A triple / double vertical stripe full-width laid-in warp fabric
By weaving triple or double vertical stripe structures on full-width weft-insulated weft yarns, and combining weft yarns of different materials and elasticities, the shortcomings of full-width weft-insulated warp-knitted fabrics in warp elasticity and appearance variation are solved, improving the stability, breathability and comfort of the fabric, making it suitable for a variety of summer clothing and home furnishings.
Patent Information
- Application Number
- CN202510008302.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-11-06
- Estimated Expiration
- 2045-01-03
AI Technical Summary
Existing full-width warp-knitted fabrics with weft lining have shortcomings in warp elasticity and appearance variation, and the weft yarns are easy to pull out, resulting in poor fabric stability and layering.
A non-continuously periodically arranged chain braiding comb and a symmetrically arranged warp flat braiding comb are woven together on the full width of the weft yarn. By controlling the number of needles and the yarn threading sequence, a triple or double vertical stripe structure is formed. Combined with the arrangement of weft yarns of different materials and elasticity, a grid or pleated grid appearance is formed.
It achieves structural stability, breathability, and appropriate warp elasticity in the fabric, while enhancing antibacterial properties and comfort. It is suitable for lightweight and soft summer fabrics and can be used in duvet covers, sheets, pillowcases, and summer women's clothing.
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Figure CN119736755B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile technology, specifically to a triple / double vertical striped full-width warp-knitted fabric. Background Technology
[0002] Currently, the vast majority of full-width weft-lined warp-knitted fabrics on the market are warp-knitted fabrics with a full-width weft-lined chain knitting structure. Because the warp direction of the fabric is formed by the chain knitting threads, and the chain knitting structure itself has no elasticity, the warp elasticity of the fabric is very small. However, the extension length of the chain knitting thread is the smallest of all structures, so the chain knitting structure binds the weft yarns more tightly on the full-width weft-lined yarns than other warp-knitted structures. Therefore, the weft yarns of fabrics formed by full-width weft-lined chain knitting structures are woven more tightly than those of fabrics formed by full-width weft-lined warp knitting structures, making it difficult for the weft yarns to be pulled out. Furthermore, a single full-width weft-lined chain knitting structure fabric has a planar structure similar to woven fabric, with a stable structure and a lack of variation in appearance, appearing rather dull.
[0003] In a full-width plain weave fabric, the weft yarns are wedged between the loops and the extension lines of the needles in the plain weave. These extension lines are longer than those in a chain weave, so the weft yarns are not woven as tightly as in a chain weave. The weft yarns are more prone to snagging or being pulled out at the ends, requiring a very high longitudinal loop density (longitudinal density or similar to the weft density of woven fabrics) to weave the weft yarns tightly. Since a plain weave is a mesh structure that can deform in any direction, a full-width plain weave fabric tends to have elasticity in the warp direction, resulting in a uniform, flat appearance with poor layering. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a triple / double vertical striped full-width weft-lined warp-knitted fabric with excellent fabric structure stability, good breathability, and appropriate warp elasticity. By selecting the weft and warp yarns, the fabric's antibacterial properties and comfort can be guaranteed, making it suitable as a lightweight, soft, and comfortable linen-containing fabric for summer use.
[0005] To achieve the above objectives, the technical solution of the present invention is implemented through the following technical solution:
[0006] A triple / double vertical stripe full-width weft-insertion warp-knitted fabric, which is formed by interweaving the filaments of one chain stitch guide bar with discontinuous periodic arrangement and the filaments of another tricot stitch with opposite symmetric discontinuous periodic arrangement on the linen-containing weft yarn of full-width weft insertion; the chain stitch is placed on the initial guide bar GB1, and the tricot stitch is placed on the second guide bar GB2, and in the periodic cycle of the chain stitch on GB1, the number of needles for continuous threading A is greater than the number of needles for continuous empty threading B, that is: A threading > B empty; and the number of needles for continuous empty threading B in the opposite arrangement order within the periodic cycle of the tricot stitch on GB2 is equal to the B empty in one cycle of the chain stitch on GB1, similarly, the number of needles A for continuous knitting of tricot loops in one cycle of GB2 is equal to the number of A threading in one cycle of the chain stitch on GB1, and it satisfies: B empty < A threading, and both A and B are natural numbers.
[0007] Preferably, the chain stitch is a closed chain stitch, and its pattern disc number is: GB1:10 / 10.
[0008] Preferably, the tricot stitch is a closed two-needle tricot stitch, and its pattern disc number is: GB2:12 / 10.
[0009] Preferably, when the stitch numbers of GB1 and GB2 are the same, and the number of needles for continuous A threading = 3 times the number of needles for continuous B empty threading, the full-width weft-insertion warp-knitted fabric with equal-distance double vertical stripes of the same stitch is knitted by the full-width weft-insertion warp-knitted structure with opposite threading and emptying sequence in the same cycle of the two guide bars, and its warp-knitted structure can be a chain stitch, a tricot stitch or other appearances. When producing warping of this two-guide-bar equal-distance vertical stripe full-width weft-insertion warp-knitted fabric, since the number of warp yarn ends on the two guide bar beams is exactly the same, it is the design method with the least waste of residual tail yarn during warping;
[0010] In other cases, it is a triple vertical stripe full-width weft-insertion warp-knitted fabric; when in each stitch cycle of the two guide bars, the number of needles for continuous A threading = 2 times the number of needles for B empty threading, the greige cloth appearance of the full-width weft-insertion warp-knitted fabric knitted by the two guide bars in an overlapping manner theoretically has equal-width vertical stripes of triple structure. However, in practice, due to the different warp knitting structures of the two guide bars, the mutual pulling between the loops on the same needle position of the weft yarn during warp yarn knitting may have a slight different left-right displacement, resulting in that the spacing of the triple vertical stripes is not absolutely the same in practice, which has nothing to do with the theoretical position of the stripes
[0011] Preferably, the machine gauge range of the fabric is E24-E32.
[0012] Preferably, the warp yarn material of the fabric is PA or PET, and the thickness specification range is 30D-75D filament.
[0013] Preferably, the weft yarn of the fabric is any one of the following: linen yarn containing 15-100% linen, cotton-linen blended yarn, viscose-linen blended yarn, low-temperature dyed polyester-linen blended yarn, or core-spun yarn containing linen with shrinkable filaments as the core yarn; and the linen component is any one or more of hemp, flax, or ramie; and the weft yarn thickness range is 10-32S, and the weft density range is 10-30 threads / cm during weaving.
[0014] Preferably, the above-mentioned triple / double vertical striped full-width weft-lined warp-knitted fabric is woven by arranging two or three different materials or different elasticities of weft yarns at equal intervals and in equal numbers on a loom. After pre-shrinking, dyeing and finishing, etc., the weft yarns along the length direction will also form a triple / double horizontal stripe appearance. These will be superimposed and combined with the warp triple / double vertical stripes to form a checkered / wrinkled checkered fabric.
[0015] This invention provides a triple / double vertical striped full-width weft-lined warp-knitted fabric, which has the following advantages compared with the prior art:
[0016] This invention creates a full-width linen-weft-insulated fabric with triple / double vertical stripes, formed by weaving a pair of non-continuously periodically arranged chain-linked filaments together with another pair of oppositely symmetrically arranged, non-continuously periodically arranged warp-plain filaments onto a full-width linen-weft-insulated weft yarn. The specific weaving structure is as follows: Figure 1 As shown in the table below, the corresponding comb-joint yarn threading results in a fabric with excellent fabric structure stability, good breathability, and appropriate warp elasticity. By selecting the warp and weft yarns, good antibacterial properties and comfort can be achieved. It can be used as a duvet cover, bed sheet, pillowcase fabric, summer women's long dress, and men's shirt fabric, thus comprehensively enhancing the application value of the fabric.
[0017] GB1 Chaining Cycle wear wear wear wear wear wear wear wear wear wear wear wear GB2 Jingping Cycle wear wear wear wear wear wear wear wear wear wear wear wear Attached image description:
[0018] Figure 1 This is a schematic diagram of the fabric structure of the triple / double vertical stripe full-width weft-lined warp-knitted fabric of the present invention;
[0019] Figure 2 A schematic diagram of the fabric greige prepared in Example 1;
[0020] Figure 3 A schematic diagram of the finished fabric prepared in Example 1;
[0021] Figure 4 A schematic diagram of the fabric greige prepared in Example 2;
[0022] Figure 5 This is a schematic diagram of the finished fabric prepared in Example 2;
[0023] Figure 6 A schematic diagram of the fabric greige prepared in Example 3;
[0024] Figure 7 This is a schematic diagram of the finished fabric prepared in Example 3. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] Example 1:
[0027] Imitation machine-woven nylon coarse linen antibacterial vertical striped fabric:
[0028] 1. Fabric weaving process
[0029] 24-needle RS full-width weft-inserted warp knitting machine, 230-inch three-way knitting (194.7cm x 3 widths = 11 heads x 334 threads)
[0030] The fabric width on the machine is 194.7cm.
[0031] GB1: 10 / 10PA6 Huading FDY 40D / 12F Semi-gloss 12 full thread + 6 empty thread repeat thread
[0032] Feed rate 1400mm / rack = 4.3X
[0033] GB2: 12 / 10PA6 Huading FDY 40D / 12F Semi-gloss 6-thread + 12-thread full-thread repeat yarn
[0034] Feed rate 1445mm / rack = 4.44X
[0035] Weft yarn: 16S = white double-ply 32S antibacterial wood pulp fiber hemp cotton blend ratio 4:3:3 (332D)
[0036] On-machine weft density: 14.75 threads / cm, weft yarn coverage: 48.5%.
[0037] The resulting greige fabric has the following appearance: Figure 2 As shown;
[0038] 2. Finished product preparation:
[0039] The warp-knitted imitation micro-elastic woven linen yarn fabric exhibits a subtle, rugged appearance with vertical stripes. The vertical stripes are evenly spaced with a spacing of 2.7mm (positive light) + 5.5mm (positive dark) + 2.7mm (reverse light) + 5.5mm (reverse dark) = 8.2 + 8.2mm (positive and reverse light / dark cycle spacing). This process yields a triple-striped, full-width weft-insulated warp-knitted fabric. See details below. Figure 3 .
[0040] This fabric is comfortable to the touch and highly breathable, making it suitable for use as duvet covers, bed sheets, pillowcases, women's long dresses in summer, and men's shirts.
[0041] Example 2:
[0042] Imitation machine-woven nylon coarse linen antibacterial fabric with subtle vertical stripes and a textured, elastic feel:
[0043] 1. Fabric weaving process
[0044] 24-needle RS full-width weft-inserted warp knitting machine, 230-inch three-way knitting (194.7cm x 3 widths = 11 heads x 334 threads)
[0045] The fabric width on the machine is 194.7cm.
[0046] GB1: 10 / 10PA6 Huading FDY 40D / 12F Full Gloss 12 Full Thread + 6 Empty Thread Cyclic Yarn
[0047] Feed rate 1150mm / rack = 4.25x
[0048] GB2: 12 / 10PA6 Huading FDY 40D / 12F Full Gloss 6-way thread + 12-way full thread repeat thread
[0049] Warp feed rate 1360mm / rack = 5.03x
[0050] Weft yarn: Allen 32S double-strand hemp 16S (332D), composition ratio Modal:hemp:cotton = 4:3:3
[0051] On-machine weft density: 17.75 threads / cm, weft yarn coverage: 41%.
[0052] The resulting grey fabric is as follows Figure 4 As shown;
[0053] 2. Finished product preparation:
[0054] The warp-knitted imitation micro-elastic woven linen yarn fabric exhibits a subtle, rugged appearance with vertical stripes. The vertical stripe spacing is 2.5mm (flat + 5mm (high) + 2.5mm (flat + 5mm (low)) = 15mm, resulting in a convex-concave vertical stripe repeating interval. A triple-vertical striped full-width weft-insulated warp-knitted fabric is also produced. See details... Figure 5 .
[0055] This fabric is comfortable and soft to the touch, and can be used for scarves, summer women's fashion, long skirts, men's T-shirts, and underwear.
[0056] Example 3:
[0057] Imitation machine-woven polyester coarse linen antibacterial textured elastic scarf / headscarf fabric:
[0058] 1: Fabric weaving process
[0059] 24-needle RS full-width weft-inserted warp knitting machine, 230-inch three-way knitting (194.4cm x 3 widths = 11 heads x 334 threads)
[0060] The fabric width on the machine is 194.4 cm.
[0061] GB1: 10 / 10 constant strength crystalline FDY 40D / 24F full smooth 12 full wear + 6 empty wear repeat yarn
[0062] Warp feed rate: 1430mm / rack = 3.72x
[0063] GB2: 12 / 10 constant strength crystalline FDY 40D / 24F full smooth 6-way yarn + 12 full-way yarn repeating yarn
[0064] Warp feed rate: 1710mm / rack = 4.45x
[0065] Weft yarn A: Allen T400 core-spun hemp 14S (379D, including T400 FDY 100D (content 26.3%))
[0066] Weft yarn B: Allen 32S double-strand hemp 16S (332D), Modal hemp cotton (4:3:3)
[0067] Weft yarn arrangement pattern: 7A + 5(A + B) + 7B / / cyclic arrangement = 24 weft yarns
[0068] On-machine weft density: 12.5 yarns / cm, weft yarn coverage: 38%.
[0069] The resulting grey fabric is as follows Figure 6 As shown;
[0070] 2. Finished product preparation:
[0071] The warp-knitted, semi-elastic woven linen fabric features a subtle, rugged appearance with vertical stripes. The vertical stripes are evenly spaced with a 15mm interval between each stripe; the warp-direction horizontal stripes have a 16.4mm repeating interval, resulting in a fabric that appears as... Figure 7 As shown;
[0072] This fabric is soft to the touch, has a clear texture, and possesses a certain degree of embossing and wrinkling. It can be used as a material for Arabic scarves, headscarves, summer women's fashion, and shawls.
[0073] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A triple / double vertical striped full-width warp-knitted fabric, characterized in that, The triple / double vertical stripe full-width weft insertion warp-knitted fabric is formed by jointly knitting the filaments of one guide bar with discontinuously and periodically arranged stitches and the filaments of another guide bar with oppositely and symmetrically arranged discontinuous periodic stitches on the linen-containing weft yarns for full-width weft insertion; The starting guide bar GB1 knits chain stitch, the second guide bar GB2 knits tricot stitch, and in the periodic cycle of the GB1 chain stitch, the number of needles A with continuous yarn threading is greater than the number of needles B with continuous empty threading, that is: A threaded > B empty; and the number of needles B with continuous empty threading in the opposite arrangement sequence within the periodic cycle of the GB2 tricot stitch is equal to the B empty value in one cycle of the GB1 chain stitch. Similarly, the number of needles A for continuously knitting tricot loops in one cycle of GB2 is equal to the A threaded value in one cycle of the GB1 chain stitch, which satisfies: B empty < A threaded, and both A and B are natural numbers, so as to knit the triple vertical stripe full-width weft insertion warp-knitted fabric; When GB1 and GB2 knit the same stitch, which is a chain stitch or a tricot stitch, and the number of needles A with continuous yarn threading is equal to 3 times the number of needles B with continuous empty threading, the full-width weft insertion warp-knitted stitch with opposite threading-empty sequence of the two guide bars in the same cycle is knitted into an equidistant double vertical stripe full-width weft insertion warp-knitted fabric.
2. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: The chain stitch is a closed chain stitch, and its pattern disc number is: GB1:10 / 10.
3. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: The tricot stitch is a closed two-needle tricot stitch, and its pattern disc number is: GB2:12 / 10.
4. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: The machine needle density range of the fabric is E24-E32.
5. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: The warp yarn material of the fabric is PA or PET, and the thickness specification range is 30D-75D filament.
6. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: The weft yarn of the fabric is any one of linen yarn containing 15-100% linen, cotton-linen blended yarn, viscose-linen blended yarn, low-temperature dyeable polyester-linen blended yarn, and linen-containing core-spun yarn with shrinkable filament as the core yarn, and the linen component is any one or a mixture of more than one of hemp, flax or ramie; the weft yarn thickness range is 10-32S, and the on-machine weft density range during weaving is 10-30 yarns / cm.
7. The triple / double vertical striped full-width weft-lined warp-knitted fabric according to claim 1, characterized in that: When arranging the weft yarns of the above-mentioned triple / double vertical stripe full-width weft insertion warp-knitted fabric on the loom, two or three weft yarns of different materials or different elasticity are uniformly arranged at equal distances and in equal numbers to weave a grey fabric, which is then processed through pre-shrinking and finishing, the weft yarns will also form a triple / double horizontal stripe appearance along the length direction, which are superimposed and combined with the warp-wise triple / double vertical stripes to form a fabric with a checkered / creased checkered appearance.
Citation Information
Patent Citations
Bidirectional micro-elastic full-range-lining weft and warp knitting cotton-like collar lining and production process thereof
CN108625035A
Polyester warp knitting striped fabric and production method thereof
CN109403096A
