Storage device for wire drawing machine production
By designing a storage device for the production of wire extension machines, automatic bundling of iron wires is realized, and the problems of manual bundling in the prior art are solved, and work efficiency and capacity requirements are improved.
Patent Information
- Application Number
- CN202411978469.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-04
AI Technical Summary
In the existing wire preforming process, manual bundling of wires is inefficient, unable to meet production capacity requirements, and lead to health problems such as worker wrist joint strain.
A storage device for the production of a wire extension machine is designed, including a frame, a support wheel, a calibrator wheel, a driving wheel mechanism, a cutting mechanism, a guide plate, a support structure and a storage device, and the iron wire is bundled through an automated manner.
Automatic bundling of iron wires is realized, working efficiency is improved, manual operation is reduced, workers are avoided and labor is damaged, and high-capacity needs are met.
Smart Images

Figure CN119747518A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire drawing machines, and in particular to a storage device for producing wire drawing machines. Background Art
[0002] In the existing iron wire preforming process, after the iron wire is cut and formed, it is generally operated manually with tooling jigs. The process first requires manually wrapping the iron wire around multiple iron wires, twisting and cutting with pliers at the front end, and then forming the rear end with a quick pliers with a punch at the rear end to complete the bundling of the iron wires. This operation method can only complete the production of 9,600 bundled iron wires per day, which cannot meet the production capacity requirements. However, for manual labor, the workload is very large, and the operation time will become longer. Because it will cause common problems such as wrist joint strain of workers, it affects the health of workers. Summary of the invention
[0003] The main purpose of the present invention is to provide a storage device for wire drawing machine production to solve the above technical problems and realize automatic bundling of iron wires.
[0004] To achieve the above object, the present invention adopts the following technical solution:
[0005] A storage device for wire drawing machine production includes a frame, a support wheel, a wire alignment wheel, a driving wheel mechanism, a cutting mechanism, a guide plate, a support structure and a storage device, wherein the support wheel is installed at one end of the frame, the wire alignment wheel is installed at one side of the support wheel, the driving wheel mechanism is installed at one side of the wire alignment wheel, the cutting mechanism is installed at one side of the driving wheel mechanism, the support structure is installed at the other end of the frame, the guide plate is installed between the cutting mechanism and the support structure, and the storage device is installed below the guide plate.
[0006] As a preferred technical solution, the storage device includes a wire unwinding mechanism, a wire traction mechanism, a wire placement groove, a wire clamping mechanism and a wire twisting mechanism. The wire unwinding mechanism, the wire traction mechanism, the wire clamping mechanism and the wire twisting mechanism are respectively arranged at both ends of the wire placement groove, the wire unwinding mechanism is installed on one side of the wire placement groove, the wire traction mechanism is installed on the other side of the wire placement groove, the wire clamping mechanism is aligned with the wire placement groove, and the wire twisting mechanism is installed above the wire clamping mechanism.
[0007] As a preferred technical solution, the wire unwinding mechanism includes a wire unwinding roller, a wire tensioning assembly and a wire drawing end. The wire unwinding roller unwinds the wire through the wire tensioning assembly to the wire drawing end. The wire tensioning assembly adjusts the wire tensioning force, and the wire drawing end extends the wire.
[0008] As a preferred technical solution, the wire tensioning assembly includes a wire tensioning bracket, a wire fixing wheel, a wire tensioning wheel, a wire spring and a wire swing arm, one end of the wire swing arm and the wire fixing wheel are rotatably disposed on the wire tensioning bracket, the wire tensioning wheel is rotatably disposed on the wire swing arm, and one end of the wire spring is fixed to the wire tensioning bracket and the wire swing arm.
[0009] As a preferred technical solution, the wire traction mechanism includes a wire traction moving component, a wire traction mounting seat and a wire clamp, the wire clamp is installed on the wire traction mounting seat, the wire traction moving component drives the wire traction mounting seat to move, and the wire clamp clamps the wire.
[0010] As a preferred technical solution, the wire clamping mechanism includes a wire clamping bracket, a wire driving cylinder, a clamping mounting seat, a wire bundling cylinder and a wire cutting cylinder, the wire driving cylinder is installed on the wire clamping bracket, the wire bundling cylinder and the wire cutting cylinder are installed on the clamping mounting seat, and the wire bundling cylinder is installed below the wire cutting cylinder, and the wire driving cylinder drives the clamping mounting seat to move.
[0011] As a preferred technical solution, the twisted wire mechanism includes a twisted wire mounting seat, a twisted wire moving cylinder, a twisted wire moving seat, a twisted wire rotating assembly and a twisted wire clamping cylinder. The twisted wire moving cylinder is installed on the twisted wire mounting seat, the twisted wire rotating assembly is installed on the twisted wire moving seat, the twisted wire moving cylinder drives the twisted wire moving seat to move, the twisted wire clamping cylinder clamps the wire, and the twisted wire rotating assembly drives the twisted wire clamping cylinder to rotate.
[0012] As a preferred technical solution, the twisted wire rotating assembly includes a rotating motor, a rotating driving wheel, a rotating belt, a rotating driven wheel and a rotating shaft, the rotating motor is installed on the twisted wire moving seat, the rotating shaft is rotatably set on the twisted wire moving seat, the twisted wire clamping cylinder is installed on the end of the rotating shaft, the rotating driven wheel is fixed on the rotating shaft, the rotating driving wheel is connected to the rotating driven wheel through the rotating belt, and the rotating motor drives the rotating driving wheel to rotate.
[0013] As a preferred technical solution, the driving wheel mechanism includes a driving wheel and a driving structure, the driving structure drives the driving wheel to rotate, the driving wheel is provided with a clamping groove for clamping the iron wire, the clamping grooves of the two driving wheels interact with each other to clamp the iron wire, and the driving structure drives the driving wheel to rotate.
[0014] As a preferred technical solution, the driving structure includes a driving motor, a driving active wheel, a driving belt, a driving driven wheel and a driving reducer. The driving reducer is installed at the lower end of the driving wheel, the driving driven wheel is connected to the driving reducer, the driving active wheel is connected to the driving motor, and the driving active wheel is connected to the driving driven wheel through the driving belt. The driving motor drives the driving active wheel to rotate, and drives the driving driven wheel to rotate through the driving belt.
[0015] The beneficial effects of the present invention are as follows: the above-mentioned storage device for wire drawing machine production, the support wheel supports the iron wire to be transmitted to the wire calibration wheel, the wire calibration wheel corrects the straightness of the iron wire, the driving wheel mechanism drives the iron wire to be transmitted, the support structure drives to extend, when the driving wheel mechanism drives the iron wire to a specified length, the support structure supports the end of the iron wire, the cutting mechanism drives to cut the iron wire, and then the support structure drives to retract, so that the iron wire falls into the storage device, and the storage device automatically bundles the ends of multiple iron wires to realize automatic bundling of the iron wires, without the need for manual bundling, thereby improving work efficiency and bundling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a storage device for wire drawing machine production according to the present invention;
[0017] Figure 2 It is a structural schematic diagram of the driving wheel mechanism involved in the present invention;
[0018] Figure 3 It is a structural schematic diagram of the storage device involved in the present invention;
[0019] Figure 4 It is a structural schematic diagram of the wire traction mechanism involved in the present invention;
[0020] Figure 5 The present invention is a schematic structural diagram of a wire clamping mechanism. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0022] like Figure 1As shown, a storage device for wire drawing machine production includes a frame 8, a support wheel 1, a wire correction wheel 2, a driving wheel mechanism 3, a cutting mechanism 4, a guide plate 5, a support structure 6 and a storage device 7. The support wheel 1 is installed at one end of the frame 8 for supporting the iron wire transmission. A plurality of wire correction wheels 2 are installed on one side of the support wheel 1, which can correct the iron wire to keep it straight and facilitate pulling the iron wire. The wire twisting wheel 2 is connected to an encoder for calculating the length of the iron wire. The driving wheel mechanism 3 is installed on one side of the wire correction wheel 2 for driving the iron wire transmission. The cutting mechanism 4 is installed on one side of the driving wheel mechanism 3. The support structure 6 is installed at the other end of the frame 8. The guide plate 6 is installed Between the cutting mechanism 4 and the supporting structure 6, the guide plate 6 is tiltedly arranged on the frame 8, and is used to guide the iron wire to roll onto the storage device 7. The storage device 7 is installed below the guide plate 5. The support wheel 1 supports the iron wire to be transmitted to the calibration wheel 2. The calibration wheel 2 corrects the straightness of the iron wire. The driving wheel mechanism 3 drives the iron wire to be transmitted, and the supporting structure 6 drives to extend. When the driving wheel mechanism 3 drives the iron wire to the specified length, the supporting structure 6 supports the end of the iron wire, and the cutting mechanism 4 drives to cut the iron wire, and then the supporting structure 6 drives to retract, so that the iron wire falls into the storage device 7, and the storage device 7 automatically bundles the ends of multiple iron wires to realize automatic bundling of the iron wires.
[0023] like Figure 2 As shown, the driving wheel mechanism 3 includes a driving wheel 31 and a driving structure 32. The driving structure 32 drives the driving wheel 31 to rotate. The driving wheel 31 is provided with a clamping groove 311 for clamping the iron wire. The clamping grooves 311 of the two driving wheels 31 interact with each other to clamp the iron wire. The driving structure 32 drives the driving wheel 31 to rotate, thereby driving the iron wire to be transmitted. The driving structure 32 includes a driving motor 321, a driving active wheel 322, a driving belt 323, a driving driven wheel 324 and a driving reducer 325. The driving reducer 325 is installed at the lower end of the driving wheel 31, the driving driven wheel 324 is connected to the driving reducer 325, the driving active wheel 322 is connected to the driving motor 321, and the driving active wheel 322 is connected to the driving driven wheel 324 through the driving belt 323. The driving motor 321 drives the driving active wheel 322 to rotate, and drives the driving driven wheel 324 to rotate through the driving belt 323, so that the driving reducer 325 is driven, and then drives the driving wheel 31 to rotate, so that the driving wheel 31 drives the iron wire to move.
[0024] Please continue to refer to Figure 1As shown, the cutting mechanism 4 includes a cutter assembly 41 and a knife seat assembly 42. The cutter assembly 41 and the knife seat assembly 42 are arranged opposite to each other and aligned with each other. The cutter assembly 41 and the knife seat assembly 42 are driven together to cut the iron wire. The cutter assembly 42 includes a cutter 412 and a cutter cylinder 411. The cutter cylinder 411 drives the cutter 412 to move relative to the knife seat assembly 42. The knife seat assembly 42 includes a knife seat 422 and a knife seat cylinder 421. The knife seat cylinder 421 drives the knife seat 422 to move relative to the cutter assembly 41. The knife seat 422 interacts with the cutter 412 to cut the wire together.
[0025] The supporting structure 6 includes a supporting cylinder 61 and a supporting plate 62. The supporting cylinder 61 drives the supporting plate 62 to move, so that the supporting plate 62 extends out of the supporting iron wire.
[0026] Please combine Figure 1 and Figure 3 As shown, the storage device 7 includes a wire unwinding mechanism 71, a wire pulling mechanism 72, a wire placement groove 73, a wire clamping mechanism 74 and a wire twisting mechanism 75. The wire unwinding mechanism 71, the wire pulling mechanism 72, the wire clamping mechanism 74 and the wire twisting mechanism 75 are respectively arranged at both ends of the wire placement groove 73. The wire unwinding mechanism 71 is installed on one side of the wire placement groove 73, and the wire pulling mechanism 72 is installed on the other side of the wire placement groove 73. The wire clamping mechanism 74 is aligned with the wire placement groove 73, and the wire twisting mechanism 75 is installed above the wire clamping mechanism 74. The wire unwinding mechanism 71 unwinds the wire, and the wire pulling mechanism 72 is installed on the other side of the wire placement groove 73. The iron wire unwound from the iron wire unwinding mechanism 71 is clamped and passed through the iron wire placement groove 73. The iron wire rolls along the guide plate 5 and falls into the iron wire placement groove 73. At this time, the two ends of the iron wire are pressed and the iron wire is unwound for a distance. When multiple iron wires fall into the iron wire placement groove 73, the iron wire traction mechanism 72 clamps the iron wire and moves it close to the iron wire unwinding mechanism 71. The iron wire clamping mechanism 74 clamps the iron wire so that the iron wires are bundled together by the iron wire. Then, the iron wire clamping mechanism 74 cuts the iron wire, and the iron wire twisting mechanism 75 clamps the iron wire and twists it, so as to achieve twisting of the iron wire, and achieves twisting and fixing of the two ends of multiple iron wires, so as to complete the fixation of the iron wire, so as to facilitate the transportation of the iron wire.
[0027] Please continue to refer to Figure 1As shown, the wire unwinding mechanism 71 includes a wire unwinding roller 711, a wire tensioning assembly 712 and a wire extending end 713. The wire unwinding roller 711 unwinds the wire through the wire tensioning assembly 712 to the wire extending end 713. The wire tensioning assembly 712 adjusts the wire tensioning force, and the wire extending end 713 extends the wire. The wire tensioning assembly 712 includes a wire tensioning bracket 7121, a wire fixing wheel 7122, a wire tensioning wheel 7124, a wire spring 7125 and a wire swing arm 7123. One end of the wire swing arm 7123 and the wire fixing wheel 7122 are rotatably disposed on the wire tensioning bracket 7121, the wire tensioning wheel 7124 is rotatably disposed on the wire swing arm 7123, and one end of the wire spring 7125 is fixed to the wire tensioning bracket 7121 and the wire swing arm 7123. When the tension of the wire is too large, the pressure of the wire on the wire tensioning wheel 7124 increases, and the wire spring 7125 is stretched by the force, thereby causing the wire swing arm 7123 to rotate downward to reduce the pressure of the wire on the wire tensioning wheel 7124, thereby reducing the tension of the wire.
[0028] like Figure 4 As shown, the wire traction mechanism 72 includes a wire traction moving component 721, a wire traction mounting seat 722 and a wire clamp 723. The wire clamp 723 is installed on the wire traction mounting seat 722. The wire traction moving component 721 drives the wire traction mounting seat 722 to move, and the wire clamp 723 clamps the wire.
[0029] like Figure 5 As shown, the wire clamping mechanism 74 includes a wire clamping bracket 741, a wire driving cylinder 742, a clamping mounting seat 743, a wire bundling cylinder 744 and a wire cutting cylinder 745. The wire driving cylinder 742 is mounted on the wire clamping bracket 741, the wire bundling cylinder 744 and the wire cutting cylinder 745 are mounted on the clamping mounting seat 743, and the wire bundling cylinder 744 is mounted below the wire cutting cylinder 745. 742 drives the clamping mount 743 to move, so as to drive the clamping mount 743 to approach or move away from the wire placement slot 73. A bundling block is provided on the output end of the wire bundling cylinder 744, and a cutter is provided on the output end of the wire cutting cylinder 745. The wire bundling cylinder 744 drives the wires on both sides of the wire to be bundled together, the wire cutting cylinder 745 drives to cut the wire, and the wire twisting mechanism 75 twists the wires, thereby bundling and fixing the wires.
[0030] Please continue to refer to Figure 3As shown, the wire twisting mechanism 75 includes a wire twisting mounting seat 751, a wire twisting cylinder 752, a wire twisting mounting seat 753, a wire twisting rotating assembly 754 and a wire twisting clamping cylinder 755. The wire twisting moving cylinder 752 is mounted on the wire twisting mounting seat 751, the wire twisting rotating assembly 754 is mounted on the wire twisting moving seat 753, the wire twisting moving cylinder 752 drives the wire twisting moving seat 753 to move, the wire twisting clamping cylinder 755 clamps the wire, and the wire twisting rotating assembly 754 drives the wire twisting clamping cylinder 755 to rotate, thereby twisting the wires to bundle the wires. When it is necessary to twist the wire, the wire twisting moving cylinder 752 drives the wire twisting moving seat 753 to move, so that the wire twisting clamping cylinder 755 is close to the wire bundling cylinder 744, the wire twisting clamping cylinder 755 clamps the wire, and the wire twisting rotating assembly 754 drives the wire twisting clamping cylinder 755 to rotate, thereby twisting the wire to bundle the wires. The twisted wire rotating assembly 754 includes a rotating motor 7541, a rotating driving wheel 7542, a rotating belt 7543, a rotating driven wheel 7544 and a rotating shaft 7545. The rotating motor 7541 is installed on the twisted wire moving seat 753, the rotating shaft 7545 is rotatably set on the twisted wire moving seat 753, the twisted wire clamping cylinder 755 is installed on the end of the rotating shaft 7545, the rotating driven wheel 7544 is fixed on the rotating shaft 7545, the rotating driving wheel 7542 is connected to the rotating driven wheel 7544 through the rotating belt 7543, and the rotating motor 7541 drives the rotating driving wheel 7542 to rotate, thereby driving the rotating shaft 7545 to rotate, so as to drive the twisted wire clamping cylinder 755 to rotate.
[0031] The above-described embodiments are only preferred examples of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.
Claims
1. A storage device for wire drawing machine production, characterized in that: The invention comprises a frame, a support wheel, a line-aligning wheel, a driving wheel mechanism, a cutting mechanism, a guide plate, a supporting structure and a storage device, wherein the support wheel is mounted at one end of the frame, the line-aligning wheel is mounted at one side of the support wheel, the driving wheel mechanism is mounted at one side of the line-aligning wheel, the cutting mechanism is mounted at one side of the driving wheel mechanism, the supporting structure is mounted at the other end of the frame, the guide plate is mounted between the cutting mechanism and the supporting structure, and the storage device is mounted below the guide plate.
2. The storage device for wire drawing machine production according to claim 1, characterized in that: The storage device includes a wire unwinding mechanism, a wire traction mechanism, a wire placement groove, a wire clamping mechanism and a wire twisting mechanism. The wire unwinding mechanism, the wire traction mechanism, the wire clamping mechanism and the wire twisting mechanism are respectively arranged at both ends of the wire placement groove. The wire unwinding mechanism is installed on one side of the wire placement groove, and the wire traction mechanism is installed on the other side of the wire placement groove. The wire clamping mechanism is aligned with the wire placement groove, and the wire twisting mechanism is installed above the wire clamping mechanism.
3. The storage device for wire drawing machine production according to claim 2, characterized in that: The wire unwinding mechanism includes a wire unwinding roller, a wire tensioning assembly and a wire extension end. The wire unwinding roller unwinds the wire through the wire tensioning assembly to the wire extension end. The wire tensioning assembly adjusts the wire tensioning force, and the wire extension end extends the wire.
4. The storage device for wire drawing machine production according to claim 3, characterized in that: The wire tensioning assembly includes a wire tensioning bracket, a wire fixing wheel, a wire tensioning wheel, a wire spring and a wire swing arm. One end of the wire swing arm and the wire fixing wheel are rotatably arranged on the wire tensioning bracket, the wire tensioning wheel is rotatably arranged on the wire swing arm, and one end of the wire spring is fixed to the wire tensioning bracket and the wire swing arm.
5. The storage device for wire drawing machine production according to claim 2, characterized in that: The wire pulling mechanism comprises a wire pulling moving component, a wire pulling mounting seat and a wire clamp, wherein the wire clamp is mounted on the wire pulling mounting seat, the wire pulling moving component drives the wire pulling mounting seat to move, and the wire clamp clamps the wire.
6. The storage device for wire drawing machine production according to claim 2, characterized in that: The wire clamping mechanism includes a wire clamping bracket, a wire driving cylinder, a clamping mounting seat, a wire bundling cylinder and a wire cutting cylinder. The wire driving cylinder is installed on the wire clamping bracket, the wire bundling cylinder and the wire cutting cylinder are installed on the clamping mounting seat, and the wire bundling cylinder is installed below the wire cutting cylinder. The wire driving cylinder drives the clamping mounting seat to move.
7. The storage device for wire drawing machine production according to claim 6, characterized in that: The wire twisting mechanism includes a wire twisting mounting seat, a wire twisting cylinder, a wire twisting mounting seat, a wire twisting rotating assembly and a wire twisting clamping cylinder. The wire twisting cylinder is mounted on the wire twisting mounting seat, the wire twisting rotating assembly is mounted on the wire twisting mounting seat, the wire twisting cylinder drives the wire twisting mounting seat to move, the wire twisting clamping cylinder clamps the wire, and the wire twisting rotating assembly drives the wire twisting clamping cylinder to rotate.
8. The storage device for wire drawing machine production according to claim 7, characterized in that: The twisted wire rotating assembly includes a rotating motor, a rotating driving wheel, a rotating belt, a rotating driven wheel and a rotating shaft. The rotating motor is installed on the twisted wire moving seat. The rotating shaft is rotatably set on the twisted wire moving seat. The twisted wire clamping cylinder is installed on the end of the rotating shaft. The rotating driven wheel is fixed on the rotating shaft. The rotating driving wheel is connected to the rotating driven wheel through the rotating belt. The rotating motor drives the rotating driving wheel to rotate.
9. The storage device for wire drawing machine production according to claim 1, characterized in that: The driving wheel mechanism includes a driving wheel and a driving structure. The driving structure drives the driving wheel to rotate. The driving wheel is provided with a clamping groove for clamping the iron wire. The clamping grooves of the two driving wheels interact with each other to clamp the iron wire. The driving structure drives the driving wheel to rotate.
10. The storage device for wire drawing machine production according to claim 9, characterized in that: The driving structure includes a driving motor, a driving driving wheel, a driving belt, a driving driven wheel and a driving reducer. The driving reducer is installed at the lower end of the driving wheel, the driving driven wheel is connected to the driving reducer, the driving driving wheel is connected to the driving motor, and the driving driving wheel is connected to the driving driven wheel through the driving belt. The driving motor drives the driving driving wheel to rotate, and drives the driving driven wheel to rotate through the driving belt.