Automobile side pickup door system based on composite material
By using composite materials in the car side pickup door system and setting up a door panel structure with a flip-open mode, the problem of large space occupancy when the existing car side pickup door is opened is solved, and the effect of lightweight and reducing production costs is achieved.
Patent Information
- Application Number
- CN202411776649.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-28
AI Technical Summary
When the existing car side pickup doors take up a large space when they are opened, they cannot maximize the pickup space after opening, and are made of metal, resulting in large weight and high cost.
Using a composite material-based automobile side pickup door system, the first door panel, the second door panel, the second lock body, the lock assembly and the rotating handle are provided to realize the opening of the folio mode, reduce the length of the external protrusion, and make the cargo door by lightweight composite material to reduce weight and cost.
A smaller exterior length extension is achieved, maximizing the opening effect, ensuring the pick-up space, and reducing the weight and production cost of the cargo door through the use of composite materials.
Smart Images

Figure CN119711848A_ABST
Abstract
Description
Technical Field
[0001] The invention particularly relates to a vehicle side cargo door system based on composite materials. Background Art
[0002] A vehicle side pickup door usually refers to a door on the side of a vehicle used for picking up or loading goods, and is widely used in commercial vehicles such as trucks, delivery trucks, vans, etc. This type of door is designed to provide convenient side passage and facilitate cargo loading and unloading, and is particularly suitable for transportation tasks that require frequent side operations.
[0003] During use, the existing car side pickup door has an outward-opening door panel that is mostly one-piece. When it is rotated outward to open, it occupies a large external length space and cannot maximize the door opening space for people to pick up goods. In addition, the door panel is mostly made of metal, which is heavy and has a high production cost. For this reason, we propose a car side pickup door system based on composite materials. Summary of the invention
[0004] The object of the present invention is to provide a vehicle side cargo door system based on composite materials to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a vehicle side cargo door system based on composite materials, comprising:
[0006] Door frame;
[0007] A first door panel is rotatably mounted on the inner upper end of the door frame so that the first door panel can be rotated upward to open the door, and a handle is provided on the front surface of the first door panel;
[0008] The second door panel is rotatably mounted on the lower end of the inner side of the door frame and corresponds to the lower end of the first door panel, so that the second door panel can be rotated downward to open the door when the door is opened;
[0009] An inner plate is fixed on the first door plate and corresponds to the inner side of the door frame, and a first lock body is provided at the lower end of the inner plate, and lock components cooperating with the door frame are provided at both ends of the first lock body;
[0010] The second lock body is fixed on the second door panel, and a rotating handle is rotatably mounted on the second lock body. Both ends of the second lock body cooperate with the door frame through another locking assembly.
[0011] Preferably, the upper end of the inner side wall of the door frame is rotatably connected to a gas spring, and the other end of the gas spring cooperates with the inner plate.
[0012] Preferably, the lock assembly includes a pull rope, a connecting strip, a mounting frame, a slide groove, a return spring and a lock tongue. The mounting frame can be detachably mounted on the upper edge of the second door panel, and the inner end of the mounting frame has a slide groove. The lock tongue is slidably mounted on the inner side of the slide groove, and one end of the lock tongue has a connecting strip. The return spring is sleeved on the outer surface of the connecting strip, and one end of the return spring is in conflict with the lock tongue. One end of the connecting strip is provided with a pull rope that cooperates with the rotating handle.
[0013] Preferably, the lock assembly further comprises a limiting frame, which is detachably mounted on the inner wall of the door frame, and a slot cooperating with the lock tongue is provided on one side of the limiting frame.
[0014] Preferably, the locking tongue is wedge-shaped.
[0015] Preferably, mounting holes are provided on inner sides of both ends of the mounting frame.
[0016] Preferably, the upward flipping angle of the first door panel is 93°, and the downward flipping angle of the second door panel is 178°.
[0017] Preferably, the inner plate comprises a frame, a connecting frame, reinforcing ribs and a cavity; the connecting frame is integrally formed on the inner side of the frame; a cavity is provided between the connecting frame and the frame; and reinforcing ribs are fixed on the inner side of the connecting frame.
[0018] Preferably, the first door panel is made of PP, EPDM and T30 materials, and the inner panel is made of SMC material.
[0019] Preferably, the width of the second door panel is smaller than the width of the first door panel, and the length of the second door panel is equal to that of the first door panel.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention is provided with a first door panel, a second door panel, a second lock body, a lock assembly and a rotating handle, thereby avoiding the problem that the traditional cargo door on the side of the car is an integral structure, has a large length extending to the outside when opened, is inconvenient to open, and cannot well ensure the maximization of the cargo space after opening. The cargo door of the present invention is a double-opening mode, has a small length extending to the outside, and can achieve a maximized opening effect, ensuring the cargo space. The cargo door of the device is made of lightweight composite materials, avoiding the problem that the traditional cargo door uses a large amount of metal materials, resulting in heavy weight and high cost, affecting the lightweight of the cargo door and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the gas spring of the present invention;
[0024] Figure 3 It is a schematic diagram of the pull rope structure of the present invention;
[0025] Figure 4 It is a schematic diagram of the inner plate structure of the present invention;
[0026] Figure 5 It is a schematic diagram of the structure of the lock assembly of the present invention;
[0027] Figure 6 It is a schematic diagram of the lock tongue structure of the present invention.
[0028] In the figure: 1. door frame; 2. first door panel; 3. second door panel; 4. handle; 5. inner panel; 501. frame; 502. connecting frame; 503. reinforcing rib; 504. cavity; 6. first lock body; 7. lock assembly; 701. pull rope; 702. connecting strip; 703. mounting frame; 704. limiting frame; 705. slide groove; 706. reset spring; 707. lock tongue; 708. mounting hole; 8. second lock body; 9. rotating handle; 10. gas spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 5 The present invention provides a technical solution: a composite material-based automobile side cargo door system, comprising:
[0031] Door frame 1;
[0032] The first door panel 2 is rotatably mounted on the inner upper end of the door frame 1, so that the first door panel 2 is rotated upward to open the door, and a handle 4 is provided on the front surface of the first door panel 2;
[0033] The second door panel 3 is rotatably mounted on the lower end of the inner side of the door frame 1 and corresponds to the lower end of the first door panel 2, so that the second door panel 3 can be rotated downward to open the door when opening the door;
[0034] It is convenient to divide the door panel into two parts, and the double-opening style can reduce the length of the external space occupied, while ensuring the maximum opening and increasing the space for car pickup.
[0035] The inner plate 5 is fixed on the first door plate 2 and corresponds to the inner side of the door frame 1, and the lower end of the inner plate 5 has a first lock body 6, and the two ends of the first lock body 6 are provided with lock components 7 that cooperate with the door frame 1;
[0036] The second lock body 8 is fixed on the second door panel 3, and a rotary handle 9 is rotatably installed on the second lock body 8. Both ends of the second lock body 8 cooperate with the door frame 1 through another lock assembly 7, so as to facilitate opening the first door panel 2 and the second door panel 3 respectively.
[0037] Preferably, a gas spring 10 is rotatably connected to the upper end of the inner wall of the door frame 1, and the other end of the gas spring 10 cooperates with the inner panel 5 to facilitate supporting the first door panel 2 after it is opened.
[0038] Preferably, the lock assembly 7 includes a pull rope 701, a connecting strip 702, a mounting frame 703, a slide groove 705, a return spring 706 and a lock tongue 707. The mounting frame 703 is detachably mounted on the upper edge of the second door panel 3, and the inner end of the mounting frame 703 has a slide groove 705. The lock tongue 707 is slidably mounted on the inner side of the slide groove 705, and one end of the lock tongue 707 has a connecting strip 702. The return spring 706 is sleeved on the outer surface of the connecting strip 702, and one end of the return spring 706 is in conflict with the lock tongue 707. One end of the connecting strip 702 is provided with a pull rope 701 that cooperates with the rotating handle 9, so that the second door panel 3 can be unlocked by pulling the pull rope 701, thereby facilitating opening.
[0039] Preferably, the lock assembly 7 also includes a limit frame 704, which is detachably mounted on the inner wall of the door frame 1, and a slot matching the lock tongue 707 is provided on one side of the limit frame 704, so as to quickly match the lock tongue 707 with the slot to complete the locking of the second door panel 3.
[0040] Preferably, the locking tongue 707 is wedge-shaped, so that the locking tongue 707 can quickly enter the inner side of the slot when the second door panel 3 is closed.
[0041] Preferably, mounting holes 708 are provided on the inner sides of both ends of the mounting frame 703 to facilitate disassembly, installation and fixation.
[0042] Preferably, the first door panel 2 flips upward at an angle of 93°, which facilitates a better opening effect and thus achieves a better cargo-picking space, and the second door panel 3 flips downward at an angle of 178°.
[0043] Preferably, the inner plate 5 includes a frame 501 , a connecting frame 502 , a reinforcing rib 503 and a cavity 504 . The connecting frame 502 is integrally formed inside the frame 501 . There is a cavity 504 between the connecting frame 502 and the frame 501 . The reinforcing rib 503 is fixed inside the connecting frame 502 .
[0044] Preferably, the first door panel 2 is made of PP, EPDM and T30 materials, and the inner panel 5 is made of SMC material, so as to use lightweight materials and reduce the weight of the entire pickup door.
[0045] Preferably, the width of the second door panel 3 is smaller than that of the first door panel 2 , and the length of the second door panel 3 is equal to that of the first door panel 2 .
[0046] The working principle and use process of the present invention are as follows: when in use, the handle 4 is pulled toward the side away from the first door panel 2, at which time the handle 4 drives the pull cords 701 at both ends of the first lock body 6 to move, and the pull cords 701 drive the lock tongue 707 to move through the connecting strip 702, so that the lock tongue 707 withdraws from the slot on one side of the limiting frame 704, and at this time the first door panel 2 can be flipped upward to 93°, and the first door panel 2 is supported by the handle 4, and then the rotating handle 9 is turned, and the rotating handle 9 drives the pull cords 701 at both ends of the second lock body 8 to move, and similarly, the other lock tongues 707 can be released from the other slots. , and then the second door panel 3 can be flipped downward to 178° to maximize the cargo picking space. The first door panel 2 and the second door panel 3 are both made of PP (polypropylene) + EPDM (ethylene propylene rubber) + T30 (polypropylene homopolymer) materials, and the inner panel 5 is made of high-temperature resistant SMC (sheet molding compound) material, which is then bonded with polyurethane two-component adhesive to form a cavity. A sheet metal bracket will be assembled inside before bonding to avoid the traditional door panels that are welded with aluminum plates and aluminum tubes, which are heavy and costly. The present device can have both good lightweight effects and low manufacturing costs.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A composite material-based automobile side cargo door system, characterized in that: include: Door frame (1); A first door panel (2) is rotatably mounted on the inner upper end of the door frame (1) so that the first door panel (2) can be rotated upward to open the door, and a handle (4) is provided on the front surface of the first door panel (2); A second door panel (3) is rotatably mounted on the lower end of the inner side of the door frame (1) and corresponds to the lower end of the first door panel (2), so that when the door is opened, the second door panel (3) is rotated downward to open the door; An inner plate (5) is fixed on the first door plate (2) and corresponds to the inner side of the door frame (1), and a first lock body (6) is provided at the lower end of the inner plate (5), and lock components (7) cooperating with the door frame (1) are provided at both ends of the first lock body (6); The second lock body (8) is fixed on the second door panel (3), and a rotary handle (9) is rotatably mounted on the second lock body (8). Both ends of the second lock body (8) are matched with the door frame (1) through another lock assembly (7).
2. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The upper end of the inner wall of the door frame (1) is rotatably connected to a gas spring (10), and the other end of the gas spring (10) is matched with the inner plate (5).
3. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The lock assembly (7) comprises a pull rope (701), a connecting strip (702), a mounting frame (703), a slide groove (705), a return spring (706) and a lock tongue (707); the mounting frame (703) is detachably mounted on the upper edge of the second door panel (3), and one end of the inner side of the mounting frame (703) is provided with a slide groove (705); the lock tongue (707) is slidably mounted on the inner side of the slide groove (705), and one end of the lock tongue (707) is provided with a connecting strip (702); the return spring (706) is sleeved on the outer surface of the connecting strip (702), and one end of the return spring (706) is in conflict with the lock tongue (707); one end of the connecting strip (702) is provided with a pull rope (701) that matches the rotating handle (9).
4. The composite material-based automobile side cargo door system according to claim 3, characterized in that: The lock catch assembly (7) further comprises a limiting frame (704), wherein the limiting frame (704) is detachably mounted on the inner wall of the door frame (1), and a slot matching with the locking tongue (707) is provided on one side of the limiting frame (704).
5. The composite material-based automobile side cargo door system according to claim 3, characterized in that: The locking tongue (707) is wedge-shaped.
6. The composite material-based automobile side cargo door system according to claim 3, characterized in that: Mounting holes (708) are provided on the inner sides of both ends of the mounting frame (703).
7. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The first door panel (2) flips upward at an angle of 93°, and the second door panel (3) flips downward at an angle of 178°.
8. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The inner plate (5) comprises a frame (501), a connecting frame (502), a reinforcing rib (503) and a cavity (504); the connecting frame (502) is integrally formed on the inner side of the frame (501); a cavity (504) is provided between the connecting frame (502) and the frame (501); and the reinforcing rib (503) is fixed on the inner side of the connecting frame (502).
9. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The material of the first door panel (2) is PP, EPDM and T30 material, and the material of the inner panel (5) is SMC material.
10. The composite material-based automobile side cargo door system according to claim 1, characterized in that: The width of the second door panel (3) is smaller than the width of the first door panel (2), and the length of the second door panel (3) is equal to that of the first door panel (2).
Citation Information
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