A device and method for acquiring body-in-white image data
By setting a sensor and an image capturing device in the body white image data acquisition device, combining the lifting mechanism and the stroke switch, the problem that the prior art cannot measure the distance of moving objects in real time is solved, and a comprehensive image data acquisition of the body white is achieved.
Patent Information
- Application Number
- CN202411927767.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-04-04
AI Technical Summary
The existing body white image data acquisition device cannot use the trip switch alone to measure the moving objects in real time, resulting in the inability to fully acquire body white image data.
A vehicle body-white image data acquisition device is designed, including a first lifting mechanism, a second lifting mechanism, a travel switch and an imaging device. By setting a sensor to measure the real-time distance of different positions of the vehicle on the lifting mechanism, and triggering the corresponding imaging device to take photos based on the distance.
The comprehensive image data acquisition of the white car body is achieved, improving the comprehensiveness and accuracy of data acquisition.
Smart Images

Figure CN119767158A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of vehicle technology, and in particular to a body-in-white image data acquisition device and method. Background Art
[0002] The body-in-white adjustment line is compatible with flexible mixed-line production of various vehicle models. Its main tasks include assembly of door covers and high and low configuration differential parts, repair welding, grinding, sheet metal repair, etc. The operation process is mainly manual operation.
[0003] Existing BIW image data acquisition devices usually only use a travel switch to obtain the fixed position of the sled when installed on the sled, and then shoot the BIW to obtain BIW image data. However, the use of a single travel switch cannot perform real-time distance measurement of a moving object, resulting in the inability to fully obtain BIW image data. Summary of the invention
[0004] The present invention provides a body-in-white image data acquisition device and method to solve the technical problem that the existing body-in-white image data acquisition method only uses a travel switch and cannot perform real-time distance measurement on a moving object, resulting in failure to fully acquire the body-in-white image data.
[0005] The present invention provides a body-in-white image data acquisition device, comprising:
[0006] A first lifting mechanism, a second lifting mechanism, a first travel switch, a second travel switch, a third travel switch, a guide rail, a first camera device, a second camera device, a third camera device, a sled and a controller;
[0007] The slide is arranged on the guide rail and is used to move the vehicle to be inspected to different working positions;
[0008] The first travel switch, the second travel switch and the third travel switch are sequentially arranged on the guide rail;
[0009] The first lifting mechanism is arranged on a guide rail between the first travel switch and the second travel switch, the second lifting mechanism is arranged on a guide rail between the second travel switch and the third travel switch, and the first lifting mechanism is provided with a first sensor for measuring the distance of the front of the vehicle to be detected, and a second sensor for measuring the distance of the roof cover of the vehicle to be detected; the second lifting mechanism is provided with a third sensor for detecting the distance of the tailgate of the vehicle to be detected;
[0010] The first camera device, the second camera device and the third camera device are respectively fixedly arranged above the guide rail, wherein the first camera device is used to take a photo of the front of the vehicle to be detected, the second camera device is used to take a photo of the roof cover and the door of the vehicle to be detected, and the third camera device is used to take a photo of the tailgate of the vehicle to be detected;
[0011] The controller is connected to the first lifting mechanism, the second lifting mechanism, the first travel switch, the second travel switch, the third travel switch, the first camera device, the second camera device, the third camera device and the sled; and is used to control the sled to move along the guide rail, and when the sled triggers different travel switches, control the lifting mechanism to rise and fall, and control the camera device to take photos of the vehicle to be detected.
[0012] Furthermore, the distance between adjacent travel switches and the lifting mechanism is smaller than the distance between the front and rear measuring beams at the bottoms of two adjacent slides.
[0013] The present invention also provides a method for acquiring body-in-white image data, which is applicable to the above-mentioned body-in-white image data acquisition device, comprising:
[0014] Placing the vehicle to be inspected on the sled, and controlling the sled to move on the guide rail;
[0015] When the sled triggers the first travel switch, the first lifting mechanism is controlled to rise to the working position, and when the front distance of the vehicle to be detected meets the first preset condition, the first camera device is controlled to take a front photo of the vehicle to be detected, and the first lifting mechanism is controlled to descend to the original position;
[0016] When the sled triggers the second travel switch, the first lifting mechanism is controlled to rise to the working position, and when the distance of the roof cover of the vehicle to be detected meets the second preset condition, the second camera device is controlled to take photos of the roof cover and the door of the vehicle to be detected;
[0017] When the slide triggers the third travel switch, the second lifting mechanism is controlled to rise to the working position, and when the tailgate distance of the vehicle to be detected meets the third preset condition, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected.
[0018] Furthermore, when the front distance of the vehicle to be detected meets a first preset condition, controlling the first camera device to take a front photo of the vehicle to be detected includes:
[0019] The first sensor disposed on the first lifting mechanism measures the distance between the front of the vehicle to be detected and the front of the first sensor, and when the front distance is within a first preset threshold range, determines that the front distance satisfies a first preset condition;
[0020] The first camera device is controlled to take a front photo of the vehicle to be detected at a preset angle.
[0021] Furthermore, when the distance of the roof cover of the vehicle to be detected meets the second preset condition, controlling the second camera device to take a photo of the roof cover and the door of the vehicle to be detected includes:
[0022] The second sensor arranged on the first lifting mechanism is used to measure the distance between the roof cover of the vehicle to be detected and the roof cover of the second sensor. When the roof cover distance is a preset value, the second camera device is controlled to take photos of the roof cover and the door of the vehicle to be detected at a preset angle.
[0023] Further, when the tailgate distance of the vehicle to be detected meets the third preset condition, controlling the third camera device to take a photo of the tailgate of the vehicle to be detected includes:
[0024] The tailgate distance from the tailgate of the vehicle to be detected to the third sensor is detected by the third sensor of the second lifting mechanism. When the tailgate distance is within a second preset threshold range, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected. When the tailgate distance is less than a lower limit value of the second preset threshold range, the third camera device is controlled to stop shooting, and the second lifting mechanism is controlled to descend to its original position.
[0025] Furthermore, after controlling the third camera device to take a photo of the tailgate of the vehicle to be detected, the method further includes:
[0026] The tailgate photo, the front photo, the roof photo and the door photo are stored in a pre-built dynamic database.
[0027] The present invention detects the real-time distances of different positions of the vehicle to be detected by means of a first sensor and a second sensor arranged on a first lifting mechanism, and a third sensor arranged on a second lifting mechanism, thereby triggering different camera devices to take photos according to the real-time distances of different positions of the vehicle, thereby acquiring comprehensive white body image data. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a schematic structural diagram of a vehicle body in white image data acquisition device provided by an embodiment of the present invention;
[0029] Figure 2is a first schematic diagram of a sensor installation position provided by an embodiment of the present invention;
[0030] Figure 3 is a second schematic diagram of the sensor installation position provided by an embodiment of the present invention;
[0031] Figure 4 is a schematic diagram of a measurement surface of a sensor provided in an embodiment of the present invention;
[0032] Figure 5 is a schematic diagram of the measurement distance of the sensor provided in an embodiment of the present invention;
[0033] Figure 6 It is a schematic diagram of a liftable sensor installation structure provided by an embodiment of the present invention;
[0034] Figure 7 1 is a schematic diagram of the structure of a travel switch provided by an embodiment of the present invention;
[0035] Figure 8 is a schematic diagram of the working process of the vehicle body in white image data acquisition device provided by an embodiment of the present invention;
[0036] Fig. 9 is a flow chart of a method for acquiring body-in-white image data provided by an embodiment of the present invention;
[0037] Fig.10 It is another schematic flow chart of the method for acquiring body-in-white image data provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0039] In the description of this application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the feature. In the description of this application, unless otherwise specified, "plurality" means two or more.
[0040] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0041] See also Figure 1 The present invention provides a vehicle body in white image data acquisition device, comprising:
[0042] A first lifting mechanism 1, a second lifting mechanism 2, a first travel switch 3, a second travel switch 4, a third travel switch 5, a guide rail 6, a first camera device, a second camera device, a third camera device, a sled 7 and a controller;
[0043] The sled 7 is arranged on the guide rail 6 and is used to move the vehicle to be inspected to different working positions;
[0044] In an embodiment of the present invention, the vehicle to be inspected is a body-in-white vehicle. The vehicle to be inspected is placed on a sled 7, and the sled 7 is moved on a guide rail 6 to move the vehicle to be inspected to different working positions. For example, the sled 7 moves the vehicle to be inspected to the positions of the first lifting mechanism 1 and the second lifting mechanism 2 in sequence through the guide rail 6 to fully obtain image data of the vehicle to be inspected.
[0045] The first travel switch 3, the second travel switch 4 and the third travel switch 5 are arranged on the guide rail 6 in sequence;
[0046] In the embodiment of the present invention, during the movement of the slide 7 , the travel switches triggered are in the order of the first travel switch 3 , the second travel switch 4 and the third travel switch 5 .
[0047] The first lifting mechanism 1 is arranged on the guide rail 6 between the first travel switch 3 and the second travel switch 4, and the second lifting mechanism 2 is arranged on the guide rail 6 between the second travel switch 4 and the third travel switch 5. Figure 2-3 The first lifting mechanism 1 is provided with a first sensor for measuring the distance of the front of the vehicle to be detected, and a second sensor for measuring the distance of the roof cover of the vehicle to be detected; the second lifting mechanism 2 is provided with a third sensor for detecting the distance of the tailgate of the vehicle to be detected;
[0048] See also Figure 4-5 , is a schematic diagram of a measuring surface and a measuring distance when measuring distance through a sensor according to an embodiment of the present invention.
[0049] In an embodiment of the present invention, when the sled 7 triggers the first travel switch 3, a control signal is transmitted to the first lifting mechanism 1, and the first lifting mechanism 1 rises from the original position to the working position. After completing the shooting of the front photo, the first lifting mechanism is controlled to descend to the original position, and then the sled 7 continues to move. When the second travel switch 4 is triggered, the first lifting mechanism 1 is controlled to rise to the working position to take photos of the roof cover and the door. After the shooting is completed, the first lifting mechanism 1 is controlled to descend to the original position, and the sled 7 continues to move. When the third travel switch 5 is triggered, the second lifting mechanism 2 is controlled to rise to the working position to take a photo of the tailgate.
[0050] The first camera device, the second camera device and the third camera device are respectively fixedly arranged above the guide rail 6, wherein the first camera device is used to take a photo of the front of the vehicle to be detected, the second camera device is used to take a photo of the roof cover and the door of the vehicle to be detected, and the third camera device is used to take a photo of the tailgate of the vehicle to be detected;
[0051] In the embodiment of the present invention, the first camera device, the second camera device and the third camera device are respectively fixed above the track to take photos of different positions of the vehicle to be detected at fixed angles.
[0052] The controller is connected with the first lifting mechanism 1, the second lifting mechanism 2, the first travel switch 3, the second travel switch 4, the third travel switch 5, the first camera device, the second camera device, the third camera device and the sled 7; and is used to control the movement of the sled 7 along the guide rail 6, and when the sled 7 triggers different travel switches, control the lifting mechanism to rise and fall, and control the camera device to take pictures of the vehicle to be detected.
[0053] The embodiment of the present invention detects the real-time distances of different positions of the vehicle to be detected by means of a first sensor and a second sensor arranged on the first lifting mechanism 1, and a third sensor arranged on the second lifting mechanism 2, thereby triggering different camera devices to take photos according to the real-time distances of different positions of the vehicle, thereby acquiring comprehensive white body image data.
[0054] In one embodiment, the distance between adjacent travel switches and lifting mechanisms is smaller than the distance between the front and rear measuring beams at the bottoms of two adjacent slides 7 .
[0055] In the embodiment of the present invention, the liftable sensor installation structure is as follows: Figure 6 As shown, the mechanical lifting can be controlled by a cylinder to avoid the slide 7, and each group can be equipped with two laser ranging sensors to measure the positions of the two slides 7 before and after, and obtain the position information of the body-in-white according to the relative distance between the slide 7 and the body-in-white.
[0056] See also Figure 7, is a schematic diagram of the travel switch structure of an embodiment of the present invention. In the embodiment of the present invention, the distance between adjacent travel switches and the lifting mechanism is smaller than the distance between the front and rear measuring beams at the bottom of two adjacent sleds 7. When the sled 7 moves and hits the travel switch, the lifting mechanism rises to the working position to measure the relative position of the sled 7, so that it can be applied to dynamic position measurement of all vehicle models. When the sled 7 approaches or moves away from the preset distance of the lifting mechanism, for example, 400mm or 2500mm, the lifting mechanism descends to avoid, and the sled 7 passes.
[0057] In the embodiment of the present invention, due to the poor consistency of the sled 7, it is necessary to prevent the lifting mechanism from colliding with the sensor mounting bracket when it is in a non-working position. The embodiment of the present invention uses a movable mounting plate in combination with a tension spring. In the normal working state, the tension spring keeps the mounting plate in the working position. When the lifting mechanism fails or other reasons cause it to be unable to descend or the sled 7 has poor consistency, the sled 7 hits the mounting plate, and the mounting plate rotates around the rotation point under the action of the sled 7 to avoid it. The sled 7 pulls the mounting plate back to the working position through the rear tension spring.
[0058] See also Figure 8 , which is a schematic diagram of the working process of a white body image data acquisition device provided in an embodiment of the present invention.
[0059] The implementation of the embodiments of the present invention has the following beneficial effects:
[0060] The embodiment of the present invention detects the real-time distances of different positions of the vehicle to be detected by means of a first sensor and a second sensor arranged on the first lifting mechanism 1, and a third sensor arranged on the second lifting mechanism 2, thereby triggering different camera devices to take photos according to the real-time distances of different positions of the vehicle, thereby acquiring comprehensive white body image data.
[0061] See also Fig. 9 The present invention also provides a method for acquiring body-in-white image data, which is applicable to the above-mentioned body-in-white image data acquisition device, comprising:
[0062] S1, placing the vehicle to be inspected on the sled 7, and controlling the sled 7 to move on the guide rail 6;
[0063] S2, when the sled 7 triggers the first travel switch 3, the first lifting mechanism 1 is controlled to rise to the working position, and when the front distance of the vehicle to be detected meets the first preset condition, the first camera device is controlled to take a photo of the front of the vehicle to be detected, and the first lifting mechanism 1 is controlled to descend to the original position;
[0064] S3, when the sled 7 triggers the second travel switch 4, the first lifting mechanism 1 is controlled to rise to the working position, and when the roof cover distance of the vehicle to be detected meets the second preset condition, the second camera device is controlled to take photos of the roof cover and the door of the vehicle to be detected;
[0065] S4. When the sled 7 triggers the third travel switch 5, the second lifting mechanism 2 is controlled to rise to the working position, and when the tailgate distance of the vehicle to be detected meets the third preset condition, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected.
[0066] The embodiment of the present invention controls the movement of the slide 7 on the guide rail 6 to trigger the first travel switch 3, the second travel switch 4 and the third travel switch 5 in sequence, thereby controlling the lifting and lowering of different lifting mechanisms, and monitors the distances of different positions of the body-in-white in real time through sensors arranged on the lifting mechanisms, and then triggers cameras at different positions to take photos when preset conditions are met, so as to obtain multiple image data at different distances and angles, thereby effectively improving the comprehensiveness and accuracy of the acquisition of the image data of the body-in-white.
[0067] In one embodiment, when the front distance of the vehicle to be detected meets the first preset condition, controlling the first camera device to take a front photo of the vehicle to be detected includes:
[0068] The first sensor disposed on the first lifting mechanism 1 measures the distance between the front of the vehicle to be detected and the front of the first sensor, and when the distance between the front of the vehicle is within a first preset threshold range, it is determined that the distance between the front of the vehicle meets the first preset condition;
[0069] The first camera device is controlled to take a front photo of the vehicle to be detected at a preset angle.
[0070] In the embodiment of the present invention, the first preset threshold range can be adjusted according to actual needs, for example, the first preset threshold range is 1012mm-400mm, that is, when the distance to the front of the vehicle is within this range, the first camera device is triggered to continuously or intermittently take photos of the front of the vehicle. When the distance to the front of the vehicle is 400mm, the full acquisition of the front of the vehicle is completed, and at this time, the first lifting mechanism 1 can be controlled to descend to the original position to avoid the sled 7.
[0071] The embodiment of the present invention can obtain a comprehensive front photo of the vehicle to be tested by controlling the first camera device to take a front photo of the vehicle to be tested at a preset angle when the front distance of the vehicle is within a first preset threshold range.
[0072] In one embodiment, when the distance of the roof cover of the vehicle to be detected meets the second preset condition, controlling the second camera device to take a photo of the roof cover and the door of the vehicle to be detected includes:
[0073] The second sensor arranged on the first lifting mechanism 1 is used to measure the distance between the roof cover of the vehicle to be detected and the roof cover of the second sensor. When the roof cover distance is a preset value, the second camera device is controlled to take photos of the roof cover and door of the vehicle to be detected at a preset angle.
[0074] In an embodiment of the present invention, a preset value can be designed according to actual needs. For example, the preset value can be set to 1000mm to trigger the third camera device to take a picture of the fender, and at 291mm, 1091mm, 2091mm and 2890mm, the roof cover and the door are triggered to take pictures, ensuring that pictures of the vehicle in different positions are taken.
[0075] The embodiment of the present invention can obtain comprehensive photos of the roof cover and the doors by controlling the second camera to take photos of the roof cover and the doors of the vehicle when the distance between the roof cover and the doors is a preset value.
[0076] In one embodiment, when the tailgate distance of the vehicle to be detected meets the third preset condition, controlling the third camera device to take a photo of the tailgate of the vehicle to be detected includes:
[0077] The third sensor of the second lifting mechanism is used to detect the tailgate distance from the tailgate of the vehicle to be detected to the third sensor. When the tailgate distance is within the second preset threshold range, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected. When the tailgate distance is less than the lower limit value of the second preset threshold range, the third camera device is controlled to stop shooting, and the second lifting mechanism 2 is controlled to descend to its original position.
[0078] In the embodiment of the present invention, the second preset threshold range can be set according to actual needs, for example, shooting is started when the tailgate distance is 1450 mm, shooting is stopped when it is 2500 mm, and the second lifting structure is controlled to descend to the original position.
[0079] In the embodiment of the present invention, when the tailgate distance is within the second preset threshold range, the third camera is controlled to take photos of the tailgate of the vehicle to be detected, so that multi-angle and comprehensive photos of the vehicle tailgate can be obtained.
[0080] In one embodiment, after controlling the third camera device to take a photo of the tailgate of the vehicle to be detected, the method further includes:
[0081] Store tailgate photos, hood photos, bonnet photos, and door photos in a pre-built dynamic database.
[0082] In an embodiment of the present invention, by storing the acquired tailgate photos, vehicle front photos, vehicle roof photos and vehicle door photos in a pre-built dynamic database, relevant data can be directly retrieved through the dynamic database in the subsequent data processing flow, thereby improving the convenience and efficiency of data processing.
[0083] See also Fig.10 , is another flow chart of a method for acquiring body-in-white image data provided by an embodiment of the present invention.
[0084] The implementation of the embodiments of the present invention has the following beneficial effects:
[0085] The embodiment of the present invention controls the movement of the slide 7 on the guide rail 6 to trigger the first travel switch 3, the second travel switch 4 and the third travel switch 5 in sequence, thereby controlling the lifting and lowering of different lifting mechanisms, and monitors the distances of different positions of the body-in-white in real time through sensors arranged on the lifting mechanisms, and then triggers cameras at different positions to take photos when preset conditions are met, so as to obtain multiple image data at different distances and angles, thereby effectively improving the comprehensiveness and accuracy of the acquisition of the image data of the body-in-white.
[0086] Accordingly, an embodiment of the present invention further provides a terminal device, comprising: a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, wherein when the processor executes the computer program, the method for acquiring body-in-white image data of any one of the above embodiments is implemented.
[0087] The terminal device of this embodiment includes: a processor, a memory, and a computer program and computer instructions stored in the memory and executable on the processor. When the processor executes the computer program, each step in the above embodiment 1 is implemented, for example Fig. 9 Steps S1 to S4 are shown.
[0088] Exemplarily, the computer program may be divided into one or more modules / units, one or more modules / units are stored in a memory and executed by a processor to implement the present invention. One or more modules / units may be a series of computer program instruction segments capable of implementing specific functions, and the instruction segments are used to describe the execution process of the computer program in a terminal device.
[0089] The terminal device may be a computing device such as a desktop computer, a notebook, a PDA, and a cloud server. The terminal device may include, but is not limited to, a processor and a memory. Those skilled in the art will appreciate that the schematic diagram is merely an example of a terminal device and does not constitute a limitation on the terminal device. The terminal device may include more or fewer components than shown in the diagram, or may combine certain components, or different components. For example, the terminal device may also include an input / output device, a network access device, a bus, etc.
[0090] The processor may be a central processing unit (CPU), other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc. The processor is the control center of the terminal device, and uses various interfaces and lines to connect various parts of the entire terminal device.
[0091] The memory can be used to store computer programs and / or modules. The processor realizes various functions of the terminal device by running or executing the computer programs and / or modules stored in the memory and calling the data stored in the memory. The memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, at least one application required for a function, etc.; the data storage area can store data created according to the use of the mobile terminal, etc. In addition, the memory can include a high-speed random access memory, and can also include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), at least one disk storage device, a flash memory device, or other volatile solid-state storage devices.
[0092] Among them, if the module / unit integrated in the terminal device is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present invention implements all or part of the processes in the above-mentioned embodiment method, and can also be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying computer program code, recording medium, U disk, mobile hard disk, disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, the computer-readable medium does not include electric carrier signals and telecommunication signals.
[0093] Accordingly, an embodiment of the present invention further provides a computer-readable storage medium, the computer-readable storage medium including a stored computer program, wherein when the computer program is running, the device where the computer-readable storage medium is located is controlled to execute the body-in-white image data acquisition method as described in any one of the above embodiments.
[0094] The above specific embodiments further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the scope of protection of the present invention. It is particularly pointed out that for those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A body-in-white image data acquisition device, characterized in that: include: A first lifting mechanism, a second lifting mechanism, a first travel switch, a second travel switch, a third travel switch, a guide rail, a first camera device, a second camera device, a third camera device, a sled and a controller; The slide is arranged on the guide rail and is used to move the vehicle to be inspected to different working positions; The first travel switch, the second travel switch and the third travel switch are sequentially arranged on the guide rail; The first lifting mechanism is arranged on a guide rail between the first travel switch and the second travel switch, the second lifting mechanism is arranged on a guide rail between the second travel switch and the third travel switch, and the first lifting mechanism is provided with a first sensor for measuring the distance of the front of the vehicle to be detected, and a second sensor for measuring the distance of the roof cover of the vehicle to be detected; the second lifting mechanism is provided with a third sensor for detecting the distance of the tailgate of the vehicle to be detected; The first camera device, the second camera device and the third camera device are respectively fixedly arranged above the guide rail, wherein the first camera device is used to take a photo of the front of the vehicle to be detected, the second camera device is used to take a photo of the roof cover and the door of the vehicle to be detected, and the third camera device is used to take a photo of the tailgate of the vehicle to be detected; The controller is connected to the first lifting mechanism, the second lifting mechanism, the first travel switch, the second travel switch, the third travel switch, the first camera device, the second camera device, the third camera device and the sled; and is used to control the sled to move along the guide rail, and when the sled triggers different travel switches, control the lifting mechanism to rise and fall, and control the camera device to take photos of the vehicle to be detected.
2. The vehicle body in white image data acquisition device according to claim 1, characterized in that: The distance between adjacent travel switches and lifting mechanisms is smaller than the distance between the front and rear measuring beams at the bottoms of two adjacent slides.
3. A method for acquiring body-in-white image data, characterized in that: The vehicle body in white image data acquisition device according to any one of claims 1 to 2 comprises: Placing the vehicle to be inspected on the sled, and controlling the sled to move on the guide rail; When the sled triggers the first travel switch, the first lifting mechanism is controlled to rise to the working position, and when the front distance of the vehicle to be detected meets the first preset condition, the first camera device is controlled to take a front photo of the vehicle to be detected, and the first lifting mechanism is controlled to descend to the original position; When the sled triggers the second travel switch, the first lifting mechanism is controlled to rise to the working position, and when the distance of the roof cover of the vehicle to be detected meets the second preset condition, the second camera device is controlled to take photos of the roof cover and the door of the vehicle to be detected; When the slide triggers the third travel switch, the second lifting mechanism is controlled to rise to the working position, and when the tailgate distance of the vehicle to be detected meets the third preset condition, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected.
4. The method for acquiring body-in-white image data according to claim 3, characterized in that: When the distance to the front of the vehicle to be detected meets a first preset condition, controlling the first camera device to take a front photo of the vehicle to be detected includes: The first sensor disposed on the first lifting mechanism measures the distance between the front of the vehicle to be detected and the front of the first sensor, and when the front distance is within a first preset threshold range, determines that the front distance satisfies a first preset condition; The first camera device is controlled to take a front photo of the vehicle to be detected at a preset angle.
5. The method for acquiring body-in-white image data according to claim 3, characterized in that: When the distance of the roof cover of the vehicle to be detected meets the second preset condition, controlling the second camera device to take a photo of the roof cover and the door of the vehicle to be detected includes: The second sensor arranged on the first lifting mechanism is used to measure the distance between the roof cover of the vehicle to be detected and the roof cover of the second sensor. When the roof cover distance is a preset value, the second camera device is controlled to take photos of the roof cover and the door of the vehicle to be detected at a preset angle.
6. The method for acquiring body-in-white image data according to claim 3, characterized in that: When the tailgate distance of the to-be-detected vehicle meets a third preset condition, controlling the third camera device to take a photo of the tailgate of the to-be-detected vehicle comprises: The tailgate distance from the tailgate of the vehicle to be detected to the third sensor is detected by the third sensor of the second lifting mechanism. When the tailgate distance is within a second preset threshold range, the third camera device is controlled to take a photo of the tailgate of the vehicle to be detected. When the tailgate distance is less than a lower limit value of the second preset threshold range, the third camera device is controlled to stop shooting, and the second lifting mechanism is controlled to descend to its original position.
7. The method for acquiring body-in-white image data according to any one of claims 3 to 6, characterized in that: After controlling the third camera device to take a photo of the tailgate of the vehicle to be detected, the method further includes: The tailgate photo, the front photo, the roof photo and the door photo are stored in a pre-built dynamic database.