Velcro processing equipment and processing technology thereof
By designing the buckle processing equipment, and synchronous processing at both ends is achieved using the process turntable and adjustment components, the limitations of manual assembly and single-station welding modes in the prior art are solved, and production efficiency and process coherence are improved.
Patent Information
- Application Number
- CN202510189290.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The existing buckle welding process has manual assembly that significantly restricts production, and the automation equipment is limited by the single-station welding mode, and cannot complete the processing requirements at both ends simultaneously, resulting in repeated positioning operations in the production line, which is inconvenient.
A buckle belt processing equipment is designed, using a process turntable linkage belt loading assembly, ring loading assembly, kit loading assembly and adjustment assembly. The two ends are synchronized through ultrasonic welding joints, and the adjustment assembly provides positioning, folding and kit loading functions.
It realizes that the two ends can be loaded and processed in a single processing time of buckle products, which improves process consistency, reduces manual operations and repeated positioning operations, and improves production efficiency.
Smart Images

Figure CN119659019B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of Velcro welding, and in particular to a Velcro processing device and a processing technology thereof. Background Art
[0002] Velcro, commonly known as Magic Tape, is a double-sided adhesive fixing material composed of two mutually adsorbed surfaces. It is widely used as a connecting material in clothing, shoes, and backpacks.
[0003] In the field of wearable equipment that needs to be adjusted frequently (such as sports protective gear, outdoor shoes and boots, tactical backpacks, etc.), the combination of buckles and Velcro is widely used because of its quick adjustment advantage. The typical structure of this type of product is: the end of the Velcro forms a closed loop system through the buckle, and the free end is hemmed to prevent the fibers from spreading.
[0004] The existing production process uses ultrasonic welding technology, which requires three steps: 1. Manually positioning the buckle to a specific position on the Velcro; 2. Bending the Velcro to wrap the buckle; 3. Using a positioning fixture to perform ultrasonic welding. This process system has two constraints: first, the manual assembly link significantly restricts production; second, the existing automated equipment is limited to a single-station welding mode and cannot simultaneously complete the processing requirements of both ends of the Velcro, resulting in repeated positioning operations on the production line, which also causes many inconveniences. Summary of the invention
[0005] In view of the above problems, the present invention provides a hook and loop fastener processing equipment, the equipment structure includes a machine body and a welding head for ultrasonic welding on the machine body, and a tape loading assembly, a process turntable and a material unloading assembly installed on the machine body, one end of the process turntable is located below the welding head, the tape loading assembly is used to convey the tape to the process turntable, and the material unloading assembly is used to convey the processed tape on the process turntable to the outside;
[0006] A ring feeding assembly and a sleeve feeding assembly are provided around the process turntable below the welding head, and an adjustment assembly for vertical movement is also provided at the front end of the process turntable, and the adjustment assembly drives the strip on the process turntable to fold;
[0007] The process turntable includes a base rotatably connected to the machine body and a bearing seat mounted on the base, the bearing seat is provided with a clamping mechanism, the clamping mechanism includes a clamping frame swingably mounted on the bearing seat for cooperating with the bearing seat to clamp the strip, both ends of the bearing seat are provided with de-graining surfaces, the de-graining surfaces are located below the welding head during the operation of the welding head, and both ends of the bearing seat are also extended outwards to provide placement steps;
[0008] The adjusting assembly includes a movable frame, which is vertically slidably mounted on the machine body through a column, and the kit feeding assembly is mounted on the movable frame and moves up and down with the movable frame. The adjusting assembly provides positioning, folding and feeding functions of the kit feeding group for the process turntable through lifting and switching;
[0009] The adjustment assembly also includes a pressing plate for driving the strip on the process turntable to fold, the pressing plate is movably mounted at the bottom of the movable frame, and a guide seat is provided at the side end of the column for guiding the movement of the pressing plate, thereby providing a folding function for the process turntable; the set feeding assembly is mounted on the movable frame and is located below the pressing plate;
[0010] The strip conveyed to the process turntable extends outward at both ends of the bearing seat with different lengths, the height of the placement step is lower than the de-texturing surface, and the side surface of the movable frame cooperates with the bearing seat to form a groove structure on the placement step for placing the buckle conveyed by the ring loading assembly.
[0011] Furthermore, the adjustment component also includes a lifting execution cylinder for driving the movable frame to slide vertically on the column; a positioning groove for positioning the belt material is provided at the top of the movable frame, and a second clamping cylinder is provided on the positioning groove for clamping the end of the belt material transported to the positioning groove by the belt loading assembly, thereby providing a positioning function for the process turntable.
[0012] Furthermore, climbing wheels are provided on both sides of the pressing plate, and guide grooves are provided on the guide seat, and the climbing wheels are engaged in the guide grooves, and the movable frame is provided with a pushing elastic member to provide the pressing plate with an elastic force in the direction of the process turntable; the guide groove includes a vertical lifting groove, and a forward groove pointing to the direction of the process turntable is provided between the two ends of the lifting groove, and the pressing plate that follows the movable frame to be lifted and lowered moves in the forward groove in the direction close to the process turntable, and the front end of the pressing plate is against the belt material; the end of the forward groove is connected to the top of the lifting groove by a return groove, and the climbing wheel has an elastic force to move along the axis toward the outside of the pressing plate, and the return groove has a depth difference at one end close to the lifting groove and the depth of the lifting groove is greater than the depth of the return groove, and a limit baffle is provided at the junction of the forward groove and the lifting groove, and the limit baffle is elastically connected to the guide groove and swings upward to cut off the lifting groove.
[0013] Furthermore, the ring loading assembly includes a ring conveying frame, a ring feeding head and a ring conveying cylinder, the ring conveying frame is inclined and has a buckle placed thereon, the ring feeding head is mounted on the discharge end of the ring conveying frame through the ring conveying cylinder, and the ring conveying cylinder drives the ring feeding head carrying the buckle to move toward the placement step; the ring feeding head includes a block seat, a driving plate and a supporting frame, the block seat is movably mounted on the ring conveying cylinder, the driving plate is hingedly connected to the block seat, the driving plate has the freedom to swing in the opposite direction of the ring conveying frame on the block seat, a reset elastic member is provided between the driving plate and the block seat for providing the driving plate with an elastic force to swing in the direction of the ring conveying frame, and the supporting frame is mounted on the driving plate and is located between the driving plate and the ring conveying frame for carrying the buckle.
[0014] Furthermore, there is a gap between the bearing frame and the blocking seat on the driving plate, the buckle ring is engaged on the bearing frame and one end of the buckle ring is engaged in the gap, and the length of the driving plate is smaller than the length of the buckle ring; the end of the driving plate close to the bearing seat is inclined, and the inclination direction is away from the ring conveying frame, and the distance between the end of the driving plate close to the bearing seat and the bearing seat is greater than the distance between the buckle ring on the bearing frame and the bearing seat.
[0015] Furthermore, the clamping frame of the clamping mechanism is swingably connected to the supporting seat through a hinge seat, and the clamping mechanism also includes a swinging actuator cylinder that drives the clamping frame to swing; the clamping mechanism is provided with two groups and is disposed on both sides of the supporting seat, each group of the clamping mechanism includes two clamping frames and is disposed at both ends of the supporting seat, and a recessed material trough is provided in the middle of the supporting seat for the unloading assembly to grab the material, and the spacing between the two clamping frames in each group of the clamping mechanism is greater than the width of the material trough.
[0016] Furthermore, the kit loading assembly includes a kit conveying frame, a kit conveying cylinder and a kit conveying head. The kit conveying frame is inclined and has an edging sleeve placed thereon. The kit conveying frame and the kit conveying cylinder are installed on a movable frame. The kit conveying head is installed on the kit conveying cylinder and is used to push the edging sleeve conveyed by the kit conveying frame toward the material strip on the supporting seat.
[0017] Furthermore, the clamping mechanism also includes a concave positioning component, which is installed on the clamping frame and moves closer to or away from the supporting seat as the clamping frame swings. A convex component is provided in the supporting seat to cooperate with the concave positioning component to drive the strip to curl; the concave positioning component includes an outer frame connected to the clamping frame, a recessed guide seat and a pinching seat installed in the outer frame, the recessed guide seat is trumpet-shaped and the opening part points to the end of the strip, and the pinching seat is installed at the opening of the recessed guide seat; the convex component includes a deformation cylinder and a deformation pressure head installed on the deformation cylinder, the deformation pressure head is located below the strip, the top of the deformation pressure head is arc-shaped, and the deformation pressure head rises to drive the strip to engage into the recessed guide seat and the pinching seat.
[0018] Furthermore, the pinching seat has a concave cavity and the cavity is elastic, the opening of the cavity is smaller than the width of the deformation pressure head and the depth of the cavity is smaller than the thickness of the deformation pressure head; the deformation pressure head is embedded in the cavity of the pinching seat to cause the pinching seat to undergo elastic deformation, and the cavity edges on both sides of the pinching seat apply an inclined downward elastic force to the deformation pressure head and the strip on the deformation pressure head, and the vertical component of the elastic force is greater than the lateral component.
[0019] A processing technology of a hook and loop fastener processing device comprises the following steps:
[0020] Step 1: The ring feeding assembly drives the buckle ring to be placed on the placement step of the bearing seat, and the belt feeding assembly drives the belt material to pass through the buckle ring and lay on the bearing seat;
[0021] Step 2: The movable frame rises to drive the strip to bend and swing upward with the buckle pressed as the fulcrum, and the adjustment component works to further bend the strip bent upward to a horizontal state, and the welding head presses down to weld and press the bent two layers of strip to the de-grained surface for ultrasonic welding. After the welding is completed, the welding head rises and the bearing seat rotates 180°;
[0022] Step 3: The kit feeding group drives the edge sleeve to nest with the strip material on the bearing seat, and then presses down on the edge sleeve through the welding head to weld and fix the edge sleeve and the strip material;
[0023] Step 4: The clamping mechanism is unfolded, and the unloading assembly clamps the finished strip from the bearing seat.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The present invention uses a process turntable to link the belt loading assembly, the ring loading assembly, the kit loading assembly and the adjusting assembly to work together; a placing step is provided on the bearing seat of the process turntable and cooperates with the movable frame of the adjusting assembly to form a groove structure to place the buckle ring to be passed through by the belt; the bearing seat carries the belt by clamping the clamping frame, and makes the belt extend to different lengths at both ends of the bearing seat to cope with different processing procedures; the two ends of the belt are driven to enter different processes for processing by rotating the process turntable; the belt is folded by the pressing plate of the adjusting assembly at one end of the process turntable; and the movable frame of the adjusting assembly is used at the other end of the process turntable to drive the kit loading assembly into the working position, so that the Velcro product can be loaded and processed at both ends in a single processing, thereby improving the process continuity.
[0026] Furthermore, the ring loading assembly of the present invention provides a swingable driving plate on the ring feeding head, and allows the driving plate to carry the buckle ring through the supporting frame, thereby utilizing the supporting frame to carry the buckle ring for loading, and adopts a reverse tilt design at the end of the driving plate, so that when the buckle ring is pre-filled onto the placement step, the driving plate swings to avoid the buckle ring to further fill it into place, thereby achieving the functions of carrying, driving and fully filling in a single loading.
[0027] Moreover, the adjustment component of the present invention sets three working heights, respectively using the positioning groove to provide a positioning function for the belt material of the supporting seat, using the pressing plate to provide a folding function for the belt material of the supporting seat, and using the synchronously lifting kit loading component to provide an edge sleeve loading function. On the basis of increasing the degree of integration, the processing steps themselves are independent and can cooperate with each other when connecting between the processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of a Velcro processing device of the present invention.
[0029] Figure 2 It is a structural schematic diagram of the belt loading assembly, unloading assembly and process turntable of the present invention.
[0030] Figure 3 It is a three-dimensional structural schematic diagram and a partial side view of the clamping mechanism and the process turntable of the present invention.
[0031] Figure 4 It is a three-dimensional structural schematic diagram of the cooperation between the belt feeding assembly and the movable frame of the adjustment assembly of the present invention.
[0032] Figure 5 It is a schematic diagram of the steps of the ring feeding assembly of the present invention.
[0033] Figure 6It is a side structural schematic diagram of the cooperation between the pressing plate and the guide seat of the adjustment assembly of the present invention and a partial front schematic diagram of the guide seat.
[0034] Figure 7 It is a schematic diagram of the side structure of the pressing plate of the present invention driving the material belt to fold and wrap the buckle ring.
[0035] Figure 8 The three-dimensional structural schematic diagram of the feeding component of the kit of the present invention is a belt conveying edge wrapping sleeve and a partial three-dimensional schematic diagram of the cooperation between the edge wrapping sleeve and the belt.
[0036] Fig. 9 It is a schematic diagram of the three-dimensional structure of the deformation pressure head and the concave positioning component in cooperation with the strip material of the present invention.
[0037] In the figure: A, strip material; B, buckle ring; C, hemming sleeve; 1, welding head; 2, process turntable; 3, strip material loading assembly; 4, unloading assembly; 5, ring material loading assembly; 6, adjustment assembly; 7, kit material loading assembly; 8, sliding mechanism; 9, column;
[0038] 21. Base; 22. Bearing seat; 23. Clamping mechanism; 31. Conveying wheel; 32. Pointing frame; 33. Shearing mechanism; 41. First clamping cylinder; 42. Unloading platform; 51. Ring conveying frame; 52. Ring feeding head; 53. Ring conveying cylinder; 61. Movable frame; 62. Second clamping cylinder; 63. Lifting cylinder; 64. Pressing plate; 65. Pushing elastic member; 66. Guide seat; 71. Kit conveying frame; 72. Kit conveying cylinder; 73. Kit conveying head; 74. Second-layer plate seat; 81. Guide frame; 82. Sliding seat;
[0039] 221, deformation pressure head; 222, deformation cylinder; 22a, material taking trough; 22b, stripping surface; 22c, placement step; 231, clamping frame; 232, swing execution cylinder; 233, hinge seat; 234, contact pressure block; 235, concave positioning assembly; 521, stopper; 522, driving plate; 533, bearing frame; 524, resetting elastic member; 61a, positioning groove; 641, creeping wheel; 661, lifting groove; 662, forward groove; 663, return groove; 664, limit baffle;
[0040] 2351. outer frame; 2352. recessed guide seat; 2353. pinching seat. DETAILED DESCRIPTION
[0041] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0042] Examples, such as Figure 1-Figure 9 As shown: The present invention provides a hook and loop fastener processing equipment, which processes a hook and loop fastener tape material A so that one end thereof has a buckle B and the other end thereof is edged by an edge wrapping sleeve C. The equipment structure comprises a machine body and a welding head 1 for ultrasonic welding on the machine body, and a process turntable 2 mounted on the machine body. The process turntable 2 is used to carry the tape material A. The welding head 1 is used to ultrasonically weld the two ends of the tape material A of the hook and loop fastener, so that the buckle B and the edge wrapping sleeve C are welded and fixed on the tape material A. The edge wrapping sleeve C adopts a sleeve-shaped part with a single end opening, such as a sleeve made of leather or soft rubber, wherein the end with the buckle B is folded by the tape material A and then the buckle B is passed around and wrapped. For this reason, this embodiment takes the process turntable 2 as the center, and arranges around it from aspects such as the material A loading, the buckle B feeding, the folding and wrapping, the edge wrapping sleeve C loading, and the finished product unloading;
[0043] As for the process turntable 2, the process turntable 2 includes a starting end and a working end, the working end is located below the welding head 1, the process turntable 2 includes a base 21 rotatably connected to the machine body and a bearing seat 22 mounted on the base 21, the base 21 is driven to rotate by a motor, and both ends of the bearing seat 22 are respectively provided with a deburring surface 22b, the deburring surface 22b is located below the welding head 1 when the welding head 1 is working, and is used to cooperate with the welding head 1 when the welding head 1 performs ultrasonic welding to form another welding contact surface for the strip A, and both ends of the bearing seat 22 are also extended outward to be provided with a placement step 22c, the height of the placement step 22c is lower than the deburring surface 22b, and a concave material taking groove 22a is provided in the middle of the bearing seat 22 for grabbing the strip A when the finished product is unloaded;
[0044] In addition, a clamping mechanism 23 is provided on the bearing seat 22, and the clamping mechanism 23 includes a clamping frame 231 swingably mounted on the bearing seat 22 for cooperating with the bearing seat 22 to clamp the strip A. The clamping frame 231 of the clamping mechanism 23 is swingably connected to the bearing seat 22 through a hinge seat 233. The clamping mechanism 23 also includes a swinging actuator cylinder 232 that drives the clamping frame 231 to swing, and a contact pressure block 234 is provided on the contact surface between the clamping frame 231 and the bearing seat 22 for contacting the strip A in transit. In this embodiment, the clamping mechanism 23 is provided with two The two clamping mechanisms 23 are grouped and arranged on both sides of the supporting seat 22, so that after the supporting seat 22 rotates, the two clamping mechanisms 23 can work alternately. Each group of clamping mechanisms 23 includes two clamping frames 231 and is arranged at both ends of the supporting seat 22, and the spacing between the two clamping frames 231 in each group of clamping mechanisms 23 is set to be larger than the width of the material trough 22a, so as to avoid the area for unloading materials. In this embodiment, the spacing between the two clamping frames 231 is further set to be larger than twice the width of the material trough 22a, so as to avoid the material A from being too crowded when unloading from the unfolded clamping frames 231.
[0045] For loading the strip A, a strip loading assembly 3 is provided on the body at the starting end of the process turntable 2. The strip loading assembly 3 is installed and moved by a sliding mechanism 8. The sliding mechanism 8 includes a guide frame 81 and a sliding seat 82 slidably mounted on the guide frame 81. It is known that the sliding mechanism 8 also includes a transmission structure such as a pulley, a transmission belt or a lead screw, a lead screw nut, etc. driven by a motor. The strip loading assembly 3 includes two conveying wheels 31 mounted on the sliding seat 82, a pointing frame 32 installed under the conveying wheel 31, and a shearing mechanism 33 installed as required. The shearing mechanism 33 known to those skilled in the art can adopt pneumatic scissors. The pointing frame 32 is arc-shaped and extends downward from the conveying wheel 31 to the horizontal direction. The opening of the pointing frame 32 points to the direction of the process turntable 2. The strip A is driven by the conveying wheel 31 into the pointing frame 32 and extends out from the opening of the pointing frame 32.
[0046] In coordination with this, the folding and wrapping of this embodiment is achieved by an adjustment component 6 provided on the body of the working end of the process turntable 2. The adjustment component 6 itself provides two functions for the process turntable 2, namely, the positioning function and the folding function of the strip A.
[0047] Therefore, the adjustment component 6 includes a movable frame 61 and a lifting execution cylinder 63. The movable frame 61 is vertically slidably installed on the machine body through the column 9. The lifting execution cylinder 63 is used to drive the movable frame 61 to slide vertically on the column 9. The top of the movable frame 61 is provided with a positioning groove 61a for positioning the strip A. The adjustment component 6 provides a positioning function through the positioning groove 61a. The positioning groove 61a is provided with a second clamping cylinder 62 for clamping the end of the strip A transported to the positioning groove 61a by the strip feeding component 3, thereby providing a positioning function for the process turntable 2, and the second clamping cylinder 62 is known to use a finger cylinder;
[0048] It should be noted that the strip A conveyed to the process turntable 2 extends outward at both ends of the support seat 22 and the extending lengths are different. The long end is used for folding and welding with the buckle B, and the short end is used for nesting the edging sleeve C.
[0049] For feeding the buckle ring B, a ring loading assembly 5 is provided on the body of the working end of the process turntable 2. The ring loading assembly 5 includes a ring conveying frame 51, a ring feeding head 52 and a ring conveying cylinder 53. The ring conveying frame 51 is inclined and the buckle ring B is placed. The ring feeding head 52 is installed at the discharge end of the ring conveying frame 51 through the ring conveying cylinder 53. The ring conveying cylinder 53 drives the ring feeding head 52 carrying the buckle ring B to move toward the placement step 22c. Specifically, the ring feeding head 52 includes a stopper 521, a driving plate 522 and a carrier 533, a stopper 521 is movably mounted on the ring conveying cylinder 53, a driving plate 522 is hingedly connected to the stopper 521, and the driving plate 522 has the freedom to swing in the opposite direction of the ring conveying frame 51 on the stopper 521, a reset elastic member 524 is provided between the driving plate 522 and the stopper 521 for providing elastic force for the driving plate 522 to swing in the direction of the ring conveying frame 51, and the carrier 533 is mounted on the driving plate 522 and located between the driving plate 522 and the ring conveying frame 51 for carrying the buckle B;
[0050] The cam 522 is provided with a plurality of cams 524, 526 and 527 which are provided at the bottom of the cam 524. The cam 522 is provided with a plurality of cams 524, 526 and 527 which are provided at the bottom of the cam 524. The cam 522 is provided with a plurality of cams 524, 526 and 527 which are provided at the bottom of the cam 524.
[0051] For folding and wrapping, the adjustment component 6 also includes a pressing plate 64 for driving the strip A on the process turntable 2 to fold. The pressing plate 64 is movably mounted at the bottom of the movable frame 61. A guide seat 66 is provided at the side end of the column 9 to guide the movement of the pressing plate 64. The adjustment component 6 provides a folding function for the process turntable 2 by lifting and switching. In this embodiment, both sides of the pressing plate 64 are provided with an outwardly extending shaft structure, and a climbing wheel 641 is provided at the end of the shaft structure. An elastic structure is provided between the climbing wheel 641 and the shaft structure to enable the climbing wheel 641 to have the freedom to move along the axial direction, and the elastic structure applies elastic force to the climbing wheel 641 outward; a guide groove is provided on the guide seat 66, and the climbing wheel 641 is engaged in the guide groove. A pushing elastic member 65 is provided on the movable frame 61 to provide the pressing plate 64 with an elastic force in the direction of the process turntable 2;
[0052] Specifically, the guide groove includes a vertical lifting groove 661, and a forward groove 662 pointing to the direction of the process turntable 2 is provided between the two ends of the lifting groove 661. The pressure plate 64 that rises and falls with the movable frame 61 drives the material A to bend upward. Since the buckle B provides downward pressure for the material A, the material A is bent and swung upward with the buckle B pressing as the fulcrum; a limit baffle 664 is provided at the junction of the forward groove 662 and the lifting groove 661. The limit baffle 664 is elastically connected to the guide groove and swings upward to cut off the lifting groove 661, so that when the climbing wheel 641 rises, it is blocked by the limit baffle 664 and enters the forward groove 662. After the movable frame 61 rises and drives the climbing wheel 641 to the height of the forward groove 662, it moves in the forward groove 662 toward the process turntable 2, so that the front end of the pressure plate 64 extends, and the upward bent material A is further bent to a horizontal state for the welding head 1 to press down for welding.
[0053] The feeding of the hemming sleeve C is completed by the sleeve feeding assembly 7 in this embodiment. The sleeve feeding assembly 7 is mounted on the movable frame 61 through the two-layer plate seat 74 and is located below the pressing plate 64. It moves up and down with the movable frame 61. After the pressing plate 64 completes the work, the movable frame 61 further rises, and the process turntable 2 rotates at the same time, so that the sleeve feeding group provides a feeding function for the process turntable 2.
[0054] Specifically, the kit feeding assembly 7 includes a kit conveying frame 71, a kit conveying cylinder 72 and a kit conveying head 73. The kit conveying frame 71 is inclined and is provided with an edge sleeve C. The kit conveying frame 71 and the kit conveying cylinder 72 are installed on the movable frame 61. The kit conveying head 73 is installed on the kit conveying cylinder 72 and is used to push the edge sleeve C conveyed by the kit conveying frame 71 toward the strip A on the bearing seat 22, so that the edge sleeve C and the strip A on the bearing seat 22 are nested, and then the edge sleeve C is pressed down onto the edge sleeve C by the welding head 1 so that the edge sleeve C and the strip A are welded and fixed;
[0055] It should be noted that the end of the forward groove 662 is connected to the top of the lifting groove 661 through the return groove 663, so that the pressure plate 64 can be retracted when the movable frame 61 rises further, and the end of the return groove 663 close to the lifting groove 661 has a depth difference and the depth of the lifting groove 661 is greater than the depth of the return groove 663, so as to prevent the pressure plate 64 from re-entering the return groove 663.
[0056] For unloading of finished products, a unloading component 4 is provided on the machine body on the side of the process turntable 2. The unloading component 4 is used to transport the processed strip material A on the process turntable 2 to the outside. The unloading component 4 is installed and moved by a sliding mechanism 8. The unloading component 4 includes a first clamping cylinder 41 and an unloading platform 42. The first clamping cylinder 41 is installed on the sliding seat 82 and points to the supporting seat 22. The first clamping cylinder 41 adopts a finger cylinder. The unloading platform 42 is inclined and installed below the first clamping cylinder 41. The first clamping cylinder 41 clamps the finished strip material A from the supporting seat 22 and places it on the unloading platform 42.
[0057] In summary, this embodiment provides a hook and loop fastener processing technology, comprising the following steps:
[0058] Step 1: The ring loading assembly drives the buckle B to be placed on the placement step 22c of the bearing seat 22, and the conveying wheel 31 of the belt loading assembly 3 drives the belt A to extend a section from the opening of the pointing frame 32, and then the pointing frame 32 moves to the bearing seat 22 so that the section extending from the opening passes through the buckle B to the positioning groove 61a, and the second clamping cylinder 62 clamps the end of the belt A in the positioning groove 61a, and then the pointing frame 32 retreats to lay the belt A on the bearing seat 22, and the clamping mechanism 23 cooperates with the bearing seat 22 to clamp the belt A, and the shearing mechanism 33 cuts the belt A;
[0059] Step 2: The lifting cylinder 63 drives the movable frame 61 to rise, and the rising movable frame 61 and the pressing plate 64 drive the strip A to bend and swing upward with the buckle B pressed as the fulcrum, and then the pressing plate 64 extends to further bend the upwardly bent strip A to a horizontal state, and the welding head 1 presses down to weld and press the bent two layers of strip A onto the de-grained surface 22b for ultrasonic welding. After the welding is completed, the welding head 1 rises and the bearing seat 22 rotates 180°;
[0060] Step 3: The set conveying head 73 of the set feeding group drives the edge sleeve C to extend and nest with the strip A on the supporting seat 22, and then the welding head 1 is pressed down onto the edge sleeve C to weld and fix the edge sleeve C and the strip A;
[0061] Step 4: The clamping mechanism 23 is unfolded, and the first clamping cylinder 41 of the unloading assembly 4 clamps the finished strip A from the supporting seat 22 and places it on the unloading platform 42 .
[0062] Moreover, in the present embodiment, the clamping mechanism 23 further includes a concave positioning component 235, which is mounted on the clamping frame 231 and moves closer to or farther from the bearing seat 22 as the clamping frame 231 swings. A convex component is provided in the bearing seat 22 to cooperate with the concave positioning component 235, so as to drive the strip A to curl, so as to better nest with the hemming sleeve C.
[0063] To this end, the concave positioning component 235 includes an outer frame 2351 connected to the clamping frame 231, a recessed guide seat 2352 and a pinching seat 2353 installed in the outer frame 2351, the recessed guide seat 2352 is trumpet-shaped and its opening portion points to the end of the strip A, and the pinching seat 2353 is installed at the opening of the recessed guide seat 2352; the convex component includes a deforming cylinder 222 and a deforming pressure head 221 installed on the deforming cylinder 222, the deforming pressure head 221 is located below the strip A, and the top of the deforming pressure head 221 is arc-shaped. The deformation pressure head 221 rises and drives the strip A to engage into the recessed guide seat 2352 and the pinching seat 2353, so that the strip A curls, reduces the horizontal width of the strip A, and better enters the edging sleeve C.
[0064] It should be noted that the pinch seat 2353 has a concave cavity and the cavity is elastic. The opening of the cavity is smaller than the width of the deformation head 221 and the depth of the cavity is smaller than the thickness of the deformation head 221, so that the strip A will not get stuck in the pinch seat 2353; and the deformation head 221 is embedded in the cavity of the pinch seat 2353 to cause the pinch seat 2353 to undergo elastic deformation. The cavity edges on both sides of the pinch seat 2353 apply an inclined downward elastic force to the deformation head 221 and the strip A on the deformation head 221, and the vertical component of the elastic force is greater than the lateral component. Therefore, after the deformation head 221 descends and detaches from the strip A, the pinch seat 2353 can drive the strip A to be spread back onto the supporting seat 22.
[0065] Those skilled in the art will appreciate that the width of the edging sleeve C and the width of the strip A are selected based on actual needs. When the edging sleeve C can be directly put on the strip A, in order to ensure the straightness and nesting accuracy of the strip A, the solution of curling and nesting the strip A can be directly adopted.
[0066] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
Claims
1. A hook and loop fastener processing equipment, characterized in that: The structure comprises a machine body and a welding head (1) for ultrasonic welding on the machine body, and a strip feeding assembly (3), a process turntable (2) and a material discharge assembly (4) installed on the machine body, wherein one end of the process turntable (2) is located below the welding head (1), the strip feeding assembly (3) is used to convey the strip (A) to the process turntable (2), and the material discharge assembly (4) is used to convey the strip (A) processed on the process turntable (2) to the outside; A ring loading assembly (5) and a sleeve loading assembly (7) are provided around the process turntable (2) below the welding head (1); a vertically movable adjustment assembly (6) is also provided at the front end of the process turntable (2); the adjustment assembly (6) drives the strip (A) on the process turntable (2) to fold; The process turntable (2) comprises a base (21) rotatably connected to the machine body and a bearing seat (22) mounted on the base (21); a clamping mechanism (23) is provided on the bearing seat (22); the clamping mechanism (23) comprises a clamping frame (231) swingably mounted on the bearing seat (22) and used to cooperate with the bearing seat (22) to clamp the strip (A); both ends of the bearing seat (22) are respectively provided with a deburring surface (22b); the deburring surface (22b) is located below the welding head (1) when the welding head (1) is in operation; and both ends of the bearing seat (22) are also provided with a placement step (22c) extending outwards. The adjusting component (6) comprises a movable frame (61), wherein the movable frame (61) is mounted on the machine body for vertical sliding via a column (9), and the kit loading component (7) is mounted on the movable frame (61) and moves up and down following the movable frame (61). The adjusting component (6) provides positioning, folding and feeding functions of the kit loading group for the process turntable (2) through lifting and switching; The adjustment component (6) further comprises a material pressing plate (64) for driving the material strip (A) on the process turntable (2) to fold, the material pressing plate (64) being movably mounted at the bottom of the movable frame (61), and a guide seat (66) being provided at the side end of the column (9) for guiding the movement of the material pressing plate (64), thereby providing a folding function for the process turntable (2), and the set loading component (7) being mounted on the movable frame (61) and located below the material pressing plate (64); The strip (A) conveyed onto the process turntable (2) is extended outward at both ends of the bearing seat (22) and the extended lengths are different. The height of the placement step (22c) is lower than the de-texturing surface (22b). The side surface of the movable frame (61) cooperates with the bearing seat (22) to form a groove structure on the placement step (22c) for placing the buckle (B) conveyed by the ring loading assembly (5).
2. The hook and loop fastener processing equipment according to claim 1, characterized in that: The adjustment assembly (6) further comprises a lifting actuator cylinder (63) for driving the movable frame (61) to slide vertically on the column (9); A positioning groove (61a) for positioning the strip material (A) is provided at the top end of the movable frame (61), and a second clamping cylinder (62) is provided on the positioning groove (61a) for clamping the end of the strip material (A) transported by the strip loading assembly (3) to the positioning groove (61a), thereby providing a positioning function for the process turntable (2).
3. The hook and loop fastener processing equipment according to claim 2, characterized in that: Climbing wheels (641) are provided on both sides of the pressing plate (64), a guide groove is provided on the guide seat (66), the climbing wheels (641) are engaged in the guide groove, and a pushing elastic member (65) is provided on the movable frame (61) to provide elastic force for the pressing plate (64) to move in the direction of the process turntable (2); The guide groove comprises a vertical lifting groove (661), and a forward groove (662) pointing in the direction of the process turntable (2) is provided between the two ends of the lifting groove (661); a material holding plate (64) that moves up and down following the movable frame (61) moves in the forward groove (662) in a direction close to the process turntable (2), and the front end of the material holding plate (64) abuts against the strip (A); The end of the forward groove (662) is connected to the top of the lifting groove (661) via a return groove (663); the creeping wheel (641) has an elastic force to move along the axis toward the outside of the pressing plate (64); the end of the return groove (663) close to the lifting groove (661) has a depth difference and the depth of the lifting groove (661) is greater than the depth of the return groove (663); a limit baffle (664) is provided at the junction of the forward groove (662) and the lifting groove (661); the limit baffle (664) is elastically connected to the guide groove and swings upward to cut off the lifting groove (661).
4. The hook and loop fastener processing equipment according to claim 1, characterized in that: The ring loading assembly (5) comprises a ring conveying frame (51), a ring feeding head (52) and a ring conveying cylinder (53); the ring conveying frame (51) is inclined and carries a retaining ring (B); the ring feeding head (52) is mounted on the discharge end of the ring conveying frame (51) via the ring conveying cylinder (53); the ring conveying cylinder (53) drives the ring feeding head (52) carrying the retaining ring (B) to move toward the placement step (22c); The ring feeding head (52) comprises a stopper (521), a driving plate (522) and a supporting frame (533); the stopper (521) is movably mounted on the ring conveying cylinder (53); the driving plate (522) is hingedly connected to the stopper (521); the driving plate (522) has the freedom to swing in the opposite direction of the ring conveying frame (51) on the stopper (521); a reset elastic member (524) is provided between the driving plate (522) and the stopper (521) for providing the driving plate (522) with elastic force to swing in the direction of the ring conveying frame (51); the supporting frame (533) is mounted on the driving plate (522) and is located between the driving plate (522) and the ring conveying frame (51) for carrying the buckle ring (B).
5. The hook and loop fastener processing equipment according to claim 4, characterized in that: There is a gap between the bearing frame (533) and the blocking seat (521) on the driving plate (522), the buckle ring (B) is engaged with the bearing frame (533) and one end of the buckle ring (B) is engaged in the gap, and the length of the driving plate (522) is smaller than the length of the buckle ring (B); One end of the driving plate (522) close to the bearing seat (22) is inclined, and the inclination direction is a direction away from the ring conveying frame (51), and the distance between the end of the driving plate (522) close to the bearing seat (22) and the bearing seat (22) is greater than the distance between the buckle (B) on the bearing frame (533) and the bearing seat (22).
6. The hook and loop fastener processing equipment according to claim 1, characterized in that: The clamping frame (231) of the clamping mechanism (23) is swingably connected to the bearing seat (22) via a hinge seat (233), and the clamping mechanism (23) further comprises a swinging actuator cylinder (232) for driving the clamping frame (231) to swing; The clamping mechanism (23) is provided in two groups and is disposed on both sides of the bearing seat (22); each group of the clamping mechanism (23) includes two clamping frames (231) and is disposed on both ends of the bearing seat (22); a recessed material taking groove (22a) is provided in the middle of the bearing seat (22) for the unloading component (4) to grab the strip material (A); and the distance between the two clamping frames (231) in each group of the clamping mechanism (23) is greater than the width of the material taking groove (22a).
7. A hook and loop fastener processing equipment according to claim 1 or 2, characterized in that: The kit feeding assembly (7) comprises a kit conveying frame (71), a kit conveying cylinder (72) and a kit conveying head (73); the kit conveying frame (71) is inclined and carries an edge sleeve (C); the kit conveying frame (71) and the kit conveying cylinder (72) are mounted on a movable frame (61); and the kit conveying head (73) is mounted on the kit conveying cylinder (72) and is used to push the edge sleeve (C) conveyed by the kit conveying frame (71) toward the strip (A) on the bearing seat (22).
8. The hook and loop fastener processing equipment according to claim 7, characterized in that: The clamping mechanism (23) further comprises a concave positioning component (235), the concave positioning component (235) being mounted on the clamping frame (231) and moving closer to or farther from the bearing seat (22) following the swing of the clamping frame (231), the bearing seat (22) being provided with a convex component cooperating with the concave positioning component (235) for driving the strip (A) to curl; The concave positioning assembly (235) comprises an outer frame (2351) connected to the clamping frame (231), a concave guide seat (2352) and a pinch seat (2353) installed in the outer frame (2351), wherein the concave guide seat (2352) is trumpet-shaped and its opening portion points to the end of the strip (A), and the pinch seat (2353) is installed at the opening of the concave guide seat (2352); The convex component comprises a deformation cylinder (222) and a deformation pressure head (221) mounted on the deformation cylinder (222); the deformation pressure head (221) is located below the strip material (A); the top end of the deformation pressure head (221) is arc-shaped; the deformation pressure head (221) rises to drive the strip material (A) to engage into the recessed guide seat (2352) and the pinching seat (2353).
9. The hook and loop fastener processing equipment according to claim 8, characterized in that: The pinching seat (2353) has a concave cavity and the cavity is elastic, the opening of the cavity is smaller than the width of the deformation pressure head (221) and the depth of the cavity is smaller than the thickness of the deformation pressure head (221); The deformation pressure head (221) is embedded in the cavity of the pinching seat (2353) to cause the pinching seat (2353) to undergo elastic deformation, and the cavity edges on both sides of the pinching seat (2353) exert an elastic force inclined downward on the deformation pressure head (221) and the strip (A) on the deformation pressure head (221), and the vertical component of the elastic force is greater than the horizontal component.
10. A processing technology for a hook and loop fastener processing device, characterized in that: The method is carried out using a hook and loop fastener processing device as described in any one of claims 7 to 9, comprising the following steps: Step 1: The ring loading assembly drives the buckle ring (B) to be placed on the placement step (22c) of the bearing seat (22), and the belt loading assembly (3) drives the belt material (A) to pass through the buckle ring (B) and be laid on the bearing seat (22); Step 2: The movable frame (61) rises to drive the strip (A) to bend and swing upward with the buckle (B) pressing point as the fulcrum, and the adjustment component (6) works to further bend the upwardly bent strip (A) to a horizontal state, and the welding head (1) presses down to weld and press the bent two layers of the strip (A) onto the de-textured surface (22b) for ultrasonic welding. After the welding is completed, the welding head (1) rises and the support seat (22) rotates 180°; Step 3: The kit loading assembly drives the edge sleeve (C) to be nested with the strip material (A) on the bearing seat (22), and then the welding head (1) is pressed down onto the edge sleeve (C) to weld and fix the edge sleeve (C) and the strip material (A); Step 4: The clamping mechanism (23) is unfolded, and the unloading assembly (4) clamps the finished strip material (A) off the supporting seat (22).
Citation Information
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