A fully automatic flipping molded cup machine

By adopting a combined structure of a spiral knife and a spiral groove in the cup making machine, the problem of continuous cups caused by cutting time gaps in the prior art is solved, and the complete removal of cups and sheets and the improvement of production efficiency is achieved.

CN119748829AActive Publication Date: 2025-04-04RUIAN ZHUORUI MASCH CO LTD
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Patent Information

Application Number
CN202510266261.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-04-04
Estimated Expiration
2045-03-07

AI Technical Summary

Technical Problem

There may be gaps when cutting sheets in existing cup making machines, which makes it difficult for the cup and the sheet to completely separate, resulting in cups being connected, affecting production efficiency.

Method used

A fully automatic flip-molding cup machine is designed, which adopts a combined structure of a spiral knife and a spiral groove. The spiral knife is inserted into the spiral groove and rotates along the spiral groove for cutting. The tilt design of the spiral groove allows the spiral knife to expand while cutting, ensuring that the cup and the sheet are completely separated.

Benefits of technology

It effectively avoids the situation of continuous cups, improves the production efficiency of cups, and ensures complete removal of cups and sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic flipping molded cup machine, comprising a base, a cup making mechanism and a flipping moving mechanism, wherein the cup making mechanism comprises a first mold and a second mold which are arranged in cooperation, the flipping moving mechanism is used to flip and move the second mold, the first mold is provided with a cup groove at the bottom, a cup mold is provided in the cup groove, a forming groove is provided on the top surface of the second mold, the cup mold is inserted into the forming groove to press a sheet into a cup, a rotating groove is provided at the bottom of the first mold, a spiral knife is provided in the rotating groove for rotation, a spiral groove is provided on the top of the second mold, the spiral knife is inserted into the spiral groove and can rotate along the spiral groove and cut the sheet; wherein the spiral groove has the same spiral direction as the spiral knife, the spiral knife is larger than the pitch of the spiral groove, in the direction parallel to the axial direction of the spiral knife, the upper and lower ends of a single circle of the spiral knife are both blades, and the spiral knife can be elastically deformed. The fully automatic flipping molded cup machine provided by the present invention can solve the problem of continuous cups when making cups in the existing cup making machine.
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Description

Technical Field

[0001] The present invention relates to the technical field of cup making machines, and in particular to a full-automatic cup turning molding machine. Background Art

[0002] Referring to an existing Chinese patent entitled "A Cup Making Machine" and with the patent publication number "CN207564948U," a cup making machine is described, comprising a frame, a sheet conveying device, a sheet heating device, a forming device, and a cup withdrawing and stacking device. The forming device comprises a thermoforming die, and the cup withdrawing and stacking device comprises a cup withdrawing robot. The thermoforming die comprises an upper die and a lower die; the upper die comprises an upper die, an upper shearing die mounting plate, and multiple upper shearing dies; the lower die comprises a lower die, a lower die body, a lower shearing die mounting plate, multiple lower shearing dies, and multiple forming dies. The thermoforming die is capable of pressing a sheet into a cup. The lower shearing die is provided with a lower shearing blade on the upper outer edge, and an upper shearing blade on the lower inner edge of the upper shearing die. The upper and lower shearing blades cooperate to cut the cup from the sheet, thereby separating the cup from the sheet.

[0003] The above-mentioned prior art has the following defects. Since the upper shearing die and the lower shearing die correspond to each other, there may be a gap between the lower shearing blade at the outer edge of the upper end of the lower shearing die and the upper shearing blade at the inner edge of the lower end of the upper shearing die when cutting the sheet. Moreover, as the cup making machine works for a long time or as the equipment ages, the gap between the lower shearing blade and the upper shearing blade is likely to increase further, which may make it difficult to completely cut the sheet when cutting the sheet. As a result, when the lower shearing blade and the upper shearing blade cut the cup from the sheet, it is difficult for the cup to separate from the sheet, resulting in the occurrence of entangled cups, thereby affecting the production efficiency of the cups. Summary of the Invention

[0004] The present invention provides a fully automatic cup-turning molding machine, which solves the problem of incomplete cup cutting by the cup-making machine in the existing cup-making process, resulting in the occurrence of connected cups.

[0005] A fully automatic flip molding cup machine of the present invention comprises a base, a cup-making mechanism and a flip moving mechanism, wherein the cup-making mechanism is arranged on the base and comprises a first mold and a second mold, wherein the first mold and the second mold are cooperatively arranged for producing cups; the flip moving mechanism is arranged on the base and is used to flip and move the second mold; a cup groove is provided at the bottom of the first mold, wherein a cup mold is provided in the cup groove; a forming groove is provided on the top surface of the second mold; a rotating groove is provided at the bottom of the first mold coaxially with the cup groove, wherein a spiral blade is rotatably provided in the rotating groove; a spiral groove is provided at the top of the second mold coaxially with the forming groove; the spiral blade is inserted into the spiral groove and can rotate along the spiral groove and can cut a sheet material provided between the first mold and the second mold; Among them, the spiral direction of the spiral groove is the same as the spiral direction of the spiral knife, and the pitch of the spiral knife is greater than the pitch of the spiral groove. In the direction parallel to the axial direction of the spiral knife, the upper and lower ends of the single circle of the spiral knife are both blades, and the spiral knife can undergo elastic deformation.

[0006] Furthermore, the groove bottom of the spiral groove is inclined in the radial direction of the spiral groove, and the inclination direction is from the inner groove wall of the spiral groove to the outer groove wall of the spiral groove in a direction away from the spiral cutter; The width of the spiral cutter body is smaller than the width of the spiral groove body; In the initial state, the projection of the end of the spiral cutter away from the rotating groove on the bottom surface of the spiral groove is close to the inner groove wall of the spiral groove and close to the starting end of the spiral groove in the extending direction of the spiral groove.

[0007] Furthermore, a torsion spring is provided between the spiral cutter and the rotating groove.

[0008] Furthermore, two mounting frames are provided on the base, and the two mounting frames are respectively located on both sides of the base. The first mold and the second mold are both arranged between the two mounting frames. A movable plate is slidably arranged in the two mounting frames. The first mold is located above the second mold. The first mold is fixedly connected between the two mounting frames, and the second mold is rotatably arranged between the two movable plates.

[0009] Furthermore, the flipping and moving mechanism includes a flipping component, a moving component and a power component. The flipping component is arranged on one side of the moving component. The flipping component is used to flip the second mold. The moving component is used to move the second mold. The power component is used to provide power to the flipping component to flip the second mold, and to provide power to the moving component to move the second mold.

[0010] Furthermore, the flip assembly includes a first push rod, a second push rod, a linkage rod, a flip pull rod and a first cam. The first push rod and the second push rod are both rotatably arranged on the base. The linkage rod is arranged between the first push rod and the second push rod, and its two ends are respectively hinged to the first push rod and the second push rod. The flip pull rod is hinged to the second push rod. A flip shaft is provided on the second mold. The end of the flip pull rod away from the second push rod is hinged to the flip shaft. The first cam is rotatably arranged between the first push rod and the second push rod through the power assembly. When the first cam rotates, it can push the first push rod and the second push rod to rotate.

[0011] Furthermore, the moving assembly includes a first support rod, a second support rod, a connecting rod, an opening and closing pull rod, a second cam and a connecting rod assembly, the first support rod and the second support rod are both rotatably arranged on the base, the connecting rod is arranged between the first support rod and the second support rod, two ends of the connecting rod are rotatably connected to the first support rod and the second support rod respectively, a main shaft is rotatably arranged on the base, a mounting block is fixed on the main shaft, two ends of the opening and closing pull rod are hinged to the second support rod and the mounting block respectively, the connecting rod assembly is arranged between the main shaft and the flip shaft, and is used to push the second mold to move so as to achieve mold closing or demolding of the first mold and the second mold, the second cam is rotatably arranged between the first support rod and the second support rod by the power assembly, and can push the first support rod and the second support rod to rotate when the second cam rotates; The connecting rod assembly includes an upper elbow and a lower elbow. The two ends of the upper elbow are hinged to the flip shaft and the lower elbow respectively, and one end of the lower elbow away from the upper elbow is fixedly connected to the main shaft.

[0012] Furthermore, the power assembly includes a power motor and a drive shaft, the drive shaft is rotatably arranged on the base, the drive shaft is located between the first push rod and the second push rod, and between the first support rod and the second support rod, the drive shaft passes through the first cam and the second cam and is fixedly connected to the first cam and the second cam, the power motor is installed on the base, and the output shaft of the power motor can drive the drive shaft to rotate.

[0013] Furthermore, a telescopic cylinder is provided on the base, and two telescopic cylinders are provided. Both telescopic cylinders are arranged on the base and correspond to the movable plates arranged at both ends of the second mold respectively. The output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates.

[0014] Furthermore, a push-fitting assembly is provided in both the first mold and the second mold. The push-fitting assembly provided in the first mold can push the cup mold out of the cup groove, and the push-fitting assembly provided in the second mold can push the formed cup away from the forming groove.

[0015] The beneficial effects of the present invention are: The fully automatic flip-molding cup machine of the present invention uses a flipping mechanism to push a second mold toward or away from a first mold. As the second mold approaches the first mold, the spiral blade on the first mold inserts into the corresponding spiral groove, pushing the second mold toward the first mold. The spiral blade, guided by the inclined surface of the spiral groove bottom, rotates along the bottom of the spiral groove, allowing the spiral blade to cut the sheet material, thus preventing the formation of linked cups.

[0016] The bottom of the spiral groove is tilted in its radial direction, so that the spiral knife can not only cut the sheet in a direction parallel to the axial direction of the spiral groove, but also expand in a direction parallel to the radial direction of the spiral groove, thereby being able to tear any possible adhesion between the cup and the sheet, further avoiding the occurrence of cup ligation. In addition, the vertical projection position of the bottom end of the spiral knife on the bottom of the spiral groove is limited, making it easier for the spiral knife to rotate one circle when rotating in the spiral groove, and the spiral knife is also easier to expand during the rotation or compression process, ensuring that the cup and the sheet are completely separated, avoiding the occurrence of cup ligation.

[0017] Furthermore, the torsion spring provided between the spiral blade and the rotating groove can restore the spiral blade to its initial state after rotation, so as to facilitate the next cutting of the sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 A schematic structural diagram of a fully automatic flip-molding cup machine provided by an embodiment of the present invention; Figure 2 A schematic structural diagram of a fully automatic flip-molding cup machine from another perspective provided by an embodiment of the present invention; Figure 3 A front view of a fully automatic flip-molding cup machine provided by an embodiment of the present invention; Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure in the AA direction; Figure 5 for Figure 3 Schematic diagram of the cross-sectional structure in the middle BB direction; Figure 6 for Figure 5 Schematic diagram of the enlarged structure of part C; Figure 7 This is a schematic structural diagram of a spiral knife in a fully automatic flip-molding cup machine provided by an embodiment of the present invention.

[0020] In the figure: 100, base; 101, rotating shaft; 102, main shaft; 200, cup making mechanism; 210, first mold; 211, cup groove; 212, cup mold; 213, rotating groove; 214, spiral knife; 220, second mold; 221, forming groove; 222, spiral groove; 223, side groove; 224, flip axis; 300, mounting frame; 310, movable plate; 401, first push rod; 402, second push rod; 403, linkage rod; 404, flip pull rod; 405, first cam; 501, first support rod; 502, second support rod; 503, linkage rod; 504, opening and closing pull rod; 505, second cam; 511, upper elbow; 512, lower elbow; 600, power assembly; 601, power motor; 602, drive shaft; 700, telescopic cylinder. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The serial numbers assigned to components herein, such as "first," "second," etc., are used solely to distinguish the objects being described and do not convey any sequential or technical meaning. References to "connection" and "coupling" herein, unless otherwise specified, include both direct and indirect connections (couplings). In the description of the present invention, it should be understood that terms such as "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the device or component being referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0023] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0024] like Figures 1 to 7 As shown, an embodiment of the present invention provides a fully automatic flip molding cup machine, which includes a base 100, a cup making mechanism 200 and a flip moving mechanism. The cup making mechanism 200 is arranged on the base 100. The cup making mechanism 200 includes a first mold 210 and a second mold 220. The first mold 210 and the second mold 220 are arranged in cooperation for producing cups.

[0025] The flipping and moving mechanism is arranged on the base 100, and the flipping and moving mechanism is used to flip and move the second mold 220; a cup groove 211 is provided at the bottom of the first mold 210, and a cup mold 212 is provided in the cup groove 211; a forming groove 221 is provided on the top surface of the second mold 220, and the cup mold 212 is inserted into the forming groove 221 to process the sheet into a cup; a rotating groove 213 is provided at the bottom of the first mold 210 coaxially with the cup groove 211, and a spiral knife 214 is rotatably arranged in the rotating groove 213; a spiral groove 222 is provided on the top of the second mold 220 coaxially with the forming groove 221, and the spiral knife 214 is inserted into the spiral groove 222 and can rotate along the spiral groove 222 and can cut the sheet arranged between the first mold 210 and the second mold 220.

[0026] In this embodiment, the base 100 can be a metal plate or metal frame with strong supporting capacity. The cup-making mechanism 200 and the flipping and moving mechanism are both arranged on the base 100. The first mold 210 and the second mold 220 in the cup-making mechanism 200 can be some existing metal molds, and the cup-making method can be through hot pressing.

[0027] The first mold 210 and the second mold 220 are arranged opposite to each other. The first mold 210 can be fixed on the base 100 by two fixing rods. The second mold 220 can be set between two rods fixed on the base 100. The two ends of the second mold 220 are respectively slidably set on the rods at both ends through sliders, and the two ends of the second mold 220 are respectively rotatably connected to the sliders at both ends through bearings.

[0028] First mold 210 is positioned above second mold 220, with the cup groove 211 and rotating groove 213 on first mold 210 facing second mold 220. The forming groove 221 and spiral groove 222 on second mold 220 face first mold 210. Cup groove 211 and forming groove 221 correspond to each other, while rotating groove 213 and spiral groove 222 correspond to each other. A mounting ring is rotatably mounted within rotating groove 213 via a bearing. This mounting ring is a circular ring coaxial with rotating groove 213, and a spiral blade 214 is fixed to the side of the mounting ring away from the bottom of rotating groove 213.

[0029] In a direction parallel to the axial direction of the spiral blade 214, the spiral blade 214 can undergo elastic deformation. The spiral blade 214 can be an annular spring, and the upper and lower end faces of its single turn are both blades, which ensures that the spiral blade 214 can be inserted into the sheet and can cut the sheet. The spiral groove 222 is a spiral groove body. The spiral direction of the spiral groove 222 is the same as the spiral direction of the spiral blade 214, and the pitch of the spiral blade 214 is greater than the pitch of the spiral groove 222. The spiral blade 214 can extend at least one circle, and the groove body length of the spiral groove 222 is at least greater than the length of the spiral blade 214. For example, the blade body of the spiral blade 214 extends 1.2 circles in its spiral direction, and the groove body of the spiral groove 222 extends 1.2 times the length of the spiral blade 214 in its spiral direction. The above arrangement makes it easier for the spiral blade 214 to rotate one circle in the spiral groove 222, which is more convenient for completely cutting the sheet.

[0030] Since the bottom of the spiral groove 222 gradually moves away from the notch of the spiral groove 222 in its spiral direction, the bottom of the spiral groove 222 forms a spirally inclined surface. Therefore, when the spiral cutter 214 is inserted into the spiral groove 222, and the second mold 220 approaches the first mold 210 and gradually abuts against the first mold 210, the spiral cutter 214 can contact the bottom of the spiral groove 222 and rotate along the spiral direction of the bottom of the spiral groove 222. During the rotation and compression process of the spiral cutter 214, the spiral cutter 214 can cut the sheet material. In addition, since the pitch of the spiral knife 214 is greater than the pitch of the spiral groove 222, the inclination angle of a single turn of the spiral knife 214 is greater than the inclination angle of a single turn of the spiral groove 222. When the inclination angle of a single turn of the spiral groove 222 is constant, the larger the inclination angle of the spiral knife 214, the longer it takes for the spiral knife 214 to contact the bottom of the spiral groove 222 when sliding along the spiral groove 222, and the more difficult it is to contact the bottom of the spiral groove 222, which can better ensure the normal rotation of the spiral knife 214 in the spiral groove 222 and ensure the normal cutting of the sheet.

[0031] In this embodiment, when the sheet material is heated and softened and then conveyed between the first mold 210 and the second mold 220, the second mold 220 gradually approaches the first mold 210 under the action of the flipping and moving mechanism and gradually presses against the first mold 210. During this process, the end of the spiral blade 214 near the spiral groove 222 first passes through the sheet material. After the spiral blade 214 contacts the bottom of the spiral groove 222, the second mold 220 continues to move closer to the first mold 210. The spiral blade 214 is pushed by the bottom of the spiral groove 222, which enables the spiral blade 214 to rotate. The rotating spiral blade 214 cuts the sheet material. In addition, as the spiral blade 214 is gradually compressed, the part of the spiral blade 214 that has not yet entered the spiral groove 222 also contacts the sheet material and presses and cuts the sheet material.

[0032] When the second mold 220 is pressed against the first mold 210, at least one circle of the spiral knife 214 is completely extended into the spiral groove 222. In this case, the end of the spiral knife 214 away from the rotating groove 213 rotates at least one circle along the spiral groove 222, which means that the end of the spiral knife 214 away from the rotating groove 213 rotates at least one circle relative to the sheet, thereby achieving complete cutting of the sheet.

[0033] The first mold 210 and the second mold 220 may both be provided with cylinders or other devices or mechanisms (not shown in the figure) that can push the parts to move. Taking the cylinder as an example, the cylinder in the first mold 210 can push the cup mold 212 set in the cup groove 211 to extend out of the cup groove 211. The second mold 220 is provided with a plate parallel to the bottom of the forming groove 221. The plate may be provided with air holes. The second mold 220 is provided with an air duct connected to the air hole. The air duct can be connected to the air extraction and exhaust equipment set outside the first mold 210 through an air pipe. The output shaft of the cylinder set in the second mold 220 is fixedly connected to the plate in the second mold 220.

[0034] When the first mold 210 and the second mold 220 are pressed against and clamped against the sheet, the cylinder inside the first mold 210 is activated, pushing the cup mold 212 toward the corresponding forming groove 221. During the movement, the cup mold 212 presses on the sheet, pressing the sheet into the shape of a cup. While pushing the sheet, the exhaust device connected to the second mold 220 is activated to exhaust the forming groove 221, creating a negative pressure or vacuum state in the forming groove 221, which is more conducive to the forming of the sheet in the forming groove 221. When the sheet has been formed in the forming groove 221, the cylinder in the first mold 210 drives the cup mold 212 to retract into the cup groove 211. Under the action of the flipping and moving mechanism, the second mold 220 gradually moves away from the first mold 210 and flips. After flipping to a suitable angle, or when the forming groove 221 of the second mold 220 no longer corresponds to the cup groove 211 of the first mold 210, the cylinder in the second mold 220 can be controlled to push the formed cup out of the forming groove 221, or the forming groove 221 can be directly blown by the air extraction and exhaust equipment to blow the formed cup directly out of the forming groove 221, thereby completing the processing of the cup.

[0035] The flipping and moving mechanism can move the second mold 220 so that the second mold 220 moves closer to or further away from the first mold 210. The flipping and moving mechanism may include a cylinder for driving the second mold 220 to rise and fall and a motor for driving the second mold 220 to rotate. The cylinder can also be replaced with a device that can push an object to move, such as a hydraulic cylinder or an electric push rod. The cylinder can be set on the base 100 and located below the slider that is rotatably connected to the second mold 220. The output shaft of the cylinder faces the corresponding slider and is fixedly connected to the corresponding slider. The motor can be installed on the side of the slider away from the second mold 220. The output shaft of the motor can pass through the slider and the bearing thereon and be fixedly connected to the second mold 220. In this embodiment, the second mold 220 can be raised and lowered on the base 100 by the cylinder, and the second mold 220 can be rotated by the motor.

[0036] The working principle of this embodiment is: First, the heated sheet is placed between the second mold 220 and the first mold 210, and then the second mold 220 is pushed close to the first mold 210 by the flipping and moving mechanism. In the process of the second mold 220 approaching the first mold 210, the end of the spiral knife 214 on the first mold 210 away from the rotating groove 213 will first pass through the sheet, and then insert into the corresponding spiral groove 222 and contact with the bottom of the spiral groove 222. The first mold 210 is further pushed close to the second mold 220 by the flipping and moving mechanism. Under the action of the bottom of the spiral groove 222, the spiral knife 214 contacts the bottom of the spiral groove 222 and rotates along the bottom of the spiral groove 222. When at least one circle of the spiral knife 214 is inserted into the spiral groove 222, it means that the spiral knife 214 has completed cutting the sheet. When the second mold 220 and the first mold 210 clamp the sheet, the cup mold 212 in the first mold 210 is controlled to press against the sheet sandwiched between the first and second molds 210, so that the sheet is formed in the forming groove 221. After the sheet is formed into a cup, the cup mold 212 is controlled to retract into the corresponding cup groove 211. Then, the second mold 220 is moved away from the first mold 210 by controlling the cylinder in the flipping mechanism. When the second mold 220 is a certain distance away from the first mold 210, the motor in the flipping mechanism is activated, which drives the second mold 220 to rotate so that the forming groove 221 no longer faces the cup groove 211. Finally, the formed cup is pushed or blown out of the forming groove 221 by the cylinder in the second mold 220 or the air extraction and exhaust device connected to the forming groove 221. The cup that has left the second mold 220 is then collected, completing the cup production.

[0037] Of course, when the flipping and moving mechanism controls the movement of the second mold 220, the movement and flipping can also be performed simultaneously, as long as the extension and contraction speed of the cylinder and the rotation speed of the motor are well controlled.

[0038] The spiral blade 214 in this embodiment can completely cut the sheet, so that the cup can be completely removed from the sheet without causing the cup to be connected to the sheet, thereby avoiding the occurrence of connected cups and improving the production efficiency of the cups.

[0039] In some embodiments, the bottom of the spiral groove 222 is inclined in the radial direction of the spiral groove 222, that is, it is inclined in a direction parallel to the radial direction of the forming groove 221, and its inclination direction is from the inner groove wall of the spiral groove 222 to the outer groove wall of the spiral groove 222 in the direction away from the spiral knife 214.

[0040] The width of the spiral blade 214 is smaller than the width of the spiral groove 222. As the spiral blade 214 is pressed into the spiral groove 222, it is subjected not only to forces in the spiral direction from the bottom of the spiral groove 222 but also to forces in the radial direction from the bottom of the spiral groove 222. The force in the spiral direction from the bottom of the spiral groove 222 causes the spiral blade 214 to rotate, while the force in the radial direction from the bottom of the spiral groove 222 increases the radius of each turn of the spiral blade 214, causing it to expand. This allows the spiral blade 214 to expand outward while cutting the sheet material. The expanded spiral blade 214 can tear or pull any adhesions between the cup and the sheet material, ensuring complete separation between the cup and the sheet material and ensuring that the spiral blade 214 can completely cut the sheet material.

[0041] In the initial state, the projection of the end of the spiral blade 214 away from the rotating groove 213 on the bottom surface of the spiral groove 222 is close to the starting end of the spiral groove 222 and close to the inner groove wall of the spiral groove 222 .

[0042] The above arrangement makes it easier for the spiral knife 214 to rotate one circle when rotating in the spiral groove 222, and the spiral knife 214 is easier to expand during the rotation process or compression process, ensuring that the spiral knife 214 can cut the sheet more completely.

[0043] In some embodiments, a torsion spring (not shown) is provided between the spiral blade 214 and the rotating groove 213. The torsion spring is positioned between the mounting ring and the rotating groove 213. One end of the torsion spring is fixedly connected to the mounting ring, while the other end is inserted into and fixed to the bottom of the rotating groove 213. The torsion spring enables the spiral blade 214 to return to its initial state after rotation, facilitating the next cutting of the sheet material.

[0044] In some embodiments, two mounting frames 300 are fixed to the base 100, and the two mounting frames 300 are located on either side of the base 100. The first mold 210 and the second mold 220 are both mounted between the two mounting frames 300. A movable plate 310 is slidably disposed within each mounting frame 300. The first mold 210 is located above the second mold 220. The first mold 210 is fixedly connected between the two mounting frames 300, and the second mold 220 is rotatably disposed between the two movable plates 310.

[0045] The mounting frame 300 is an inverted U-shaped frame, and the movable plate 310 is slidably mounted between the frame beams on both sides of the mounting frame 300 via a sliding structure such as a guide rail or a slide groove. The first mold 210 is fixed between the top beams of the two mounting frames 300, and the second mold 220 is rotatably mounted between the two movable plates 310 via a rotating structure such as a rotating shaft or a bearing.

[0046] In this embodiment, the flipping and moving mechanism includes a flipping assembly, a moving assembly and a power assembly 600. The flipping assembly is arranged on one side of the moving assembly. The flipping assembly is used to flip the second mold 220 so that the produced cup can be separated from the second mold 220. The moving assembly is used to move the second mold 220 so that the first mold 210 and the second mold 220 can be closed or demolded. The power assembly 600 is used to provide power for the flipping assembly to flip the second mold 220, and to provide power for the moving assembly to move the second mold 220.

[0047] Among them, the flipping assembly includes a first push rod 401, a second push rod 402, a linkage rod 403, a flip pull rod 404 and a first cam 405. The first push rod 401 and the second push rod 402 are both rotatably set on the base 100. The linkage rod 403 is set between the first push rod 401 and the second push rod 402, and its two ends are respectively hinged to the first push rod 401 and the second push rod 402. The flip pull rod 404 is hinged to the second push rod 402. A flip shaft 224 is provided on the second mold 220. The end of the flip pull rod 404 away from the second push rod 402 is hinged to the flip shaft 224. The first cam 405 is rotatably set between the first push rod 401 and the second push rod 402 through the power assembly 600. When the first cam 405 rotates, it can push the first push rod 401 and the second push rod 402 to rotate.

[0048] Specifically, two rotating shafts 101 are rotatably mounted on the base 100 via bearings. The two rotating shafts 101 are parallel to each other and located on one side of the first mold 210. The axis of rotation of the second mold 220 is parallel to the axis of the rotating shafts 101. A first push rod 401 and a second push rod 402 are rotatably mounted on the two rotating shafts 101, respectively. The second push rod 402 is located between the first mold 210 and the first push rod 401. A linkage rod 403 is hingedly connected to the first push rod 401 and the second push rod 402 at both ends. A side groove 223 is defined at one end of the bottom surface of the second mold 220. A tilting shaft 224 is fixed to the wall of the side groove 223 and is parallel to the axis of the rotating shaft 101. A tilting pull rod 404 is hingedly connected to the second push rod 402 and the tilting shaft 224 at both ends. When the first push rod 401 rotates about the rotating shaft 101 to which it is connected, it drives the second push rod 402 to rotate via the linkage rod 403. When the second push rod 402 rotates, it can drive the flip shaft 224 fixed to the second mold 220 to move through the flip pull rod 404. The rotation of the flip shaft 224 can cause the second mold 220 to flip. The first cam 405 rotates under the drive of the power assembly 600. When the first cam 405 rotates, it can push the first push rod 401 and the second push rod 402 to rotate around the corresponding rotation axis 101.

[0049] In this embodiment, the moving assembly can be a lifting frame, which can be positioned directly below the moving plate 310, with its top end fixedly connected to the moving plate 310. The power assembly 600 can include a hydraulic cylinder to drive the lifting frame's extension and retraction, and a motor to rotate the first cam 405. With the coordination of the flipping assembly, the moving assembly, and the power assembly 600, the second mold 220 can be engaged with or demolded from the first mold 210. After demolding, the second mold 220 can be flipped to facilitate the removal of the formed cup from the molding groove 221.

[0050] In some embodiments, the moving assembly may include a first support rod 501, a second support rod 502, a connecting rod 503, an opening and closing pull rod 504, a second cam 505, and a connecting rod assembly. The first support rod 501 and the second support rod 502 are both rotatably mounted on the base 100, the connecting rod 503 is disposed between the first support rod 501 and the second support rod 502, and the ends of the connecting rod 503 are rotatably connected to the first support rod 501 and the second support rod 502, respectively. A main shaft 102 is rotatably mounted on the base 100 via a bearing seat, a mounting block is fixed to the main shaft 102, and the ends of the opening and closing pull rod 504 are hingedly connected to the second support rod 502 and the mounting block, respectively. The connecting rod assembly is disposed between the main shaft 102 and the flip shaft 224, and is used to push the second mold 220 to move, thereby achieving mold closing or demolding of the first mold 210 and the second mold 220. The second cam 505 is rotatably disposed between the first support rod 501 and the second support rod 502 through the power assembly 600 . When the second cam 505 rotates, it can push the first support rod 501 and the second support rod 502 to rotate.

[0051] The connecting rod assembly includes an upper elbow 511 and a lower elbow 512 . The two ends of the upper elbow 511 are hinged to the flip shaft 224 and the lower elbow 512 respectively. The end of the lower elbow 512 away from the upper elbow 511 is fixedly connected to the main shaft 102 .

[0052] In this embodiment, the first support rod 501 and the second support rod 502 are both located on one side of the first push rod 401 and the second push rod 402 and are rotatably connected to the two rotating shafts 101 described in the above embodiment. The second support rod 502 is located between the first support rod 501 and the second mold 220. The main shaft 102 is located below the second mold 220, and the length of the main shaft 102 is parallel to the length of the rotating shaft 101. The mounting block can be a substantially cylindrical barrel fixed to the main shaft 102, with a mounting seat fixed to the mounting block. The two ends of the opening and closing lever 504 are respectively hinged to the mounting seat and the second support rod 502. The second cam 505 is rotatably disposed between the first support rod 501 and the second support rod 502 via the power assembly 600. The rotation of the second cam 505 can drive the first and second support rods 501 and 502 to rotate about their corresponding rotating shafts 101, thereby driving the opening and closing lever 504 to actuate. When the opening and closing lever 504 actuates, it can drive the main shaft 102 to rotate via the mounting block. The upper elbow 511 and the lower elbow 512 are both rods. One end of the upper elbow 511 is hinged to the tilt shaft 224 on the second mold 220, and the other end is hinged to the lower elbow 512. The end of the lower elbow 512 away from the upper elbow 511 is fixedly connected to the main shaft 102. When the second cam 505 is rotated by the power assembly 600, it can drive the first support rod 501 and the second support rod 502 to rotate. When the second support rod 502 rotates, it can drive the main shaft 102 to rotate through the mounting block, thereby driving the lower elbow 512 to rotate, and then driving the upper elbow 511 to move, and then driving the tilt shaft 224 to move toward or away from the base 100, thereby achieving the downward or upward movement of the second mold 220, and enabling the second mold 220 to be closed and released.

[0053] The connecting rod assembly in this embodiment can be arranged into two groups, with two side grooves 223, and the two side grooves 223 are respectively close to the two ends of the second mold 220. The above-mentioned flip shaft 224 is provided in each of the two side grooves 223. The two groups of connecting rod assemblies are respectively arranged on both sides of the mounting block, and the two groups of connecting rod assemblies correspond to the flip shafts 224 in the two side grooves 223. Among them, the lower elbows 512 in the two groups of connecting rod assemblies are fixedly connected to the main shaft 102, and the end of the lower elbow 512 away from the main shaft 102 is hinged to the corresponding upper elbow 511. Arranging the connecting rod assembly into two groups makes the second mold 220 more stable when lifting.

[0054] The power assembly 600 can be a rotating device such as a motor that drives the first cam 405 and the second cam 505 to rotate, so that the second mold 220 can move and flip synchronously after or during the movement, saving the production time of the cup.

[0055] In some embodiments, the power assembly 600 includes a power motor 601 and a drive shaft 602. The drive shaft 602 is rotatably mounted on the base 100 via a bearing seat. The drive shaft 602 is located between the first push rod 401 and the second push rod 402, and between the first support rod 501 and the second support rod 502. The drive shaft 602 passes through the first cam 405 and the second cam 505 and is fixedly connected to the first cam 405 and the second cam 505. The power motor 601 is mounted on the base 100, and the output shaft of the power motor 601 can drive the drive shaft 602 to rotate.

[0056] Specifically, the length of the drive shaft 602 is parallel to the length of the rotating shaft 101 in the above embodiment, and the drive shaft 602 passes through the first cam 405 and the second cam 505. A mounting plate is fixed to the base 100, and the mounting plate is located at one end of the drive shaft 602. The power motor 601 is fixed to the mounting plate, and the output shaft of the power motor 601 is fixedly connected to one end of the drive shaft 602.

[0057] In this embodiment, when the power motor 601 is running, it can drive the first cam 405 and the second cam 505 to rotate through the drive shaft 602. When the second cam 505 rotates, it can drive the first support rod 501 and the second support rod 502 to rotate, so that the second mold 220 can be raised and lowered in a direction perpendicular to the rotation axis 101, thereby realizing the mold closing and demolding of the first mold 210 and the second mold 220; when the first cam 405 rotates, it can drive the first push rod 401 and the second push rod 402 to rotate, so that the second mold 220 can be flipped, so that the formed cup can be easily separated from the molding groove 221.

[0058] In some embodiments, a telescopic cylinder is provided on the base 100, and two telescopic cylinders are provided. Both telescopic cylinders are installed on the base 100 and correspond to the movable plates 310 respectively provided at both ends of the second mold 220. The output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates 310.

[0059] The provision of the telescopic cylinder can ensure that the second mold 220 and the first mold 210 can be normally closed and demolded, and can ensure the normal operation of the present invention.

[0060] In some embodiments, both the first mold 210 and the second mold 220 are provided with a push-to-close assembly, which includes a cylinder (not shown). On the first mold 210, the cylinder is disposed inside the first mold 210, and its output end is fixedly connected to the end of the cup mold 212 away from the second mold 220; on the second mold 220, the cylinder is disposed inside the second mold 220, and the output end of the cylinder is located at the bottom of the forming groove 221 and faces the cup mold 212. The cylinder disposed in the first mold 210 can push the cup mold 212 out of the cup groove 211, and the cylinder disposed in the second mold 220 can push the formed cup away from the forming groove 221.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic cup turning molding machine, characterized in that: include: Base (100); A cup-making mechanism (200), wherein the cup-making mechanism (200) is arranged on the base (100), and the cup-making mechanism (200) comprises a first mold (210) and a second mold (220), wherein the first mold (210) and the second mold (220) are arranged in cooperation with each other and are used to produce cups; a flipping and moving mechanism, the flipping and moving mechanism being arranged on the base (100), and the flipping and moving mechanism being used to flip and move the second mold (220); The first mold (210) has a cup groove (211) at the bottom, a cup mold (212) is arranged in the cup groove (211), the second mold (220) has a molding groove (221) at the top, the first mold (210) has a rotating groove (213) coaxially arranged with the cup groove (211) at the bottom, a spiral knife (214) is rotatably arranged in the rotating groove (213), the second mold (220) has a spiral groove (222) coaxially arranged with the molding groove (221) at the top, the spiral knife (214) is inserted into the spiral groove (222) and can rotate along the spiral groove (222) and can cut the sheet material arranged between the first mold (210) and the second mold (220); The spiral direction of the spiral groove (222) is the same as the spiral direction of the spiral knife (214), and the pitch of the spiral knife (214) is greater than the pitch of the spiral groove (222). In a direction parallel to the axial direction of the spiral knife (214), both upper and lower ends of a single turn of the spiral knife (214) are blades, and the spiral knife (214) can undergo elastic deformation.

2. The fully automatic cup turning molding machine according to claim 1, characterized in that: The groove bottom of the spiral groove (222) is inclined in the radial direction of the spiral groove (222), and the inclination direction is from the inner groove wall of the spiral groove (222) to the outer groove wall of the spiral groove (222) in a direction away from the spiral cutter (214); The width of the spiral blade (214) is smaller than the width of the spiral groove (222); In the initial state, the projection of one end of the spiral cutter (214) away from the rotating groove (213) on the bottom surface of the spiral groove (222) is close to the inner groove wall of the spiral groove (222), and is close to the starting end of the spiral groove (222) in the extension direction of the spiral groove (222).

3. The fully automatic cup turning molding machine according to claim 1, characterized in that: A torsion spring is provided between the spiral cutter (214) and the rotating groove (213).

4. A fully automatic cup turning molding machine according to claim 2 or 3, characterized in that: Two installation frames (300) are arranged on the base (100), and the two installation frames (300) are respectively located on two sides of the base (100); the first mold (210) and the second mold (220) are both arranged between the two installation frames (300); a movable plate (310) is slidably arranged in the two installation frames (300); the first mold (210) is located above the second mold (220); the first mold (210) is fixedly connected between the two installation frames (300); and the second mold (220) is rotatably arranged between the two movable plates (310).

5. The fully automatic cup turning molding machine according to claim 4, characterized in that: The flipping and moving mechanism comprises a flipping component, a moving component and a power component (600), wherein the flipping component is arranged on one side of the moving component, the flipping component is used to flip the second mold (220), the moving component is used to move the second mold (220), and the power component (600) is used to provide the flipping component with power to flip the second mold (220) and to provide the moving component with power to move the second mold (220).

6. The fully automatic cup turning molding machine according to claim 5, characterized in that: The flip assembly comprises a first push rod (401), a second push rod (402), a linkage rod (403), a flip pull rod (404) and a first cam (405). The first push rod (401) and the second push rod (402) are both rotatably arranged on the base (100). The linkage rod (403) is arranged between the first push rod (401) and the second push rod (402), and its two ends are respectively hinged to the first push rod (401) and the second push rod (402). 4) is hinged to the second push rod (402), a flip shaft (224) is provided on the second mold (220), one end of the flip pull rod (404) away from the second push rod (402) is hinged to the flip shaft (224), the first cam (405) is rotatably arranged between the first push rod (401) and the second push rod (402) through the power assembly (600), and the first cam (405) can push the first push rod (401) and the second push rod (402) to rotate when the first cam (405) rotates.

7. The fully automatic cup turning molding machine according to claim 6, characterized in that: The moving assembly comprises a first support rod (501), a second support rod (502), a connecting rod (503), an opening and closing pull rod (504), a second cam (505) and a connecting rod assembly. The first support rod (501) and the second support rod (502) are both rotatably arranged on the base (100). The connecting rod (503) is arranged between the first support rod (501) and the second support rod (502). Both ends of the connecting rod (503) are rotatably connected to the first support rod (501) and the second support rod (502). A main shaft (102) is rotatably arranged on the base (100). A mounting bracket (505) is fixed on the main shaft (102). The two ends of the opening and closing pull rod (504) are respectively hinged to the second support rod (502) and the mounting block; the connecting rod assembly is arranged between the main shaft (102) and the flip shaft (224) and is used to push the second mold (220) to move so as to achieve the mold closing or demolding of the first mold (210) and the second mold (220); the second cam (505) is rotatably arranged between the first support rod (501) and the second support rod (502) through the power assembly (600); when the second cam (505) rotates, it can push the first support rod (501) and the second support rod (502) to rotate; The connecting rod assembly comprises an upper elbow (511) and a lower elbow (512), wherein two ends of the upper elbow (511) are respectively hinged to the flip shaft (224) and the lower elbow (512), and one end of the lower elbow (512) away from the upper elbow (511) is fixedly connected to the main shaft (102).

8. The fully automatic cup turning molding machine according to claim 7, characterized in that: The power assembly (600) includes a power motor (601) and a drive shaft (602), wherein the drive shaft (602) is rotatably arranged on the base (100), and the drive shaft (602) is located between the first push rod (401) and the second push rod (402), and between the first support rod (501) and the second support rod (502). The drive shaft (602) passes through the first cam (405) and the second cam (505) and is fixedly connected to the first cam (405) and the second cam (505). The power motor (601) is installed on the base (100), and the output shaft of the power motor (601) can drive the drive shaft (602) to rotate.

9. The fully automatic cup turning molding machine according to claim 4, characterized in that: The base (100) is provided with a telescopic cylinder, and two telescopic cylinders are provided. Both telescopic cylinders are arranged on the base (100) and correspond to the movable plates (310) arranged at two ends of the second mold (220), respectively. The output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates (310).

10. The fully automatic cup turning molding machine according to claim 9, characterized in that: The first mold (210) and the second mold (220) are both provided with a push-fit assembly. The push-fit assembly provided in the first mold (210) can push the cup mold (212) out of the cup groove (211), and the push-fit assembly provided in the second mold (220) can push the molded cup away from the molding groove (221).

Citation Information

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