Fabricated integrated rock plate production method and production line thereof

Abstract

The application discloses an assembled integrated rock plate production method and a production line thereof and relates to the technical field of integrated rock plates, which comprises a conveying frame, a plurality of conveying rollers are arranged on the conveying frame, a gluing device, a composite bonding device, a cutting device and a packaging device are sequentially arranged on the conveying frame, guide rails and toothed rails are arranged on the two sides of the conveying frame, a sliding block and a power gear are arranged on the composite bonding device, the sliding block is matched with the guide rails to slide, the power gear slides on the toothed rails, the gluing device is used for coating adhesive on a bottom plate, the composite bonding device is used for bonding the rock plate on the glued bottom plate, the cutting device is used for cutting the integrated rock plate, and the packaging device is used for packaging the integrated rock plate into a box. The assembled integrated rock plate is more convenient to transport and install, the adverse effects caused by manual on-site bonding are avoided, and the assembled integrated rock plate is more time-saving and labor-saving.

Description

Technical Field

[0001] This invention relates to the field of integrated rock slab technology, and in particular to a method for producing prefabricated integrated rock slabs and its production line. Background Technology

[0002] Compared to ordinary ceramic materials, sintered stone has advantages such as being environmentally friendly, having high hardness, being wear-resistant, corrosion-resistant, and high-temperature resistant. However, sintered stone itself is thinner and larger in size, which limits its transportation and installation, thus restricting its application scenarios.

[0003] Integrated porcelain slabs refer to porcelain slabs that are composited and assembled with base plates of other materials. This solves the problem of thin and fragile porcelain slabs, making them easier to transport and install. Currently, integrated porcelain slabs have the following problems: 1. Integrated porcelain slabs are mostly assembled on-site, requiring the preparation of adhesives on-site, manual application of adhesive to the base plate or porcelain slab, and then alignment and adhesion of the porcelain slabs to the base plate. The entire assembly process requires highly skilled workers and is time-consuming and labor-intensive; 2. Due to the need for manual bonding and the large size of the porcelain slabs, problems such as weak adhesion or misalignment of the base plate and porcelain slabs often occur, resulting in uneven edges of the integrated porcelain slabs.

[0004] For example, Chinese patent CN114835505B discloses a prefabricated integrated rock panel and its preparation method, which uses an inorganic base plate integrated rock panel and is applied to prefabricated installation. It has an air cavity between the integrated rock panel and the building structure, resulting in excellent thermal insulation performance. Another example is Chinese patent CN115157787A, which discloses an integrated rock panel furniture board, its preparation method, and an edge-sealing adhesive for the furniture board. It uses oriented strand board (OSB) as the base plate and adhesive to bond the base plate and the rock panel. While these patents disclose assembling the integrated rock panel before construction, none of them disclose the specific production method. Summary of the Invention

[0005] This invention provides a method and production line for producing prefabricated integrated rock slabs, aiming to overcome the deficiencies of the existing technology.

[0006] One objective of this invention is achieved by the following technical solution:

[0007] An assembled integrated rock slab production line includes a conveyor frame with several conveyor rollers. The conveyor frame is sequentially equipped with an adhesive application device, a composite bonding device, a cutting device, and a packaging device. Guide rails and geared rails are respectively provided on both sides of the conveyor frame. The composite bonding device is equipped with a slider and a drive gear. The slider slides in cooperation with the guide rails, and the drive gear slides on the geared rails. The adhesive application device is used to apply adhesive to a base plate. The composite bonding device is used to bond the rock slab to the adhesive-coated base plate. The cutting device is used to cut the integrated rock slab. The packaging device is used to pack the integrated rock slab into boxes.

[0008] Furthermore, the adhesive application device includes an adhesive application frame, with both sides of the adhesive application frame fixed to the conveyor frame. The adhesive application frame is equipped with an adhesive application roller, a control roller, and a leveling roller. The adhesive application roller and the control roller are arranged side by side in contact. The adhesive application roller is located behind the control roller, and the leveling roller is located behind the adhesive application roller. The adhesive application roller, the control roller, and the leveling roller are all located above the conveyor roller. A glue-holding tray is fixed to the top of the adhesive application frame. An opening and closing slot is provided on one side of the bottom of the glue-holding tray. A guide plate is fixed to one side of the opening and closing slot, and the adhesive flowing down from the guide plate falls onto the control roller.

[0009] Furthermore, the glue application device also includes a fixed frame, with both sides of the fixed frame fixed to the conveyor frame. The fixed frame is located on the front side of the glue application frame, and an embossing roller is provided on the fixed frame. The embossing roller has a rough surface. The glue application roller, the glue control roller, and the leveling roller are all mounted on the glue application frame via a lifting assembly, and the embossing roller is mounted on the fixed frame via the lifting assembly.

[0010] Furthermore, the composite bonding device includes a slab feeding mechanism and an electric suction cup assembly. The electric suction cup assembly is located behind the slab feeding mechanism and is used to adsorb the front end of the slab. The electric suction cup assembly can move up and down. The slab feeding mechanism is located behind the adhesive applicator and includes a first moving frame, a first power gear, a first slider, an electric rotating component, and a feeding frame. The first slider is fixed to the bottom of the first moving frame and can slide on the guide rail. There are two first power gears, which are respectively located on both sides of the first moving frame. A first connecting rod is fixed between the two first power gears. The first power gear is driven by a first driving mechanism and meshes with the gear rail. The electric rotating component is fixed on the first moving frame and is used to support and rotate the feeding frame. The feeding frame is located above the conveying rollers and has several feeding rollers. The feeding rollers have conveyor belts, which are located in the middle of the feeding rollers.

[0011] Furthermore, the slab feeding mechanism also includes a slab centering component, which includes a slab centering screw and support frames respectively disposed at both ends of the slab centering screw. The two ends of the slab centering screw are mounted on the first movable frame. The two support frames move in opposite directions on the slab centering screw. The support frames are disposed below the feeding roller. A centering frame is fixed on the support frame. The centering frame passes through the feeding roller and extends above the feeding roller.

[0012] Furthermore, multiple telescopic cylinders are fixed on the support frame, and the telescopic cylinders extend and retract upwards with a limit pressure rod fixed at the top.

[0013] Furthermore, the slab feeding mechanism also includes a second movable frame, a second slider is fixed at the bottom of the second movable frame, the second slider can slide on the guide rail, a second power gear is provided on both sides of the second movable frame, a second connecting rod is fixed between the two second power gears, the second power gear is driven by a second drive mechanism and meshes with the gear rail, a first telescopic member is fixed on the second movable frame, the first telescopic member extends downward and the electric suction cup assembly is fixed at the bottom.

[0014] Furthermore, a first base plate centering assembly is installed on the second movable frame. The first base plate centering assembly includes a first base plate centering screw and first lifting plates respectively disposed at both ends of the first base plate centering screw. The two first lifting plates move in opposite directions on the first base plate centering screw. A second base plate centering assembly is installed on the conveying frame. The second base plate centering assembly includes a second base plate centering screw and movable second lifting plates respectively disposed at both ends of the second base plate centering screw. The second base plate centering screw is disposed below the conveying roller and below the feeding frame. The second lifting plates can extend out from the gap between the conveying rollers.

[0015] The front side of the second movable frame is also provided with a first lifting limit plate, which can extend from between the two conveying rollers; the second movable frame is also equipped with a pressing roller, which is located on the rear side of the electric suction cup assembly.

[0016] Furthermore, the cutting device is located at the rear of the composite bonding device, including a cutting frame and several transport rollers mounted on the cutting frame. A second lifting limit plate is provided at the rear of the cutting frame. An assembly assembly for the integrated plate is provided on the cutting frame. A movable pressing component for fixing the integrated rock slab on the cutting frame is provided at the top of the cutting frame. The cutting frame is located at the rear of the composite bonding device. A third slider for moving on a guide rail is fixed at the bottom of the cutting frame. A third gear and a third drive mechanism for driving the third gear are provided on the cutting frame. A position adjustment mechanism is also provided on the cutting frame. A cutting blade is provided on the position adjustment mechanism. The position adjustment mechanism is used to adjust the up, down, left, and right movement of the cutting blade. The cutting blade cuts the base plate laterally.

[0017] Another objective of this invention is achieved through the following technical solution:

[0018] A method for producing prefabricated integrated rock slabs, wherein the prefabricated integrated rock slabs are processed and produced on the prefabricated integrated rock slab production line as described above, includes the following steps: placing the base plate on the conveyor rollers, applying adhesive to the upward-facing side of the base plate under the conveyor rollers, then conveying it to the composite bonding device, where it is bonded and pressed with the rock slab, then conveying it to the cutting device to cut grooves on the side of the base plate, and finally packaging it into boxes by the packaging device.

[0019] The beneficial effects of this invention are:

[0020] This invention, through the rational design of a prefabricated integrated rock panel production line, integrates gluing devices, composite bonding devices, cutting devices, and packaging devices. In conjunction with the production line, it realizes the production of prefabricated integrated rock panels, smoothly completes the bonding of the base plate and the rock panel in the prefabricated integrated rock panel, and the resulting prefabricated integrated rock panel can be transported to the site for installation, making it easier to transport and install. At the same time, it avoids the adverse effects of manual on-site bonding, and is more time-saving and labor-saving. Attached Figure Description

[0021] Figure 1 This is a side view of the prefabricated integrated rock panel production line of the present invention;

[0022] Figure 2 This is a perspective view of the prefabricated integrated rock panel production line of the present invention;

[0023] Figure 3 This is a schematic diagram of the conveyor frame in this invention;

[0024] Figure 4 yes Figure 3 Enlarged view of the structure of region A in the middle;

[0025] Figure 5 This is a schematic diagram of the adhesive application device in this invention;

[0026] Figure 6 This is a schematic diagram of the structure of the glue tray in this invention;

[0027] Figure 7 This is a schematic diagram of the rock slab feeding mechanism in this invention;

[0028] Figure 8 yes Figure 7 Enlarged view of the structure of region B in the middle;

[0029] Figure 9 This is one of the partial structural schematic diagrams of the composite adhesive device in this invention;

[0030] Figure 10 This is the second partial structural schematic diagram of the composite adhesive device in this invention.

[0031] In the diagram: 1. Conveyor frame; 2. Conveyor roller; 3. Guide rail; 4. Gear rail; 5. Slider; 6. Glue application device; 61. Glue application frame; 62. Glue application roller; 63. Glue control roller; 64. Sweeping roller; 65. Glue collection tray; 66. Guide plate; 67. Fixed frame; 68. Embossing roller; 69. Lifting assembly; 7. Composite bonding device; 71. Slab feeding mechanism; 711. First moving frame; 712. First power gear; 713. Conveyor belt; 714. Electric rotating component; 715. Feeding frame; 716. First connecting rod; 717. First drive mechanism; 718. Feeding roller; 719. Slab centering assembly; 7191. 7192. Slab centering screw; 7193. Support frame; 7194. Centering frame; 7195. Telescopic cylinder; 7196. Limiting pressure rod; 72. Second moving frame; 73. Second power gear; 74. Second connecting rod; 75. First telescopic component; 76. First base plate centering assembly; 761. First base plate centering screw; 762. First lifting plate; 77. First lifting limiting plate; 78. Pressing roller; 79. Electric suction cup assembly; 80. Cutting device; 81. Cutting frame; 82. Transport roller; 83. Second lifting limiting plate; 84. Moving pressing component; 85. Third gear; 86. Position adjustment mechanism; 87. Cutting blade. Detailed Implementation

[0032] To make the technical problems solved by the invention, the technical solutions and the beneficial effects clearer, the invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0033] Example 1

[0034] like Figure 1-10 As shown, this embodiment of a prefabricated integrated rock slab production line includes a conveyor frame 1, as referenced. Figure 1-4 The conveyor frame 1 is equipped with several conveyor rollers 2. The conveyor frame 1 is equipped with a gluing device 6, a composite bonding device 7, a cutting device 8, and a packaging device in sequence. The two sides of the conveyor frame 1 are respectively equipped with guide rails 3 and toothed rails 4. The composite bonding device 7 is equipped with a slider 5 and a power gear. The slider 5 slides in cooperation with the guide rail 3, and the power gear slides on the toothed rail 4. The composite bonding device 7 can move on the conveyor frame 1. The gluing device 6 is used to apply adhesive to the base plate. The composite bonding device 7 is used to bond the rock slab to the glued base plate. The cutting device 8 is used to cut the integrated rock slab. The packaging device is used to pack the integrated rock slab into boxes.

[0035] refer to Figure 5 and Figure 6The glue application device 6 includes a glue application frame 61, with both sides of the glue application frame 61 fixed on the conveyor frame 1. The glue application frame 61 is equipped with a glue application roller 62, a glue control roller 63, and a leveling roller 64. The glue application roller 62 and the glue control roller 63 are arranged side by side in contact. The glue application roller 62 is located behind the glue control roller 63, and the leveling roller 64 is located behind the glue application roller 62. The glue application roller 62, the glue control roller 63, and the leveling roller 64 are all located above the conveyor roller 2. A glue collection tray 65 is fixed to the top of the glue application frame 61. A closable opening slot is provided on one side of the bottom of the glue collection tray 65. A guide plate 66 is fixed to one side of the opening slot. The adhesive flowing down from the guide plate 66 falls onto the glue control roller 63.

[0036] The glue application device 6 also includes a heating mechanism. The glue tray 65 contains adhesive, and the heating mechanism heats the adhesive to a liquid state. When glue application is required, the opening and closing slot is opened, and the glue flows out from the glue tray 65. After being guided by the guide plate 66, it falls onto the glue control roller 63. The glue control roller 63 and the glue application roller 62 rotate synchronously to evenly apply the glue to the base plate. Then, the glue on the base plate is smoothed by the sweeping roller 64, making the glue application more even.

[0037] refer to Figure 5 The glue application device 6 also includes a fixing frame 67. The two sides of the fixing frame 67 are fixed on the conveyor frame 1. The fixing frame 67 is located in front of the glue application frame 61. The fixing frame 67 is equipped with an embossing roller 68. The embossing roller 68 has a rough surface. Before the base plate is glued, the surface is first squeezed by the embossing roller 68 to make the surface rough, increase the glue application area, and increase the adhesion between the base plate and the rock plate.

[0038] The glue-applying roller 62, glue-controlling roller 63, and leveling roller 64 are all mounted on the glue-applying frame 61 via a lifting assembly 69. The embossing roller 68 is mounted on the fixed frame 67 via the lifting assembly 69. The heights of the glue-applying roller 62, glue-controlling roller 63, leveling roller 64, and embossing roller 68 are adjustable to accommodate base plates of various thicknesses. The lifting assembly 69 can be implemented using a cylinder or similar device.

[0039] The composite bonding device 7 includes a rock slab feeding mechanism 71 and an electric suction cup assembly 79. The electric suction cup assembly 79 is located behind the rock slab feeding mechanism 71 and is used to adsorb the front end of the rock slab. The electric suction cup assembly 79 can move up and down.

[0040] refer to Figure 7The slab feeding mechanism 71 is located on the rear side of the adhesive application device 6. It includes a first moving frame 711, a first power gear 712, a first slider, an electric rotating component 714, and a feeding frame 715. The first slider is fixed to the bottom of the first moving frame 711 and can slide on the guide rail 3. There are two first power gears 712, which are respectively located on both sides of the first moving frame 711. A first connecting rod 716 is fixed between the two first power gears 712. The first power gear 712 is driven by the first driving mechanism 717 and meshes with the gear rail 4. When the first power gear 712 rotates, it can move on the gear rail 4, thereby driving the first slider to move on the guide rail 3, thus realizing the movement of the first moving frame 711 on the conveying frame 1. The first slider moves on the guide rail 3, making the movement of the first moving frame 711 more stable.

[0041] The electric rotating component 714 is fixed on the first movable frame 711 and is used to support and rotate the feeding frame 715. The feeding frame 715 is located above the conveyor roller 2 and has several feeding rollers 718. The feeding rollers 718 are equipped with a conveyor belt 713, which is located in the middle of the feeding rollers 718. The rock slab is conveyed on the conveyor belt 713. When the front end of the rock slab moves to the electric suction cup assembly 79, it is attracted by the electric suction cup assembly 79. Then the electric suction cup assembly 79 descends, and the electric rotating component 714, in coordination with the electric suction cup assembly 79, drives the feeding frame 715 to rotate, which in turn drives the rock slab to rotate. When the front end of the rock slab descends to the front end of the bottom plate, the descent stops. The first movable frame 711 moves to the front end, and the rock slab gradually falls onto the bottom plate and adheres to it. During the process of the rock slab sliding down, the feeding frame 715 rotates in coordination, so that the rock slab always adheres to the conveyor belt 713 during the sliding process. As a preferred option, the feed roller 718 does not require power drive and mainly provides support for the rotating rock slab. The surface of the conveyor belt 713 is provided with a buffer layer, which can provide a buffering effect for the downward moving rock slab and prevent the rock slab from bumping.

[0042] refer to Figure 8 The slab feeding mechanism 71 also includes a slab centering component 719. The slab centering component 719 includes a slab centering screw 7191 and support frames 7192 respectively located at both ends of the slab centering screw 7191. The two ends of the slab centering screw 7191 are mounted on a first movable frame 711. The two support frames 7192 move in opposite directions on the slab centering screw 7191. The support frames 7192 are located below the feeding roller 718, and a centering frame 7193 is fixed on the support frame 7192. The centering frame 7193 passes through the feeding roller 718 and extends above it. The slab centering screw 7191 can be a bidirectional reverse screw or two reverse screws, as long as it enables the synchronous reverse movement of the support frames 7192. The synchronous movement of the two centering frames 7193 centers the slab on the conveyor belt 713, facilitating subsequent alignment with the base plate.

[0043] Multiple telescopic cylinders 7194 are fixed on the support frame 7192. The telescopic cylinders 7194 extend and retract upwards, and a limiting pressure rod 7195 is fixed at the top. The limiting pressure rod 7195 is used in conjunction with the centering frame 7193. At the same time, the limiting pressure rod 7195 can slightly press down on the rock slab. When the rock slab gradually slides away from the conveyor belt 713, the downward sliding force of the rock slab, i.e., the sliding force brought by gravity, can overcome the pressure of the limiting pressure rod 7195 on the rock slab. Thus, during the process of the rock slab sliding down, the limiting pressure rod 7195 can slow down the sliding speed of the rock slab and prevent the rock slab from sliding down too quickly.

[0044] refer to Figure 9 and Figure 10 The slab feeding mechanism 71 also includes a second movable frame 72. A second slider is fixed to the bottom of the second movable frame 72 and can slide on the guide rail 3. Second power gears 73 are respectively provided on both sides of the second movable frame 72, and a second connecting rod 74 is fixed between the two second power gears 73. The second power gears 73 are driven by a second drive mechanism and mesh with the gear rail 4. A first telescopic member 75 is fixed on the second movable frame 72. The first telescopic member 75 extends and retracts downwards, and an electric suction cup assembly 79 is fixed to its bottom. The electric suction cup assembly 79 includes a suction cup frame and several suction cup heads mounted on the suction cup frame. The first telescopic member 75 can be extended and retracted using a cylinder or similar device.

[0045] Furthermore, a first base plate centering assembly 76 is installed on the second movable frame 72. The first base plate centering assembly 76 includes a first base plate centering screw 761 and first lifting plates 762 respectively located at both ends of the first base plate centering screw 761. The two first lifting plates 762 move in opposite directions on the first base plate centering screw 761. The first base plate centering assembly 76 is mainly used to center the front end of the base plate and the front end of the rock slab that is attached to the base plate, so that the front end of the rock slab can be smoothly aligned with the front end of the base plate.

[0046] A second base plate centering assembly (not shown in the figure) is installed on the conveyor frame 1. The second base plate centering assembly includes a second base plate centering screw and movable second lifting plates respectively located at both ends of the second base plate centering screw. The second base plate centering screw is located below the conveyor rollers 2 and below the feeding frame 715. The second lifting plates can extend out from the gap between the conveyor rollers 2. The structure of the second base plate centering assembly can refer to the structure of the rock slab centering assembly 719, and is mainly used to center the middle and tail ends of the base plate to ensure the centering position of the base plate.

[0047] refer to Figure 2 The front side of the second movable frame 72 is also provided with a first lifting limit plate 77, which can extend from between the two conveying rollers 2. The bottom plate stops moving when it reaches the position of the first lifting limit plate 77, and the front end of the bottom plate abuts against the first lifting limit plate 77; Reference Figure 10The second moving frame 72 is also equipped with a pressing roller 78, which is located behind the electric suction cup assembly 79. After the slab is fully bonded to the base plate, it stops for a certain period of time. When the adhesive begins to solidify, the first lifting limit plate 77 retracts below the conveying roller 2, and the assembled integrated slab continues to be conveyed. The pressing roller 78 continuously presses down on the assembled integrated slab, making the slab and the base plate bond more firmly.

[0048] refer to Figure 2 The cutting device 8 is located behind the composite bonding device 7 and includes a cutting frame 81 and several transport rollers 82 on the cutting frame 81. A second lifting limit plate 83 is provided on the rear side of the cutting frame 81. The assembled integrated rock panel stops when it moves to the second lifting limit plate 83. The cutting frame 81 is provided with an assembly integrated panel centering component (not shown in the figure) for centering the assembled integrated rock panel. The top of the cutting frame 81 is provided with a movable pressing component 84 for fixing the integrated rock panel on the cutting frame 81. The cutting frame 81 is located behind the composite bonding device 7. A third slider for moving on the guide rail 3 is fixed at the bottom of the cutting frame 81. The cutting frame 81 is provided with a third gear 85 and a third drive mechanism for driving the third gear 85. The cutting frame 81 is also provided with a position adjustment mechanism 86. The position adjustment mechanism 86 is provided with a cutting blade 87. The position adjustment mechanism 86 is used to adjust the up, down, left and right movement of the cutting blade 87. The cutting blade 87 cuts the bottom plate laterally and slots the side of the bottom plate.

[0049] The packaging device uses existing packaging machines for packaging.

[0050] Example 2

[0051] This embodiment describes a method for producing prefabricated integrated rock slabs. Based on Embodiment 1, the method involves processing and producing prefabricated integrated rock slabs on a prefabricated integrated rock slab production line. The method includes the following steps: placing the base plate on the conveyor roller 2; applying adhesive to the upward-facing side of the base plate by the adhesive applicator 6 under the conveyor roller 2; then conveying it to the composite bonding device 7; bonding and pressing the base plate with the rock slab in the composite bonding device 7; then conveying it to the cutting device 8; grooving the side of the base plate; and finally, packaging it into boxes by the packaging device.

[0052] In conjunction with Example 1, the specific steps of the prefabricated integrated rock slab production method are as follows: 1. The base plate is placed at the front end of the conveying roller 2 and sent to the embossing roller 68 by the conveying roller 2. The surface of the base plate is first pressed by the embossing roller 68, making the upper surface of the base plate rougher, increasing the application area of ​​the adhesive, and increasing the adhesion between the base plate and the rock slab; 2. Then, the base plate is sent to the control roller 63 by the conveying roller 2. The adhesive in the glue tray 65 is heated to liquid adhesive by the heating mechanism. The opening and closing slot is opened, and the adhesive flows out from the glue tray 65. After being guided by the guide plate 66, it falls onto the control roller 63. The control roller 63 and the glue application roller 62 rotate synchronously, and the adhesive is applied to the base plate. Then, the adhesive on the base plate is smoothed by the sweeping roller 64, so that the adhesive is evenly distributed. The application is more even; it should be noted that the ends of the glue control roller 63, glue application roller 62 and leveling roller 64 are equipped with movable scraper rings to scrape off excess glue from the rollers. The lower part of the three rollers may not have a conveyor roller 2, but instead a collection box to collect the glue; 3. After the glue is applied, the base plate is sent to the position of the first lifting limit plate 77 by the conveyor roller 2. The first base plate centering component 76 and the second base plate centering component work to center the base plate and limit its position. At this time, the rock slab is placed on the conveyor belt 713, and the position is centered by the rock slab centering component 719. Then, the limiting pressure rod 7195 slightly presses down, and the conveyor belt 713 drives the rock slab to move backward. The rock slab moves to the position of the electric suction cup component 79. The slab stops and is held by the electric suction cup assembly 79. The electric suction cup assembly 79 drives the front end of the slab to descend. The feeding frame 715 rotates in coordination. When the front end of the slab touches the front end of the bottom plate, the electric suction cup assembly 79 stops descending. The first moving frame 711 moves forward, and the slab gradually falls onto the bottom plate and adheres to it. During the slab's descent, the feeding frame 715 rotates in coordination, ensuring that the slab remains in contact with the conveyor belt 713 throughout the sliding process. The slab eventually slides down onto the bottom plate and remains stationary for a specific time. 4. The first lifting limit plate 77 retracts below the conveyor roller 2, and the assembled integrated slab continues to be conveyed backward by the conveyor roller 2. The pressing roller 78 continuously presses down on the assembled integrated slab, causing the slab and the bottom plate to adhere to each other. 5. The prefabricated integrated rock panel gradually moves onto the transport roller 82. When the prefabricated integrated rock panel abuts against the second lifting limit plate 83, the transport roller 82 stops rotating. The prefabricated integrated rock panel centering component centers the prefabricated integrated rock panel on the transport roller 82. The moving pressing component 84 presses the prefabricated integrated rock panel downward. After the position adjustment mechanism 86 adjusts the position of the cutting blade 87 on the cutting frame 81, the third drive mechanism drives the cutting blade 87 to move on the conveyor frame 1. The cutting blade 87 gradually cuts the side of the base plate, and opens the installation groove on the side of the base plate. 6. After the cutting is completed, the moving pressing component 84 moves upward, and the prefabricated integrated rock panel is sent to the packaging device, which packages it into boxes.

[0053] This invention, through the rational design of a prefabricated integrated rock panel production line, integrates an adhesive application device 6, a composite bonding device 7, a cutting device 8, and a packaging device. In conjunction with the production line, it realizes the production of prefabricated integrated rock panels, smoothly completes the bonding of the base plate and the rock panel in the prefabricated integrated rock panel, and the resulting prefabricated integrated rock panel can be transported to the site for installation, making it easier to transport and install. At the same time, it avoids the adverse effects caused by manual bonding, and is more time-saving and labor-saving.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should fall within the protection scope of the present invention.

Claims

1. A prefabricated integrated rock slab production line, characterized in that, The system includes a conveyor frame (1), which is provided with several conveyor rollers (2). The conveyor frame (1) is provided with a gluing device (6), a composite bonding device (7), a cutting device (8), and a packaging device in sequence. The two sides of the conveyor frame (1) are respectively provided with guide rails (3) and gear rails (4). The composite bonding device (7) is provided with a slider (5) and a power gear. The slider (5) slides in cooperation with the guide rail (3). The power gear slides on the gear rail (4). The gluing device (6) is used to apply adhesive to the base plate. The composite bonding device (7) is used to bond the rock slab to the gluing base plate. The cutting device (8) is used to cut the integrated rock slab. The packaging device is used to pack the integrated rock slab into boxes. The composite bonding device (7) includes a rock slab feeding mechanism (71) and an electric suction cup assembly (79). The electric suction cup assembly (79) is located behind the rock slab feeding mechanism (71) and is used to adsorb the front end of the rock slab. The electric suction cup assembly (79) can move up and down. The rock slab feeding mechanism (71) is located behind the adhesive applicator (6) and includes a first moving frame (711), a first power gear (712), a first slider, an electric rotating component (714), and a feeding frame (715). The first slider is fixed to the bottom of the first moving frame (711) and can slide on the guide rail (3). There are two first power gears (712) and they are respectively located on the guide rail (3). On both sides of the first movable frame (711), a first connecting rod (716) is fixed between the two first power gears (712). The first power gear (712) is driven by the first drive mechanism (717) and meshes with the gear rail (4). The electric rotating component (714) is fixed on the first movable frame (711) and is used to support and rotate the feeding frame (715). The feeding frame (715) is located above the conveying roller (2). The feeding frame (715) is provided with a plurality of feeding rollers (718). The feeding rollers (718) are provided with a conveyor belt (713). The conveyor belt (713) is located in the middle of the feeding rollers (718). The slab is conveyed on the conveyor belt (713). When the front end of the slab moves to the electric suction cup assembly (79), it is attracted by the electric suction cup assembly (79). Then the electric suction cup assembly (79) descends, and the electric rotating part (714) works with the electric suction cup assembly (79) to drive the feeding frame (715) to rotate, which drives the slab to rotate. When the front end of the slab is driven down to the front end of the bottom plate by the electric suction cup assembly (79), it stops descending. The first moving frame (711) moves to the front end, and the slab gradually falls onto the bottom plate and adheres to the bottom plate. During the process of the slab sliding down, the feeding frame (715) rotates to ensure that the slab always adheres to the conveyor belt (713) during the sliding process.

2. The prefabricated integrated rock slab production line according to claim 1, characterized in that, The glue application device (6) includes a glue application frame (61), with both sides of the glue application frame (61) fixed on the conveyor frame (1). The glue application frame (61) is provided with a glue application roller (62), a glue control roller (63), and a leveling roller (64). The glue application roller (62) and the glue control roller (63) are arranged side by side in contact. The glue application roller (62) is located behind the glue control roller (63), and the leveling roller (64) is located behind the glue application roller (62). The glue application roller (62), the glue control roller (63), and the leveling roller (64) are all located above the conveyor roller (2). A glue collection tray (65) is fixed on the top of the glue application frame (61). An opening and closing slot is provided on one side of the bottom of the glue collection tray (65). A guide plate (66) is fixed on one side of the opening and closing slot. The adhesive flowing down from the guide plate (66) falls onto the glue control roller (63).

3. The prefabricated integrated rock slab production line according to claim 2, characterized in that, The glue application device (6) also includes a fixing frame (67), the two sides of which are fixed on the conveyor frame (1). The fixing frame (67) is located on the front side of the glue application frame (61). The fixing frame (67) is provided with an embossing roller (68), which has a rough surface. The glue application roller (62), the glue control roller (63), and the leveling roller (64) are all mounted on the glue application frame (61) via a lifting assembly (69). The embossing roller (68) is mounted on the fixing frame (67) via the lifting assembly (69).

4. The prefabricated integrated rock slab production line according to claim 1, characterized in that, The slab feeding mechanism (71) further includes a slab centering component (719), which includes a slab centering screw (7191) and support frames (7192) respectively disposed at both ends of the slab centering screw (7191). The two ends of the slab centering screw (7191) are mounted on the first movable frame (711). The two support frames (7192) move in opposite directions on the slab centering screw (7191). The support frames (7192) are disposed below the feeding roller (718). A centering frame (7193) is fixed on the support frame (7192). The centering frame (7193) passes through the feeding roller (718) and extends above the feeding roller (718).

5. The prefabricated integrated rock slab production line according to claim 4, characterized in that, Multiple telescopic cylinders (7194) are fixed on the support frame (7192). The telescopic cylinders (7194) extend and retract upwards and have a limit rod (7195) fixed at the top.

6. The prefabricated integrated rock slab production line according to claim 1, characterized in that, The rock slab feeding mechanism (71) also includes a second movable frame (72). The bottom of the second movable frame (72) is fixed with a second slider. The second slider can slide on the guide rail (3). The two sides of the second movable frame (72) are respectively provided with second power gears (73). A second connecting rod (74) is fixed between the two second power gears (73). The second power gears (73) are driven by the second drive mechanism and mesh with the gear rail (4). A first telescopic member (75) is fixed on the second movable frame (72). The first telescopic member (75) extends downward and the electric suction cup assembly (79) is fixed at the bottom.

7. A prefabricated integrated rock slab production line according to claim 6, characterized in that, The second movable frame (72) is equipped with a first base plate centering assembly (76), which includes a first base plate centering screw (761) and first lifting plates (762) respectively located at both ends of the first base plate centering screw (761). The two first lifting plates (762) move in opposite directions on the first base plate centering screw (761). The conveying frame (1) is equipped with a second base plate centering assembly, which includes a second base plate centering screw and movable second lifting plates respectively located at both ends of the second base plate centering screw. The second base plate centering screw is located below the conveying roller (2) and below the feeding frame (715). The second lifting plates can extend out from the gap between the conveying rollers (2). The second movable frame (72) is also provided with a first lifting limit plate (77) on the front side, which can extend from between the two conveying rollers (2); the second movable frame (72) is also provided with a pressing roller (78), which is located on the rear side of the electric suction cup assembly (79).

8. The prefabricated integrated rock slab production line according to claim 1, characterized in that, The cutting device (8) is located on the rear side of the composite bonding device (7), and includes a cutting frame (81) and several transport rollers (82) on the cutting frame (81). A second lifting limit plate (83) is provided on the rear side of the cutting frame (81). An assembly assembly for the integrated plate is provided on the cutting frame (81). A movable pressing component (84) for fixing the integrated rock plate on the cutting frame (81) is provided on the top of the cutting frame (81). The cutting frame (81) is located on the composite bonding device (7). On the rear side, the bottom of the cutting frame (81) is fixed with a third slider for moving on the guide rail (3). The cutting frame (81) is provided with a third gear (85) and a third drive mechanism for driving the third gear (85). The cutting frame (81) is also provided with a position adjustment mechanism (86). The position adjustment mechanism (86) is provided with a cutting blade (87). The position adjustment mechanism (86) is used to adjust the cutting blade (87) to move up, down, left, and right. The cutting blade (87) cuts the bottom plate laterally.

9. A method for producing prefabricated integrated rock slabs, characterized in that, The prefabricated integrated rock slab is processed and produced on the prefabricated integrated rock slab production line as described in any one of claims 1-8, including the following steps: placing the base plate on the conveying roller (2), and under the conveying of the conveying roller (2), the top side of the base plate is treated with glue by the glue application device (6), and then conveyed to the composite bonding device (7), where it is bonded and pressed with the rock slab in the composite bonding device (7), and then conveyed to the cutting device (8) to cut grooves on the side of the base plate, and finally packaged into boxes by the packaging device.

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