螺旋锥齿轮磨削系统变形误差补偿方法、系统及电子设备

By using laser rangefinders and force sensors to measure data in real time in the spiral bevel gear grinding system, the cutting stiffness and grinding system stiffness are calculated, solving the problem of dynamic changes in the stiffness of the spiral bevel gear grinding system, realizing intelligent compensation for deformation errors, and improving manufacturing accuracy and efficiency.

CN119658506BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2025-01-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot accurately and in real time reflect the dynamic changes in the stiffness of a spiral bevel gear grinding system, resulting in insufficient accuracy in deformation error compensation, which affects manufacturing precision and efficiency.

Method used

A laser rangefinder and a force sensor are used to measure data in real time during the grinding process of spiral bevel gears. The wear of the grinding wheel, the deformation of the grinding system, and the target normal force are calculated. Based on these data, the cutting stiffness and the stiffness of the grinding system are calculated, and deformation error compensation is performed.

Benefits of technology

Real-time measurement and precise compensation of the stiffness of the spiral bevel gear grinding system were achieved, which improved manufacturing accuracy and efficiency, reduced machining allowance residue, and lowered manufacturing costs.

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Abstract

本申请公开了一种螺旋锥齿轮磨削系统变形误差补偿方法、系统及电子设备,该方法通过螺旋锥齿轮磨削系统对螺旋锥齿轮工件进行多次磨削加工,螺旋锥齿轮磨削系统包括激光测距传感器和力传感器;通过激光测距传感器获取每次磨削加工过程中的第一数据,以及,通过力传感器获取每次磨削加工过程中的第二数据;根据第一数据,计算砂轮磨损量和磨削系统变形量;基于第二数据,计算螺旋锥齿轮磨削系统的目标法向力;基于目标法向力和磨削系统变形量,计算切削刚度和磨削系统刚度;根据切削刚度、磨削系统刚度和砂轮磨损量,进行螺旋锥齿轮磨削系统变形误差补偿。本申请能够准确测量磨削系统刚度,从而实现螺旋锥齿轮磨削系统变形误差的智能补偿。
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