Discharging and part taking device for laser cutting machine
By designing a cutting and pick-up device for laser cutting machines including cutting beds, support seats, cutting platforms, reels, motors, rope collectors, conveyor belts, partitions and cutting mechanisms, the problem of automatic cutting of laser cutting machine parts is solved, and the working efficiency and automation are improved.
Patent Information
- Application Number
- CN202510270029.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-03-07
AI Technical Summary
After the existing laser cutting machine is cut in a specific direction, the parts cannot be stably mounted on the support point of the partition frame, causing the parts to fall off, fall into the scrap box, and mix with the welding slag, which requires manual sorting, affecting work efficiency.
A cutting and pick-up device for laser cutting machines is designed, including a cutting bed, a support seat, a cutting platform, a reel, a motor, a rope collector, a conveyor belt, a partition and a cutting mechanism. The device is fixed by winding the cutting platform and traction of the connecting mechanism, which supports laser cutting of the plate above the cutting bed, and automatically discharges the parts through the cutting mechanism and conveyor belt.
It realizes automatic cutting and discharge of parts, improves the working efficiency of the laser cutting machine, avoids the mixing of parts and welding slag, and reduces the time and labor intensity of manual finishing.
Smart Images

Figure CN119794613A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser cutting, and in particular to a material unloading and piece picking device for a laser cutting machine. Background Art
[0002] As laser processing technology is increasingly recognized and adopted in the field of metal processing, laser cutting machines are widely used in sheet metal processing companies for plane processing of thin plates.
[0003] After the existing laser cutting machine completes cutting in a specific direction, the parts cannot be placed on the two supporting points of the partition frame and will fall off and fall into the waste bin, causing the parts to be mixed with welding slag. Manual sorting is time-consuming and laborious. Some equipment also uses an automatic unloading system, but after the laser cutting of the parts is completed, the processing is paused and the cutting head of the laser machine is moved to a specific position to prevent the suction cup or clamp that grabs the material from hitting the cutting head, pausing the processing and reducing the efficiency of laser cutting. Even so, parts with a length and width less than 70mm still cannot be grasped, and they are still transferred to the waste bin or leave connection points for manual pickup.
[0004] Therefore, we make improvements to this and propose a material unloading and picking device for a laser cutting machine. Summary of the invention
[0005] The purpose of the present invention is to provide a material unloading and picking device for a laser cutting machine to solve the problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides a material unloading and picking device for a laser cutting machine, comprising a cutting bed, support seats are fixedly installed on both sides of the interior of the cutting bed, a cutting platform is mounted on the upper end of the interior of the cutting bed, one end of the cutting platform is fixedly connected to a plurality of winding shafts, the winding shafts are serially mounted at the tail end of the cutting bed, one side of the winding shaft is fixedly connected to a motor, the other end of the cutting platform is fixedly connected to a rope take-up machine, a conveyor belt is installed above the rope take-up machine, the conveyor belt is installed at the upper edge of the outer side of the cutting bed, a partition is installed at the lower part of the interior of the cutting bed, and a plurality of material unloading mechanisms are installed in an array on the upper end surface of the partition.
[0007] As a further solution of the present invention, the cutting platform includes three U-shaped guide rails, the front and rear ends of the guide rails are fixedly welded to the cutting bed, and a chain-type connecting mechanism is movably installed inside the guide rails, and a plurality of toothed shims are installed at the upper end of the connecting mechanism.
[0008] As a further solution of the present invention, the connecting mechanism includes a plurality of chain links, the upper ends of the chain links are evenly provided with slots, the washers are fixedly installed in the slots, the bottoms of the chain links are connected to connecting frames, the connecting frames are connected to iron chains, one end of the iron chain is fixedly connected to a rope collecting machine, and the other end of the iron chain is fixedly connected to a winding shaft.
[0009] As a further solution of the present invention, the conveyor belt includes a belt and a slide plate, the slide plate is installed at the front end of the cutting bed at an angle upward, the belt is perpendicular to the upper end surface of the slide plate, and the top end of the slide plate is aligned with the upper end surface of the cutting bed.
[0010] As a further solution of the present invention, the partition includes a flap and a fixed frame, the front end of the flap is hinged to the fixed frame, the bottom end of the fixed frame is fixedly connected to a second hydraulic push rod, the second hydraulic push rod is fixedly installed on the inner bottom surface of the cutting bed, a plurality of strip-shaped notches coinciding with the positions of the guide rails are opened in the middle of the flap, and a connecting shaft is centrally installed at the bottom of the flap, a first hydraulic push rod is fixedly installed on the connecting shaft, and the tail end of the first hydraulic push rod is connected to the fixed frame.
[0011] As a further solution of the present invention, the unloading mechanism includes a fixed plate, the interior of the fixed plate is sleeved with a connecting tube, the interior of the connecting tube is hollow and a third hydraulic push rod is installed, the lower end of the connecting tube and the fixed plate are connected with a spring, the upper end of the fixed plate is installed with a plurality of hinges, a support plate is hinged on the hinges, the bottom of the support plate is connected with a connecting rod, and the connecting rod is rotatably connected to the third hydraulic push rod.
[0012] As a further solution of the present invention, the array spacing of the unloading mechanism is no more than 5 mm, wherein the number of support plates above each of the connecting tubes is eight, and the eight support plates are evenly distributed above the connecting tube like petals.
[0013] As a further solution of the present invention, a plurality of rollers parallel to the guide rails are arranged inside the support seat, and the bottom surface of the washer is placed on the top surface of the support seat.
[0014] The present invention provides a material unloading and picking device for a laser cutting machine, which has the following beneficial effects: 1. A cutting platform is installed inside the cutting bed, and several unloading mechanisms are evenly arranged below the cutting platform. The array spacing between the unloading mechanisms is less than 5 mm, so that the fine parts after laser cutting can be received by the unfolded unloading mechanism. When the size of the parts produced by cutting is large, the closed support plate and the connecting cylinder can also buffer the fallen parts, and the parts can be dumped and unloaded as the partition and the unloading mechanism are flipped.
[0015] 2. By installing a movable cutting platform on the upper end of the cutting bed, the two ends of the connecting mechanism are pulled and fixed by the reel and the rope take-up machine, so that the connecting mechanism and the pad iron support the top of the cutting bed, which is convenient for laser cutting of the plate above the cutting bed, and the cutting platform is reeled up by the reel, and the connecting mechanism and the pad iron are reeled up along the guide rail to one side of the reel. During the reeling process, the remaining plate after cutting can be synchronously dragged and pulled to one end of the cutting bed, which is convenient for unloading the plate. When loading the plate, one end of the plate can also be placed on the pad iron, and the pad iron can be pulled and unwound by the rope take-up machine to load the plate synchronously.
[0016] 3. After winding through the connecting mechanism, the top of the cutting bed does not block the partition. At this time, the second hydraulic push rod pushes the flap upward to make the unloading mechanism on the top of the flap flush with the cutting bed. The first hydraulic push rod flips the flap upward, so that the cut workpiece received by the flap and the unloading mechanism slides from the unloading mechanism to the conveyor belt, and is quickly discharged to one side under the transmission of the conveyor belt, thereby improving the unloading efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of the structure of a material unloading and picking device for a laser cutting machine provided in the present application; Figure 2 A cross-sectional view of a material unloading and picking device for a laser cutting machine provided in the present application; Figure 3 A schematic diagram of the installation of a cutting platform of a material unloading and picking device for a laser cutting machine provided in this application; Figure 4 A schematic diagram of the cutting platform structure of a material unloading and picking device for a laser cutting machine provided in this application; Figure 5 A schematic diagram of the connection of a cutting platform of a material unloading and picking device for a laser cutting machine provided in the present application; Figure 6 A schematic diagram of the structure of a connection mechanism of a material unloading and picking device for a laser cutting machine provided in the present application; Figure 7 A schematic diagram of the conveyor belt structure of a material unloading and picking device for a laser cutting machine provided in the present application; Figure 8A schematic diagram of a partition structure of a material unloading and picking device for a laser cutting machine provided in the present application; Fig. 9 A schematic diagram of the structure of a material unloading mechanism of a material unloading and picking device for a laser cutting machine provided in the present application; Fig.10 A cross-sectional view of a material unloading mechanism of a material unloading and picking device for a laser cutting machine provided in the present application.
[0019] In the figure: 1. cutting bed; 2. support seat; 3. cutting platform; 31. guide rail; 32. connecting mechanism; 321. chain link; 322. slot; 323. connecting frame; 324. iron chain; 33. pad iron; 4. reel; 5. motor; 6. conveyor belt; 61. belt; 62. slide plate; 7. partition; 71. flap; 72. connecting shaft; 73. first hydraulic push rod; 74. fixed frame; 75. second hydraulic push rod; 8. unloading mechanism; 81. fixed plate; 82. connecting tube; 83. spring; 84. support plate; 85. hinge; 86. connecting rod; 87. third hydraulic push rod; 9. rope collecting machine. DETAILED DESCRIPTION
[0020] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0021] like Figure 1-Figure 10 As shown, this embodiment proposes a material unloading and picking device for a laser cutting machine, including a cutting bed 1, support seats 2 are fixedly installed on both sides of the interior of the cutting bed 1, a cutting platform 3 is mounted on the upper end of the interior of the cutting bed 1, one end of the cutting platform 3 is fixedly connected to a plurality of winding shafts 4, the winding shafts 4 are mounted in series at the tail end of the cutting bed 1, one side of the winding shaft 4 is fixedly connected to a motor 5, the other end of the cutting platform 3 is fixedly connected to a rope taking-up machine 9, a conveyor belt 6 is installed above the rope taking-up machine 9, the conveyor belt 6 is installed at the upper edge of the outer side of the cutting bed 1, a partition 7 is installed at the lower part of the interior of the cutting bed 1, and a plurality of material unloading mechanisms 8 are installed in an array on the upper end surface of the partition 7.
[0022] The cutting platform 3 includes three U-shaped guide rails 31, the front and rear ends of the guide rails 31 are fixedly welded to the cutting bed 1, and a chain-type connecting mechanism 32 is movably installed inside the guide rails 31. A plurality of toothed shims 33 are installed at the upper end of the connecting mechanism 32, and the shims 33 are fixed on the connecting mechanism 32. As the connecting mechanism 32 is retracted and unreeled and moves above the cutting bed 1, it is convenient to open the cover above the cutting bed 1 and to collect the parts inside the cutting bed 1. The retraction and unreeling of the shims 33 also facilitates the loading or unloading of the plate, thereby improving the unloading efficiency of the device.
[0023] The connecting mechanism 32 includes a plurality of chain links 321, the upper ends of the chain links 321 are evenly provided with slots 322, the washers 33 are fixedly installed in the slots 322, the bottoms of the chain links 321 are connected to connecting frames 323, the connecting frames 323 are connected to iron chains 324, one end of the iron chains 324 is fixedly connected to the rope take-up machine 9, and the other end of the iron chains 324 is fixedly connected to the winding shaft 4. The connecting mechanism 32 is chain-type, which is convenient for winding on the winding shaft 4 or the rope take-up machine 9.
[0024] The conveyor belt 6 includes a belt 61 and a slide plate 62. The slide plate 62 is installed at an angle upward at the front end of the cutting bed 1. The belt 61 is perpendicular to the upper end surface of the slide plate 62, and the top of the slide plate 62 is aligned with the upper end surface of the cutting bed 1. The arrangement of the belt 61 and the slide plate 62 facilitates the collection of parts poured out from the partition 7 and the unloading mechanism 8 when the partition 7 is flipped, and the parts are sent out of the cutting equipment.
[0025] The partition 7 includes a flap 71 and a fixing frame 74. The front end of the flap 71 is hinged to the fixing frame 74. The bottom end of the fixing frame 74 is fixedly connected to a second hydraulic push rod 75. The second hydraulic push rod 75 is fixedly installed on the inner bottom surface of the cutting bed 1. A plurality of strip notches coinciding with the positions of the guide rails 31 are opened in the middle of the flap 71, and a connecting shaft 72 is centrally installed at the bottom of the flap 71. A first hydraulic push rod 73 is fixedly installed on the connecting shaft 72. The tail end of the first hydraulic push rod 73 is connected to the fixing frame 74. The flap 71 is installed below the cutting platform 3 to fix the unloading mechanism 8. The flap 71 is pushed up and down and flipped by the second hydraulic push rod 75 and the first hydraulic push rod 73 to adjust the height and position of the unloading mechanism 8, so as to facilitate the collection and unloading of parts produced by cutting on the cutting platform 3.
[0026] The unloading mechanism 8 includes a fixed plate 81, the interior of which is sleeved with a connecting tube 82, the interior of the connecting tube 82 is hollow and is installed with a third hydraulic push rod 87, the lower end of the connecting tube 82 and the fixed plate 81 are connected with a spring 83, the upper end of the fixed plate 81 is installed with a plurality of hinges 85, a support plate 84 is hinged on the hinge 85, the bottom of the support plate 84 is connected with a connecting rod 86, the connecting rod 86 is rotatably connected to the third hydraulic push rod 87, the support plate 84 supports the parts, and the bottom of the parts is suspended and placed in the cold water inside the cutting bed 1 for cooling, so as to facilitate the subsequent unified unloading and collection of the parts, and the welding slag is filtered and separated from the parts through the gap between the support plates 84, so as to avoid the parts falling directly downward and mixing with the welding slag after the laser cutting machine cuts off the parts, which is not conducive to the collection of the parts.
[0027] The array spacing of the unloading mechanism 8 is no more than 5 mm, and the number of support plates 84 above each connecting tube 82 is eight. The eight support plates 84 are evenly distributed above the connecting tube 82 like petals. After the support plates 84 are opened, a mesh is formed above the partition 7 to support the parts cut on the cutting platform 3. The upper end of the support plate 84 is a sharp angle to reduce the contact area with the parts, so that the parts can be cooled quickly and the unloading of the parts is convenient.
[0028] A plurality of rollers parallel to the guide rail 31 are arranged inside the support seat 2, and the bottom surface of the washer 33 is placed on the top surface of the support seat 2. Both ends of the cutting platform 3 are placed on the support seat 2 to facilitate the shaking of the two ends of the cutting platform 3 and reduce the resistance of the cutting platform 3 when it is rolled up and unrolled on the support seat 2.
[0029] Specifically, when the unloading and picking device for the laser cutting machine is in use: a plurality of unloading mechanisms 8 are evenly arranged below the cutting platform 3, and the array spacing between the unloading mechanisms 8 is less than 5 mm, so that the fine and broken parts after laser cutting can be picked up through the unfolded unloading mechanisms 8.
[0030] A movable cutting platform 3 is installed at the upper end of the cutting bed 1. The plate is laser cut above the cutting bed 1. The small-sized parts produced by the cutting fall into the cold water inside the cutting bed 1 through the gap of the cutting platform 3. They are received by the unloading mechanism 8 arranged at the lower part of the cutting bed 1, and the larger parts are buffered. After cutting, the winding shaft 4 pulls the connecting mechanism 32, and the cutting platform 3 is wound by the winding shaft 4. The connecting mechanism 32 and the pad 33 are wound along the guide rail 31 to one side of the winding shaft 4. During the winding process, it is convenient to synchronously move the remaining plate material after cutting to the cutting plate One end of the cutting bed 1 is dragged and pulled to facilitate the unloading of the plate. After being rolled up by the connecting mechanism 32, the second hydraulic push rod 75 pushes the flap 71 upward to rise, so that the unloading mechanism 8 on the top surface of the flap 71 is flush with the cutting bed 1, and the first hydraulic push rod 73 flips the flap 71 upward, so that the cut workpiece received by the flap 71 and the unloading mechanism 8 slides from the unloading mechanism 8 to the conveyor belt 6, and is quickly discharged to one side under the transmission of the conveyor belt 6, thereby improving the unloading efficiency of the device. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.
[0031] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A material unloading and picking device for a laser cutting machine, comprising a cutting bed (1), characterized in that: Support seats (2) are fixedly installed on both sides of the interior of the cutting bed (1); a cutting platform (3) is mounted on the upper end of the interior of the cutting bed (1); one end of the cutting platform (3) is fixedly connected to a plurality of winding shafts (4); the winding shafts (4) are mounted in series at the rear end of the cutting bed (1); one side of the winding shaft (4) is fixedly connected to a motor (5); the other end of the cutting platform (3) is fixedly connected to a rope collecting machine (9); a conveyor belt (6) is installed above the rope collecting machine (9); the conveyor belt (6) is installed at the upper edge of the outer side of the cutting bed (1); a partition plate (7) is installed at the lower part of the interior of the cutting bed (1); and a plurality of material unloading mechanisms (8) are installed in an array on the upper end surface of the partition plate (7).
2. The material removal device for a laser cutting machine according to claim 1, characterized in that: The cutting platform (3) comprises three U-shaped guide rails (31), the front and rear ends of the guide rails (31) are fixedly welded to the cutting bed (1), and a chain-type connecting mechanism (32) is movably installed inside the guide rails (31), and a plurality of tooth-shaped shims (33) are installed at the upper end of the connecting mechanism (32).
3. The material removal device for a laser cutting machine according to claim 2, characterized in that: The connecting mechanism (32) comprises a plurality of chain links (321), the upper ends of the chain links (321) are evenly provided with slots (322), the washers (33) are fixedly mounted in the slots (322), the bottoms of the chain links (321) are all connected to connecting frames (323), the connecting frames (323) are connected to iron chains (324), one end of the iron chains (324) is fixedly connected to a rope collecting machine (9), and the other end of the iron chains (324) is fixedly connected to a winding shaft (4).
4. The material removal device for a laser cutting machine according to claim 1, characterized in that: The conveyor belt (6) comprises a belt (61) and a slide plate (62); the slide plate (62) is installed at the front end of the cutting bed (1) in an inclined manner; the belt (61) is perpendicular to the upper end surface of the slide plate (62); and the top end of the slide plate (62) is aligned with the upper end surface of the cutting bed (1).
5. The material unloading and picking device for a laser cutting machine according to claim 2, characterized in that: The partition (7) comprises a flap (71) and a fixing frame (74), the front end of the flap (71) is hinged to the fixing frame (74), the bottom end of the fixing frame (74) is fixedly connected to a second hydraulic push rod (75), the second hydraulic push rod (75) is fixedly installed on the inner bottom surface of the cutting bed (1), a plurality of strip-shaped notches which coincide with the positions of the guide rails (31) are opened in the middle of the flap (71), and a connecting shaft (72) is centrally installed at the bottom of the flap (71), a first hydraulic push rod (73) is fixedly installed on the connecting shaft (72), and the tail end of the first hydraulic push rod (73) is connected to the fixing frame (74).
6. The material unloading and picking device for a laser cutting machine according to claim 1, characterized in that: The unloading mechanism (8) comprises a fixed plate (81), a connecting tube (82) is sleeved inside the fixed plate (81), the interior of the connecting tube (82) is hollow and a third hydraulic push rod (87) is installed thereon, a spring (83) is connected between the lower end of the connecting tube (82) and the fixed plate (81), a plurality of hinges (85) are installed at the upper end of the fixed plate (81), a support plate (84) is hinged on the hinge (85), a connecting rod (86) is connected to the bottom of the support plate (84), and the connecting rod (86) is rotatably connected to the third hydraulic push rod (87).
7. The material removal device for a laser cutting machine according to claim 6, characterized in that: The array spacing of the material discharge mechanism (8) is no greater than 5 mm, wherein the number of support plates (84) above each connecting tube (82) is eight, and the eight support plates (84) are evenly distributed above the connecting tube (82) like petals.
8. The material unloading and picking device for a laser cutting machine according to claim 2, characterized in that: A plurality of rollers parallel to the guide rail (31) are arranged inside the support seat (2), and the bottom surface of the washer (33) is placed on the top surface of the support seat (2).
Citation Information
Patent Citations
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CN119501328A
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