Multi-mode continuous blowing, filling and sealing equipment

By using a guide mechanism to form a guide channel in the multi-mode continuous blowing and potting equipment, the material chain is guided, which solves the problem that ampoules are easily sticky when demolded in existing equipment, and improves the aesthetics and appearance quality of the product.

CN119734424APending Publication Date: 2025-04-01TRUKING TECH LTD
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Patent Information

Application Number
CN202510057250.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-01

AI Technical Summary

Technical Problem

The existing continuous blow-pouring and sealing equipment is prone to sticking the mold during demolding, causing the neck of the ampoule to be distorted and affecting the appearance of the product. This phenomenon is more obvious, especially for ampoule bottles with inverted buckles above 5ml.

Method used

A multi-mode continuous blowing and potting equipment is designed, and a guide mechanism is used to form a guide channel. The formed material chain is guided through the guide channel to reduce shaking and offset during discharge, and assist the material chain to release the mold and avoid adhesion.

Benefits of technology

It effectively reduces the shaking and offset of material chains when they are removed, avoids the sticking phenomenon, improves the aesthetics of the product, and ensures the appearance quality of the ampoule.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses multi-die continuous blowing, filling and sealing equipment which comprises a forming die, a guide mechanism and a mounting seat for mounting the guide mechanism, a pipe blank extrusion component is arranged above the forming die, the mounting seat is positioned below the forming die, and the guide mechanism is used for forming a guide channel for a formed material chain to pass through. The material chain discharging device has the advantages that guiding is provided for discharging of a formed material chain, shaking and deviation of the material chain during discharging are reduced, demolding of the material chain is assisted, mold sticking is avoided, and the appearance attractiveness is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of food and medicine packaging, and in particular to a multi-mode continuous blow-fill-seal device. Background Art

[0002] Blow Fill Seal (BFS) technology is an aseptic filling technology widely used in the pharmaceutical, cosmetics and other industries, especially continuous BFS, which is increasingly used due to its excellent aseptic packaging capabilities and high production capacity. Multi-mode continuous BFS uses multiple molds that rotate continuously around the parison to form the container and complete the filling inside the parison. This model is compatible with products with a capacity of 0.4 to 20 ml. The chain mold used in the existing continuous BFS operates continuously. When the ampoule bottle is demolded, it only relies on the mold in the upper mold to clamp the ampoule belt. There is a disadvantage that the ampoule bottle is prone to sticking to the mold during demolding, which causes the neck of the ampoule to twist and affects the appearance of the product. This phenomenon is more obvious for ampoules with an inverted shape of more than 5 ml. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a multi-mode continuous blowing, filling and sealing equipment that provides guidance for the unloading of the molding material chain, reduces the shaking and deviation of the material chain during unloading, and further assists the demolding of the material chain, avoids mold sticking, and improves the appearance.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A multi-mode continuous blow-fill-seal device comprises a forming die, above which a tube blank extrusion assembly is arranged, a guide mechanism and a mounting seat for mounting the guide mechanism, wherein the mounting seat is located below the forming die, and the guide mechanism is used to form a guide channel through which a formed material chain passes.

[0006] As a further improvement of the above technical solution:

[0007] The guide mechanism comprises a first guide plate and a second guide plate, the guide channel is located between the first guide plate and the second guide plate, and the guide channel is arranged along the material chain discharge direction and close to the mold opening of the forming mold.

[0008] The guide mechanism also includes a connecting seat, and the first guide plate and the second guide plate are detachably connected to the mounting seat through the connecting seat.

[0009] The connecting seat includes a supporting plate and a fixing plate. The first guide plate and the second guide plate are detachably arranged on the corresponding supporting plates. The supporting plate is movably arranged on the fixing plate. The moving direction is the direction in which the first guide plate and the second guide plate are relatively approaching and moving away from each other. The fixing plate is detachably connected to the mounting seat.

[0010] The fixing plate is provided with a waist-shaped hole, and the supporting plate can move in the waist-shaped hole and be locked by a first locking member.

[0011] The mounting seat is provided with a clamping groove, and clamping blocks are provided at both ends of the fixing plate. The clamping blocks are slidably arranged in the clamping groove, and the clamping blocks are provided with a second locking member for locking with the mounting seat.

[0012] The mounting seat is provided with a telescopic drive, the first guide plate and the second guide plate are respectively connected to the telescopic ends of the corresponding telescopic drive, and the telescopic drive is used to drive the corresponding guide plate to move obliquely.

[0013] The first guide plate and the second guide plate are both provided with pre-guide slopes on their tops.

[0014] The height of a single mold of the molding mold is b, the vertical distance from the top of the mold to the top of the first guide plate or the second guide plate of the molding mold is a, b<a<1.5b, the width of the material after molding is d, the diameter of the guide channel is c, and 0.5mm<cd<1.5mm.

[0015] Assume that the opening time of the BFS device is T1, the time when the molding die starts to operate stably is T2, and the time when the guide mechanism forms the guide channel is T3, and T3 is later than T2 and T1.

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] The multi-mode continuous blowing, filling and sealing equipment disclosed in the present invention comprises a tube blank extrusion assembly that extrude the tube blank and forms it through a forming die. After the material chain is formed, a guide mechanism forms a guide channel to guide the formed material chain, thereby reducing shaking and deviation of the formed material chain during material unloading, thereby assisting the material chain in demolding, avoiding adhesion between the material chain and the forming die resulting in neck distortion, and improving the aesthetics of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 1 is a schematic structural diagram of the initial state of the first embodiment of the multi-mode continuous blow-fill-seal device of the present invention.

[0019] Figure 2 It is a structural schematic diagram of the guiding state of the first embodiment of the present invention.

[0020] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the guide mechanism in the first embodiment of the present invention.

[0022] Figure 5It is a schematic diagram of the three-dimensional structure of one side of the guide mechanism in the first embodiment of the present invention.

[0023] Figure 6 It is a side structural schematic diagram of the guide mechanism in the first embodiment of the present invention.

[0024] Figure 7 It is a schematic diagram of the top view of the guide mechanism in the first embodiment of the present invention.

[0025] Figure 8 It is a schematic structural diagram of the initial state of the second embodiment of the present invention.

[0026] Fig. 9 It is a structural schematic diagram of the guiding state of the second embodiment of the present invention.

[0027] Fig.10 yes Fig. 9 Schematic diagram of the enlarged structure at point B in the middle.

[0028] The numbers in the figure represent: 1. forming die; 2. guiding mechanism; 21. first guide plate; 22. second guide plate; 23. guide channel; 24. connecting seat; 241. supporting plate; 242. fixing plate; 243. waist-shaped hole; 244. first locking piece; 245. block; 246. second locking piece; 25. pre-guide slope; 3. material chain; 4. mounting seat; 41. slot; 43. telescopic drive; 5. tube blank extrusion assembly. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "assemble", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] Embodiment 1

[0034] Figures 1 to 7 An embodiment of a multi-mode continuous blow-fill-seal device of the present invention is shown. The multi-mode continuous blow-fill-seal device of this embodiment includes a molding die 1, a tube blank extrusion assembly 5 is provided above the molding die 1, and also includes a guide mechanism 2 and a mounting seat 4 for mounting the guide mechanism 2. The mounting seat 4 is located below the molding die 1. The guide mechanism 2 is used to form a guide channel 23 through which a molded material chain 3 passes.

[0035] In the multi-mode continuous blowing, filling and sealing equipment, the tube blank extrusion component 5 extrude the tube blank and form it through the forming mold 1. After the material chain 3 is formed, the guide mechanism 2 forms a guide channel 23 to guide the formed material chain 3, thereby reducing the shaking and deviation of the formed material chain 3 during material unloading, thereby assisting the material chain 3 in demolding, avoiding the adhesion of the material chain 3 to the forming mold 1 and causing the neck to be twisted, thereby improving the aesthetics of the product.

[0036] Furthermore, if Figure 2 , Figure 3 and Figure 4 As shown, in this embodiment, the guide mechanism 2 includes a first guide plate 21 and a second guide plate 22, and the guide channel 23 is located between the first guide plate 21 and the second guide plate 22. The guide channel 23 is arranged along the discharge direction of the material chain 3 and is close to the mold opening of the molding mold 1. After the material chain 3 is formed, the first guide plate 21 and the second guide plate 22 are in place to form the guide channel 23. The guide channel 23 is arranged along the discharge direction to facilitate limiting the unloading direction of the material chain 3 after the material is discharged, and the guide channel 23 is close to the mold opening of the molding mold 1, which is further convenient for assisting the demolding of the material chain 3.

[0037] Furthermore, if Figure 4 and Figure 5 As shown, in this embodiment, the guide mechanism 2 further includes a connecting seat 24, and the first guide plate 21 and the second guide plate 22 are detachably connected to the mounting seat 4 through the connecting seat 24. This facilitates the installation and removal of the first guide plate 21 and the second guide plate 22 after the material chain 3 is formed.

[0038] Furthermore, if Figure 4 and Figure 5As shown, in this embodiment, the connection seat 24 includes a support plate 241 and a fixed plate 242, the first guide plate 21 and the second guide plate 22 are detachably arranged on the corresponding support plate 241, the support plate 241 is movably arranged on the fixed plate 242, the moving direction is the direction in which the first guide plate 21 and the second guide plate 22 are relatively close to and away from each other, and the fixed plate 242 is detachably connected to the mounting seat 4. By adjusting the installation position of the support plate 241 on the fixed plate 242, the first guide plate 21 and the second guide plate 22 can be relatively close to or away from each other, so as to adjust the width of the guide channel 23, adapt to the guidance of containers of different specifications, and improve adaptability, and the guide plate and the support plate 241, the fixed plate 242 and the mounting seat 4 are all detachably connected, which is convenient for disassembly and assembly.

[0039] Furthermore, if Figure 7 As shown, in this embodiment, a waist-shaped hole 243 is provided on the fixing plate 242, and the support plate 241 can move in the waist-shaped hole 243 and be locked by the first locking member 244. By adjusting the locking position of the first locking member 244 in the waist-shaped hole 243, the installation position of the support plate 241 on the fixing plate 242 can be fine-tuned, and the structure is simple and the adjustment is convenient.

[0040] Furthermore, if Figure 4 As shown, in this embodiment, a card slot 41 is provided on the mounting seat 4, and card blocks 245 are provided at both ends of the fixing plate 242. The card blocks 245 are slidably arranged in the card slot 41, and the card blocks 245 are provided with a second locking member 246 for locking with the mounting seat 4. During installation, the fixing plate 242 is inserted into the card slot 41 of the mounting seat 4 from one end until the card blocks 245 at both ends are respectively stuck in the card slot 41, and then the installation is completed by locking through the second locking member 246. The structure is simple and the installation is convenient. Preferably, the card slot 41 is provided at the bottom of the mounting seat 4, and the second locking member 246 is locked at the bottom, so as to facilitate installation during the operation of the molding mold 1.

[0041] Furthermore, if Figure 4 and Figure 5 As shown, in this embodiment, the first guide plate 21 and the second guide plate 22 are both provided with a pre-guide slope 25 on their tops, so as to facilitate the molding material chain 3 to smoothly enter the guide channel 23 .

[0042] Furthermore, in this embodiment, the height of a single mold of the molding mold 1 is b, the vertical distance from the top of the mold of the molding mold 1 to the top of the first guide plate 21 or the second guide plate 22 is a, b<a<1.5b, the width of the material after molding is d, and the diameter of the guide channel 23 is c, 0.5mm<cd<1.5mm. The guiding and limiting effect and auxiliary demoulding effect of the guide channel 23 are improved.

[0043] Furthermore, in this embodiment, the start time of the BFS device is T1, the time when the molding die 1 starts to run stably is T2, and the time when the guide mechanism 2 forms the guide channel 23 is T3, and T3 is later than T2 and T1. When the machine is just started, the melting effect of the tube embryo has not reached the best state, and the container cannot be formed at this time. The molding die 1 rotates to bring the tube embryo down, and the end of the material chain 3 brought out from the middle of the molding die 1 is soft, and the left and right directions shake greatly, and it cannot pass through the guide channel 23 normally. Therefore, it is best to wait until the melting of the tube embryo tends to be stable, the molding die 1 starts to operate in vacuum, and the container can be formed normally, and then install the guide plate to form the guide channel 23. After the guide plate is installed in place, it does not need to be moved anymore, and the material chain 3 can be continuously guided.

[0044] Embodiment 2

[0045] Figures 8 to 10 Another embodiment of the multi-mode continuous blowing, filling and sealing equipment of the present invention is shown. The multi-mode continuous blowing, filling and sealing equipment of this embodiment is roughly the same as the first embodiment, except that: in this embodiment, a telescopic drive 43 is provided on the mounting seat 4, and the first guide plate 21 and the second guide plate 22 are respectively connected to the telescopic ends of the corresponding telescopic drive 43, and the telescopic drive 43 is used to drive the corresponding guide plate to move obliquely. When the forming mold 1 enters the vacuum forming container state, after the mold chain 3 is formed, after a delay of 10-30s, the telescopic cylinders 43 on both sides extend obliquely to drive the first guide plate 21 and the second guide plate 22 to move into place, forming a guide channel 23 for guiding. Compared with the first embodiment, the present embodiment drives the guide plate to move into place through the telescopic drive 43, and no manual installation is required, which is more time-saving and labor-saving. In addition, the telescopic drive 43 drives the guide plate to move obliquely to avoid hitting the forming mold 1 during the movement. Specifically, the telescopic drive 43 is obliquely installed on the mounting seat 4 to facilitate driving the guide plate to move obliquely.

[0046] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any technician familiar with the art can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention should fall within the scope of protection of the technical solution of the present invention.

Claims

1. A multi-mode continuous blow-fill-seal device, comprising a forming die (1), a tube blank extrusion assembly (5) is arranged above the forming die (1), and is characterized in that: It also comprises a guide mechanism (2) and a mounting seat (4) for mounting the guide mechanism (2), wherein the mounting seat (4) is located below the molding die (1), and the guide mechanism (2) is used to form a guide channel (23) through which the molding material chain (3) passes.

2. The multi-mode continuous blow-fill-seal equipment according to claim 1, characterized in that: The guide mechanism (2) comprises a first guide plate (21) and a second guide plate (22); the guide channel (23) is located between the first guide plate (21) and the second guide plate (22); the guide channel (23) is arranged along the discharge direction of the material chain (3) and is close to the mold opening of the molding mold (1).

3. The multi-mode continuous blow-fill-seal equipment according to claim 2, characterized in that: The guide mechanism (2) further comprises a connecting seat (24), and the first guide plate (21) and the second guide plate (22) are respectively detachably connected to the mounting seat (4) via the connecting seat (24).

4. The multi-mode continuous blow-fill-seal equipment according to claim 3, characterized in that: The connecting seat (24) comprises a supporting plate (241) and a fixing plate (242); the first guide plate (21) and the second guide plate (22) are detachably arranged on the corresponding supporting plate (241); the supporting plate (241) is movably arranged on the fixing plate (242); the moving direction is the direction in which the first guide plate (21) and the second guide plate (22) are relatively close to and away from each other; and the fixing plate (242) is detachably connected to the mounting seat (4).

5. The multi-mode continuous blow-fill-seal equipment according to claim 4, characterized in that: The fixing plate (242) is provided with a waist-shaped hole (243), and the supporting plate (241) can move in the waist-shaped hole (243) and be locked by a first locking member (244).

6. The multi-mode continuous blow-fill-seal equipment according to claim 5, characterized in that: The mounting seat (4) is provided with a slot (41), and both ends of the fixing plate (242) are provided with a slot block (245), the slot block (245) is slidably arranged in the slot (41), and the slot block (245) is provided with a second locking member (246) for locking with the mounting seat (4).

7. The multi-mode continuous blow-fill-seal equipment according to claim 2, characterized in that: The mounting seat (4) is provided with a telescopic drive (43), the first guide plate (21) and the second guide plate (22) are respectively connected to the telescopic ends of the corresponding telescopic drive (43), and the telescopic drive (43) is used to drive the corresponding guide plate to move obliquely.

8. The multi-mode continuous blow-fill-seal equipment according to any one of claims 2 to 7, characterized in that: The first guide plate (21) and the second guide plate (22) are both provided with a pre-guide slope (25) at the top.

9. The multi-mode continuous blow-fill-seal equipment according to any one of claims 2 to 7, characterized in that: The height of a single mold of the molding mold (1) is b, the vertical distance from the top of the mold of the molding mold (1) to the top of the first guide plate (21) or the second guide plate (22) is a, b<a<1.5b, the width of the material after molding is d, the diameter of the guide channel (23) is c, and 0.5mm<cd<1.5mm.

10. The multi-mode continuous blow-fill-seal equipment according to any one of claims 1 to 7, characterized in that: Assume that the opening time of the BFS device is T1, the time when the molding die (1) starts to operate stably is T2, and the time when the guide mechanism (2) forms the guide channel (23) is T3, and T3 is later than T2 and T1.

Citation Information

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