A braiding device and braiding system for braiding a braided fiber braid

Abstract

The present application provides a braiding device and a braiding system for braiding fiber braided ropes, which are used to solve the problem that the fiber adhesion of the reinforcing agent or thermosetting resin to the reinforcing fiber rope is not optimal in the prior art; it comprises a base, a core yarn frame, a first dipping module, a braiding yarn module, a driving module, a second dipping module, a third dipping module and a twisting guide module; the braiding yarn module comprises a braiding yarn frame, a first guide disc, a first wire disc, a second wire disc, a second guide disc and a third wire disc which are arranged coaxially and spaced apart in sequence; the core yarn fiber bundle is treated by the first dipping module before braiding, and the braiding yarn fiber bundle is treated by the second dipping module and the third dipping module before braiding, so as to ensure that the fiber adhesion of the reinforcing agent or thermosetting resin to the reinforcing fiber rope is not optimal.

Description

Technical Field

[0001] This invention belongs to the field of fiber braided rope weaving, and in particular relates to a weaving device and weaving system for weaving fiber braided ropes. Background Technology

[0002] Slope protection netting is a widely used safety netting system in areas prone to rockfall, such as highways, railways, landslides, mountainous regions, and tourist areas. Currently, metal mesh is the most commonly used material. While metal materials possess certain strength and durability, practical applications reveal the following drawbacks: metal mesh is susceptible to corrosion in humid or acidic environments, especially with prolonged exposure to natural conditions. This corrosion leads to decreased strength, increased maintenance costs, and more frequent replacements. Furthermore, due to its high rigidity, metal protective netting is not easily able to adhere tightly to the slope surface in complex terrain, failing to provide effective protection. In the event of slope collapses, small landslides, or debris flows, it cannot effectively buffer the impact, making it prone to breakage or detachment, thus reducing its protective effectiveness.

[0003] Fiber bundles refer to bundles of yarn composed of multiple continuous fibers. These fiber bundles possess suitable strength and flexibility, making them suitable for manufacturing various textiles and composite materials. Protective nets woven from fiber bundles exhibit flexibility and deformability, allowing them to conform to slope surfaces in complex terrain conditions and effectively buffer impacts from slope collapses, small landslides, or debris flows. Therefore, using fiber bundle-woven ropes to prepare slope protection nets shows promising application prospects.

[0004] To further enhance the fiber bonding of fiber ropes formed by fiber bundle weaving, it is usually necessary to coat the woven fiber rope with a reinforcing agent or impregnate it with thermosetting resin after weaving. However, at this point, the fiber rope is already fully woven, and the fiber bundles are in close contact due to the twisting action of the braiding machine. The reinforcing agent and thermosetting resin cannot fill the spaces between the fibers within the fiber bundle itself, resulting in the reinforcing agent or thermosetting resin not achieving optimal fiber bonding for the reinforced fiber rope. Summary of the Invention

[0005] In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a weaving device and weaving system for weaving fiber ropes, in order to solve the problem that the bonding strength of reinforcing agents or thermosetting resins to reinforcing fiber ropes is not optimal in the prior art.

[0006] To achieve the above and other related objectives, the present invention provides a weaving device for weaving fiber ropes. The weaving device includes: a base, a core yarn frame, a first impregnation module, a weaving yarn module, a drive module, a second impregnation module, a third impregnation module, and a twisting guide module; the core yarn frame, the weaving yarn module, the drive module, the first impregnation module, the second impregnation module, and the twisting guide module are disposed on the base; a core yarn wheel with a core yarn fiber bundle wound on it is disposed on the core yarn frame; the first impregnation module is used to impregnate the core yarn fiber bundle; the drive module is used to drive the weaving yarn module to rotate; the weaving yarn module includes a weaving yarn frame, a first guide plate, a first guide plate, a second guide plate, a second guide plate, and a third guide plate arranged sequentially at intervals and coaxially; weaving... The yarn frame and the first guide plate, the first guide plate and the first guide plate, the first guide plate and the second guide plate, the second guide plate and the second guide plate, and the second guide plate and the third guide plate are connected by multiple spaced support columns. A first through hole is provided at the center of the yarn frame, the first guide plate, the first guide plate, the second guide plate, the second guide plate, and the third guide plate to avoid the core yarn fiber bundle. The core yarn fiber bundle passes through the first through hole and connects to the twisting guide module. Multiple weaving wheels with weaving yarn fiber bundles wound on them are spaced apart on the yarn frame. The first guide plate is provided with multiple first guide holes and multiple first guide components. The multiple first guide holes and multiple first guide components are arranged in a ring around the center of the first guide plate. The first guide plate is provided with a series of first guide holes and first guide components, each corresponding to a specific component. The first guide holes also correspond to specific braiding wheels. The first guide plate has multiple second guide holes arranged in a ring around the center of the first guide plate, each corresponding to a specific first guide component. The second guide plate also has multiple third guide holes arranged in a ring around the center of the second guide plate, each corresponding to a specific second guide hole. Finally, the second guide plate has multiple fourth guide holes and multiple second guide components, each arranged in a ring around the center of the second guide plate. A ring-shaped arrangement is provided on the second guide plate; a fourth guide hole and a second guide component are arranged in a one-to-one correspondence; a fourth guide hole and a third guide hole are arranged in a one-to-one correspondence; a plurality of fifth guide holes are provided on the third guide plate, and the plurality of fifth guide holes are arranged in a ring-shaped arrangement with the center of the third guide plate as the center, and the fifth guide holes are arranged in a one-to-one correspondence with the second guide component; each braided yarn fiber bundle passes through the first guide hole, the second guide hole, the third guide hole, the fourth guide hole and the fifth guide hole in sequence and connects to the twisting guide module; the first guide plate uses the first guide component to put the braided yarn fiber bundle into the second impregnation module for impregnation treatment; the second guide plate uses the second guide component to put the braided yarn fiber bundle into the third impregnation module for impregnation treatment;The braided yarn fiber bundles are divided into two groups. While the second impregnation module impregnates one group of braided yarn fiber bundles, the third impregnation module impregnates the other group of braided yarn fiber bundles.

[0007] Optionally, the drive module includes a drive motor, a mounting bracket, a first rotating shaft, a first pulley, a second pulley, and a belt; the drive motor and the mounting bracket are mounted on a base, the first rotating shaft is rotatably connected to the mounting bracket, one end of the first rotating shaft is connected to the first pulley, and the other end is connected to the yarn weaving frame, the second pulley is connected to the drive motor; the belt is sleeved on the first pulley and the second pulley; the center of the first rotating shaft is provided with a second through hole for the core yarn fiber bundle to pass through, and the core yarn fiber bundle passes through the second through hole and the first through hole to connect to the twisting guide module.

[0008] Optionally, the drive module further includes a first limiting member and at least three second limiting members. The first limiting member is connected to the weaving frame and has a ring structure. The first limiting member has a first protrusion and a second protrusion on its upper ring, and a first limiting gap is formed between the first protrusion and the second protrusion. The second limiting member is connected to the mounting bracket and has a third protrusion and a fourth protrusion on its upper ring, and a second limiting gap is formed between the third protrusion and the fourth protrusion. The first limiting gap is used to accommodate the fourth protrusion, and the second limiting gap is used to accommodate the first protrusion.

[0009] Optionally, the yarn weaving frame includes multiple reversing components for guiding the yarn fiber bundles; the reversing components are arranged one-to-one with the yarn weaving wheels; the reversing components include two opposing first mounting posts and a reversing member; the two opposing first mounting posts and the reversing member are spaced apart on the yarn weaving frame, one end of the reversing member is connected to the end of one of the first mounting posts away from the yarn weaving frame, and the other end is connected to the end of the other first mounting post away from the yarn weaving frame; the central axis of the reversing member is perpendicular to the central axis of the yarn weaving frame; a guide groove for guiding the yarn fiber bundles is provided on the outer surface of the reversing member.

[0010] Optionally, the first impregnation module includes a first mounting base, a first impregnation tank, a first core yarn fiber bundle guiding assembly, and a second core yarn fiber bundle guiding assembly. The first mounting base is disposed on a base, the first impregnation tank is disposed on top of the first mounting base, and the first and second core yarn fiber bundle guiding assemblies are disposed within the first impregnation tank. The first core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle into the first impregnation tank for impregnation. The second core yarn fiber bundle guiding assembly is used to guide the impregnated core yarn fiber bundle out of the first impregnation tank. The first and / or second core yarn fiber bundle guiding assemblies include two second rotating shafts and two first guide wheels. The two first guide wheels are respectively disposed on one of the second rotating shafts. The second and third impregnation modules include a second impregnation tank, a glue storage tank, a second mounting base, two glue inlets, and a glue guiding assembly. Optionally, a second mounting base is disposed on the base, and a second impregnation tank is disposed on top of the second mounting base. The cross-section of the second impregnation tank parallel to the length direction of the second mounting base is U-shaped, and the cross-section of the second impregnation tank parallel to the width direction of the second mounting base is rectangular. One glue inlet is disposed on the first side wall of the second impregnation tank parallel to the width direction of the second mounting base; the other glue inlet is disposed on the second side wall of the second impregnation tank parallel to the width direction of the second mounting base. A glue storage tank is disposed on the second mounting base and communicates with the second impregnation tank. One end of the glue guiding component is connected to the two glue inlets, and the other end is connected to the glue storage tank, for transferring the glue in the glue storage tank into the second impregnation tank.

[0011] Optionally, the adhesive guiding assembly includes a first pipe, a second pipe, a third pipe, and a pump; one end of the first pipe is connected to a second impregnation tank, and the other end is connected to the pump; one end of the second pipe is connected to the pump, and the other end is connected to one of the adhesive inlets; one end of the third pipe is connected to the pump, and the other end is connected to another adhesive inlet; a second heating assembly for heating the adhesive is provided in the adhesive storage tank.

[0012] Optionally, the first guide assembly includes two spaced-apart second mounting posts, two second guide wheels, two fourth rotating shafts, and a guide member; one end of each of the two second mounting posts is connected to the first guide plate, and the other end is connected to the guide member; the two second guide wheels are respectively mounted on one of the fourth rotating shafts, one end of the fourth rotating shaft is connected to one of the second mounting posts, and the other end is connected to the other second mounting post; the guide member is provided with a sixth guide hole for the braided yarn fiber bundle to pass through, and the central axis of the sixth guide hole is not parallel to the central axis of the first guide hole.

[0013] Optionally, the weaving device further includes a support module for supporting the first guide plate and the second guide plate; the support module includes a guide seat and a guide plate guide groove; the guide seat is disposed on the base, and the guide plate guide groove is disposed on the end of the guide seat away from the base; the guide plate guide groove has a plurality of rolling elements that abut against the side of the guide plate.

[0014] On the other hand, the present invention also provides a weaving system for weaving fiber braided ropes, including a weaving device for weaving fiber braided ropes as described above.

[0015] As described above, the braiding apparatus and system for braiding fiber ropes according to the present invention have at least the following beneficial effects: A core yarn frame and a first impregnation module are provided on the base. The first impregnation module is used to impregnate the core yarn fiber bundle. A first guide plate, a second guide plate, a second impregnation module, and a third impregnation module are provided on the braiding yarn module. A first guide component is provided on the first guide plate, and a second guide component is provided on the second guide plate. Through the guiding effect of the first guide component on the braiding yarn fiber bundle, the second impregnation module can impregnate the braiding yarn fiber bundle. Furthermore, through the guiding effect of the second guide component on the braiding yarn fiber bundle, the third impregnation module can impregnate the braiding yarn fiber bundle. Moreover, before the fiber rope is formed, the impregnation process ensures that the reinforcing agent or thermosetting resin is filled at the connection between the braiding yarn fiber bundle and the core yarn fiber bundle, or between the fibers of the braiding yarn fiber bundle and the core yarn fiber bundle themselves, thereby enhancing the mechanical properties of the fiber rope. In addition, by setting up a first guide plate and a second guide plate, it is ensured that the fiber bundles of the braided yarn will not become entangled between the first guide plate and the second guide plate, so that the fiber braided rope can be braided smoothly. Attached Figure Description

[0016] Figure 1 The diagram shown is a structural schematic of a weaving device for weaving fiber ropes according to the present invention.

[0017] Figure 2 The diagram shown is a partial structural schematic of a weaving device for weaving fiber ropes according to the present invention.

[0018] Figure 3 The diagram shown represents another part of the structure of a weaving apparatus for weaving fiber ropes according to the present invention.

[0019] Figure 4 Displayed as Figure 3 Enlarged diagram of point B in the middle.

[0020] Figure 5 The diagram shows the connection of the second limiting member, the adapter plate, and the third rotating shaft of a weaving device for weaving fiber ropes according to the present invention.

[0021] Figure 6 The diagram shows the connection of the second limiting member and the third rotating shaft of a weaving device for weaving fiber ropes according to the present invention.

[0022] Figure 7 The diagram shown is a structural schematic of an adapter plate for a braiding device for weaving fiber ropes according to the present invention.

[0023] Figure 8 Displayed as Figure 1 An enlarged diagram of point A in the diagram.

[0024] Figure 9 The diagram shown is a structural schematic of the first impregnation module of a weaving device for weaving fiber ropes according to the present invention.

[0025] Figure 10 The diagram shows a structural schematic of the first impregnation module of a weaving apparatus for weaving fiber ropes according to the present invention, with the cover plate removed.

[0026] Figure 11 The diagram shown is a structural schematic of the third impregnation module of a weaving apparatus for weaving fiber ropes according to the present invention.

[0027] Figure 12 The diagram shown is a cross-sectional view of the third impregnation module of a weaving apparatus for weaving fiber ropes according to the present invention.

[0028] Figure 13 Displayed as Figure 12 An enlarged diagram of point C in the diagram.

[0029] Figure 14 The diagram shows a braiding frame and reversing assembly of a braiding device for weaving fiber braided ropes according to the present invention.

[0030] Figure 15 The diagram shown is a structural schematic of a reversing component of a reversing assembly for a braiding device for weaving fiber braided ropes according to the present invention.

[0031] Figure 16 The diagram shown is a structural schematic of a support module of a weaving device for weaving fiber ropes according to the present invention.

[0032] Figure 17 The diagram shown is a structural schematic of a support module of a braiding device for weaving fiber ropes according to the present invention, with the rolling element and the closing element removed. Detailed Implementation

[0033] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0034] Please refer to all the accompanying drawings below. It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of the invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of the invention, should still fall within the scope of the technical content disclosed in this invention. Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and are not intended to limit the scope of the invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.

[0035] The following embodiments are for illustrative purposes only. These embodiments can be combined and are not limited to the content shown in any single embodiment below.

[0036] In this embodiment, the adhesive stored in the first impregnation module, the second impregnation module, and the third impregnation module can be a reinforcing agent or a thermosetting resin. Of course, in other implementations, the adhesive can also be other materials, and this embodiment does not limit this.

[0037] Please see Figure 1 , 2This invention provides a weaving device for weaving fiber ropes. The weaving device includes: a base 1, a core yarn frame 2, a first impregnation module 3, a weaving yarn module 4, a drive module 5, a second impregnation module 6, a third impregnation module 7, and a twisting guide module 8; the core yarn frame 2, the weaving yarn module 4, the drive module 5, the first impregnation module 3, the second impregnation module 6, and the twisting guide module 8 are disposed on the base 1; the core yarn frame 2 is provided with a core yarn wheel on which core yarn fiber bundles are wound; the first impregnation module 3 is used to impregnate the core yarn fiber bundles; the drive module 5 is used to drive the weaving yarn module 4 to rotate; the weaving yarn module 4 includes a weaving yarn frame 41, a first guide plate 42, and a first guide plate 43 arranged sequentially and coaxially. The yarn guide 43, second guide 44, second guide 45, and third guide 46 are connected by multiple spaced support columns 47 between the yarn braiding frame 41 and the first guide 42, between the first guide 42 and the first guide 43, between the first guide 43 and the second guide 44, between the second guide 44 and the second guide 45, and between the second guide 45 and the third guide 46. A first through-hole is provided at the center of the yarn braiding frame 41, the first guide 42, the first guide 43, the second guide 44, the second guide 45, and the third guide 46 to avoid the core yarn fiber bundle. The core yarn fiber bundle passes through the first through-hole and connects to the twisting guide module 8. The yarn braiding frame 41... The upper part is provided with multiple braiding wheels with bundles of braided yarn fibers wound on them; the first guide plate 42 is provided with multiple first guide holes 421 and multiple first guide components 422; the multiple first guide holes 421 and multiple first guide components 422 are respectively arranged in a ring with the center of the first guide plate 422 as the center, and the first guide holes 421 and the first guide components 422 are arranged one-to-one; the first guide holes 421 and the braiding wheels are arranged one-to-one; the first guide plate 43 is provided with multiple second guide holes 431, the multiple second guide holes 431 are arranged in a ring with the center of the first guide plate 43 as the center, and the second guide holes 431 and the braiding wheels are arranged one-to-one. The first guide component 422 is set one-to-one; the second guide plate 44 is provided with a plurality of third guide holes 441, which are arranged in a ring with the center of the second guide plate 44 as the center, and the third guide holes 441 are set one-to-one with the second guide holes 431; the second guide plate 45 is provided with a plurality of fourth guide holes and a plurality of second guide components 451, which are arranged in a ring with the center of the second guide plate 45 as the center, and the fourth guide holes and the second guide components 451 are set one-to-one; the fourth guide holes and the third guide holes 441 are set one-to-one.The third guide plate 46 is provided with multiple fifth guide holes 461, which are arranged in a ring around the center of the third guide plate 46. Each fifth guide hole 461 corresponds to a second guide component 451. Each braided yarn fiber bundle passes sequentially through the first guide hole 421, the second guide hole 431, the third guide hole 441, the fourth guide hole, and the fifth guide hole 461 to connect with the twisting guide module 8. The first guide plate 42 uses the first guide component 422 to place the braided yarn fiber bundle into the second impregnation module 6 for impregnation. The second guide plate 45 uses the second guide component 451 to place the braided yarn fiber bundle into the third impregnation module 7 for impregnation. The braided yarn fiber bundles are divided into two groups. When the second impregnation module 6 impregnates one group of braided yarn fiber bundles, the third impregnation module 7 impregnates the other group.

[0038] In this embodiment, a core yarn wheel with a core yarn fiber bundle wound on the core yarn frame 2 is rotatably connected to the core yarn frame 2; six braiding yarn wheels with braided yarn fiber bundles wound on the braiding yarn frame 41 are rotatably connected to the braiding yarn frame 41. The rotatable connection between the core yarn wheel and the core yarn frame 2, and between the braiding yarn wheel and the braiding yarn frame 41, facilitates the twisting guide module 8 to move the core yarn fiber bundle and the braided yarn fiber bundle, so that the core yarn fiber bundle and the braided yarn fiber bundle can be braided into a fiber braided rope. Correspondingly, there are six first guide holes 421 on the first guide plate 42, six second guide holes 431 on the first guide plate 43, six third guide holes 441 on the second guide plate 44, six fourth guide holes on the second guide plate 45, and six fifth guide holes 461 on the third guide plate 46, as well as six first guide components 422 and six second guide components 451. The first guide hole 421, the second guide hole 431, the third guide hole 441, the fourth guide hole, and the fifth guide hole 461 are projected onto the first guide disk 42 along the extension direction of the core yarn fiber bundle. The corresponding first guide hole 421, second guide hole 431, third guide hole 441, fourth guide hole, and fifth guide hole 461 are located on the same radial direction of the first guide disk 42. Furthermore, in this embodiment, the first guide disk 42 and the second guide disk 45 can be identical, i.e., they have the same shape and size. The first guide wire disk 43 and the second guide wire disk 44 can also be identical, i.e., they have the same shape and size. The third guide wire disk 46 can be different from the first guide wire disk and the second guide wire disk 44; for example, the diameter of the third guide wire disk 46 can be smaller than that of the first guide wire disk 43 and the second guide wire disk 44, so that the third guide wire disk 46 can gather the braided yarn fiber bundle onto the twisting guide module 8. The braided yarn fiber bundles can be made of tough fiber filaments. In this embodiment, the braided yarn fiber bundles are LCP fiber bundles. LCP fiber bundles (LCP stands for liquid crystal polymer) are a type of thermoplastic fiber with a special molecular structure. They are characterized by high strength, high modulus, excellent heat resistance, and chemical stability. In addition, LCP fiber bundles also have a low water absorption rate, enabling them to maintain stable performance in humid environments. The core yarn fiber bundles can be made of high-strength glass fiber filaments. In this embodiment, the core yarn fiber bundles are glass fiber bundles. Glass fiber bundles are an inorganic non-metallic material with high strength, high modulus, and corrosion resistance. At the same time, glass fiber bundles also have good thermal stability and weather resistance, enabling them to maintain stable performance in various harsh environments. Therefore, the slope protection net woven in this embodiment using LCP fiber bundles (liquid crystal polymer) as the braided yarn and glass fiber bundles as the core yarn has the characteristics of high strength, durability, flexibility, and excellent anti-corrosion performance, which can effectively improve the protection effect of the slope protection net.

[0039] like Figure 2As shown, the connection between the braided yarn fiber bundle on the braided yarn wheel set on the braided yarn frame 41 and the first guide plate 42, the second guide plate 45, the first guide plate 43, the second guide plate 44 and the third guide plate 46 is as follows: Taking a single braided yarn fiber bundle a as an example, the following explanation will be given. The braided yarn fiber bundle a first passes through the first guide hole 421 on the first guide plate 42, connects with the first guide component 422, and after being guided by the first guide component 422, passes through one of the second guide holes 431 on the first guide plate 43 that is adjacent to the second guide hole 431 corresponding to the first guide hole 421. For example, it can pass through the second guide hole 431 that is adjacent to the second guide hole 431 corresponding to the first guide hole 421 and located to the left of the second guide hole 431 corresponding to the first guide hole 421. After passing through the second guide hole 431, the braided yarn fiber bundle then passes through one of the third guide holes 441 on the second guide plate 44 that is adjacent to the third guide hole 441 corresponding to the second guide hole 431. At this time, the third guide hole 441 through which the braided yarn fiber bundle passes is adjacent to the first guide hole 421. The third guide hole 441, which is adjacent to the second guide hole 431, is located to the left of the third guide hole 441 corresponding to the second guide hole 431. After passing through the third guide hole 441, the braided yarn fiber bundle passes through one of the fourth guide holes on the second guide reel that is adjacent to the fourth guide hole corresponding to the third guide hole 441, and connects with the second guide component 451 corresponding to the fourth guide hole. At this time, the fourth guide hole through which the braided yarn fiber bundle passes is the fourth guide hole that is adjacent to the fourth guide hole corresponding to the third guide hole 441 and located to the left of the fourth guide hole corresponding to the third guide hole 441. After being guided by the second guide component 451, it passes through the fifth guide hole 461 corresponding to the fourth guide hole and connects with the twisting guide module 8. It is understandable that after the braided yarn fiber bundle passes through the first guide plate 42, the first guide plate 43, the second guide plate 44 and the second guide plate 45 in sequence, the first guide hole 421 and the fourth guide hole through which the braided yarn fiber bundle passes are projected onto the first guide plate 42, and the first guide hole 421 and the second guide hole 431 are located on the line connecting the same diameter of the first guide plate 42.

[0040] The six braided yarn fiber bundles are divided into two groups, with three fiber bundles in each group. For example, if the six braiding wheels are numbered sequentially from 1 to 6, the fiber bundles corresponding to the braiding wheels numbered 1-3 form the first group, and the fiber bundles corresponding to the braiding wheels numbered 4-6 form the second group. When the drive module 5 rotates the braided yarn module 4, the first group of fiber bundles undergoes impregnation in the second impregnation module 6, while the second group undergoes impregnation in the third impregnation module 7. Conversely, when the second group of fiber bundles undergoes impregnation in the second impregnation module 6, the first group undergoes impregnation in the third impregnation module 7. In other words, each fiber bundle undergoes impregnation in either the second impregnation module 6 or the third impregnation module 7. This ensures that each fiber bundle undergoes impregnation before entering the twisting guide module 8, and also ensures that each fiber bundle is adequately impregnated.

[0041] The weaving principle of the weaving device in this embodiment is as follows: the twisting guide module 8 is used to drive the core yarn fiber bundle, the braiding yarn fiber bundle, and the woven fiber rope along... Figure 1 The core yarn fiber bundles move to the right, and simultaneously, the braided yarn fiber bundles converge on the twisting guide module 8. As the driving module 5 drives the braided yarn module 4 to rotate, it causes six braided yarn fiber bundles to wrap around the outside of the core yarn fiber bundle. Simultaneously, the twisting guide module 8 moves the core yarn fiber bundles and the woven fiber rope to the right, thus achieving uninterrupted weaving of the fiber rope. The twisting guide module 8 may include a pulling component for pulling the fiber rope and core yarn fiber bundles and a braided rope guide hole. The braided yarn fiber bundles and core yarn fiber bundles converge at or outside the braided rope guide hole to achieve the braided yarn fiber bundles wrapping around the core yarn fiber bundle. The pulling component is used to pull the fiber rope to move. In other implementations, the twisting guide module 8 can also have other structures; this embodiment does not limit this, as long as it can achieve the rightward movement of the core yarn fiber bundles, the braided yarn fiber bundles, and the woven fiber rope.

[0042] In this embodiment, a core yarn frame 2 and a first impregnation module 3 are set on a base 1. The first impregnation module 3 is used to impregnate the core yarn fiber bundle. A first guide plate 42, a second guide plate 45, a second impregnation module 6, and a third impregnation module 7 are set on a braided yarn module 4. A first guide component 422 is set on the first guide plate 42 and a second guide component 451 is set on the second guide plate 45. Through the guiding effect of the first guide component 422 on the braided yarn fiber bundle, the second impregnation module 6 can impregnate the braided yarn fiber bundle. And through the guiding effect of the second guide component 451 on the braided yarn fiber bundle, the third impregnation module 7 can impregnate the braided yarn fiber bundle. Moreover, before the fiber braided rope is formed, the impregnation process can ensure that the reinforcing agent or thermosetting resin is filled into the connection between the braided yarn fiber bundle and the core yarn fiber bundle or between the fibers of the braided yarn fiber bundle and the core yarn fiber bundle itself, so as to enhance the mechanical properties of the fiber braided rope. In addition, by setting the first guide plate 43 and the second guide plate 44, it is ensured that the fiber bundles of the braided yarn will not entangle between the first guide plate 42 and the second guide plate 45, so that the fiber braided rope can be braided smoothly.

[0043] In one embodiment, please refer to Figure 3 The drive module 5 includes a drive motor 51, a mounting bracket 52, a first rotating shaft 53, a first pulley 54, a second pulley 55, and a belt 56. The drive motor 51 and the mounting bracket 52 are mounted on the base 1. The first rotating shaft 53 is rotatably connected to the mounting bracket 52. One end of the first rotating shaft 53 is connected to the first pulley 54, and the other end is connected to the yarn weaving frame 41. The first pulley 54 is connected to the drive motor 51. The center of the first rotating shaft 53 is provided with a second through hole 531 for the core yarn fiber bundle to pass through. The core yarn fiber bundle passes through the second through hole 531 and the first through hole and connects to the twisting guide module 8. Specifically, the first rotating shaft 53 is rotatably connected to the mounting bracket 52, and the first pulley 54 and the yarn weaving frame 41 are fixedly mounted on the first rotating shaft 53. The second pulley 55 can be coaxially mounted on the drive shaft of the drive motor 51. The drive motor 51 drives the second pulley 55 to rotate, thereby driving the first rotating shaft 53 to rotate, and driving the yarn weaving frame 41 to rotate. Since the first guide plate 42, the second guide plate 45, the first guide plate 43, the second guide plate 44 and the third guide plate 46 are directly or indirectly connected to the yarn weaving frame 41 through the support column 47, the rotation of the drive motor 51 can drive the yarn weaving frame 41, the first guide plate 42, the second guide plate 45, the first guide plate 43, the second guide plate 44 and the third guide plate 46 to rotate together as a whole.

[0044] Please see Figure 4-6The drive module 5 also includes a first limiting member 57 and at least three second limiting members 58. The first limiting member 57 is connected to the weaving frame 41 and has an annular structure. The first limiting member 57 has a first protrusion 571 and a second protrusion 572 on its ring, and a first limiting gap 573 is formed between the first protrusion 571 and the second protrusion 572. The second limiting members 58 are connected to the mounting bracket 52 and have a third protrusion 581 and a fourth protrusion 582 on their ring, and a second limiting gap 583 is formed between the third protrusion 581 and the fourth protrusion 582. The first limiting gap 573 is used to accommodate the fourth protrusion 582, and the second limiting gap 583 is used to accommodate the first protrusion 571. The first limiting member 57 has an annular structure, specifically a cylindrical structure with a clearance hole inside for avoiding the first rotating shaft 53. The first protrusion 571 and the second protrusion 572 can be arranged in an annular shape on the outer surface of the first limiting member 57. The first limiting member 57 and the weaving frame 41 can be integrally formed or separately formed, and then installed together by bolts or other fixing structures. This embodiment does not limit this. The number of second limiting members 58 can be set to three, with the three second limiting members 58 arranged in a triangular interval on the mounting bracket 52. Alternatively, there can be four or more, forming a polygonal structure or arranged in a ring interval on the mounting bracket 52. This embodiment does not limit this. The second limiting member 58 can be a cylindrical structure, and the third protrusion 581 and the fourth protrusion 582 can be arranged in a ring on the outer surface of the second limiting member 58. In one embodiment, the groove depth of the first limiting gap 573 is equal to the groove depth of the second limiting gap 583, the groove width of the first limiting gap 573 is equal to the groove width of the second limiting gap 583, that is, the interval between the first protrusion 571 and the second protrusion 572 is equal to the interval between the third protrusion 581 and the fourth protrusion 582, and the height of the first protrusion 571 and the second protrusion 572 protruding from the first limiting member 57 is equal to the height of the third protrusion 581 and the fourth protrusion 582 protruding from the second limiting member 58. The first protrusion 571 extends into the second limiting gap 583 and abuts against the bottom of the groove of the second limiting gap 583, as well as against the sidewall of the first protrusion 571 and the sidewall of the second limiting gap 583; similarly, the fourth protrusion 582 extends into the first limiting gap 573 and abuts against the bottom of the groove of the first limiting gap 573, as well as against the sidewall of the fourth protrusion 582 and the sidewall of the first limiting gap 573. This can prevent the weaving frame 41 from moving up and down or left and right relative to the horizontal plane. That is, the weaving frame 41 can only rotate relative to the mounting bracket 52 and cannot move. This avoids the weaving frame 41 from moving up and down or left and right relative to the horizontal plane when the twisting guide module 8 pulls the weaving yarn fiber bundle during subsequent weaving.

[0045] This embodiment uses at least three second limiting members 58 on the mounting bracket 52 and a first limiting member 57 on the weaving frame 41. The weaving frame 41 is limited by the first protrusion 571 and the second protrusion 572 on the first limiting member 57 and the first limiting gap 573 formed between the first protrusion 571 and the second protrusion 572, and the second limiting gap 583 formed between the third protrusion 581 and the fourth protrusion 582 on the second limiting member 58. This ensures that the central axis of the weaving frame 41 will not tilt relative to the horizontal plane, and that the rotational power of the drive component can be effectively transmitted to the weaving frame 41, thereby ensuring the stability of the weaving machine. On the other hand, the cooperation of the first protrusion 571 and the second limiting gap 583, as well as the cooperation of the fourth protrusion 582 and the first limiting gap 573, can also prevent the weaving frame 41 from moving up and down or left and right relative to the horizontal plane.

[0046] In one embodiment, please refer to Figure 4-6 The second limiting member 58 and the mounting bracket 52 are rotatably connected. During the rotation of the yarn weaving frame 41 driven by the driving component, the rotation of the yarn weaving frame 41 causes the first limiting member 57 to rotate. Since the second limiting member 58 and the mounting bracket 52 are rotatably connected, the rotation of the first limiting member 57 can drive the first limiting member 58 to rotate, thereby reducing the friction between the first limiting member 57 and the second limiting member 58 and preventing excessive wear on the first and second limiting members 58. Specifically, the second limiting member 58 and the mounting bracket 52 can be connected via a third rotating shaft 59. Specifically, a bearing is fitted onto the third rotating shaft 59, and the third rotating shaft 59 is connected to the second limiting member 58 via the bearing.

[0047] In one embodiment, as shown in Figures 4-7, the drive module 5 further includes multiple adapter plates 60, multiple limiting pins 61, and multiple fixing members 62; the third rotating shaft 59, adapter plates 60, limiting pins 61, and second limiting members 58 are arranged in a one-to-one correspondence; the number of fixing members 62 is twice the number of second limiting members 58; two fixing members 62 are arranged corresponding to one second limiting member 58; the mounting bracket 52 is provided with multiple first oblong holes for the third rotating shaft 59 to pass through and multiple second oblong holes for the fixing members 62 to pass through; the third rotating shaft 59 is provided with a third through-hole for the limiting pins 61 to pass through. The adapter plate 60 is provided with a fourth through hole 601 for the limit pin 61 to pass through, a fifth through hole 602 for the third rotating shaft 59 to pass through, and a sixth through hole 603 for the fixing member 62 to pass through. One end of the third rotating shaft 59 is rotatably connected to the second limit member 58, and the other end is connected to the adapter plate 60 through the first waist-shaped hole and the fifth through hole 602. The limit pin 61 passes through the fourth through hole 601 and the third through hole 591 to fix the third rotating shaft 59 on the adapter plate 60. The fixing member 62 passes through the sixth through hole 603 and the second waist-shaped hole to fix the adapter plate 60 on the mounting bracket 52. The adapter plate 60 can be a rectangular plate structure. The fifth through hole 602 is located at the center of the adapter plate 60. The second through hole 531 is located on one side of the adapter plate 60 and communicates with the third through hole 591. There are two sixth through holes 603, which are symmetrically arranged on the adapter plate 60 with the fifth through hole 602 as the center. The third through hole 591 is located on the side of the third rotating shaft 59 and passes through the third rotating shaft 59. The fastener 62 can be a bolt and nut structure. In use, first, the third rotating shaft 59 is passed through the first oblong hole, and then the third rotating shaft 59 is passed through the adapter plate 60. The third through hole 591 of the third rotating shaft 59 and the fourth through hole 601 of the adapter plate 60 are aligned, and the limiting pin 61 is inserted to fix the adapter plate 60 and the third rotating shaft 59. Finally, the sixth through hole 603 and the second oblong hole of the adapter plate 60 are aligned, and then the bolt is passed through the sixth through hole 603 and the second oblong hole in sequence. Finally, the adapter plate 60 is fixed to the mounting bracket 52 with a nut to fix the third rotating shaft 59 to the mounting bracket. In this embodiment, by setting a first waist-shaped hole, a second waist-shaped hole, a limiting pin 61, an adapter plate 60, and a fixing member 62, the third rotating shaft 59 is fixed on the mounting bracket 52. Furthermore, by using the first waist-shaped hole and the second waist-shaped hole, the position of the second limiting member 58 can be adjusted to ensure that the second limiting member 58 can abut against the first limiting member 57.

[0048] In one embodiment, as shown in 1, 14, and 15, the yarn weaving frame 41 includes a plurality of reversing components 411 for guiding the yarn fiber bundles; the reversing components 411 are arranged one-to-one with the yarn weaving wheels; the reversing components 411 include: two opposing first mounting posts 4111 and a reversing member 4112; the two first mounting posts 4111 are spaced apart on the yarn weaving frame 41, and the two ends of the reversing member 4112 are respectively connected to the ends of the two first mounting posts 4111 that are away from the yarn weaving frame 41; one end of the reversing member 4112 is connected to the end of one of the first mounting posts 4111 that is away from the yarn weaving frame 41, and the other end is connected to the end of the other first mounting post 4111 that is away from the yarn weaving frame 41; a guide groove 41121 for guiding the yarn fiber bundles is provided on the outer surface of the reversing member 4112. In this embodiment, multiple weaving wheels, each carrying a bundle of braided yarn fibers, are arranged in a ring around the center of the weaving frame 41. The central axis of each weaving wheel is parallel to the central axis of the weaving frame 41. Therefore, when the bundle of braided yarn fibers is removed from the weaving wheel, it is perpendicular to the central axis of the weaving frame 41. After being redirected by the reversing member 4112 provided in this embodiment, the bundle of braided yarn fibers can be made parallel to the central axis of the weaving frame 41, facilitating subsequent weaving of the fiber rope by the weaving equipment. In addition, the two first mounting posts 4111 and the reversing member 4112 constitute a set of braided yarn fiber bundle reversing components 411. Each weaving wheel corresponds to a set of braided yarn fiber bundle reversing components 411, thereby ensuring that each bundle of braided yarn fibers can be redirected by the braided yarn fiber bundle reversing components 411, thus becoming parallel to the central axis of the weaving frame 41. In addition, a guide groove 41121 is provided on the outer side of the reversing member 4112 to limit the braided yarn fiber bundle and prevent the braided yarn fiber bundle from contacting other structures such as the first mounting post 4111, which would cause damage to the braided yarn fiber bundle.

[0049] In one implementation, the commutator 4112 can be a wheel-shaped structure, rotatably mounted between two first mounting posts 4111, thereby reducing friction between the braided yarn fiber bundle and the commutator 4112. Correspondingly, the guide groove 41121 is a groove structure provided on the commutator wheel. In this embodiment, the commutator 4112 is a cylindrical structure with the guide groove 41121, and is fixedly connected to the two first mounting posts 4111. The guide groove 41121 includes an exit section and an entry section. The exit section has a concave shape in the cross-section projected in the direction perpendicular to the extension of the commutator 4112. The two side walls of the exit section are spirally arranged on the commutator 4112. The groove depth of the guide groove 41121 gradually decreases from the connection between the entry section and the exit section, spirally winding around the two side walls of the exit section in the spiral direction of the commutator 4112. Since the axial and radial positions of the braided yarn fiber bundle relative to the upper braiding wheel change when it is wound on the braiding wheel, the introduction section guides the braided yarn fiber bundle to the exit section to ensure that the braided yarn fiber bundle is in the same position after being reversed by the reversing member 4112 and entering the first lead reel. This avoids damage to the braided yarn fiber bundle caused by an imperfect connection between the braided yarn fiber bundle and the first lead reel or other structures.

[0050] In one embodiment, please refer to Figure 9 , 10 The first impregnation module 3 includes a first mounting base 31, a first impregnation tank 32, a first core yarn fiber bundle guiding assembly 33, and a second core yarn fiber bundle guiding assembly 34. The first mounting base 31 is disposed on the base 1, and the first impregnation tank 32 is disposed on the top of the first mounting base 31. The first glass fiber guiding assembly and the second glass fiber guiding assembly are disposed in the first impregnation tank 32. The first glass fiber guiding assembly is used to guide the core yarn fiber bundle on the core yarn wheel into the first impregnation tank 32, and the second glass fiber guiding assembly is used to guide the core yarn fiber bundle in the first impregnation tank 32 out of the first impregnation tank 32 and connect it to the twisting guiding module 8.

[0051] The first core yarn fiber bundle guiding assembly 33 and the second core yarn fiber bundle guiding assembly 34 can be configured with the same structure, for example, both including two second rotating shafts 35 and two first guide wheels 36; the two first guide wheels 36 are respectively disposed on one of the second rotating shafts 35, and the two ends of the second rotating shafts 35 are respectively disposed on one side surface of the opposite side surface of the first impregnation tank 32; the two second rotating shafts 35 are spaced apart. Alternatively, the first glass fiber guiding assembly and the second glass fiber guiding assembly can be configured with different structures, that is, the first glass fiber guiding assembly includes the above-mentioned two second rotating shafts 35 and two first guide wheels 36, and the second glass fiber guiding assembly has other structural forms; or the second glass fiber guiding assembly includes the above-mentioned two second rotating shafts 35 and two first guide wheels 36, and the first glass fiber guiding assembly has other structural forms; this embodiment does not limit this. The two first guide wheels 36 can be rotatably connected to the corresponding second rotating shafts 35, or the first guide wheels 36 and the corresponding second rotating shafts 35 can be fixedly connected. The second rotating shafts 35 are rotatably connected to the first impregnation tank 32. By rotatably connecting the first guide wheels 36 to the corresponding second rotating shafts 35 or the second rotating shafts 35 to the first impregnation tank 32, the friction between the core yarn fiber bundle and the first guide wheels 36 is reduced, and the wear of the core yarn fiber bundle due to friction is prevented. When the first core yarn fiber bundle guiding assembly 33 and the second core yarn fiber bundle guiding assembly 34 are in use, the core yarn fiber bundle first contacts the first guide wheel 36 of the first core yarn fiber bundle guiding assembly 33 near the opening of the first impregnation tank 32, then passes through the gap between the two first guide wheels 36, and then contacts the first guide wheel 36 away from the first impregnation tank 32, so that the core yarn fiber bundle is inside the first impregnation tank 32. Then it contacts the first guide wheel 36 of the second glass fiber guiding assembly away from the opening of the first impregnation tank 32, then passes through the gap between the two first guide wheels 36, and then contacts the first guide wheel 36 near the first impregnation tank 32, thereby realizing the use of the second glass fiber guiding assembly to guide it out of the first impregnation tank 32.

[0052] The first impregnation tank 32 is further provided with a first heating component 37 for heating the glue; the first heating component 37 includes a first heating element 371, a first detection element 372 and a first temperature protection switch 373; the first heating element 371 and the first detection element 372 are disposed in the first impregnation tank 32; the first temperature protection switch 373 is electrically connected to the first heating element 371 and the first detection element 372, the first detection element 372 is used to detect the temperature in the first impregnation tank 32, when the temperature reaches a preset value, the first temperature protection switch 373 disconnects the electrical connection of the first heating element 371 to stop heating the glue in the first impregnation tank 32. A first heating element 371 and a first detection element 372 are disposed inside the first impregnation tank 32. A first temperature protection switch 373 is disposed outside the first impregnation tank 32 and is electrically connected to the first heating element 371 and the first detection element 372. The first detection element 372 is used to detect the temperature inside the first impregnation tank 32. When the temperature reaches a preset value, the first temperature protection switch 373 disconnects the electrical connection of the first heating element 371 to stop heating the glue in the first impregnation tank 32. The first heating element 371 can be a heating wire or other heating element capable of heating the glue. The first detection element 372 can be a temperature sensor disposed inside the first impregnation tank 32 to detect the temperature inside the first impregnation tank 32 in real time and feed it back to the control module. When the control module detects that the temperature detected by the first detection element 372 exceeds the preset value, it uses the first temperature protection switch 373 to disconnect the electrical connection of the first heating element 371, thereby ensuring that the temperature of the glue in the first impregnation tank 32 remains within the preset range. It is understood that the control module can be a signal processing module such as a CPU or a microcontroller, and this embodiment does not limit this.

[0053] In one embodiment, please refer to Figure 9 The first impregnation module 3 also includes a cover plate 38, which covers the first impregnation tank 32. The cover plate 38 has two seventh through holes 381 for the core yarn fiber bundles to pass through. The first core yarn fiber bundle guiding assembly 33 guides the glass fiber into the first impregnation tank 32 through one of the seventh through holes 381, and the second core yarn fiber bundle guiding assembly 34 guides the core yarn fiber bundle out of the first impregnation tank 32 and connects it to the twisting guiding module 8 through the other seventh through hole 381. Specifically, the two seventh through holes 381 for the core yarn fiber bundles to pass through can be respectively provided on one of two opposite sidewalls of the cover plate 38 along the glass fiber extension direction, so that the first core yarn fiber bundle guiding assembly 33 guides the core yarn fiber bundle into the first impregnation tank 32, and the second core yarn fiber bundle guiding assembly 34 guides the core yarn fiber bundle out of the first impregnation tank 32. By setting the cover plate 38, the glue in the first impregnation tank 32 can be prevented from exchanging heat with the external environment, which would cause the glue temperature to drop and thus increase the energy consumption of the first heating component 37.

[0054] In one embodiment, please refer to Figure 11-13 The second impregnation module 6 and the third impregnation module 7 include a second mounting base 71, a second impregnation tank 72, an adhesive storage tank 73, an adhesive guiding component 74, and two adhesive inlets 75. The second mounting base 71 is mounted on the base 1, and the second impregnation tank 72 is mounted on top of the second mounting base 71. The cross-section of the second impregnation tank 72 parallel to the length direction of the second mounting base 71 is U-shaped, and the cross-section parallel to the width direction of the second mounting base 71 is rectangular. One adhesive inlet 75 is located on the first side wall of the second impregnation tank 72 parallel to the width direction of the second mounting base 71. The other adhesive inlet 75 is located on the second side wall of the second impregnation tank 72 parallel to the width direction of the second mounting base 71. The adhesive storage tank 73 is mounted on the second mounting base 71 and communicates with the second impregnation tank 72. One end of the adhesive guiding component 74 is connected to the two adhesive inlets 75, and the other end is connected to the adhesive storage tank 73, for transferring the adhesive in the adhesive storage tank 73 into the second impregnation tank 72. The glue storage tank 73 can be configured as a rectangular groove for storing glue, so as to impregnate the fiber bundles of the braided yarn during the weaving process. It is understood that the second glue-impregnation tank 72 has a U-shaped cross-section parallel to the length of the second mounting base 71, so that when glue enters the second glue-impregnation tank 72 through the glue inlet 75, it can flow towards the bottom of the second glue-impregnation tank 72 by gravity, and then flow into the glue storage tank 73.

[0055] The glue inlet 75 includes multiple glue inlet holes 751 inclined relative to the horizontal plane and glue inlet channels 752 for connecting the glue inlet holes 751. The glue inlet channels 752 are also connected to the glue guiding component 74. The glue inlet holes 751 are inclined relative to the horizontal plane to prevent the glue from flowing out of the bottom of the dipping tank due to excessive glue pressure entering the glue inlet channels 752, and also to effectively prevent glue from spraying outside the dipping tank. Specifically, the glue inlet holes 751 can be inclined upward or downward relative to the horizontal plane. When inclined upward, the coverage area of ​​the glue in the dipping tank can be increased to facilitate the wetting treatment of the braided yarn fiber bundles. When inclined downward, it can prevent glue from flowing into the dipping tank and prevent glue from accumulating in the dipping channels.

[0056] The adhesive guiding assembly 74 includes a first pipe 741, a second pipe 742, a third pipe 743, and a pump 744. The pump 744 is disposed on the outer wall of the second mounting base 71. One end of the first pipe 741 is connected to the adhesive storage tank 73, and the other end is connected to the pump 744. One end of the second pipe 742 is connected to the pump 744, and the other end is connected to one of the adhesive inlet channels 752. One end of the third pipe 743 is connected to the pump 744, and the other end is connected to another adhesive inlet channel 752. The pump 744 can be a suction pump 744, used to extract adhesive from the adhesive storage tank 73. The inlet of the pump 744 is connected to the first pipe 741, and the outlet of the pump 744 can be connected to the second pipe 742 and the third pipe 743 through a three-way pipe to divide the adhesive into two equal parts, thereby ensuring that the amount of adhesive on both sides of the impregnation tank is consistent.

[0057] A second heating component 76 for heating the glue in the glue storage tank 73 is provided inside the glue storage tank 73. The second heating component 76 includes a second heating element 761, a second detection element 762, and a second temperature protection switch 763. The second heating element 761 and the second detection element 762 are disposed inside the glue storage tank 73. The second temperature protection switch 763 can be disposed inside or outside the glue storage tank 73. The second temperature protection switch 763 is electrically connected to the second heating element 761 and the second detection element 762. The second detection element 762 is used to detect the temperature inside the glue storage tank 73. When the temperature reaches a preset value, the second temperature protection switch 763 disconnects the electrical connection of the second heating element 761 to stop heating the glue in the glue storage tank 73. The second heating element 761 can be a heating wire or other heating element capable of heating the adhesive. The second detection element 762 can be a temperature sensor, which is installed in the adhesive storage tank 73 to detect the temperature in the adhesive storage tank 73 in real time and feed it back to the control module. When the control module detects that the temperature detected by the second detection element 762 exceeds a preset value, it uses the second temperature protection switch 763 to disconnect the electrical connection of the second heating element 761, thereby ensuring that the temperature of the adhesive in the adhesive storage tank 73 remains within the preset range. It is understood that the control module can be a signal processing module such as a CPU or a microcontroller, and this embodiment does not limit this.

[0058] The second heating assembly 76 may further include an insulation component fitted over the first pipe 741, the second pipe 742, and the third pipe 743 for insulating the adhesive inside the pipes. The insulation component may be foam, which is wrapped around the outer walls of the first pipe 741, the second pipe 742, and the third pipe 743 to insulate the adhesive inside the pipes and prevent the temperature of the adhesive from dropping during pipe transport.

[0059] In one embodiment, please refer to Figure 2 , 8The first guide assembly 422 includes two spaced-apart second mounting posts 4221, two second guide wheels 4222, two fourth rotating shafts 4223, and a guide member 4224. One end of each of the two second mounting posts 4221 is connected to a first guide plate 42, and the other end is connected to the guide member 4224. Each of the two second guide wheels 4222 is mounted on one of the fourth rotating shafts 4223, with one end of the fourth rotating shaft 4223 connected to one of the second mounting posts 4221 and the other end connected to the other second mounting post 4221. The guide member 4224 has a sixth guide hole 42241 for the passage of the braided yarn fiber bundle, and the central axis of the sixth guide hole 42241 is not parallel to the central axis of the first guide hole 421. Specifically, the two second guide wheels 4222 are spaced-apart on the second mounting posts 4221, and the outer periphery of each second guide wheel 4222 has a guide groove for guiding and limiting the braided yarn fiber bundle. In use, the two second guide wheels 4222 are partially located within the first impregnation tank 32 of the second impregnation module 6. The second guide wheel 4222 closer to the first guide hole 421 guides the braided yarn fiber bundle into the first impregnation tank 32, while the second guide wheel 4222 farther from the first guide hole 421 guides the braided yarn fiber bundle out of the second impregnation tank 72. The braided yarn fiber bundle forms a straight extension section between the two second guide wheels 4222 to ensure that the braided yarn fiber bundle is impregnated all around.

[0060] The guide 4224 can be a guide block with a sixth guide hole 42241. The central axis of the sixth guide hole 42241 is inclined relative to the central axis of the first guide hole 421, and one end of the second guide hole 431 is open towards the guide groove of the second guide wheel 4222 away from the first guide hole 421, to ensure that the braided yarn fiber bundle can be placed in the guide groove. In addition, since the second guide hole 431 of the braided yarn fiber bundle is misaligned relative to the first guide hole 421 of the first guide plate 42 when it enters the first guide disc 43, the central axis of the sixth guide hole 42241 is inclined relative to the central axis of the first guide hole 421, which also serves to guide the braided yarn fiber bundle and avoid damage to the braided yarn fiber bundle caused by passing through the misaligned sixth guide hole 42241 and second guide hole 431.

[0061] In this embodiment, the first guide component 422 and the second guide component 451 have the same structure, both including the second mounting post 4221, two second guide wheels 4222, two fourth rotating shafts 4223, and guide member 4224 as described above. Of course, the second guide component 451 can also be configured differently from the first guide component 422. This embodiment does not limit this, as long as it can guide the braided yarn fiber bundle into the third impregnation module 7 for impregnation treatment.

[0062] In one embodiment, please refer to Figure 16 , 17 The weaving device also includes a support module 9 for supporting the first guide plate 42 and the second guide plate 45. The support module 9 is disposed on the base 1 and abuts against the outer surface of the guide plate. When the weaving machine weaves the braided rope, the guide plate is usually used to guide the braided yarn fiber bundle to the twisting guide module 8. At the same time, the guide plate and the weaving frame 41 are connected by a support column 47. That is, when the drive motor 51 drives the first rotating shaft 53 to rotate, the first rotating shaft 53 drives the weaving frame 41 and the guide plate to rotate as a whole. Since there is a certain gap between the guide plate and the weaving frame 41, if the guide plate is suspended, it will cause the weaving machine to run unevenly, causing the central axis of the weaving frame 41 to tilt with respect to the horizontal plane. Therefore, this embodiment introduces a support module 9 for supporting the guide plate to prevent the guide plate from being suspended.

[0063] Specifically, the support module 9 includes a guide seat 91 and a guide plate guide groove 92. The guide seat 91 is disposed on the base 1, and the guide plate guide groove 92 is disposed on the top of the guide seat 91 for abutting against the outer surface of the guide plate. The bottom and sidewalls of the guide plate guide groove 92 can abut against the sidewalls of the guide plate to support the guide plate. To reduce the friction between the guide plate guide groove 92 and the guide plate, in this embodiment, a plurality of rolling elements 93 are provided in the guide plate guide groove 92 for abutting against the outer surface of the guide plate, thereby reducing the contact area between the guide plate guide groove 92 and the guide plate. The rolling element 93 can be a metal ball structure, which is disposed at the bottom of the guide groove 92 or on the side wall of the guide groove 92. Specifically, a receiving groove 94 for accommodating the rolling element 93 can be provided on the side wall and bottom of the guide groove 92, and a closing element 95 for closing the receiving groove 94 can be provided on the guide seat 91. During installation, the rolling element 93 is first placed into the receiving groove 94, and then the receiving groove 94 is closed by the closing element 95 to prevent the rolling element 93 from rolling out of the receiving groove 94. The closing element 95 can be a plate-like structure, which is used to close one end of the receiving groove 94. In optional embodiments, the receiving groove 94 can be provided only at the bottom of the guide groove 92 to accommodate the rolling element 93, or only on the side wall of the guide groove 92 to accommodate the rolling element 93. Of course, the receiving groove 94 can also be provided on both the bottom and the side wall to accommodate the rolling element 93. This embodiment does not limit this. It is understandable that when the rolling element 93 is placed into the receiving groove 94, part of the structure of the rolling element 93 protrudes from the receiving groove 94, that is, part of the structure is located in the guide groove 92 of the guide plate, thereby realizing the abutment between the side wall of the rolling element 93 and the guide plate.

[0064] In addition, in this embodiment, the first guide disk 42 and the second guide disk 45 are respectively provided with a support module 9, that is, each support module 9 supports one guide disk, so as to facilitate the installation of the support module 9 and prevent the support module 9 from interfering with the second impregnation module 6 and other structures.

[0065] In another aspect, the present invention provides a weaving system for weaving fiber ropes, including a weaving device as described above. The weaving system may further include a cutting device for cutting the fiber rope, so that the rope can be cut to a usable length after weaving.

[0066] In summary, this invention provides a core yarn frame 2 and a first impregnation module 3 on a base 1. The first impregnation module 3 is used to impregnate the core yarn fiber bundles. A first guide plate 42, a second guide plate 45, a second impregnation module 6, and a third impregnation module 7 are provided on a braided yarn module 4. A first guide component 422 is provided on the first guide plate 42, and a second guide component 451 is provided on the second guide plate 45. The first guide component 422 guides the braided yarn fiber bundles, enabling the second impregnation module 6 to impregnate the braided yarn fiber bundles. The second guide component 451 guides the braided yarn fiber bundles, enabling the third impregnation module 7 to impregnate the braided yarn fiber bundles. Furthermore, the impregnation process, before the formation of the fiber braided rope, ensures that the reinforcing agent or thermosetting resin is filled at the connection between the braided yarn fiber bundles and the core yarn fiber bundles, or between the fibers of the braided yarn fiber bundles and the core yarn fiber bundles themselves, thereby enhancing the mechanical properties of the fiber braided rope. Furthermore, by setting up the first guide plate 43 and the second guide plate 44, it is ensured that the fiber bundles of the braided yarn will not become entangled between the first guide plate 42 and the second guide plate 45, allowing the fiber braided rope to be braided smoothly. Therefore, the present invention effectively overcomes the various shortcomings of the prior art and has high industrial application value.

[0067] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in the present invention should still be covered by the claims of the present invention.

Claims

1. A weaving device for weaving fiber ropes, characterized in that, The weaving device includes: a base, a core yarn frame, a first impregnation module, a weaving yarn module, a drive module, a second impregnation module, a third impregnation module, and a twisting guide module; the core yarn frame, the weaving yarn module, the drive module, the first impregnation module, the second impregnation module, and the twisting guide module are disposed on the base; the core yarn frame is provided with a core yarn wheel on which core yarn fiber bundles are wound; the first impregnation module is used to impregnate the core yarn fiber bundles; The drive module is used to drive the yarn weaving module to rotate; the yarn weaving module includes a yarn weaving frame, a first guide plate, a first guide plate, a second guide plate, a second guide plate, and a third guide plate arranged coaxially at intervals; the yarn weaving frame and the first guide plate, the first guide plate and the first guide plate, the first guide plate and the second guide plate, the second guide plate and the second guide plate, and the second guide plate and the third guide plate are connected by multiple spaced support columns; a first through hole is provided at the center of the yarn weaving frame, the first guide plate, the first guide plate, the second guide plate, the second guide plate, and the third guide plate to avoid the core yarn fiber bundle; the core yarn fiber bundle passes through the first through hole and connects to the twisting guide module; The weaving frame is provided with a plurality of weaving wheels on which bundles of weaving yarn are wound at intervals; the first guide plate is provided with a plurality of first guide holes and a plurality of first guide components; the plurality of first guide holes and the plurality of first guide components are respectively arranged in a ring with the center of the first guide plate as the center, and the first guide holes and the first guide components are arranged in a one-to-one correspondence; the first guide holes and the weaving wheels are arranged in a one-to-one correspondence; the first guide plate is provided with a plurality of second guide holes, the plurality of second guide holes are arranged in a ring with the center of the first guide plate as the center, and the second guide holes are arranged in a one-to-one correspondence with the first guide components; The second guide reel is provided with a plurality of third guide holes, which are arranged in a ring around the center of the second guide reel, and each third guide hole corresponds to a second guide hole. The second guide reel is provided with a plurality of fourth guide holes and a plurality of second guide components, which are arranged in a ring around the center of the second guide reel, and each fourth guide hole corresponds to a second guide component. The third guide reel is provided with a plurality of fifth guide holes, which are arranged in a ring around the center of the third guide reel, and each fifth guide hole corresponds to a second guide component. Each braided yarn fiber bundle passes sequentially through the first guide hole, the second guide hole, the third guide hole, the fourth guide hole, and the fifth guide hole and connects to the twisting guide module. The first guide plate uses the first guide component to place the braided yarn fiber bundle into the second impregnation module for impregnation treatment; the second guide plate uses the second guide component to place the braided yarn fiber bundle into the third impregnation module for impregnation treatment; the braided yarn fiber bundle is divided into two groups, and when the second impregnation module impregnates one group of braided yarn fiber bundles, the third impregnation module impregnates the other group of braided yarn fiber bundles.

2. The weaving device for weaving fiber ropes according to claim 1, characterized in that: The drive module includes a drive motor, a mounting bracket, a first rotating shaft, a first pulley, a second pulley, and a belt; The drive motor and the mounting bracket are mounted on the base. The first rotating shaft is rotatably connected to the mounting bracket. One end of the first rotating shaft is connected to the first pulley, and the other end is connected to the yarn weaving frame. The second pulley is connected to the drive motor. The belt is sleeved on the first pulley and the second pulley. The first rotating shaft has a second through hole at its center for the core yarn fiber bundle to pass through. The core yarn fiber bundle passes through the second through hole and the first through hole and connects to the twisting guide module.

3. A weaving device for weaving fiber ropes according to claim 2, characterized in that: The drive module also includes a first limiting member and at least three second limiting members. The first limiting member is connected to the weaving frame. The first limiting member has a ring structure. The first limiting member is provided with a first protrusion and a second protrusion on its ring. A first limiting gap is formed between the first protrusion and the second protrusion. The second limiting member is connected to the mounting bracket. The second limiting member is provided with a third protrusion and a fourth protrusion, and a second limiting gap is formed between the third protrusion and the fourth protrusion. The first limiting gap is used to accommodate the fourth protrusion. The second limiting gap is used to accommodate the first protrusion.

4. A weaving device for weaving fiber ropes according to claim 1, characterized in that: The yarn weaving frame includes multiple reversing components for guiding the yarn fiber bundles; each reversing component is configured in a one-to-one correspondence with a yarn weaving wheel; The reversing assembly includes two opposing first mounting posts and a reversing member; the two opposing first mounting posts and the reversing member are spaced apart on the yarn weaving frame; one end of the reversing member is connected to the end of one of the first mounting posts away from the yarn weaving frame, and the other end is connected to the end of the other first mounting post away from the yarn weaving frame; the central axis of the reversing member is perpendicular to the central axis of the yarn weaving frame; a guide groove for guiding the yarn fiber bundle is provided on the outer surface of the reversing member.

5. A weaving device for weaving fiber ropes according to claim 1, characterized in that: The first impregnation module includes a first mounting base, a first impregnation tank, a first core yarn fiber bundle guiding assembly, and a second core yarn fiber bundle guiding assembly. The first mounting base is disposed on the base, and the first impregnation tank is disposed on the top of the first mounting base; the first core yarn fiber bundle guiding assembly and the second core yarn fiber bundle guiding assembly are disposed in the first impregnation tank, the first core yarn fiber bundle guiding assembly is used to guide the core yarn fiber bundle into the first impregnation tank for impregnation treatment; the second core yarn fiber bundle guiding assembly is used to guide the impregnated core yarn fiber bundle out of the first impregnation tank. The first core yarn fiber bundle guiding assembly and / or the second core yarn fiber bundle guiding assembly include two second rotating shafts and two first guiding wheels; the two first guiding wheels are respectively disposed on one of the second rotating shafts, and the two ends of the second rotating shafts are respectively disposed on one side of the opposite side of the first impregnation tank.

6. A weaving device for weaving fiber ropes according to claim 1, characterized in that: The second and third dip-in modules include a second dip-in tank, a glue storage tank, a second mounting base, two glue inlets, and a glue guiding assembly; The second mounting base is disposed on the base, and the second impregnation tank is disposed on the top of the second mounting base. The cross-section of the second impregnation tank parallel to the length direction of the second mounting base is U-shaped, and the cross-section of the second impregnation tank parallel to the width direction of the second mounting base is rectangular. One of the glue inlets is disposed on the first side wall of the second impregnation tank parallel to the width direction of the second mounting base; the other glue inlet is disposed on the second side wall of the second impregnation tank parallel to the width direction of the second mounting base. The glue storage tank is disposed on the second mounting base and communicates with the second impregnation tank. One end of the glue guiding component is connected to the two glue inlets, and the other end is connected to the glue storage tank, for transferring the glue in the glue storage tank into the second impregnation tank.

7. A weaving device for weaving fiber ropes according to claim 6, characterized in that: The adhesive guiding assembly includes a first pipe, a second pipe, a third pipe, and a pump; one end of the first pipe is connected to the second impregnation tank B, and the other end is connected to the pump; one end of the second pipe is connected to the pump, and the other end is connected to one of the adhesive inlets; one end of the third pipe is connected to the pump, and the other end is connected to another adhesive inlet. The glue storage tank is equipped with a second heating component for heating the glue.

8. A weaving device for weaving fiber ropes according to claim 6, characterized in that: The first guiding assembly includes two spaced-apart second mounting posts, two second guiding wheels, two fourth rotating shafts, and a guide member; one end of each of the two second mounting posts is connected to the first guiding plate, and the other end is connected to the guide member; the two second guiding wheels are respectively mounted on one of the fourth rotating shafts, one end of the fourth rotating shaft is connected to one of the second mounting posts, and the other end is connected to the other second mounting post; the guide member is provided with a sixth guiding hole for the braided yarn fiber bundle to pass through, and the central axis of the sixth guiding hole is not parallel to the central axis of the first guiding hole.

9. A weaving device for weaving fiber ropes according to claim 6, characterized in that: The weaving device also includes a support module for supporting the first guide plate and the second guide plate; The support module includes a guide seat and a guide disk guide groove; the guide seat is disposed on the base, and the guide disk guide groove is disposed on the end of the guide seat away from the base; the guide disk guide groove contains a plurality of rolling elements that abut against the side of the guide disk.

10. A weaving system for weaving fiber ropes, characterized in that: Includes a weaving device for weaving fiber braided ropes as described in any one of claims 1-9.

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