A positioning precise photovoltaic module corner code assembling device and method thereof

Abstract

The application discloses a kind of positioning accurate photovoltaic module corner code assembly device and method, belong to photovoltaic module production technical field, including directional feeding component: directional feeding component discharge end is equipped with turning feeding component;Turning feeding component discharge end is connected with assembly component;Assembly component includes pusher component, pressing component and crimping component, pusher component is located in the discharge end side of turning feeding component, pusher component is connected with pressing component and crimping component, and pressing component is located in the inside of crimping component;Transplanting component for photovoltaic module frame is equipped with at the lower side of pressing component and moves at equal intervals, and directional feeding component, turning feeding component and assembly component are all symmetrically arranged on the left and right sides of transplanting component.The photovoltaic module frame of the application is accurately positioned, the automatic assembly of photovoltaic module corner code is realized, and continuous production is facilitated.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic module manufacturing technology, specifically to a photovoltaic module corner code assembly device and method with precise positioning. Background Technology

[0002] A photovoltaic module frame typically consists of corner brackets and a photovoltaic module frame, with the corner brackets installed at the ends of the photovoltaic module frame using assembly equipment.

[0003] Chinese Patent CN209239932U discloses a photovoltaic frame corner code assembly machine, which includes a base and corner code assembly devices symmetrically arranged on both sides of the base. The corner code assembly devices include a corner code supply mechanism, a corner code pushing mechanism, and a frame positioning block. The frame positioning block is equipped with a positioning sensor. The corner code supply mechanism includes a corner code supply component with a corner code holding cavity, a corner code supply cylinder for pushing corner codes, and a corner code supply positioning block. A corner code guide groove is provided between the corner code supply positioning block and the corner code supply component, and the corner code guide groove corresponds to the frame positioning block. A discharge port is provided at the lower part of the corner code supply component. A supply push block adapted to the corner code is provided on the piston shaft of the corner code supply cylinder, and the supply push block is opposite to the discharge port.

[0004] However, the aforementioned patent requires manual placement of corner codes into the corner code supply unit in sequence, which cannot achieve automatic feeding and is not conducive to practical use.

[0005] Based on this, the present invention designs a photovoltaic module corner code assembly device and method with precise positioning to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a photovoltaic module corner code assembly device and method with precise positioning.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A precision-positioning photovoltaic module corner code assembly device includes an oriented feeding component:

[0009] The directional feeding component for conveying corner brackets in the “∧” state has a deflecting feeding component at its discharge end for adjusting the corner brackets from the “∧” state to the “∟” state;

[0010] The discharge end of the steering feeding component is connected to an assembly component for inserting corner brackets into the end of the photovoltaic module frame in the “∟” state and riveting them;

[0011] The assembly components include a pushing component, a clamping component, and a pressing component. The pushing component is located on the discharge end side of the turning feeding component. The pushing component is connected to the clamping component and the pressing component, and the clamping component is located inside the pressing component.

[0012] Below the clamping component is a transfer component for moving the photovoltaic module frame at equal intervals, and the directional feeding component, the turning feeding component, and the assembly component are symmetrically arranged on the left and right sides of the transfer component.

[0013] Furthermore, the directional feeding component includes a vibratory feeder, a guide rod, and a groove. The top of the vibratory feeder has a groove, and the discharge end of the vibratory feeder is connected to a guide rod for distributing materials. The guide rod is located in the groove, and the end of the guide rod away from the vibratory feeder is located at the feed end of the directional feeding component.

[0014] Furthermore, the steering and feeding component includes a linear vibrator, a horizontal guide sleeve, an L-shaped spiral groove, and an L-shaped plate. The linear vibrator drive end is fixedly connected to the horizontal guide sleeve, which has an L-shaped spiral groove. The L-shaped spiral groove is located at the end of the guide rod away from the vibrating plate, and the end of the L-shaped spiral groove near the guide rod is shaped like a "∧" while the end of the L-shaped spiral groove away from the guide rod is shaped like a "∟". The end of the horizontal guide sleeve away from the guide rod is fixedly connected to an L-shaped plate, and the end of the L-shaped plate away from the horizontal guide sleeve is located at the feeding end of the pushing component.

[0015] Furthermore, the number of spiral turns in the L-shaped spiral groove is 0.625.

[0016] Furthermore, the pushing component includes a first support frame, a first cylinder, a movable plate, a chute, a U-shaped guide chute, a second support frame, an L-shaped push plate, a horizontal hole, a first guide rail component, and a clearance groove. The top of the second support frame is fixedly connected to the U-shaped guide chute. The U-shaped guide chute, located at the outlet end of the L-shaped plate, has a movable plate for the inner corner bracket of the L-shaped plate to enter the U-shaped guide chute. The rear side of the open end of the U-shaped guide chute has a clearance groove for providing space for the assembled corner bracket to move. The first support frame is located outside the second support frame, and the first cylinder is fixedly connected to the outside of the first support frame. A movable plate is fixedly connected to the drive end of the first cylinder. The top of the movable plate is fixedly connected to the slider of the first guide rail component. The guide rail of the first guide rail component is fixedly connected to the top of the first support frame. An L-shaped push plate is fixedly connected to the bottom of the movable plate. The lateral part of the L-shaped push plate is in close sliding connection with the U-shaped guide groove near the horizontal guide sleeve. When the corner bracket is inserted into the photovoltaic module frame, the outer end of the L-shaped push plate is located outside the outer end of the slide groove. The pressing component and the pressing component are both connected to the first support frame. A horizontal hole is opened in the upright part of the first support frame, and the lateral part of the L-shaped push plate moves in the horizontal hole.

[0017] Furthermore, the clamping component includes a second cylinder and a pressure plate. The second cylinder is fixedly installed on the top of the first support frame, and the drive end of the second cylinder passes through the first support frame and is fixedly connected to the top of the pressure plate.

[0018] Furthermore, the crimping component includes a third cylinder, a riveting component, and a riveting post mounting base. The third cylinder is fixedly installed on the top of the first support frame, and the drive end of the third cylinder passes through the first support frame and is fixedly connected to the top of the riveting post mounting base. The riveting component is fixedly installed at the bottom of the riveting post mounting base; and the second cylinder is located inside the third cylinder.

[0019] Furthermore, the transplanting component includes a fourth cylinder, a support base, a fixing frame, a second slot, a movable plate, a fifth cylinder, a second guide rail component, a horizontal plate, and a third slot. The guide rails of the fifth cylinder and the second guide rail component are both mounted on the top of the support base. The fourth cylinder is fixedly connected to the slider of the second guide rail component via a mounting base, and the fourth cylinder is fixedly connected to the drive end of the fifth cylinder via a mounting base. A horizontal plate is fixedly connected to the drive end of the fourth cylinder. The top of the left and right ends of the horizontal plate is fixedly connected to the third slot. Movable plates are evenly spaced on the top of the third slot. Fixing frames are provided on both the left and right sides of the support base. Second slots that cooperate with the movable plates are evenly spaced on the top of the fixing frames. When the third slot is at the bottom, the top of the third slot is lower than the bottom of the second slot. When the third slot is at the top, the movable plate is higher than the top of the second slot. The moving distance of the fifth cylinder is the distance between two adjacent sets of second slots.

[0020] To better achieve the objectives of this invention, the present invention also provides a method for using a photovoltaic module corner code assembly device with precise positioning, comprising the following steps:

[0021] Step 1: Pour the corner brackets into the vibratory feeder of the directional feeding component. The vibratory feeder drives the corner brackets to move towards the guide rod. Due to gravity, only the "∧" state can be hung on the guide rod. The corner brackets in other states fall into the vibratory feeder for repeated feeding. The corner brackets in the "∧" state enter the steering feeding component through the guide rod, making it easy to adjust the corner bracket state to the "∧" state.

[0022] The guide rod transports the corner code in the "∧" state to the L-shaped spiral groove. The vertical vibration drives the horizontal guide sleeve to vibrate, which in turn drives the L-shaped spiral groove to vibrate. The L-shaped spiral groove then moves the corner code within it. Guided by the L-shaped spiral groove, the corner code is adjusted from the "∧" state to the "∟" state and moves along the L-shaped plate. This facilitates the adjustment of the corner code from the "∧" state to the "∟" state and its transport to the pushing component.

[0023] Step 2: Place the photovoltaic module frame into the second slot of the fixed frame. The fourth cylinder drives the horizontal plate to move upward, and the horizontal plate drives the third slot to move upward. The third slot lifts the photovoltaic module frame in the second slot through the moving plate. The fifth cylinder drives the fourth cylinder to move backward along the second guide rail component. The fourth cylinder drives the photovoltaic module frame in the moving plate to move from this second slot to the next set of second slots. The fourth cylinder drives the horizontal plate to move downward, and the horizontal plate drives the third slot to move downward. The third slot drives the moving plate to move downward. Repeat the above actions.

[0024] Step 3: The first cylinder of the pushing component moves the movable plate along the first guide rail component. The movable plate moves the L-shaped push plate towards the horizontal hole. The horizontal part of the L-shaped push plate moves into the horizontal hole, and the turning feeding component pushes the corner bracket in the "∟" state through the sliding groove of the pushing component of the assembly component into the U-shaped guide groove. The second cylinder of the pressing component moves the pressure plate downward. The pressure plate contacts the photovoltaic module frame and presses the photovoltaic module frame into the transplanting component. The first cylinder moves the movable plate along the first guide rail component. The movable plate moves the L-shaped push plate. The L-shaped push plate pushes the corner bracket in the "∟" state along the U-shaped guide groove and inserts the corner bracket in the "∟" state into the end of the photovoltaic module frame. Then, the third cylinder of the pressing component moves the riveting post mounting seat downward. The riveting post mounting seat moves the riveting component downward. The riveting component presses the photovoltaic module frame and rivets the photovoltaic module frame to the corner bracket.

[0025] Step 4: After riveting is completed, the transplanted parts continue to be transported.

[0026] The present invention has the following technical effects:

[0027] This invention places the photovoltaic module frame onto the transfer component, which drives the photovoltaic module frame to the pressing position at equal intervals. Simultaneously, the directional feeding component conveys the corner brackets in a “∧” state into the turning feeding component. The turning feeding component adjusts the corner brackets from the “∧” state to the “∟” state and conveys them into the pushing component of the assembly component. The pressing component presses the photovoltaic module frame into the transfer component. The photovoltaic module frame is precisely positioned, which is beneficial for the photovoltaic module frame to be aligned with the moving direction of the corner brackets in the “∟” state. The pushing component inserts the corner brackets in the “∟” state into the ends of the photovoltaic module frame. Then, the pressing component presses the photovoltaic module frame and rivets it together with the corner brackets, realizing automated assembly of photovoltaic module corner brackets and facilitating continuous production. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0029] Figure 1 This invention provides a three-dimensional photovoltaic module corner code assembly device with precise positioning. Figure 1 ;

[0030] Figure 2 This is a front view of a photovoltaic module corner code assembly device with precise positioning when the adjustable exhaust component and the housing are aligned according to the present invention.

[0031] Figure 3 This invention provides a three-dimensional photovoltaic module corner code assembly device with precise positioning. Figure 2 ;

[0032] Figure 4 This invention provides a three-dimensional photovoltaic module corner code assembly device with precise positioning. Figure 3 ;

[0033] Figure 5 A 3D view of the directional feeding component;

[0034] Figure 6 For assembling components in three dimensions Figure 1 ;

[0035] Figure 7 For assembling components in three dimensions Figure 2 ;

[0036] Figure 8 For assembling components in three dimensions Figure 3 .

[0037] The labels in the diagram represent:

[0038] 1. Oriented feeding component; 11. Vibratory feeder; 12. Guide rod; 13. Groove; 2. Steering feeding component; 21. Straight vibration; 22. Horizontal guide sleeve; 23. L-shaped spiral groove; 24. L-shaped plate; 3. Assembly component; 31. First support frame; 32. First cylinder; 33. Second cylinder; 34. Third cylinder; 35. Movable plate; 36. Slide groove; 37. Pressure plate; 38. U-shaped guide chute; 39. Second support frame; 310. L-shaped push plate; 311. Horizontal hole; 312. First guide rail component; 313. Clearance groove; 314. Riveting component; 315. Riveting post mounting base; 4. Transplanting component; 41. Fourth cylinder; 42. Support base; 43. Fixing frame; 44. Second slot; 45. Moving plate; 46. Fifth cylinder; 47. Second guide rail component; 48. Horizontal plate; 49. Third slot. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0040] The present invention will be further described below with reference to embodiments.

[0041] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0042] In some embodiments, please refer to the appendix to the instruction manual. Figure 1-8 A precision-positioning photovoltaic module corner code assembly device, comprising an directional feeding component 1:

[0043] The directional feeding component 1, which is used to convey the corner code in the “∧” state, is provided with a turning feeding component 2 at the discharge end for adjusting the corner code from the “∧” state to the “∟” state;

[0044] The discharge end of the steering feeding component 2 is connected to an assembly component 3 for inserting corner brackets into the end of the photovoltaic module frame in the “∟” state and riveting them;

[0045] Assembly component 3 includes a pushing component, a clamping component, and a pressing component. The pushing component is located on the discharge end side of the turning feeding component 2. The pushing component is connected to the clamping component and the pressing component, and the clamping component is located inside the pressing component.

[0046] Below the clamping component is a transfer component 4 for moving the photovoltaic module frame at equal intervals, and the directional feeding component 1, the turning feeding component 2 and the assembly component 3 are symmetrically arranged on the left and right sides of the transfer component 4.

[0047] The photovoltaic module frame is placed on the transfer component 4, which drives the photovoltaic module frame to the pressing position at equal intervals. At the same time, the directional feeding component 1 feeds the corner brackets into the turning feeding component 2 in the "∧" state. The turning feeding component 2 adjusts the corner brackets from the "∧" state to the "∟" state and feeds them into the pushing component of the assembly component 3. The pressing component presses the photovoltaic module frame into the transfer component 4. The photovoltaic module frame is accurately positioned, which is conducive to the photovoltaic module frame being aligned with the moving direction of the corner bracket in the "∟" state. The pushing component inserts the corner bracket in the "∟" state into the end of the photovoltaic module frame. Then, the pressing component presses the photovoltaic module frame and rivets it to the corner bracket, realizing the automated assembly of the photovoltaic module corner brackets, which is conducive to continuous production.

[0048] The directional feeding component 1 includes a vibratory plate 11, a guide rod 12 and a groove 13. The top of the vibratory plate 11 has a groove 13. The discharge end of the vibratory plate 11 is connected to a guide rod 12 for distributing materials, and the guide rod 12 is located in the groove 13. The end of the guide rod 12 away from the vibratory plate 11 is located at the feed end of the directional feeding component 2.

[0049] The corner brackets are poured into the vibratory feeder 11 of the directional feeding component 1. The vibratory feeder 11 drives the corner brackets to move towards the guide rod 12. Due to gravity, only the "∧" state can be hung on the guide rod 12. The corner brackets in other states fall into the vibratory feeder 11 for repeated feeding. The corner brackets in the "∧" state enter the steering feeding component 2 through the guide rod 12, so that the state of the corner brackets can be adjusted to the "∧" state and conveyed into the steering feeding component 2.

[0050] The steering feeding component 2 includes a linear vibrator 21, a horizontal guide sleeve 22, an L-shaped spiral groove 23, and an L-shaped plate 24. The driving end of the linear vibrator 21 is fixedly connected to the horizontal guide sleeve 22. An L-shaped spiral groove 23 is opened inside the horizontal guide sleeve 22. The L-shaped spiral groove 23 is located at the end of the guide rod 12 away from the vibrating plate 11. The end of the L-shaped spiral groove 23 near the guide rod 12 is shaped like a "∧" and the end of the L-shaped spiral groove 23 away from the guide rod 12 is shaped like a "∟". An L-shaped plate 24 is fixedly connected to the end of the horizontal guide sleeve 22 away from the guide rod 12. The end of the L-shaped plate 24 away from the horizontal guide sleeve 22 is located at the feeding end of the pushing component.

[0051] The number of spiral turns of the L-shaped spiral groove 23 is 0.625.

[0052] The guide rod 12 conveys the corner code in the "∧" state to the L-shaped spiral groove 23. The vertical vibration 21 drives the horizontal guide sleeve 22 to vibrate, and the horizontal guide sleeve 22 drives the L-shaped spiral groove 23 to vibrate. The L-shaped spiral groove 23 drives the corner code to move within the L-shaped spiral groove 23. Guided by the L-shaped spiral groove 23, the corner code is adjusted from the "∧" state to the "∟" state and moves along the L-shaped plate 24, which facilitates the adjustment of the corner code from the "∧" state to the "∟" state and conveys it into the pushing component.

[0053] The pushing component includes a first support frame 31, a first cylinder 32, a movable plate 35, a slide 36, a U-shaped guide trough 38, a second support frame 39, an L-shaped push plate 310, a horizontal hole 311, a first guide rail component 312, and a clearance groove 313. The top of the second support frame 39 is fixedly connected to the U-shaped guide trough 38. The U-shaped guide trough 38, located at the discharge end of the L-shaped plate 24, has a movable plate 35 for the inner corner bracket of the L-shaped plate 24 to enter the U-shaped guide trough 38. The rear side of the open end of the U-shaped guide trough 38 has a clearance groove 313 for providing space for the assembled corner bracket to move. The first support frame 31 is located outside the second support frame 39, and a first cylinder 32 is fixedly connected to the outside of the first support frame 31. 2. A movable plate 35 is fixedly connected to the drive end of the first cylinder 32. The top of the movable plate 35 is fixedly connected to the slider of the first guide rail component 312. The guide rail of the first guide rail component 312 is fixedly connected to the top of the first support frame 31. An L-shaped push plate 310 is fixedly connected to the bottom of the movable plate 35. The lateral part of the L-shaped push plate 310 is in close sliding connection with the U-shaped guide groove 38 near the horizontal guide sleeve 22. When the corner bracket is inserted into the photovoltaic module frame, the outer end of the L-shaped push plate 310 is located outside the outer end of the slide groove 36. The pressing component and the pressing component are both connected to the first support frame 31. A horizontal hole 311 is opened in the upright part of the first support frame 31, and the lateral part of the L-shaped push plate 310 moves in the horizontal hole 311.

[0054] The clamping component includes a second cylinder 33 and a pressure plate 37. The second cylinder 33 is fixedly installed on the top of the first support frame 31. The driving end of the second cylinder 33 passes through the first support frame 31 and is fixedly connected to the top of the pressure plate 37.

[0055] The crimping component includes a third cylinder 34, a riveting component 314, and a riveting post mounting base 315. The third cylinder 34 is fixedly installed on the top of the first support frame 31. The driving end of the third cylinder 34 passes through the first support frame 31 and is fixedly connected to the top of the riveting post mounting base 315. The riveting component 314 is fixedly installed on the bottom of the riveting post mounting base 315. The second cylinder 33 is located inside the third cylinder 34.

[0056] The first cylinder 32 of the pushing component drives the movable plate 35 to move along the first guide rail component 312. The movable plate 35 drives the L-shaped push plate 310 to move towards the horizontal hole 311. The lateral part of the L-shaped push plate 310 moves into the horizontal hole 311, and the turning feeding component 2 pushes the corner bracket in the "∟" state through the sliding groove 36 of the pushing component of the assembly component 3 into the U-shaped guide groove 38. The second cylinder 33 of the pressing component drives the pressure plate 37 to move downward. The pressure plate 37 contacts the photovoltaic module frame and presses the photovoltaic module frame into the transfer component 4. The first cylinder 32 drives the movable plate 35 to move along the first guide rail component 312. The first guide rail component 312 moves, the movable plate 35 drives the L-shaped push plate 310 to move, the L-shaped push plate 310 pushes the corner code in the "∟" state along the U-shaped guide groove 38, inserts the corner code in the "∟" state into the end of the photovoltaic module frame, and then the third cylinder 34 of the pressing component drives the riveting post mounting seat 315 to move downward, the riveting post mounting seat 315 drives the riveting component 314 to move downward, the riveting component 314 presses the photovoltaic module frame, and rivets the photovoltaic module frame to the corner code, realizing the automated assembly of the photovoltaic module corner code, which is conducive to continuous production.

[0057] The transplanting component 4 includes a fourth cylinder 41, a support base 42, a fixing frame 43, a second slot 44, a moving plate 45, a fifth cylinder 46, a second guide rail component 47, a horizontal plate 48, and a third slot 49. The guide rails of the fifth cylinder 46 and the second guide rail component 47 are both mounted on the top of the support base 42. The fourth cylinder 41 is fixedly connected to the slider of the second guide rail component 47 via a mounting base, and the fourth cylinder 41 is also fixedly connected to the drive end of the fifth cylinder 46 via the mounting base. A horizontal plate 48 is fixedly connected to the drive end of the fourth cylinder 41. The top of the left and right ends of the support base 42 is fixedly connected to the third slot 49. The top of the third slot 49 is provided with a movable plate 45 at equal intervals. The left and right sides of the support base 42 are provided with fixed frames 43. The top of the fixed frames 43 is provided with second slots 44 at equal intervals to cooperate with the movable plate 45. When the third slot 49 is at the bottom, the top of the third slot 49 is lower than the bottom of the second slot 44. When the third slot 49 is at the top, the movable plate 45 is higher than the top of the second slot 44. The moving distance of the fifth cylinder 46 is the distance between the two adjacent sets of second slots 44.

[0058] The directional feeding component 1, the steering feeding component 2, and the assembly component 3 are all located outside the fixed frame 43;

[0059] The photovoltaic module frame is placed in the second slot 44 of the fixed frame 43. The fourth cylinder 41 drives the horizontal plate 48 to move upward, and the horizontal plate 48 drives the third slot 49 to move upward. The third slot 49 lifts the photovoltaic module frame in the second slot 44 through the moving plate 45. The fifth cylinder 46 drives the fourth cylinder 41 to move backward along the second guide rail component 47. The fourth cylinder 41 drives the photovoltaic module frame in the moving plate 45 to move from this second slot 44 to the next set of second slots 44. The fourth cylinder 41 drives the horizontal plate 48 to move downward, and the horizontal plate 48 drives the third slot 49 to move downward. The third slot 49 drives the moving plate 45 to move downward. The above actions are repeated to realize the equidistant transport of the photovoltaic module frame.

[0060] In some embodiments, such as Figure 1-8 As shown, in a preferred embodiment of the present invention, and to better achieve the purpose of the present invention, a method for using a photovoltaic module corner code assembly device with precise positioning includes the following steps:

[0061] Step 1: Pour the corner brackets into the vibratory feeder 11 of the directional feeding component 1. The vibratory feeder 11 drives the corner brackets to move towards the guide rod 12. Due to gravity, only the "∧" state can be hung on the guide rod 12. The corner brackets in other states fall into the vibratory feeder 11 for repeated feeding. The corner brackets in the "∧" state enter the steering feeding component 2 through the guide rod 12, which makes it easy to adjust the corner bracket state to the "∧" state.

[0062] The guide rod 12 conveys the corner code in the "∧" state to the L-shaped spiral groove 23. The vertical vibration 21 drives the horizontal guide sleeve 22 to vibrate, which in turn drives the L-shaped spiral groove 23 to vibrate. The L-shaped spiral groove 23 moves the corner code within it. Guided by the L-shaped spiral groove 23, the corner code is adjusted from the "∧" state to the "∟" state and moves along the L-shaped plate 24, facilitating the adjustment of the corner code from the "∧" state to the "∟" state and conveying it into the pushing component.

[0063] Step 2: Place the photovoltaic module frame into the second slot 44 of the fixed frame 43. The fourth cylinder 41 drives the horizontal plate 48 to move upward, and the horizontal plate 48 drives the third slot 49 to move upward. The third slot 49 lifts the photovoltaic module frame in the second slot 44 through the moving plate 45. The fifth cylinder 46 drives the fourth cylinder 41 to move backward along the second guide rail component 47. The fourth cylinder 41 drives the photovoltaic module frame in the moving plate 45 to move from this second slot 44 to the next set of second slots 44. The fourth cylinder 41 drives the horizontal plate 48 to move downward, and the horizontal plate 48 drives the third slot 49 to move downward. The third slot 49 drives the moving plate 45 to move downward. Repeat the above actions.

[0064] Step 3: The first cylinder 32 of the pushing component drives the movable plate 35 to move along the first guide rail component 312. The movable plate 35 drives the L-shaped push plate 310 to move towards the horizontal hole 311. The lateral part of the L-shaped push plate 310 moves into the horizontal hole 311, and the turning feeding component 2 pushes the corner bracket in the "∟" state through the sliding groove 36 of the pushing component of the assembly component 3 into the U-shaped guide groove 38. The second cylinder 33 of the pressing component drives the pressure plate 37 to move downward. The pressure plate 37 contacts the photovoltaic module frame and presses the photovoltaic module frame into the transfer component 4. Cylinder 32 drives movable plate 35 to move along first guide rail component 312. Movable plate 35 drives L-shaped push plate 310 to move. L-shaped push plate 310 pushes corner code in "∟" state along U-shaped guide groove 38 to insert corner code in "∟" state into the end of photovoltaic module frame. Then, third cylinder 34 of pressing component drives riveting post mounting seat 315 to move downward. Riveting post mounting seat 315 drives riveting component 314 to move downward. Riveting component 314 presses photovoltaic module frame to connect photovoltaic module frame and corner code.

[0065] Step 4: After riveting is completed, transfer component 4 continues to be transported.

[0066] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A photovoltaic module corner code assembly device with precise positioning, comprising a directional feeding component (1), characterized in that: The directional feeding component (1) used to convey the corner code in the "∧" state has a turning feeding component (2) at the discharge end for adjusting the corner code from the "∧" state to the "∟" state; The discharge end of the steering feeding component (2) is connected to an assembly component (3) for inserting corner brackets for the "∟" state into the end of the photovoltaic module frame and riveting them. The assembly component (3) includes a pushing component, a clamping component, and a pressing component. The pushing component is located on the discharge end side of the turning feeding component (2). The pushing component is connected to the clamping component and the pressing component, and the clamping component is located inside the pressing component. The pushing component includes a first support frame (31), a first cylinder (32), a movable plate (35), a chute (36), a U-shaped guide chute (38), a second support frame (39), an L-shaped push plate (310), and a transverse hole (311). The first guide rail component (312) and the clearance groove (313) are fixedly connected to the top of the second support frame (39). The U-shaped guide groove (38) is located at the discharge end of the L-shaped plate (24) and has a movable plate (35) for the corner bracket inside the L-shaped plate (24) to enter into the U-shaped guide groove (38). The rear side of the open end of the U-shaped guide groove (38) has a clearance groove (313) for providing space for the assembled corner bracket to move. The first support frame (31) is located outside the second support frame (39). The first cylinder (32) is fixedly connected to the outside of the first support frame (31). The movable plate (35) is fixedly connected to the drive end of the first cylinder (32). The top of the movable plate (35) is fixedly connected to the slider of the first guide rail component (312). The guide rail of the first guide rail component (312) is fixedly connected to the top of the first support frame (31). The bottom of the movable plate (35) is fixedly connected to the L-shaped push plate (310). The horizontal part of the L-shaped push plate (310) is in close sliding connection with the U-shaped guide groove (38) near the horizontal guide sleeve (22). When the corner bracket is inserted into the photovoltaic module frame, the outer end of the L-shaped push plate (310) is located outside the outer end of the slide groove (36). The pressing component and the pressing component are both connected to the first support frame (31). The vertical part of the first support frame (31) is provided with a horizontal hole (311), and the horizontal part of the L-shaped push plate (310) moves in the horizontal hole (311). Below the pressing component is a transfer component (4) for moving the photovoltaic module frame at equal intervals, and the directional feeding component (1), the turning feeding component (2) and the assembly component (3) are symmetrically arranged on the left and right sides of the transfer component (4); The directional feeding component (1) includes a vibratory plate (11), a guide rod (12) and a groove (13). The top of the vibratory plate (11) has a groove (13). The discharge end of the vibratory plate (11) is connected to a guide rod (12) for distributing materials. The guide rod (12) is located in the groove (13). The end of the guide rod (12) away from the vibratory plate (11) is located at the feed end of the directional feeding component (2). The steering feeding component (2) includes a straight vibrator (21), a horizontal guide sleeve (22), an L-shaped spiral groove (23), and an L-shaped plate (24). The driving end of the straight vibrator (21) is fixedly connected to the horizontal guide sleeve (22). An L-shaped spiral groove (23) is opened inside the horizontal guide sleeve (22). The L-shaped spiral groove (23) is located at the end of the guide rod (12) away from the vibrating plate (11). The end of the L-shaped spiral groove (23) near the guide rod (12) is shaped like a "∧" and the end of the L-shaped spiral groove (23) away from the guide rod (12) is shaped like a "∟". The end of the horizontal guide sleeve (22) away from the guide rod (12) is fixedly connected to the L-shaped plate (24). The end of the L-shaped plate (24) away from the horizontal guide sleeve (22) is located at the feeding end of the pushing component.

2. The photovoltaic module corner code assembly device with precise positioning according to claim 1, characterized in that, The number of spiral turns of the L-shaped spiral groove (23) is 0.

625.

3. The photovoltaic module corner code assembly device with precise positioning according to claim 2, characterized in that, The clamping component includes a second cylinder (33) and a pressure plate (37). The second cylinder (33) is fixedly installed on the top of the first support frame (31). The driving end of the second cylinder (33) passes through the first support frame (31) and is fixedly connected to the top of the pressure plate (37).

4. The photovoltaic module corner code assembly device with precise positioning according to claim 3, characterized in that, The crimping component includes a third cylinder (34), a riveting component (314), and a riveting post mounting base (315). The third cylinder (34) is fixedly installed on the top of the first support frame (31). The driving end of the third cylinder (34) passes through the first support frame (31) and is fixedly connected to the top of the riveting post mounting base (315). The riveting component (314) is fixedly installed at the bottom of the riveting post mounting base (315). The second cylinder (33) is located inside the third cylinder (34).

5. The photovoltaic module corner code assembly device with precise positioning according to claim 4, characterized in that, The transplanting component (4) includes a fourth cylinder (41), a support base (42), a fixing frame (43), a second slot (44), a moving plate (45), a fifth cylinder (46), a second guide rail component (47), a horizontal plate (48), and a third slot (49). The guide rails of the fifth cylinder (46) and the second guide rail component (47) are both mounted on the top of the support base (42). The fourth cylinder (41) is fixedly connected to the slider of the second guide rail component (47) through the mounting base, and the fourth cylinder (41) is fixedly connected to the drive end of the fifth cylinder (46) through the mounting base. The drive end of the fourth cylinder (41) is fixedly connected to the horizontal plate (48). The top of the left and right ends of the horizontal plate (48) is fixedly connected to the third slot (49). The top of the third slot (49) is provided with a movable plate (45) at equal intervals. The support base (42) is provided with a fixed frame (43) on both the left and right sides. The top of the fixed frame (43) is provided with a second slot (44) that works with the movable plate (45) at equal intervals. When the third slot (49) is at the bottom, the top of the third slot (49) is lower than the bottom of the second slot (44). When the third slot (49) is at the top, the movable plate (45) is higher than the top of the second slot (44). The fifth cylinder (46) moves a distance equal to the distance between the two adjacent sets of second slots (44).

6. A method of using the photovoltaic module corner code assembly device with precise positioning as described in claim 5, characterized in that, Includes the following steps: Step 1: Pour the corner piece into the vibratory feeder (11) of the directional feeding component (1). The vibratory feeder (11) drives the corner piece to move towards the guide rod (12). Due to gravity, only the "∧" state can be hung on the guide rod (12). The corner pieces in other states fall into the vibratory feeder (11) for repeated feeding. The corner pieces in the "∧" state enter the steering feeding component (2) through the guide rod (12) to facilitate adjusting the corner piece state to the "∧" state. The guide rod (12) conveys the "∧" state corner code into the L-shaped spiral groove (23). The vertical vibration (21) drives the horizontal guide sleeve (22) to vibrate. The horizontal guide sleeve (22) drives the L-shaped spiral groove (23) to vibrate. The L-shaped spiral groove (23) drives the corner code to move within the L-shaped spiral groove (23). Guided by the L-shaped spiral groove (23), the corner code is adjusted from the "∧" state to the "∟" state and moves along the L-shaped plate (24), which facilitates the adjustment of the corner code from the "∧" state to the "∟" state and conveys it into the pusher component. Step 2: Place the photovoltaic module frame into the second slot (44) of the fixed frame (43). The fourth cylinder (41) drives the horizontal plate (48) to move upward. The horizontal plate (48) drives the third slot (49) to move upward. The third slot (49) lifts the photovoltaic module frame in the second slot (44) through the moving plate (45). The fifth cylinder (46) drives the fourth cylinder (41) to move backward along the second guide rail component (47). The fourth cylinder (41) drives the photovoltaic module frame in the moving plate (45) to move from this second slot (44) to the next set of second slots (44). The fourth cylinder (41) drives the horizontal plate (48) to move downward. The horizontal plate (48) drives the third slot (49) to move downward. The third slot (49) drives the moving plate (45) to move downward. Repeat the above actions. Step 3: The first cylinder (32) of the pushing component drives the movable plate (35) to move along the first guide rail component (312). The movable plate (35) drives the L-shaped push plate (310) to move towards the horizontal hole (311). The horizontal part of the L-shaped push plate (310) moves into the horizontal hole (311) and turns to the feeding component (2) to push the corner bracket in the "∟" state through the slide groove (36) of the pushing component of the assembly component (3) into the U-shaped guide groove (38). The second cylinder (33) of the pressing component drives the pressure plate (37) to move downward. The pressure plate (37) contacts the photovoltaic module frame and presses the photovoltaic module frame into the transplanting component (4). The first cylinder (32) drives the movable plate (35) to move along the first guide rail component (312), the movable plate (35) drives the L-shaped push plate (310) to move, the L-shaped push plate (310) pushes the corner code in the "∟" state to move along the U-shaped guide groove (38), inserts the corner code in the "∟" state into the end of the photovoltaic module frame, and then the third cylinder (34) of the pressing component drives the riveting post mounting seat (315) to move downward, the riveting post mounting seat (315) drives the riveting component (314) to move downward, the riveting component (314) presses the photovoltaic module frame, and rivets the photovoltaic module frame to the corner code; Step 4: After riveting is completed, the transplanted parts (4) continue to be transported.

Images