A XPS extruded board vacuum foaming carbon dioxide production device

By installing a movable tube in the fixed tube of the XPS extruded plate production device and adjusting the matching position between the exhaust hole and the opening, the problem of inconvenient mixing of carbon dioxide and foaming agent is solved, and the production efficiency is improved and the equipment is conveniently used.

CN119734411APending Publication Date: 2025-04-01HU BEI HAN SU KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202510009911.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

The prior art cannot effectively adjust the inflow amount of carbon dioxide and the mixing of foaming agent during the XPS extruded plate production process, resulting in inconvenience in production.

Method used

By installing a movable tube in the fixed tube, the matching position of the exhaust holes and openings of different diameters is adjusted to adjust the inlet of carbon dioxide; at the same time, the fixed tube is fixed between the spiral rods, and the foaming agent and the material collide at the fixed tube to promote the use of melt.

Benefits of technology

It realizes flexible adjustment of carbon dioxide inflow and effective mixing of foaming agents, improving production efficiency and convenience of equipment.

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Abstract

The present invention provides a device for producing carbon dioxide by vacuum foaming of XPS extruded board, comprising a base, a fixed seat fixed on the base, a power mechanism fixedly installed on the fixed seat, a transmission box fixedly installed on the side of the power mechanism, a support seat installed on the side of the transmission box, the support seat fixed on the fixed seat, a connecting box fixed on the side of the support seat, a supporting box fixedly installed on one side of the connecting box, and a supporting frame fixed on the bottom of the supporting box. In the device for producing carbon dioxide by vacuum foaming of XPS extruded board, when in use, a movable tube is installed inside the fixed tube, the movable tube rotates inside the fixed tube, and the rotation adjusts the matching position of exhaust holes with different diameters and the opening, and the exhaust holes with different diameters cooperate with the opening to adjust the amount of carbon dioxide entering, and the fixed tube is fixed between the spiral rods, and after the foaming agent is added to the adding tube, the foaming agent and the material collide at the fixed tube, and the collision facilitates the use of the melted material to be accelerated.
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Description

Technical Field

[0001] The invention relates to the field of XPS extruded board equipment, in particular to a vacuum foaming carbon dioxide production device for XPS extruded board. Background Art

[0002] XPS board is extruded polystyrene thermal insulation board, which is made of polystyrene resin as raw material, other raw materials and polymers, and is made by heating and mixing while injecting catalysts, and then extruding and pressing to form a rigid foam plastic board. XPS has a closed-cell honeycomb structure, which gives the XPS board extremely low water absorption, low thermal conductivity, high compressive resistance and aging resistance. In the production process of extruded board, carbon dioxide needs to be injected to complete the foaming process of the material.

[0003] According to the PVC carbon dioxide high foaming molding extrusion device and method disclosed in the existing patent document with publication number CN118596444B, it includes a base, a horizontally arranged barrel shell is fixedly installed on the top of which, a lower port of a feeding pipe is fixedly connected to the top of one side of the barrel shell, and heating modules distributed at equal intervals are fixedly embedded on the side wall of the barrel shell for melting the raw materials, and also includes: a tail end sleeve, which is located directly below the feeding pipe, the tail end sleeve is coaxially fitted on the inner wall of the barrel shell, and a connecting shaft is coaxially fixedly installed on the end of the tail end sleeve, and the connecting shaft rotates and penetrates the end of the barrel shell. When the technical solution is in use, the cleaning rack is coaxially fitted on the inner wall of the cooling pipe, and a reinforcement ring is fixedly installed on the cleaning rack. The cross-section of the reinforcement ring is triangular, so that the water flow direction in the cooling pipe can exert an impact force on the inclined surface of the reinforcement ring, and the toothed plate can drive multiple transmission gears to rotate, and the transmission gears will drive the cleaning rack to rotate to clean the cooling pipe. Regarding the above technical solution, although this solution realizes the descaling and cleaning of the water pipe, it cannot realize the entry of different gas volumes when carbon dioxide enters in the early stage, and it cannot stir and mix the added foaming agent, which is inconvenient when used. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a carbon dioxide production device for vacuum foaming of XPS extruded board to solve the problems raised in the above-mentioned background technology. The present invention has a novel structure. When in use, the movable tube is installed inside the fixed tube, and the movable tube rotates inside the fixed tube to adjust the matching position of exhaust holes of different diameters and the openings. The exhaust holes of different diameters cooperate with the openings to adjust the amount of carbon dioxide entering. In addition, the fixed tube is fixed between the spiral rods. After the foaming agent is added to the adding tube, the foaming agent and the material collide at the fixed tube, and the collision facilitates the use of the melted material.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: an XPS extruded board vacuum foaming carbon dioxide production device, comprising a base, a fixed seat is fixed on the base, a power mechanism is fixedly installed on the fixed seat, a transmission box is fixedly installed on the side of the power mechanism, a support seat is installed on the side of the transmission box, the support seat is fixed on the fixed seat, a connecting box is fixed on the side of the support seat, a support box is fixedly installed on one side of the connecting box, a support frame is fixed on the bottom of the support box, one end of the support frame is fixed on the base, a feed box is fixed on the side of the support box, and a feed assembly is fixedly installed on the feed box.

[0006] Furthermore, a dissolving material seat is fixed at one end of the feed box, a mounting seat is fixed at the bottom of the dissolving material seat, and the mounting seat is fixedly mounted on the base.

[0007] Furthermore, a cavity is provided inside the mounting seat, a protective cover is movably installed on the dissolving material seat, a discharge port is fixed at one end of the dissolving material seat, a handle is fixed on the side of the protective cover, and an arc groove is provided on the protective cover.

[0008] Furthermore, the feed assembly includes a barrel body, a feed seat is fixed to the bottom of the barrel body, a support column is fixed to the side of the feed seat, one end of the support column is fixed to the base, and a heating mechanism is fixedly installed inside the feed seat.

[0009] Furthermore, a stirring motor and a feeding pipe are fixedly installed on the top of the barrel body, an extrusion auger is installed on the stirring motor, and the extrusion auger is rotatably installed inside the barrel body. A cylinder is fixed on the side of the barrel body.

[0010] Furthermore, a material barrel is fixed on the top of the cylinder, a connecting seat is fixed on the bottom of the cylinder, the connecting seat is fixed on the supporting box, a conveying motor is fixedly installed on one end of the cylinder, a pushing auger is installed on the conveying motor, and the pushing auger is rotatably installed inside the cylinder.

[0011] Furthermore, a slot is formed on the top of the protective cover, an air inlet pipe is movably installed inside the slot, a fixed pipe is movably installed on the air inlet pipe, and the fixed pipe is rotatably installed on the melt seat.

[0012] Furthermore, a marking line is fixedly installed on the fixed pipe, an indicator line is fixedly installed on the air inlet pipe, the indicator line matches the marking line, and an adding pipe is fixedly installed on the side of the dissolving material seat.

[0013] Furthermore, a mounting hole is provided on the dissolving material seat, an internal thread is provided on the inner wall of the mounting hole, a threaded tube is fixed on the fixed tube, the threaded tube cooperates with the internal thread, a sealing ring is fixed on the inner wall of the mounting hole, and the sealing ring is in extrusion contact with one end of the threaded tube.

[0014] Furthermore, an opening is opened on the side of the fixed tube, an exhaust hole is opened on the air inlet pipe, a spiral rod is installed inside the melt seat, the spiral rods are connected by a connecting shaft, the spiral rods include spiral rod 1 and spiral rod 2, and spiral rod 1 and spiral rod 2 are meshed with each other.

[0015] Beneficial effects of the present invention:

[0016] 1. This XPS extruded board vacuum foaming carbon dioxide production device, when in use, the movable tube is installed inside the fixed tube, the movable tube rotates inside the fixed tube, the rotation adjusts the matching position of the exhaust holes with different diameters and the openings, the exhaust holes with different diameters match the openings to adjust the amount of carbon dioxide entering, and the fixed tube is fixed between the spiral rods, after the foaming agent is added to the adding tube, the foaming agent and the material collide at the fixed tube, and the collision facilitates the use of the melted material.

[0017] 2. This XPS extruded board vacuum foaming carbon dioxide production device adds the required raw materials through the cylinder and barrel in the early stage, and the raw materials are initially fused and stirred after entering the barrel. While stirring, the raw materials are actively entered into the feed box under the thrust of the extrusion auger. Before the raw materials enter, the heating mechanism contacts the raw materials to melt the raw materials initially. After the melted raw materials enter the dissolving seat, the dissolving speed is effectively provided, thereby effectively accelerating the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a carbon dioxide production device for vacuum foaming of XPS extruded board of the present invention;

[0019] Figure 2 It is a structural schematic diagram of a feeding assembly of a device for producing carbon dioxide by vacuum foaming of XPS extruded board according to the present invention;

[0020] Figure 3 It is a schematic diagram of the side cross-sectional structure of a barrel of an XPS extruded board vacuum foaming carbon dioxide production device of the present invention;

[0021] Figure 4 It is a structural schematic diagram of an enlarged point A of a vacuum foaming carbon dioxide production device for XPS extruded board of the present invention;

[0022] Figure 5 It is a structural schematic diagram of a dissolving material seat and a protective cover of an XPS extruded board vacuum foaming carbon dioxide production device of the present invention;

[0023] Figure 6 It is a schematic diagram of the cross-sectional structure of a dissolving material seat of a vacuum foaming carbon dioxide production device for XPS extruded board of the present invention;

[0024] In the figure: 1. base; 2. fixed seat; 3. power mechanism; 4. transmission box; 5. support seat; 6. connection box; 7. support box; 8. support frame; 9. feed assembly; 10. feed box; 11. protective cover; 12. discharge port; 13. mounting seat; 14. cavity; 15. barrel; 16. feed pipe; 17. stirring motor; 18. support column; 19. feed seat; 20. barrel; 21. connection seat; 22. barrel; 23. conveying motor; 24. extrusion auger; 25. push auger; 26. heating mechanism; 27. slot; 28. air inlet pipe; 29. ​​arc slot; 30. adding pipe; 31. handle; 32. dissolving material seat; 33. fixing pipe; 34. marking line; 35. indication line; 36. threaded pipe; 37. sealing ring; 38. screw rod; 39. opening; 40. exhaust hole. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] See also Figures 1 to 6 The present invention provides a technical solution: a device for producing carbon dioxide by vacuum foaming of XPS extruded board, comprising a base 1, a fixed base 2 being fixed on the base 1, a power mechanism 3 being fixedly installed on the fixed base 2, the power mechanism 3 being a driving motor, the driving motor providing power for the rotation of a screw rod 38, a transmission box 4 being fixedly installed on the side of the power mechanism 3, a support base 5 being installed on the side of the transmission box 4, the support base 5 being fixed on the fixed base 2, a connecting box 6 being fixed on the side of the support base 5, a supporting box 7 being fixedly installed on one side of the connecting box 6, a supporting frame 8 being fixed on the bottom of the supporting box 7, one end of the supporting frame 8 being fixed on the base 1, a feeding box 10 being fixed on the side of the supporting box 7, a feeding assembly 9 being fixedly installed on the feeding box 10, the supporting frame 8 being fixed inside the supporting box 7, and the supporting frame 8 providing supporting force for the supporting box 7.

[0027] In this embodiment, a dissolving material seat 32 is fixed to one end of the feed box 10, a mounting seat 13 is fixed to the bottom of the dissolving material seat 32, the mounting seat 13 is fixedly mounted on the base 1, a cavity 14 is opened inside the mounting seat 13, a protective cover 11 is movably mounted on the dissolving material seat 32, a discharge port 12 is fixed to one end of the dissolving material seat 32, a handle 31 is fixed to the side of the protective cover 11, an arc groove 29 is opened on the protective cover 11, the feed assembly 9 includes a barrel body 15, a feed seat 19 is fixed to the bottom of the barrel body 15, a support column 18 is fixed to the side of the feed seat 19, one end of the support column 18 is fixed to the base 1, a heating mechanism 26 is fixedly mounted inside the feed seat 19, the heating mechanism 26 is composed of an electric heating wire, which generates high temperature when energized, and the high temperature causes preliminary melting of the raw material when it moves downward.

[0028] In this embodiment, a stirring motor 17 and a feeding pipe 16 are fixedly installed on the top of the barrel body 15, and an extrusion auger 24 is installed on the stirring motor 17. The extrusion auger 24 is rotatably installed inside the barrel body 15. A barrel 20 is fixed on the side of the barrel body 15, and a material bucket 22 is fixed on the top of the barrel body 20. A connecting seat 21 is fixed on the bottom of the barrel body 20, and the connecting seat 21 is fixed on the support box 7. A conveying motor 23 is fixedly installed at one end of the barrel body 20. The conveying motor 23 A pushing auger 25 is installed on it, and the pushing auger 25 is rotatably installed inside the cylinder 20. A slot 27 is provided on the top of the protective cover 11, and an air inlet pipe 28 is movably installed inside the slot 27. A fixed pipe 33 is movably installed on the air inlet pipe 28, and the fixed pipe 33 is rotatably installed on the dissolving material seat 32. The extrusion auger 24 pushes the material to move downward and performs preliminary stirring and mixing between the raw materials. Under the push of the extrusion auger 24, the material actively enters the interior of the feed box 10 for processing.

[0029] In this embodiment, a marking line 34 is fixedly installed on the fixed tube 33, an indicator line 35 is fixed on the air inlet pipe 28, and the indicator line 35 cooperates with the marking line 34. An adding tube 30 is fixedly installed on the side of the dissolving seat 32, a mounting hole is opened on the dissolving seat 32, and an internal thread is opened on the inner wall of the mounting hole. A threaded tube 36 is fixed on the fixed tube 33, and the threaded tube 36 cooperates with the internal thread. A sealing ring 37 is fixed on the inner wall of the mounting hole, and the sealing ring 37 cooperates with the internal thread. One end of the threaded tube 36 is squeezed and contacted, an opening 39 is opened on the side of the fixed tube 33, an exhaust hole 40 is opened on the air inlet pipe 28, a spiral rod 38 is installed inside the molten material seat 32, and the spiral rods 38 are connected by a connecting shaft. The spiral rod 38 includes a spiral rod 1 and a spiral rod 2, and the spiral rod 1 and the spiral rod 2 are meshed. After the indicator lines 35 and the marking lines 34 at different positions are distributed oppositely, the position of the exhaust holes 40 of different diameters and the openings 39 can be quickly understood.

[0030] When the device is in use, the required principle is added to the inside of the barrel 15 and the material barrel 22. After different materials are added separately in the early stage, the conveying motor 23 is started to drive the pushing auger 25 to rotate, and the pushing auger 25 pushes the raw materials in the material barrel 22 into the inside of the barrel 15. The inside of the barrel 15 continues to enter another principle. Under the push of the pushing auger 25, the two raw materials are preliminarily mixed. When the material in the material barrel 22 completely enters the inside of the barrel 15, the stirring motor 17 is started, and the stirring motor 17 drives the extrusion auger 24 to rotate. 24 pushes the raw materials in the barrel 15 to move downward, and the raw materials are mixed and stirred again while moving downward. The raw materials enter the feed seat 19 under the push of the extrusion auger 24, and the heating mechanism 26 in the feed seat 19 is opened in advance. The heating mechanism 26 heats the inner wall of the feed seat 19. As the material flows at the inner wall of the feed seat 19, the raw materials moving in the feed seat 19 are preliminarily melted, and the melted materials enter the interior of the feed box 10. The spiral rod 38 in the feed box 10 pushes the material into the interior of the melt seat 32, and the melt seat 3 2 The internal heating plate is heated and melted again. After the spiral rod 38 pushes the material into the position of the fixed tube 33, the foaming agent is introduced into the inside of the melt seat 32 through the adding tube 30. The foaming agent contacts the raw material. After the contact, the material cooperates with the fixed tube 33 to generate resistance. The material is squeezed under the resistance. The extrusion makes the material and the foaming agent mix. When the foaming agent and the raw material are mixed, they are connected to the air inlet pipe 28 through the external air pipe. The air inlet pipe 28 rotates on the fixed tube 33 before air intake. The rotation makes the indicator line 35 at different positions cooperate with the marking line 34 to match the exhaust hole of the used diameter. 40 cooperates with the opening 39 to inject carbon dioxide into the raw material. The direction of the opening 39 is the same as the direction of material movement, which can effectively prevent the raw material from entering the inside of the opening 39. After the raw material is heated and extruded, it is discharged from the inside of the discharge port 12. A vacuum exhaust hole is installed on the melt seat 32. The function of the vacuum exhaust hole is a common mature technology of existing extrusion equipment. Vacuum exhaust can be used directly on this device. When it is not in use later, the fixed tube 33 can be rotated, and the threaded tube 36 on the fixed tube 33 is removed from the melt seat 32. The fixed tube 33 is removed for cleaning.

[0031] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An XPS extruded board vacuum foaming carbon dioxide production device, comprising a base (1), characterized in that: A fixing seat (2) is fixed on the base (1), a power mechanism (3) is fixedly installed on the fixing seat (2), a transmission box (4) is fixedly installed on the side of the power mechanism (3), a support seat (5) is installed on the side of the transmission box (4), the support seat (5) is fixed on the fixing seat (2), a connection box (6) is fixed on the side of the support seat (5), a support box (7) is fixedly installed on one side of the connection box (6), a support frame (8) is fixed on the bottom of the support box (7), one end of the support frame (8) is fixed on the base (1), a feed box (10) is fixed on the side of the support box (7), and a feed assembly (9) is fixedly installed on the feed box (10).

2. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 1, characterized in that: A dissolving material seat (32) is fixed to one end of the feed box (10), a mounting seat (13) is fixed to the bottom of the dissolving material seat (32), and the mounting seat (13) is fixedly mounted on the base (1).

3. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 2, characterized in that: A cavity (14) is provided inside the mounting seat (13); a protective cover (11) is movably mounted on the dissolving seat (32); a discharge port (12) is fixed at one end of the dissolving seat (32); a handle (31) is fixed on the side of the protective cover (11); and an arc groove (29) is provided on the protective cover (11).

4. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 1, characterized in that: The feed assembly (9) comprises a barrel body (15), a feed seat (19) is fixed at the bottom of the barrel body (15), a support column (18) is fixed on the side of the feed seat (19), one end of the support column (18) is fixed on the base (1), and a heating mechanism (26) is fixedly installed inside the feed seat (19).

5. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 4, characterized in that: A stirring motor (17) and a feeding pipe (16) are fixedly mounted on the top of the barrel body (15), and an extrusion auger (24) is mounted on the stirring motor (17). The extrusion auger (24) is rotatably mounted inside the barrel body (15). A cylinder (20) is fixed on the side of the barrel body (15).

6. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 5, characterized in that: A material barrel (22) is fixed to the top of the cylinder (20), a connecting seat (21) is fixed to the bottom of the cylinder (20), the connecting seat (21) is fixed to the support box (7), a conveying motor (23) is fixedly mounted on one end of the cylinder (20), a pushing auger (25) is mounted on the conveying motor (23), and the pushing auger (25) is rotatably mounted inside the cylinder (20).

7. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 3, characterized in that: The top of the protective cover (11) is provided with a slot (27), an air intake pipe (28) is movably mounted inside the slot (27), a fixed pipe (33) is movably mounted on the air intake pipe (28), and the fixed pipe (33) is rotatably mounted on the melt seat (32).

8. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 7, characterized in that: A marking line (34) is fixedly mounted on the fixed pipe (33), an indication line (35) is fixedly mounted on the air intake pipe (28), the indication line (35) matches the marking line (34), and an adding pipe (30) is fixedly mounted on the side of the dissolving material seat (32).

9. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 7, characterized in that: The dissolving seat (32) is provided with a mounting hole, the inner wall of the mounting hole is provided with an internal thread, a threaded tube (36) is fixed on the fixing tube (33), the threaded tube (36) matches the internal thread, a sealing ring (37) is fixed on the inner wall of the mounting hole, and the sealing ring (37) is in extrusion contact with one end of the threaded tube (36).

10. The device for producing carbon dioxide by vacuum foaming of XPS extruded board according to claim 7, characterized in that: The fixed tube (33) has an opening (39) on its side, the air inlet pipe (28) has an exhaust hole (40), a screw rod (38) is installed inside the melt seat (32), the screw rods (38) are connected to each other via a connecting shaft, the screw rod (38) includes a screw rod 1 and a screw rod 2, and the screw rod 1 and the screw rod 2 are meshed with each other.

Citation Information

Patent Citations

  • PVC carbon dioxide high foaming molding extrusion device and method

    CN118596444B