A beaming device

CN119640462BActive Publication Date: 2026-08-21HUZHOU YONGCHANG SILK
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Patent Information

Application Number
CN202411877718.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-08-21
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

[0004]本发明针对现有技术中存在的技术问题,提供一种整经装置来解决现有整经装置不便于在整经作业时,通过经线的往复摆动及甩动,实现经线的定形及经线上多余杂毛和杂质的抖落,不便于在整经时,实现经线左右方向的击打式舒展及杂质抖落的问题

Benefits of technology

1、本发明在整经作业时,一方面能够实现经线的往复摆动及甩动,继而辅助实现经线的定形及经线上多余杂毛和杂质的抖落,同时本装置在整经时,还能同步实现经线左右方向的击打式舒展及杂质抖落,且本装置在整经时还能实现经线的上浆,继而有效提高本装置的功能性。

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Abstract

The application relates to the technical field of a beaming device, in particular to a beaming device. The beaming device comprises a beaming frame, a motor is installed on the beaming frame, a synchronous belt is transmissionally connected to the output shaft end of the motor, two first warp cloth clamping pieces, two fixed comb frames and a second warp cloth clamping piece are respectively installed on the beaming frame, two first reciprocating transmission modules are installed on the beaming frame and correspond to the positions between the two first warp cloth clamping pieces, and a reciprocating frame capable of reciprocating up and down is installed on the two first reciprocating transmission modules. The beaming device has the beneficial effects that: during the beaming operation, the warp thread can be reciprocated and shaken, thereby assisting in shaping the warp thread and shaking off the redundant and impure hairs and impurities on the warp thread; meanwhile, the device can also realize the beating type expansion and impurity shaking off of the warp thread in the left and right directions during the beaming, and the device can also realize the sizing of the warp thread during the beaming, thereby effectively improving the functionality of the device.
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Description

Technical Field

[0001] This invention relates to the field of warping device technology, specifically to a warping device. Background Technology

[0002] Warping is the process of winding a certain number of warp yarns parallel to each other on a warp beam or weaving beam according to a specified length and width. Warped warp yarns are used for sizing and threading. Warping requires that each warp yarn has equal tension, is evenly distributed on the warp beam or weaving beam, and that the arrangement of colored yarns conforms to the process specifications.

[0003] In the prior art, patent document CN112176491B discloses a warping device for improving warping quality, including a machine body and a reversing mechanism rotatably connected to the machine body. The reversing mechanism includes a fixed base fixedly connected to the machine body and a reversing frame rotatably connected to the fixed base. The reversing frame is fixedly connected to at least two reversing rollers and pressure rollers corresponding to the reversing rollers. The above device achieves yarn sorting through a series of combing processes. However, the above warping device has the following technical problems when in use. 1. It is not convenient to use the reciprocating swinging and shaking of the warp threads to achieve the shaping of the warp threads and to shake off excess hairs and impurities during the warping process; 2. It is not convenient to simultaneously achieve the striking stretching and impurity removal of the warp threads in the left and right directions during warping. Based on this, the present invention provides a warping device to solve the problems mentioned in the background art. Summary of the Invention

[0004] This invention addresses the technical problems existing in the prior art by providing a warping device to solve the problems that existing warping devices are not convenient for shaping the warp and shaking off excess hair and impurities on the warp through the reciprocating swing and swinging of the warp during warping operations, and are not convenient for achieving the lateral striking stretching of the warp and shaking off impurities during warping.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A warping device includes a warping frame, a motor mounted on the warping frame, a synchronous belt drivingly connected to the output shaft of the motor, two first warp fabric clamping members, two combing frames and a second warp fabric clamping member respectively mounted on the warping frame, two first reciprocating transmission modules mounted on the warping frame at positions corresponding to the two first warp fabric clamping members, and a reciprocating frame that can move up and down reciprocatingly mounted on each of the two first reciprocating transmission modules, with two driving rollers rotatably connected between the inner surfaces of the reciprocating frames, and the reciprocating direction of the two reciprocating frames... Conversely, a reciprocating rocking module is installed on the warping frame, and two rocking arms are rotatably connected to the warping frame. Both rocking arms are driven by the reciprocating rocking module and reciprocate. A set of striking rollers is rotatably installed on each of the two rocking arms. A second reciprocating transmission module is installed on the warping frame at the positions of two adjacent first warp clamping members. A movable comb frame that can reciprocate in the horizontal direction is driven on each of the two second reciprocating transmission modules. An ironing frame is installed on one of the movable comb frames. Two ironing rollers are rotatably installed between the inner surfaces of the ironing frame. A sizing assembly that cooperates with the ironing rollers is installed on the end face of the warping frame.

[0006] Based on the above technical solution, the present invention can be further improved as follows.

[0007] Furthermore, both the first and second warp fabric clamping members include two clamping rollers rotatably connected to the warping frame, and a gap is fixedly provided between the two clamping rollers.

[0008] The advantage of adopting the above-mentioned further solution is that, before use, the warp fabric or warp threads are passed through the gap and clamped by two clamping rollers.

[0009] Furthermore, the first reciprocating transmission module includes a gear shaft rotatably connected between the inner surfaces of the warping frame. The gear shaft is connected to a synchronous belt drive. Two symmetrically arranged first half-tooth gears are installed on the gear shaft. A vertical tooth plate is installed on the reciprocating frame at the position corresponding to the two first half-tooth gears. The two first half-tooth gears are respectively connected to the two vertical tooth plates. A set of return springs that are limited by the warping frame are installed on the top and bottom surfaces of the reciprocating frame. The output shaft end of the motor is fixedly connected to a gear shaft on the first reciprocating transmission module.

[0010] The beneficial effect of adopting the above-mentioned further solution is that when the warping operation is carried out, the motor outputs a speed at a set power. After the motor outputs the speed, it drives the two gear shafts to rotate. After the two gear shafts rotate, through the setting of the first half gear, the vertical gear plate and the return spring, the two reciprocating frames can reciprocate within the set stroke. The tooth surfaces of the first half-tooth gears on the gear shafts of the two first reciprocating transmission modules are staggered. By setting the tooth surfaces of the first half-tooth gears on the gear shafts of the two first reciprocating transmission modules, the reciprocating displacement directions of the two reciprocating frames are opposite. By setting the displacement directions of the two reciprocating frames opposite, the yarn to be warped can swing or swish back and forth within a set angle range. Through the realization of the reciprocating swing and swish effect during the warping process, the wrinkles of the warp yarn are effectively reduced and the warp yarn is stretched and shaped in multiple directions and its straightness is maintained. At the same time, through the realization of the reciprocating swing or swish effect of the yarn to be warped within a set angle range, excess lint and impurities on the warp yarn can be shaken off, thereby achieving cleaning and cleanliness maintenance during the warping process.

[0011] Furthermore, the reciprocating rocking module includes a flat toothed plate, a large circular shaft and a small circular shaft rotatably connected to the warping frame. The large circular shaft is connected to a synchronous belt drive. A first bevel tooth is installed on both the large and small circular shafts, and the two first bevel teeth mesh with each other. A first elastic limiting member is installed between the flat toothed plate and the warping frame. An upper tooth surface and a lower tooth surface are respectively provided on the flat toothed plate. A second half-tooth gear is installed on the small circular shaft, and the second half-tooth gear is drivenly connected to the lower tooth surface. A reciprocating shaft is rotatably installed on the warping frame. Two reciprocating gears are installed on the reciprocating shaft. One of the reciprocating gears is drivenly connected to the upper tooth surface. A rocking shaft rotatably connected to the warping frame is installed on each of the two rocking frames. An external gear is installed on each of the two rocking shafts, and the other reciprocating gear is drivenly connected to the two external gears.

[0012] The beneficial effect of adopting the above-mentioned further solution is that after the motor outputs a speed, the reciprocating rocking module enables the striking rollers on the two rockers to reciprocate to approach each other and reciprocate to move away from each other. By realizing the above-mentioned movement state of the striking rollers, the warp is reciprocated from both sides. The reciprocating striking effect of the striking rollers on the warp is achieved to stretch the warp and improve the removal of lint, fuzz, and impurities from the warp.

[0013] Furthermore, both the fixed comb frame and the moving comb frame are equipped with a set of comb teeth arranged in a linear array, and comb gaps are fixedly provided between each pair of comb teeth.

[0014] Furthermore, both the driving roller and the ironing roller have built-in heating rods. The ironing roller is made of stainless steel and its length is 1.15 to 1.35 times the length of the driving roller. The ironing roller is positioned between a second warp clamp and a first warp clamp.

[0015] The beneficial effect of adopting the above-mentioned further solution is that by setting the heating rods inside the drive roller and the ironing roller, the warp yarn can be heat-set and heat-straightened. By setting the length ratio between the ironing roller and the drive roller, the ironing roller can be moved back along the axial direction of the ironing roller and the warp yarn can be straightened.

[0016] Furthermore, the striking roller is fitted with a ring-shaped bladder made of silicone, and gas is filled between the ring-shaped bladder and the striking roller. The angle between the axis of the striking roller and the horizontal plane is 45°, and the rotation axis of the rocker shaft is perpendicular to the rotation axis of the clamping roller.

[0017] The beneficial effect of adopting the above-mentioned further solution is that, through the gas filling setting of the ring bag and the ring bag and the striking roller, soft striking of the warp is achieved and the breakage rate of the warp is reduced during the warping process.

[0018] Furthermore, the second reciprocating transmission module includes a synchronous shaft and a cam shaft rotatably connected to the warping frame. The synchronous shaft is connected to a synchronous belt drive. A second bevel tooth is installed on both the synchronous shaft and the cam shaft, and the two second bevel teeth mesh with each other. A guide cam is installed on the cam shaft. A second elastic limiting member is installed between the moving comb frame and the warping frame. A driven wheel is rotatably installed on the moving comb frame, and the guide cam is adapted to and connected to the driven wheel.

[0019] The beneficial effect of adopting the above-mentioned further solution is that after the motor outputs a speed, the second reciprocating transmission module enables the moving comb frame to move back and forth within a set stroke. Through the reciprocating movement of the moving comb frame, the warp threads are reciprocated and stretched, reducing the knotting rate during the warp thread combing process while improving the separation and separation effect of the warp threads.

[0020] Furthermore, the sizing assembly includes a sizing tank installed on the warping frame and a sizing spray pipe installed on the warping frame. The sizing spray pipe is positioned directly above the ironing roller, and the bottom surface of the sizing spray pipe has sizing holes evenly distributed with the sizing direction pointing vertically downwards. A pump body is connected to the sizing tank, and the sizing outlet port of the pump body is connected to the sizing spray pipe through a pipe.

[0021] The beneficial effect of adopting the above-mentioned further solution is that, by setting the sizing component, the abrasion resistance, warp cohesion, and composite force of the warp yarns are improved.

[0022] The beneficial effects of this invention are: 1. During the warping process, this invention can realize the reciprocating swing and swaying of the warp threads, thereby assisting in the shaping of the warp threads and the shaking off of excess hair and impurities on the warp threads. At the same time, during the warping process, this device can also simultaneously realize the striking stretching of the warp threads in the left and right directions and the shaking off of impurities. Furthermore, this device can also sizing the warp threads during the warping process, thereby effectively improving the functionality of this device.

[0023] 2. In this invention, by setting the displacement directions of the two reciprocating frames in opposite directions, the yarn to be warped can be reciprocated or swung within a set angle range. Through the reciprocating and swung effect during the warping process, the wrinkles of the warp yarn are effectively reduced, and the warp yarn is stretched and shaped in multiple directions while maintaining its straightness. At the same time, through the reciprocating or swung effect of the yarn to be warped within the set angle range, excess lint and impurities on the warp yarn can be shaken off, thereby achieving cleaning and maintaining cleanliness during the warping process. After the motor outputs a speed, the reciprocating rocking module allows the striking rollers on the two rocking frames to reciprocate towards and away from each other. Through the above-mentioned movement state of the striking rollers, the warp yarn is reciprocated from both sides. Through the reciprocating striking effect of the striking rollers on the warp yarn, the warp yarn is stretched and the removal of lint, fuzz, and impurities on the warp yarn is improved.

[0024] 3. In this invention, after the motor outputs a rotational speed, the second reciprocating transmission module enables the moving comb frame to reciprocate within a set stroke. The reciprocating movement of the moving comb frame allows for the reciprocating combing and stretching of the warp yarns, reducing the knotting rate during the combing process while improving the separation and partitioning effect of the warp yarns. The sizing component further enhances the wear resistance, bundle force, and composite force of the warp yarns. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of a warping device according to the present invention; Figure 2 For the present invention Figure 1 A structural diagram from another perspective; Figure 3 For the present invention Figure 2 A schematic diagram of the cross-sectional structure; Figure 4 This is a schematic diagram of the structure of the drive roller and the fixed comb frame of the present invention; Figure 5 For the present invention Figure 4 A magnified schematic diagram of the local structure at point A; Figure 6 For the present invention Figure 4 A magnified view of the structure at point B in the middle; Figure 7 This is a schematic diagram of the ironing rack and ironing roller of the present invention; Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at point C in the middle; Figure 9 This is a schematic diagram of the structure of the rocker arm and flat toothed plate of the present invention; Figure 10 This is a schematic diagram of the structure of the large circular shaft and the rocker arm of the present invention.

[0026] The attached diagram lists the components represented by each number as follows: 1. Warping frame; 2. Motor; 3. Fixed comb frame; 4. Reciprocating frame; 5. Drive roller; 6. Rocker frame; 7. Beating roller; 8. Moving comb frame; 9. Ironing frame; 10. Ironing roller; 11. Large round shaft; 12. First warp clamp; 13. Second warp clamp; 14. Gear shaft; 15. First half-tooth gear; 16. Vertical tooth plate; 17. Return spring; 18. Flat tooth plate; 19. Small round shaft; 20. First elastic limiting element; 21. Second half-tooth gear; 22. Reciprocating shaft; 23. Reciprocating gear; 24. Rocker shaft; 25. External gear; 26. Heating rod; 27. Ring bladder; 28. Synchronous shaft; 29. ​​Cam shaft; 30. Guide cam; 31. Second elastic limiting element; 32. Driven wheel; 33. Slurry storage tank; 34. Slurry spray pipe. Detailed Implementation

[0027] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.

[0028] The present invention provides the following preferred embodiments. like Figure 1-10 As shown, a warping device includes a warping frame 1, a motor 2 mounted on the warping frame 1, a synchronous belt drivingly connected to the output shaft end of the motor 2, and two first warp clamping members 12, two combing frames 3 and a second warp clamping member 13 respectively mounted on the warping frame 1. Both the first warp clamping member 12 and the second warp clamping member 13 include two clamping rollers rotatably connected to the warping frame 1, and a gap is fixedly provided between the two clamping rollers.

[0029] Before use, the warp fabric or warp threads are passed through the gap and held by two clamping rollers; Two first reciprocating transmission modules are installed on the warping frame 1 at the position corresponding to the two first warp clamping members 12. Each of the two first reciprocating transmission modules is equipped with a reciprocating frame 4 that can move up and down. Two drive rollers 5 are rotatably connected between the inner surfaces of the reciprocating frames 4. The reciprocating directions of the two reciprocating frames 4 are opposite. The first reciprocating transmission module includes a gear shaft 14 rotatably connected between the inner surfaces of the warping frame 1. The gear shaft 14 is connected to the synchronous belt drive. Two symmetrically arranged first half-tooth gears 15 are installed on the gear shaft 14. A vertical tooth plate 16 is installed on the reciprocating frame 4 at the position corresponding to the two first half-tooth gears 15. The two first half-tooth gears 15 are respectively connected to the two vertical tooth plates 16. A set of return springs 17 that are limited by the warping frame 1 are installed on the top and bottom surfaces of the reciprocating frame 4. The output shaft end of the motor 2 is fixedly connected to the gear shaft 14 on the first reciprocating transmission module.

[0030] During the warping operation, the motor 2 outputs a speed at a set power. After the motor 2 outputs the speed, it drives the two gear shafts 14 to rotate. After the two gear shafts 14 rotate, through the arrangement of the first half gear 15, the vertical gear plate 16 and the return spring 17, the two reciprocating frames 4 can reciprocate within the set stroke. In the two first reciprocating transmission modules, the tooth surfaces of the first half-tooth gears 15 on the gear shaft 14 are staggered. By setting the tooth surfaces of the first half-tooth gears 15 on the gear shaft 14 in the two first reciprocating transmission modules, the reciprocating displacement directions of the two reciprocating frames 4 are opposite. By setting the displacement directions of the two reciprocating frames 4 opposite, the yarn to be warped can swing or tumble back and forth within a set angle range. Through the realization of the reciprocating swing and tumbling effect during the warping process, the wrinkles of the warp yarn are effectively reduced and the warp yarn is stretched and shaped in multiple directions and its straightness is maintained. At the same time, through the realization of the reciprocating swing or tumbling effect of the yarn to be warped within a set angle range, excess lint and impurities on the warp yarn can be shaken off, thereby achieving cleaning and cleanliness maintenance during the warping process.

[0031] A reciprocating rocking module is installed on the warping frame 1. Two rocking frames 6 are rotatably connected to the warping frame 1. Both rocking frames 6 are driven by the reciprocating rocking module and rock back and forth. A set of striking rollers 7 are rotatably installed on both rocking frames 6. An annular bladder 27 is fitted on the striking roller 7. The annular bladder 27 is made of silicone. Gas is filled between the annular bladder 27 and the striking roller 7. The angle between the axis of the striking roller 7 and the horizontal plane is 45°. By using the ring bladder 27 and the gas filling setting between the ring bladder 27 and the striking roller 7, soft striking of the warp is achieved, thereby reducing the breakage rate of the warp during the warping process.

[0032] The reciprocating rocking module includes a flat toothed plate 18, a large round shaft 11 and a small round shaft 19 rotatably connected to the warping frame 1. The large round shaft 11 is connected to the synchronous belt drive. A first bevel tooth is installed on both the large round shaft 11 and the small round shaft 19, and the two first bevel teeth mesh with each other. A first elastic limiting member 20 is installed between the flat tooth plate 18 and the warping frame 1; The flat tooth plate 18 is provided with an upper tooth surface and a lower tooth surface respectively. A second half tooth gear 21 is installed on the small round shaft 19. The second half tooth gear 21 is connected to the lower tooth surface for transmission. A reciprocating shaft 22 is rotatably installed on the warping frame 1. Two reciprocating gears 23 are installed on the reciprocating shaft 22. One reciprocating gear 23 is connected to the upper tooth surface for transmission. Two rocker arms 6 are each equipped with a rocker shaft 24 that is rotatably connected to the warping frame 1. The rotation axis of the rocker shaft 24 is perpendicular to the rotation axis of the pinch roller. Each of the two rocker shafts 24 is equipped with an external gear 25, and another reciprocating gear 23 is connected to the two external gears 25 for transmission.

[0033] After the motor 2 outputs a speed, the reciprocating rocking module is set so that the striking rollers 7 on the two rockers 6 can reciprocate to approach each other and reciprocate to move away from each other. By realizing the above-mentioned movement state of the striking rollers 7, the warp is reciprocated from both sides. By realizing the reciprocating striking effect of the striking rollers 7 on the warp, the warp is stretched and the removal of lint, fuzz and impurities on the warp is improved. A second reciprocating transmission module is installed on the warping frame 1 and at the positions of the two adjacent first warp fabric clamping members 12. A movable comb frame 8 that can reciprocate in the horizontal direction is installed on each of the two second reciprocating transmission modules. Both the fixed comb frame 3 and the moving comb frame 8 are equipped with a set of comb teeth arranged in a linear array, and comb gaps are fixedly set between each pair of comb teeth; An ironing frame 9 is installed on a comb frame 8. Two ironing rollers 10 are rotatably installed between the inner surfaces of the ironing frame 9. A sizing component that cooperates with the ironing rollers 10 is installed on the end face of the warping frame 1.

[0034] Both the drive roller 5 and the ironing roller 10 have built-in heating rods 26. The ironing roller 10 is made of stainless steel and its length is 1.25 times the length of the drive roller 5. The ironing roller 10 is positioned between a second warp clamp 13 and a first warp clamp 12.

[0035] By setting the heating rod 26 inside the drive roller 5 and the ironing roller 10, the warp yarn is heat-set and heat-straightened. By setting the length ratio between the ironing roller 10 and the drive roller 5, the ironing roller 10 can be moved back along the axial direction of the ironing roller 10 to straighten the warp yarn.

[0036] The second reciprocating transmission module includes a synchronous shaft 28 and a cam shaft 29 rotatably connected to the warping frame 1. The synchronous shaft 28 is connected to the synchronous belt drive. A second bevel tooth is installed on both the synchronous shaft 28 and the cam shaft 29. The two second bevel teeth mesh with each other. A guide cam 30 is installed on the cam shaft 29. A second elastic limiting member 31 is installed between the moving comb frame 8 and the warping frame 1. A driven wheel 32 is rotatably installed on the moving comb frame 8. The guide cam 30 is adapted to and connected to the driven wheel 32.

[0037] After the motor 2 outputs its speed, the second reciprocating transmission module enables the movable comb frame 8 to reciprocate within a set stroke. The reciprocating movement of the movable comb frame 8 is used to reciprocate combing and stretching of the warp threads, reducing the knotting rate during the combing process while improving the clarity and separation of the warp threads.

[0038] The sizing assembly includes a sizing tank 33 installed on the warping frame 1 and a sizing spray pipe 34 installed on the warping frame 1. The sizing spray pipe 34 is located directly above the ironing roller 10. The bottom surface of the sizing spray pipe 34 is evenly distributed with sizing holes pointing vertically downwards. A pump body is connected to the sizing tank 33, and the sizing outlet port of the pump body is connected to the sizing spray pipe 34 through a pipe.

[0039] By setting up the sizing components, the abrasion resistance, warp cohesion, and bonding force of the warp yarns can be improved.

[0040] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise expressly specified and limited, the terms "installed," "connected," or "linked" should be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection via an intermediate medium; or a connection within two components. Those skilled in the art will understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0041] Although preferred embodiments of the invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including both the preferred embodiments and all changes and modifications falling within the scope of the invention.

[0042] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A warping device, comprising a warping frame (1), wherein a motor (2) is mounted on the warping frame (1), and a synchronous belt is drivenly connected to the output shaft end of the motor (2), characterized in that, The warping frame (1) is equipped with two first warp clamps (12), two comb holders (3), and a second warp clamp (13). Two first reciprocating drive modules are installed on the warping frame (1) at positions corresponding to the two first warp clamps (12). Each of the two first reciprocating drive modules is equipped with a reciprocating frame (4) capable of vertical reciprocating movement. Two drive rollers (5) are rotatably connected between the inner surfaces of the reciprocating frames (4). The reciprocating directions of the two reciprocating frames (4) are opposite. A reciprocating rocking module is installed on the warping frame (1), and two rocking rollers are rotatably connected to the warping frame (1). The two cradles (6) are driven and reciprocated by a reciprocating rocking module. A set of striking rollers (7) is rotatably installed on each of the two cradles (6). A second reciprocating transmission module is installed on the warping frame (1) and at the positions of the two adjacent first warp clamps (12). A movable comb frame (8) that can reciprocate in the horizontal direction is installed on each of the two second reciprocating transmission modules. An ironing frame (9) is installed on one of the movable comb frames (8). Two ironing rollers (10) are rotatably installed between the inner surfaces of the ironing frame (9). A sizing component that cooperates with the ironing rollers (10) is installed on the end face of the warping frame (1). The first reciprocating transmission module includes a gear shaft (14) rotatably connected between the inner surfaces of the warping frame (1). The gear shaft (14) is connected to the synchronous belt drive. Two symmetrically arranged first half-tooth gears (15) are installed on the gear shaft (14). A vertical tooth plate (16) is installed on the reciprocating frame (4) at the position corresponding to the two first half-tooth gears (15). The two first half-tooth gears (15) are respectively connected to the two vertical tooth plates (16). A set of return springs (17) that are limited by the warping frame (1) are installed on the top and bottom surfaces of the reciprocating frame (4). The output shaft end of the motor (2) is fixedly connected to the gear shaft (14) on the first reciprocating transmission module. The reciprocating rocking module includes a flat toothed plate (18), a large circular shaft (11) and a small circular shaft (19) rotatably connected to the warping frame (1). The large circular shaft (11) is connected to a synchronous belt drive. A first bevel tooth is installed on both the large circular shaft (11) and the small circular shaft (19), and the two first bevel teeth mesh with each other. A first elastic limiting member (20) is installed between the flat toothed plate (18) and the warping frame (1). The flat toothed plate (18) is provided with an upper tooth surface and a lower tooth surface, respectively. A second tooth is installed on the small circular shaft (19). A half-tooth gear (21) is connected to the lower tooth surface for transmission. A reciprocating shaft (22) is rotatably mounted on the warping frame (1). Two reciprocating gears (23) are mounted on the reciprocating shaft (22). One of the reciprocating gears (23) is connected to the upper tooth surface for transmission. Two rocker arms (6) are each equipped with a rocker shaft (24) that is rotatably connected to the warping frame (1). An external gear (25) is mounted on each of the two rocker shafts (24). The other reciprocating gear (23) is connected to the two external gears (25) for transmission. The striking roller (7) is fitted with a ring bladder (27), which is made of silicone. Gas is filled between the ring bladder (27) and the striking roller (7). The angle between the axis of the striking roller (7) and the horizontal plane is 45°. The rotation axis of the rocker shaft (24) is perpendicular to the rotation axis of the clamping roller.

2. The warping device according to claim 1, characterized in that, Both the first warp clamp (12) and the second warp clamp (13) include two clamping rollers rotatably connected to the warping frame (1), and a gap is fixedly provided between the two clamping rollers.

3. The warping device according to claim 1, characterized in that, Both the fixed comb frame (3) and the moving comb frame (8) are equipped with a set of comb teeth arranged in a linear array, and comb seams are fixedly provided between each pair of comb teeth.

4. A warping device according to claim 1, characterized in that, Both the drive roller (5) and the ironing roller (10) have built-in heating rods (26). The ironing roller (10) is made of stainless steel. The length of the ironing roller (10) is 1.15 to 1.35 times the length of the drive roller (5). The ironing roller (10) is located between a second warp clamp (13) and a first warp clamp (12).

5. A warping device according to claim 1, characterized in that, The second reciprocating transmission module includes a synchronous shaft (28) and a cam shaft (29) rotatably connected to the warping frame (1). The synchronous shaft (28) is connected to the synchronous belt drive. A second bevel tooth is installed on both the synchronous shaft (28) and the cam shaft (29). The two second bevel teeth mesh with each other. A guide cam (30) is installed on the cam shaft (29). A second elastic limiting member (31) is installed between the moving comb frame (8) and the warping frame (1). A driven wheel (32) is rotatably installed on the moving comb frame (8). The guide cam (30) is adapted to the driven wheel (32).

6. A warping device according to claim 1, characterized in that, The sizing assembly includes a sizing tank (33) installed on the warping frame (1) and a sizing pipe (34) installed on the warping frame (1). The sizing pipe (34) is located directly above the ironing roller (10). The bottom surface of the sizing pipe (34) is evenly distributed with sizing holes pointing vertically downwards. A pump body is connected to the sizing tank (33), and the sizing outlet of the pump body is connected to the sizing pipe (34) through a pipe.

Citation Information

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