounted on the assembly table, the pushing screw is fixedly mounted on the output end of the pushing motor, the pushing block is sleeved on the pushing screw and threadedly connected to the pushing screw, the limiting protrusion is fixedly mounted on the bottom of the pushing block and corresponds to the extrusion groove, and the connecting strip is fixedly mounted on the assembly table, passing through the pushing block and slidingly engaging with the pushing block.
[0013] Preferably, the pressing assembly includes a pressing cylinder and a pressing plate. The pressing plate is fixedly installed at the output end of the pressing cylinder. A positioning assembly is provided on the assembly table. The positioning assembly includes a positioning block, a positioning cylinder, and a pressing block. The positioning block is fixedly installed on the assembly table, the positioning cylinder is fixedly installed on the assembly table, and the pressing block is fixedly installed at the output end of the positioning cylinder. A positioning groove is provided on the positioning block, one side of which is open. The pressing block slides within the positioning groove, and the side of the pressing block away from the positioning cylinder is arc-shaped.
[0014] Preferably, the horizontal moving assembly includes a horizontal moving motor, a horizontal moving screw, a horizontal moving block, and a horizontal moving plate. The horizontal moving motor is fixedly mounted on the assembly table. One end of the horizontal moving screw is fixedly mounted on the output end of the horizontal moving motor, and the other end of the horizontal moving screw is rotatably connected to the assembly table. The horizontal moving block is fixedly mounted on the horizontal moving plate, and the horizontal moving block is sleeved on the horizontal moving screw and threadedly connected to the horizontal moving screw. The pressing cylinder is fixedly mounted on the horizontal moving plate.
[0015] Preferably, a horizontal slide rail is fixedly installed on the assembly platform, a horizontal slider is fixedly installed on the horizontal moving plate, a horizontal groove is provided on the horizontal slide rail, and the horizontal slider slides within the horizontal groove.
[0016] Preferably, a feeding bar is fixedly installed on the assembly table, the feeding bar has a feeding slide, and a stabilizing seat is fixedly installed on the assembly table, the stabilizing seat has a stabilizing groove.
[0017] An assembly method for processing turbine nozzles, using the aforementioned pressing assembly equipment, includes the following steps: Place the outer ring of the nozzle on the assembly table, and place the inner ring of the nozzle on the outer ring of the nozzle; The horizontal moving component drives the pressing component to move to the inner ring of the nozzle. The pressing component drives the clamping component to move downward, pressing the inner ring of the nozzle into the outer ring of the nozzle. At this time, the clamping component is located inside the inner ring of the nozzle. The drive unit moves several gripping blocks, causing them to abut against the inner wall of the nozzle's inner ring, thus clamping the assembled nozzle. The horizontal moving component drives the pressing component to move horizontally, the pressing component drives the clamping component to move, and the clamping component drives the nozzle to move to the storage component position. The pressing component drives the clamping component to move downwards, and the clamping component drives the nozzle to move into the fixed cylinder. When the nozzle moves to abut against the partition in the fixed cylinder, the clamping component releases the nozzle, and the nozzle is placed on the corresponding partition. The pushing component pushes the fixed cylinder a specified distance into the storage cylinder, causing the partition and clamping plate located above the nozzle inside the fixed cylinder to move. The clamping plate moves to hold this nozzle, and the partition moves to place the next nozzle.
[0018] In summary, the technical effects and advantages of this invention are as follows: 1. In this invention, the assembled nozzles can be placed in a storage cylinder. Each time a nozzle is placed, the fixed cylinder is moved a specified distance into the storage cylinder, causing the spacers and clamps above the nozzles to move. The clamps hold the nozzles, and the spacers support the next nozzle. This ensures that there are spacers between the nozzles in the fixed cylinder, preventing friction between the nozzles when they are moved. The nozzles are fixed in the fixed cylinder by the clamps, preventing them from moving. During the movement of the nozzles, they will not collide, thus protecting them and improving their quality. This ensures that the inner and outer rings of the assembled nozzles will not shift, guaranteeing assembly accuracy. 2. In this invention, the drive unit drives the clamping gear to rotate, the clamping gear drives the clamping threaded rod to rotate, the clamping moving block moves on the clamping threaded rod, the clamping moving block drives the clamping fixing rod to move, and the clamping fixing rod drives the clamping block to move, so that the clamping block abuts against the inner wall of the nozzle inner ring, and all clamping blocks can move at the same time to clamp the nozzle inner ring, making the nozzle more stable. 3. In this invention, the horizontal moving component moves the inner ring of the nozzle to above the outer ring of the nozzle in the positioning component, and the pressing component presses the inner ring of the nozzle into the outer ring of the nozzle, so that the positions of the inner ring and the outer ring of the nozzle are more fixed, preventing the inner ring of the nozzle from being misaligned with the outer ring of the nozzle during pressing, and improving the assembly accuracy. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the assembly platform, pressing component, horizontal moving component, storage component, pushing component, and positioning component in this invention; Figure 2 This is a schematic diagram of the assembly platform, pressing component, clamping component, and pushing component in this invention; Figure 3 This is a schematic diagram of the positioning block, positioning cylinder, and clamping block in this invention; Figure 4 For the present invention Figure 3 Enlarged view of section A; Figure 5This is a schematic diagram of the structure of the driving motor, driving screw, and driving block in this invention; Figure 6 This is a schematic diagram of the structure of the fixing cylinder and the storage cylinder in this invention; Figure 7 For the present invention Figure 6 Enlarged view of section B; Figure 8 This is a schematic diagram of the structure of the fixing cylinder, storage cylinder, and storage unit in this invention; Figure 9 This is a schematic diagram of the structure of the fixed cylinder, extrusion strip, and partition in this invention; Figure 10 This is a schematic diagram of the structure of the fixed cylinder and the partition in this invention; Figure 11 For the present invention Figure 10 Enlarged view of section C; Figure 12 This is a schematic diagram of the structure of the clamping block, the clamping threaded rod, the clamping moving block, the clamping fixed rod, and the clamping gear in this invention.
[0021] In the diagram: 1. Assembly table; 2. Pressing assembly; 21. Pressing cylinder; 22. Pressing plate; 3. Horizontal movement assembly; 31. Horizontal movement motor; 32. Horizontal movement screw; 33. Horizontal movement block; 34. Horizontal movement plate; 4. Clamping assembly; 41. Drive unit; 411. Clamping motor; 412. Drive side gear ring; 42. Clamping unit; 421. Clamping block; 422. Clamping threaded rod; 423. Clamping moving block; 424. Clamping fixing rod; 425. Clamping gear; 43. Fixing 5. Housing; 51. Fixing cylinder; 52. Storage cylinder; 53. Storage unit; 531. Partition; 532. Clamping plate; 533. Extrusion block; 534. Extrusion rod; 535. Return spring; 54. Extrusion strip; 6. Pushing assembly; 61. Pushing motor; 62. Pushing screw; 63. Pushing block; 64. Limiting protrusion; 7. Positioning assembly; 71. Positioning block; 72. Positioning cylinder; 73. Clamping block; 8. Horizontal slide rail; 9. Horizontal slider; 10. Feeding strip; 11. Stabilizing seat. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Example 1: Reference Figures 1-12The press assembly device shown includes an assembly table 1, on which a press component 2, a horizontal moving component 3, a clamping component 4 and a storage component 5 are provided. The clamping component 4 is installed at the bottom of the press component 2, and the press component 2 is installed on the horizontal moving component 3. The horizontal moving component 3 can drive the press component 2 to move horizontally, and the press component 2 can drive the clamping component 4 to move vertically. The assembly table 1 is also equipped with a pushing component 6. The storage component 5 includes a fixed cylinder 51, a storage cylinder 52 and several vertically arranged storage units 53. The pushing component 6 can push the fixed cylinder 51 to move into the storage cylinder 52. The storage unit 53 is set on the fixed cylinder 51. The storage unit 53 includes a partition 531 and a clamping piece 532. The clamping piece 532 is fixedly installed at the bottom of the partition 531. When the corresponding storage unit 53 moves into the storage cylinder 52, the partition 531 and the clamping piece 532 move into the fixed cylinder 51. The clamping assembly 4 includes a driving unit 41 and several clamping units 42. The several clamping units 42 are arranged in a circle. Each clamping unit 42 includes a clamping block 421. The driving unit 41 can drive all the clamping blocks 421 in the clamping units 42 to move.
[0024] The outer ring of the nozzle is placed on the assembly table 1, and the inner ring of the nozzle is placed on top of the outer ring. The horizontal moving component 3 moves the pressing component 2 to the position of the inner ring of the nozzle. The pressing component 2 moves the clamping component 4 downward, pressing the inner ring of the nozzle into the inner ring of the nozzle. At this time, the clamping component 4 is located inside the inner ring of the nozzle. The drive unit 41 moves several clamping blocks 421, causing the clamping blocks 421 to abut against the inner wall of the inner ring of the nozzle, thus clamping the assembled nozzle. The horizontal moving component 3 moves the pressing component 2 horizontally, and the pressing component 2 moves the clamping component 4. 4. Move the nozzle to the storage component 5 position. Press component 2 moves the clamping component 4 downward. The clamping component 4 moves the nozzle into the fixed cylinder 51. When the nozzle moves to abut against the partition 531 in the fixed cylinder 51, the clamping component 4 releases the clamp on the nozzle. The nozzle is placed on the corresponding partition 531. Push component 6 pushes the fixed cylinder 51 into the storage cylinder 52 a specified distance, so that the partition 531 and clamp 532 above the nozzle in the fixed cylinder 51 move. The clamp 532 moves to clamp this nozzle, and the partition 531 moves to place the next nozzle.
[0025] The assembled nozzles can be placed in the storage cylinder 52. After each nozzle is placed, the fixed cylinder 51 is moved a specified distance into the storage cylinder 52, causing the spacer 531 and clamping plate 532 above the nozzle to move. The clamping plate 532 holds the nozzle, and the spacer 531 supports the next nozzle. The nozzles in the fixed cylinder 51 are separated by the spacer 531, so that the nozzles will not rub against each other when moving. The nozzles are fixed in the fixed cylinder 51 by the clamping plate 532, so that the nozzles cannot move. During the movement of the nozzles, the nozzles will not collide, which improves the protection of the nozzles, improves the quality of the nozzles, and ensures that the inner and outer rings of the assembled nozzles will not be displaced, thus ensuring the accuracy of the assembly.
[0026] Example 2, refer to Figures 1-12 Unlike the above embodiments, the fixed cylinder 51 has an extrusion groove, and the storage unit 53 also includes an extrusion block 533, an extrusion rod 534, a return spring 535, and a stabilizing strip. The extrusion block 533 is disposed in the extrusion groove, one end of the extrusion rod 534 is fixedly mounted on the extrusion block 533, and both the partition plate 531 and the clamping plate 532 are fixedly mounted on the end of the extrusion rod 534 away from the extrusion block 533. The extrusion rod 534 passes through the fixed cylinder 51 and slides in cooperation with the fixed cylinder 51. The clamping plate 532 is fixedly mounted on the bottom of the partition plate 531. The storage assembly 5 includes a return spring 535, one end of which is fixedly mounted on the extrusion block 533. A clearance hole is provided on the fixed cylinder 51 corresponding to the return spring 535. The other end of the return spring 535 is fixedly mounted in the clearance hole. The return spring 535 is sleeved on the extrusion rod 534. One end of the stabilizing strip is fixedly mounted on the extrusion block 533. The stabilizing strip passes through the fixed cylinder 51 and slides in cooperation with the fixed cylinder 51. The top of the extrusion block 533 is inclined. The storage assembly 5 also includes an extrusion strip 54, which is fixedly mounted in the storage cylinder 52.
[0027] The push assembly 6 drives the fixed cylinder 51 to move a specified distance into the storage cylinder 52. The fixed cylinder 51 drives the storage unit 53 to move into the storage cylinder 52. The extrusion bar 54 pushes the extrusion block 533 to move. The extrusion block 533 drives the extrusion rod 534 to move into the fixed cylinder 51. At the same time, the extrusion block 533 compresses the return spring 535. The extrusion rod 534 drives the partition 531 and the clamping plate 532 to move. The partition 531 is used to support the next nozzle, and the clamping plate 532 clamps the nozzle located in the fixed cylinder 51.
[0028] When it is necessary to remove the nozzle, remove the fixing cylinder 51 from the storage cylinder 52, the return spring 535 returns to its original position, which in turn drives the squeezing block 533, the partition 531 and the clamping plate 532 to return to their original positions, releasing the clamp on the nozzle and allowing the nozzle to be removed.
[0029] The specified distance in the movement of the fixed cylinder 51 into the storage cylinder 52 refers to the distance that moves the next storage unit 53 above and below the fixed cylinder 51 into the storage cylinder 52.
[0030] Example 3, referring to Figures 1-12 Unlike the above embodiments, the clamping unit 42 further includes a clamping threaded rod 422, a clamping moving block 423, a clamping fixing rod 424, and a clamping gear 425. The clamping block 421 is fixedly installed on one end of the clamping fixing rod 424, the clamping moving block 423 is fixedly installed on the clamping fixing rod 424, the clamping moving block 423 is sleeved on the clamping threaded rod 422 and threadedly connected to the clamping threaded rod 422, and the clamping gear 425 is fixedly installed on the end of the clamping threaded rod 422 away from the clamping block 421. The driving unit 41 can drive all the clamping gears 425 in the clamping unit 42 to rotate.
[0031] The drive unit 41 drives the clamping gear 425 to rotate, the clamping gear 425 drives the clamping threaded rod 422 to rotate, the clamping moving block 423 moves on the clamping threaded rod 422, the clamping moving block 423 drives the clamping fixing rod 424 to move, the clamping fixing rod 424 drives the clamping block 421 to move, so that the clamping block 421 abuts against the inner wall of the nozzle inner ring, and all clamping blocks 421 can move at the same time to clamp the nozzle inner ring, making the nozzle more stable.
[0032] Example 4, refer to Figures 1-12 Unlike the above embodiments, the clamping assembly 4 also includes a fixed housing 43, the clamping threaded rod 422 is rotatably connected in the fixed housing 43, the clamping fixed rod 424 passes through the fixed housing 43 and slides in cooperation with the fixed housing 43, and the drive unit 41 includes a clamping motor 411 and a drive side gear ring 412. The clamping motor 411 is fixedly installed on the fixed housing 43, and the drive side gear ring 412 is fixedly installed on the output end of the clamping motor 411. The drive side gear ring 412 meshes with all the clamping gears 425.
[0033] The clamping motor 411 drives the drive-side gear ring 412 to rotate, and the drive-side gear ring 412 drives all the clamping gears 425 to rotate.
[0034] Example 5, refer to Figures 1-12 Unlike the above embodiments, the pushing component 6 includes a pushing motor 61, a pushing screw 62, a pushing block 63, a connecting strip, and a limiting protrusion 64. The pushing motor 61 is fixedly installed on the assembly table 1, the pushing screw 62 is fixedly installed on the output end of the pushing motor 61, the pushing block 63 is sleeved on the pushing screw 62 and threadedly connected to the pushing screw 62, the limiting protrusion 64 is fixedly installed on the bottom of the pushing block 63 and corresponds to the extrusion groove, and the connecting strip is fixedly installed on the assembly table 1, the connecting strip passes through the pushing block 63 and slides with the pushing block 63.
[0035] Place the storage cylinder 52 below the push block 63, and place the fixed cylinder 51 inside the storage cylinder 52. Drive the motor 61 to drive the push screw 62 to rotate. The push block 63 moves on the push screw 62. The push block 63 drives the limiting protrusion 64 to move. The limiting protrusion 64 moves into the pressing groove on the fixed cylinder 51, making the fixed cylinder 51 more stable and pushing the fixed cylinder 51 to move into the storage cylinder 52. The push block 63 moves on the connecting strip, making the push block 63 more stable and less prone to shaking.
[0036] Example 6, refer to Figures 1-12 Unlike the above embodiments, the pressing component 2 includes a pressing cylinder 21 and a pressing plate 22. The pressing plate 22 is fixedly installed on the output end of the pressing cylinder 21. A positioning component 7 is provided on the assembly table 1. The positioning component 7 includes a positioning block 71, a positioning cylinder 72, and a pressing block 73. The positioning block 71 is fixedly installed on the assembly table 1, the positioning cylinder 72 is fixedly installed on the assembly table 1, and the pressing block 73 is fixedly installed on the output end of the positioning cylinder 72. A positioning groove is provided on the positioning block 71, and one side of the positioning groove is open. The pressing block 73 slides in the positioning groove, and the side of the pressing block 73 away from the positioning cylinder 72 is arc-shaped. The fixed housing 43 is fixedly installed on the pressing plate 22.
[0037] The outer ring of the nozzle is placed in the positioning groove. The positioning cylinder 72 pushes the clamping block 73 to move, and the clamping block 73 fixes the outer ring of the nozzle. The inner ring of the nozzle is placed on the outer ring of the nozzle. The horizontal moving component 3 drives the pressing component 2 to move above the inner ring of the nozzle. The pressing cylinder 21 drives the pressing plate 22 to move downward. The pressing plate 22 abuts against the inner ring of the nozzle. At this time, the clamping component 4 located below the pressing plate 22 is located inside the inner ring of the nozzle. The pressing plate 22 moves downward to press the inner ring of the nozzle inside the outer ring of the nozzle. The inner ring of the nozzle and the outer ring of the nozzle are overfitted and locked together. The clamping block 421 in the clamping component 4 moves to clamp the inner ring of the nozzle, and moves the inner ring of the nozzle and the outer ring of the nozzle to the position of the storage component 5.
[0038] Example 7, referring to Figures 1-12 Unlike the above embodiments, the horizontal moving assembly 3 includes a horizontal moving motor 31, a horizontal moving screw 32, a horizontal moving block 33, and a horizontal moving plate 34. The horizontal moving motor 31 is fixedly installed on the assembly table 1. One end of the horizontal moving screw 32 is fixedly installed on the output end of the horizontal moving motor 31, and the other end of the horizontal moving screw 32 is rotatably connected to the assembly table 1. The horizontal moving block 33 is fixedly installed on the horizontal moving plate 34. The horizontal moving block 33 is sleeved on the horizontal moving screw 32 and threadedly connected to the horizontal moving screw 32. The pressing cylinder 21 is fixedly installed on the horizontal moving plate 34.
[0039] The horizontal moving motor 31 drives the horizontal moving screw 32 to rotate, the horizontal moving block 33 moves on the horizontal moving screw 32, the horizontal moving block 33 drives the horizontal moving plate 34 to move, and the horizontal moving plate 34 drives the pressing cylinder 21, the pressing plate 22 and the clamping assembly 4 to move.
[0040] Example 8, referring to Figures 1-12 The difference from the above embodiment is that a horizontal slide rail 8 is fixedly installed on the assembly table 1, a horizontal slider 9 is fixedly installed on the horizontal moving plate 34, a horizontal slide groove is opened on the horizontal slide rail 8, and the horizontal slider 9 slides in the horizontal slide groove.
[0041] The horizontal moving plate 34 drives the horizontal slider 9 to move within the horizontal groove, making the horizontal moving plate 34 more stable and less prone to shaking.
[0042] Example 9, referring to Figures 1-12 The difference from the above embodiment is that a feeding bar 10 is fixedly installed on the assembly table 1, the feeding bar 10 is provided with a feeding slide, and a stabilizing seat 11 is fixedly installed on the assembly table 1, the stabilizing seat 11 is provided with a stabilizing groove.
[0043] The inner ring is fed into the feeding chute via a vibrating feeder. The horizontal moving component 3 drives the pressing component 2 and the clamping component 4 to move above the feeding chute. The pressing component 2 drives the clamping component 4 to move downward, so that the clamping component 4 moves into the inner ring of the nozzle. The clamping component 4 clamps the inner ring of the nozzle. The horizontal moving component 3 drives the inner ring of the nozzle to move above the outer ring of the nozzle in the positioning component 7. The pressing component 2 presses the inner ring of the nozzle into the outer ring of the nozzle, making the positions of the inner ring and the outer ring of the nozzle more fixed, preventing the inner ring of the nozzle from being misaligned with the outer ring of the nozzle during pressing, and improving assembly accuracy.
[0044] An assembly method for processing turbine nozzles, using the aforementioned pressing assembly equipment, includes the following steps: Place the outer ring of the nozzle on assembly table 1, and place the inner ring of the nozzle on the outer ring of the nozzle; The horizontal moving component 3 drives the pressing component 2 to move to the inner ring of the nozzle. The pressing component 2 drives the clamping component 4 to move downward, pressing the inner ring of the nozzle into the outer ring of the nozzle. At this time, the clamping component 4 is located inside the inner ring of the nozzle. The drive unit 41 drives several gripping blocks 421 to move, so that the gripping blocks 421 abut against the inner wall of the nozzle inner ring, thus clamping the assembled nozzle. The horizontal moving component 3 drives the pressing component 2 to move horizontally, the pressing component 2 drives the clamping component 4 to move, and the clamping component 4 drives the nozzle to move to the position of the storage component 5. The pressing component 2 drives the clamping component 4 to move downwards. The clamping component 4 drives the nozzle to move into the fixed cylinder 51. When the nozzle moves to abut against the partition 531 inside the fixed cylinder 51, the clamping component 4 releases the clamp on the nozzle, and the nozzle is placed on the corresponding partition 531. The pushing component 6 pushes the fixed cylinder 51 into the storage cylinder 52 a specified distance, causing the partition 531 and clamping plate 532 located above the nozzle in the fixed cylinder 51 to move. The clamping plate 532 moves to clamp this nozzle, and the partition 531 moves to place the next nozzle.
[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A press-and-assemble device, comprising an assembly table, characterized in that: The assembly table is provided with a pressing component, a horizontal moving component, a clamping component, and a storage component. The clamping component is installed at the bottom of the pressing component, and the pressing component is installed on the horizontal moving component. The horizontal moving component can drive the pressing component to move horizontally, and the pressing component can drive the clamping component to move vertically. The assembly platform is also equipped with a pushing component. The storage component includes a fixed cylinder, a storage cylinder, and several vertically arranged storage units. The pushing component can push the fixed cylinder to move into the storage cylinder. The storage units are disposed on the fixed cylinder. The storage unit includes a partition and a clamping plate. The clamping plate is fixedly installed at the bottom of the partition. When the corresponding storage unit moves into the storage cylinder, the partition and clamping plate move into the fixed cylinder. The clamping assembly includes a driving unit and several clamping units, which are arranged in a circular pattern. Each clamping unit includes a clamping block, and the driving unit can drive the clamping blocks in all the clamping units to move. The fixed cylinder has an extrusion groove. The storage unit also includes an extrusion block, an extrusion rod, a return spring, and a stabilizing strip. The extrusion block is disposed in the extrusion groove. One end of the extrusion rod is fixedly installed on the extrusion block. The partition and clamp are both fixedly installed on the end of the extrusion rod away from the extrusion block. The extrusion rod passes through the fixed cylinder and slides with the fixed cylinder. The clamp is fixedly installed at the bottom of the partition. One end of the return spring is fixedly installed on the extrusion block. The fixed cylinder has a clearance hole corresponding to the return spring. The other end of the return spring is fixedly installed in the clearance hole and is sleeved on the extrusion rod. One end of the stabilizing strip is fixedly installed on the extrusion block. The stabilizing strip passes through the fixed cylinder and slides with the fixed cylinder. The top of the extrusion block is inclined. The storage assembly also includes an extrusion strip, which is fixedly installed inside the storage cylinder.
2. The pressing assembly device according to claim 1, characterized in that: The clamping unit further includes a clamping threaded rod, a clamping movable block, a clamping fixed rod, and a clamping gear. The clamping block is fixedly installed at one end of the clamping fixed rod, the clamping movable block is fixedly installed on the clamping fixed rod, the clamping movable block is sleeved on the clamping threaded rod and threadedly connected to the clamping threaded rod, and the clamping gear is fixedly installed at the end of the clamping threaded rod away from the clamping block. The driving unit can drive the clamping gears in all the clamping units to rotate.
3. The pressing assembly device according to claim 2, characterized in that: The clamping assembly further includes a fixed housing, the clamping threaded rod is rotatably connected inside the fixed housing, the clamping fixing rod passes through the fixed housing and slides with the fixed housing, the driving unit includes a clamping motor and a drive side gear ring, the clamping motor is fixedly mounted on the fixed housing, the drive side gear ring is fixedly mounted on the output end of the clamping motor, and the drive side gear ring meshes with all the clamping gears.
4. The pressing assembly device according to claim 1, characterized in that: The pushing assembly includes a pushing motor, a pushing screw, a pushing block, a connecting strip, and a limiting protrusion. The pushing motor is fixedly mounted on the assembly table, the pushing screw is fixedly mounted on the output end of the pushing motor, the pushing block is sleeved on the pushing screw and threadedly connected to the pushing screw, the limiting protrusion is fixedly mounted on the bottom of the pushing block and corresponds to the extrusion groove, and the connecting strip is fixedly mounted on the assembly table, passing through the pushing block and slidingly engaging with the pushing block.
5. The pressing assembly device according to claim 1, characterized in that: The pressing assembly includes a pressing cylinder and a pressing plate. The pressing plate is fixedly installed at the output end of the pressing cylinder. A positioning assembly is provided on the assembly table. The positioning assembly includes a positioning block, a positioning cylinder, and a pressing block. The positioning block is fixedly installed on the assembly table, the positioning cylinder is fixedly installed on the assembly table, and the pressing block is fixedly installed at the output end of the positioning cylinder. A positioning groove is provided on the positioning block, one side of which is open. The pressing block slides within the positioning groove, and the side of the pressing block away from the positioning cylinder is arc-shaped.
6. The pressing assembly device according to claim 5, characterized in that: The horizontal moving assembly includes a horizontal moving motor, a horizontal moving screw, a horizontal moving block, and a horizontal moving plate. The horizontal moving motor is fixedly mounted on the assembly table. One end of the horizontal moving screw is fixedly mounted on the output end of the horizontal moving motor, and the other end of the horizontal moving screw is rotatably connected to the assembly table. The horizontal moving block is fixedly mounted on the horizontal moving plate and is sleeved on the horizontal moving screw and threadedly connected to the horizontal moving screw. The pressing cylinder is fixedly mounted on the horizontal moving plate.
7. The pressing assembly device according to claim 6, characterized in that: A horizontal slide rail is fixedly installed on the assembly platform, and a horizontal slider is fixedly installed on the horizontal moving plate. A horizontal slide groove is provided on the horizontal slide rail, and the horizontal slider slides within the horizontal slide groove.
8. The pressing assembly device according to claim 1, characterized in that: A feeding bar is fixedly installed on the assembly platform, and a feeding slide is provided on the feeding bar. A stabilizing seat is fixedly installed on the assembly platform, and a stabilizing groove is provided on the stabilizing seat.
9. An assembly method for processing turbine nozzles, using the pressing assembly equipment as described in any one of claims 1-8, characterized in that: Includes the following steps: Place the outer ring of the nozzle on the assembly table, and place the inner ring of the nozzle on the outer ring of the nozzle; The horizontal moving component drives the pressing component to move to the inner ring of the nozzle. The pressing component drives the clamping component to move downward, pressing the inner ring of the nozzle into the outer ring of the nozzle. At this time, the clamping component is located inside the inner ring of the nozzle. The drive unit moves several gripping blocks, causing them to abut against the inner wall of the nozzle's inner ring, thus clamping the assembled nozzle. The horizontal moving component drives the pressing component to move horizontally, the pressing component drives the clamping component to move, and the clamping component drives the nozzle to move to the storage component position. The pressing component drives the clamping component to move downwards, and the clamping component drives the nozzle to move into the fixed cylinder. When the nozzle moves to abut against the partition in the fixed cylinder, the clamping component releases the nozzle, and the nozzle is placed on the corresponding partition. The pushing component pushes the fixed cylinder a specified distance into the storage cylinder, causing the partition and clamping plate located above the nozzle inside the fixed cylinder to move. The clamping plate moves to hold this nozzle, and the partition moves to place the next nozzle.
Citation Information
Patent Citations
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