Automatic sand blasting and cleaning device and method for vehicle body

CN119795053BActive Publication Date: 2026-10-23CRRC NANJING PUZHEN CO LTD
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Patent Information

Application Number
CN202510137458.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-10-23
Estimated Expiration
2045-02-07

AI Technical Summary

Technical Problem

[0003]现有技术中的,车体自动喷砂清砂装置,其是通过喷砂机器人来自动对车体进行喷砂,且喷砂机器人在自动进行喷砂清砂时,无法全方位的来对车体进行喷砂,且在对车体进行定位固定时,容易造成车体在喷砂的过程中发生晃动,从而影响喷砂清砂的效果,并在对车体进行喷砂清砂时,无法对车体上残留的喷砂进行清理,从而影响喷砂的清砂效果

Benefits of technology

本发明提出了一种车体自动喷砂清砂装置及方法,通过启动第一驱动电机来带动第一丝杆主体进行旋转,且通过第一丝杆主体与第一螺纹孔螺纹连接,并且通过安装块与安装槽相互配合,使第一丝杆主体旋转来带动安装块通过安装槽在第一丝杆主体的外壁滑动,便于使安装块滑动来调节安装板的距离,同时通过第一滑槽和第一滑块相互配合,并通过启动第一电动升降杆升降来带动滑动板和第一连接板通过第一滑块在第一滑槽的内部升降,便于通过启动第一电动升降杆来调节安装套筒的高度,从而来便于对安装套筒的横向和纵向距离进行调节,从而使其喷砂头的喷砂效果更好。

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Abstract

The application discloses a kind of vehicle body automatic sand blasting and sand cleaning device and method of vehicle body sand blasting and sand cleaning technical field, including sand blasting workshop mechanism, transverse moving mechanism, rotating mechanism, sand cleaning mechanism and positioning fixed mechanism;The sand blasting workshop mechanism includes roof main body, and the roof main body is fixedly installed at the top of sand blasting workshop mechanism, the sidewall of the both ends of sand blasting workshop mechanism is equipped with sand blasting barrel, and the top of sand blasting barrel is equipped with sand blasting pump main body, the output end of sand blasting pump main body is equipped with, the bottom of the inside of sand blasting workshop mechanism is equipped with track main body.The sand blasting effect of the sand blasting head is better by starting the first electric lifting rod to lift to drive the sliding plate and the first connecting plate to lift in the inside of the first sliding groove, so as to adjust the height of the mounting sleeve by starting the first electric lifting rod, so as to adjust the lateral and longitudinal distance of the mounting sleeve, so that.
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Description

Technical Field

[0001] This invention relates to the field of vehicle body sandblasting and cleaning technology, specifically to an automatic vehicle body sandblasting and cleaning device and method. Background Technology

[0002] Automatic vehicle body sandblasting is a surface treatment technology that uses a high-speed jet of abrasive to physically impact and rub the vehicle body surface. Its main purpose is to remove stains, oxide layers, paint, and plating from the vehicle body surface, while simultaneously creating different textures and finishes. Sandblasting not only enhances the adhesion of the vehicle body surface but also improves the durability and aesthetics of the coating. The principle of sandblasting is to use a high-speed jet of abrasive to physically impact and rub the vehicle body surface, thereby achieving a cleaning and improvement effect.

[0003] In the existing technology, the automatic sandblasting and cleaning device for vehicle body uses a sandblasting robot to automatically sandblast the vehicle body. However, when the sandblasting robot is automatically sandblasting and cleaning, it cannot sandblast the vehicle body from all directions. Furthermore, when positioning and fixing the vehicle body, it is easy to cause the vehicle body to shake during the sandblasting process, thereby affecting the sandblasting and cleaning effect. Also, it cannot clean the residual sandblasting on the vehicle body during the sandblasting and cleaning process, thus affecting the sandblasting and cleaning effect. Summary of the Invention

[0004] The purpose of this invention is to overcome the aforementioned problems in the prior art and provide an automatic sandblasting and cleaning device and method for vehicle bodies. In the prior art, the automatic sandblasting and cleaning device for vehicle bodies uses a sandblasting robot to automatically sandblast the vehicle body. However, when the sandblasting robot is automatically sandblasting and cleaning, it cannot sandblast the vehicle body from all directions. Furthermore, when positioning and fixing the vehicle body, it is easy to cause the vehicle body to shake during the sandblasting process, thereby affecting the sandblasting and cleaning effect. In addition, it cannot clean the residual sandblasting on the vehicle body during sandblasting and cleaning, thus affecting the sandblasting and cleaning effect. Therefore, it is particularly important to develop an automatic sandblasting and cleaning device for vehicle bodies.

[0005] To achieve the above-mentioned technical objectives and effects, the present invention is implemented through the following technical solution: An automatic sandblasting and cleaning device for vehicle bodies includes a sandblasting workshop mechanism, a lateral movement mechanism, a rotation mechanism, a sand cleaning mechanism, and a positioning and fixing mechanism. The sandblasting workshop mechanism includes a top plate body, which is fixedly installed at the top of the sandblasting workshop mechanism. Sandblasting barrels are installed on both side walls of the sandblasting workshop mechanism, and a sandblasting pump body is installed at the top of the sandblasting barrels. A sandblasting pipe is installed at the output end of the sandblasting pump body. A track body is installed at the bottom of the interior of the sandblasting workshop mechanism, and a track car is installed at the top of the track body. A vehicle body is installed at the top of the track car. Mounting grooves are opened on both side walls of the interior of the sandblasting workshop mechanism, and a mounting plate is installed on one side wall of the mounting groove. A sliding plate is installed on one side wall of the mounting plate, and a first connecting plate is installed at the bottom of the side wall of the sliding plate. The lateral movement mechanism includes a mounting block and a second support plate. The mounting block is disposed inside the mounting groove, and a first threaded hole is formed inside the mounting block. The rotating mechanism includes a mounting sleeve, which is fixedly mounted on the top of the first connecting plate. A rotating rod body is rotatably mounted on the top of the mounting sleeve via a bearing, and a turntable body is mounted on the top of the rotating rod body. A first gear body is mounted on the bottom of the rotating rod body. A second drive motor is mounted on the bottom inside the mounting sleeve, and a sandblasting robot base is mounted on the top of the turntable body. The sand cleaning mechanism includes a second groove and a third drive motor. The second groove is located at the bottom of the sand cleaning mechanism. Guide rails are installed on the side walls at both ends of the second groove. Guide blocks are provided inside the guide rails. A second connecting plate is installed at the end of the guide block away from the guide rail. An installation box is installed at the bottom of the second connecting plate. A first fixing plate is installed on the side wall of the installation box. The positioning and fixing mechanism includes a second fixing plate, which is fixedly installed on the inner wall of the railcar. The top of the second fixing plate is equipped with a mounting bracket, and the mounting bracket is hinged to a hinge plate. The hinge plate has a third threaded hole inside, and a threaded rod is threadedly connected inside the third threaded hole. One end of the threaded rod is rotatably mounted with a positioning block through a bearing, and the positioning block has a through hole inside. The bottom end of the positioning block is equipped with a pressing block. Preferably, the second support plate is fixedly installed on the side wall of one side of the sandblasting workshop mechanism, the top of the second support plate is equipped with a first drive motor, and the output end of the first drive motor is equipped with a first lead screw body that passes through the first threaded hole through a coupling, and the first lead screw body is threadedly connected to the first threaded hole.

[0006] Based on the above technical features, the first lead screw body is threadedly connected to the first threaded hole, so that the rotation of the first lead screw body drives the mounting block to slide on the outer wall of the first lead screw body.

[0007] Preferably, a first telescopic arm is hinged inside the sandblasting robot base, and a second telescopic arm is hinged to one end of the first telescopic arm. A sandblasting head is installed at one end of the second telescopic arm. A fourth electric lifting rod is installed at the top of the sandblasting robot base, and one end of the fourth electric lifting rod is hinged to the bottom end of the second telescopic arm.

[0008] Based on the above technical features, one end of the fourth electric lifting rod is hinged to the bottom end of the second telescopic arm, thereby adjusting the rotation angle of the second telescopic arm by activating the fourth electric lifting rod to raise or lower it.

[0009] Preferably, a first sliding groove is provided on one side wall of the mounting plate, and a first slider is provided inside the first sliding groove. The side wall of the first slider is fixedly connected to the side wall of the sliding plate. A first support plate is installed on one side wall of the mounting plate, and a first electric lifting rod is installed at the bottom end of the first support plate. The bottom end of the first electric lifting rod is fixedly connected to the top end of the sliding plate.

[0010] Based on the above technical features, the sliding plate slides inside the first slide groove by the cooperation of the first slider and the first slide groove.

[0011] Preferably, the output end of the second drive motor is equipped with a drive shaft via a coupling, and a second gear body is installed at the top of the drive shaft, the second gear body meshing with the first gear body.

[0012] Based on the above technical features, the second gear body meshes with the first gear body, causing the second drive motor to start and drive the second gear body to rotate, which in turn drives the first gear body to rotate simultaneously.

[0013] Preferably, a fourth drive motor is installed at the top of the mounting box, and the output end of the fourth drive motor is connected to the first brush body that penetrates the mounting box via a coupling.

[0014] Based on the above technical features, the first brush body is rotated simultaneously by starting the fourth drive motor, thereby cleaning the sand from the vehicle body by rotating the first brush body.

[0015] Preferably, a second electric lifting rod is installed at the bottom end of the first fixed plate, and a fixed sleeve is installed at the bottom end of the second electric lifting rod. A roller is provided at the bottom end of the fixed sleeve, and a second brush body is installed at one end of the roller that is close to each other. A high-pressure spring body is installed at the top end inside the fixed sleeve, and a connecting rod is installed at the bottom end of the high-pressure spring body. The bottom end of the connecting rod is fixedly connected to the top end of the roller.

[0016] Based on the above technical features, the height of the fixed sleeve is adjusted by raising and lowering the second electric lifting rod, thereby adjusting the second brush body to clean the sand from the vehicle body by raising and lowering the fixed sleeve.

[0017] Preferably, the second connecting plate has a second threaded hole inside, and the second lead screw body is threadedly connected inside the second threaded hole. The third drive motor is fixedly installed at the top of the second groove, and the output end of the third drive motor is fixedly connected to the second lead screw body.

[0018] Based on the above technical features, the second lead screw body is threadedly connected to the second threaded hole, and the second lead screw body is rotated by starting the third drive motor to adjust the sliding of the second connecting plate on the outer wall of the second lead screw body.

[0019] Preferably, a sliding rod is installed at one end of each of the hinge plates, and the sliding rod engages with the through hole; a third electric lifting rod is installed at the top of the second fixed plate, and the top of the third electric lifting rod is hinged to the bottom of the hinge plate.

[0020] Based on the above technical features, the top end of the third electric lifting rod is hinged to the bottom end of the hinge plate, so that the third electric lifting rod can be raised and lowered to drive the hinge plate to rotate inside the mounting frame.

[0021] A process method for an automatic sandblasting and sand removal device for vehicle bodies includes the following process steps: S1: Through the design of the lateral movement mechanism, the mounting plate and mounting sleeve are adjusted to move laterally on the inner wall of the sandblasting workshop mechanism by starting the first drive motor, and the sliding plate and mounting sleeve are adjusted to move longitudinally on the inner wall of the sandblasting workshop mechanism by starting the first electric lifting rod. S2: Through the design of the rotating mechanism, the turntable body and the sandblasting robot base are adjusted to rotate in all directions by starting the second drive motor. The sandblasting head is used to sandblast the vehicle body in all directions by the design of the second telescopic arm and the fourth electric lifting rod. S3: Through the design of the sand-removing mechanism, the first brush body is rotated by starting the fourth drive motor to lightly sand the vehicle body, and the third drive motor is started to adjust the installation box and the first brush body to move laterally at the top of the top plate body, so that the first brush body and the second brush body can better clean the sand from the vehicle body. S4: The positioning and fixing mechanism is designed to improve the positioning and fixing effect of the vehicle body by raising and lowering the third electric lifting rod to drive the hinge plate and the extrusion block to rotate. The positioning block and the extrusion block are adjusted by rotating the threaded rod to fix the vehicle body.

[0022] In summary, the present invention has at least one of the following beneficial effects: This invention proposes an automatic sandblasting and cleaning device and method for vehicle bodies. A first drive motor is activated to rotate a first lead screw body, which is threadedly connected to a first threaded hole. A mounting block and a mounting groove cooperate to rotate the lead screw body, causing the mounting block to slide along the mounting groove on the outer wall of the lead screw body. This allows for adjustment of the mounting plate distance by sliding the mounting block. Simultaneously, a first sliding groove and a first slider cooperate, and the activation of a first electric lifting rod raises and lowers the sliding plate and the first connecting plate within the first sliding groove via the first slider. This allows for adjustment of the mounting sleeve height by activating the first electric lifting rod, thereby facilitating adjustment of the lateral and longitudinal distance of the mounting sleeve and improving the sandblasting effect of the sandblasting head.

[0023] This invention proposes an automatic sandblasting and cleaning device and method for vehicle bodies. By starting a second drive motor, the drive shaft and the second gear body are rotated. The second gear body meshes with the first gear body, causing the second gear body to rotate, which in turn drives the first gear body and the rotating rod body to rotate simultaneously. This allows the rotating rod body to rotate, which in turn drives the turntable body to rotate, thereby driving the sandblasting robot base and sandblasting head to rotate in all directions, resulting in a better all-round sandblasting effect on the vehicle body.

[0024] This invention proposes an automatic sandblasting and cleaning device and method for vehicle bodies. A fourth drive motor is activated to rotate the first brush body. The design of the second brush body allows both the first and second brush bodies to rotate and clean the sand from the vehicle body. Simultaneously, a second lead screw body is threadedly connected to a second threaded hole, and a guide rail and guide block cooperate with each other. Activating a third drive motor rotates the second lead screw body, and the guide block and guide rail cause a second connecting plate to slide on the outer wall of the second lead screw body. This allows the second connecting plate to slide and adjust the first and second brush bodies, thereby improving the sand-cleaning effect on the vehicle body.

[0025] This invention proposes an automatic sandblasting and cleaning device and method for vehicle bodies. The device is hinged to a mounting frame via a hinged plate. A third electric lifting rod is activated to raise and lower the plate, causing it to rotate within the mounting frame and rotate the extrusion block to position and fix the vehicle body. A threaded rod is threadedly connected to a third threaded hole, and a through-hole and a sliding rod work together to rotate the threaded rod, causing the positioning block to slide within the through-hole via the sliding rod. This allows for adjustment of the positioning block's distance to position and fix the vehicle body. Attached Figure Description

[0026] Figure 1This is a schematic diagram of the internal structure of the main view of the present invention; Figure 2 This is the invention Figure 1 Enlarged structural diagram at point A in the middle; Figure 3 This is a schematic diagram of the mounting plate structure of the present invention; Figure 4 This is a schematic diagram of the main structure of the turntable of the present invention; Figure 5 This is a schematic diagram of the positioning and fixing mechanism of the present invention; Figure 6 This is a schematic diagram of the main structure of the present invention; Figure 7 This is a cross-sectional view of the mounting box structure of the present invention; Figure 8 This is a cross-sectional view of the fixed sleeve structure of the present invention; Figure 9 This is a schematic diagram of the second connecting plate structure of the present invention; Figure 10 This is a schematic diagram of the internal structure of the fixing sleeve of the present invention; The attached diagram lists the components represented by each number as follows: 1. Sandblasting workshop structure; 101. Main body of the top plate; 102. Sandblasting barrel; 103. Main body of the sandblasting pump; 104. Sandblasting head; 105. Main body of the track; 106. Track car; 107. Main body of the car body; 108. Mounting slot; 109. Mounting plate; 1091. First support plate; 1092. First electric lifting rod; 1093. First slide rail; 1094. First slider; 1010. Sliding plate; 1011. First connecting plate; 2. Lateral movement mechanism; 201. Mounting block; 202. First threaded hole; 203. Second support plate; 204. First drive motor; 205. First lead screw body; 3. Rotating mechanism; 301. Mounting sleeve; 302. Turntable body; 303. Rotating rod body; 304. First gear body; 305. Second drive motor; 306. Drive shaft; 307. Second gear body; 308. Sandblasting robot base; 309. First telescopic arm; 3010. Second telescopic arm; 3011. Sandblasting head; 3012. Fourth electric lifting rod; 4. Sand cleaning mechanism; 401. Second groove; 402. Guide rail; 403. Guide block; 404. Second connecting plate; 4041. Second threaded hole; 4042. Second lead screw body; 4043. Third drive motor; 405. Mounting box; 406. First fixing plate; 407. Fourth drive motor; 408. First brush body; 409. Second electric lifting rod; 4010. Fixing sleeve; 40101. Connecting rod; 40102. High-pressure spring body; 4011. Roller; 4012. Second brush body; 5. Positioning and fixing mechanism; 501. Second fixing plate; 502. Mounting bracket; 503. Hinge plate; 504. Third threaded hole; 505. Threaded rod; 506. Positioning block; 5061. Through hole; 5062. Sliding rod; 507. Pressing block; 508. Third electric lifting rod. Detailed Implementation

[0027] The following is in conjunction with the appendix Figure 1-10 The present invention will be described in further detail below.

[0028] Example 1, please refer to Figure 1-10 As shown, one embodiment of the present invention provides an automatic sandblasting and sand removal device for vehicle bodies, comprising a sandblasting workshop mechanism 1, a lateral movement mechanism 2, a rotation mechanism 3, a sand removal mechanism 4, and a positioning and fixing mechanism 5; the sandblasting workshop mechanism 1 includes a top plate body 101, which is fixedly installed at the top of the sandblasting workshop mechanism 1; sandblasting barrels 102 are installed on the side walls at both ends of the sandblasting workshop mechanism 1; and a sandblasting pump body 103 is installed at the top of the sandblasting barrel 102; the output end of the sandblasting pump body 103 is equipped with a spray nozzle. The sand pipe 104 and the bottom of the sandblasting workshop mechanism 1 are equipped with a track body 105, and a track car 106 is provided at the top of the track body 105. A car body 107 is provided at the top of the track car 106. The side walls at both ends of the sandblasting workshop mechanism 1 are provided with mounting grooves 108, and a mounting plate 109 is provided on one side wall of the mounting groove 108. A sliding plate 1010 is provided on one side wall of the mounting plate 109, and a first connecting plate 1011 is installed at the bottom of one side wall of the sliding plate 1010.

[0029] The sidewall of the mounting plate 109 is provided with a first sliding groove 1093, and a first slider 1094 is provided inside the first sliding groove 1093. The sidewall of the first slider 1094 is fixedly connected to the sidewall of the sliding plate 1010. A first support plate 1091 is installed on the sidewall of the mounting plate 109, and a first electric lifting rod 1092 is installed at the bottom of the first support plate 1091. The bottom of the first electric lifting rod 1092 is fixedly connected to the top of the sliding plate 1010. By activating the first electric lifting rod 1092, the sliding plate 1010 can be adjusted to rise and fall simultaneously.

[0030] The lateral movement mechanism 2 includes a mounting block 201 and a second support plate 203. The mounting block 201 is disposed inside the mounting groove 108, and a first threaded hole 202 is provided inside the mounting block 201. The second support plate 203 is fixedly installed on the side wall of one side of the sandblasting workshop mechanism 1. A first drive motor 204 is installed at the top of the second support plate 203, and a first lead screw body 205 passing through the first threaded hole 202 is installed at the output end of the first drive motor 204 through a coupling. The first lead screw body 205 is threadedly connected to the first threaded hole 202. Through the threaded connection between the first lead screw body 205 and the first threaded hole 202, the rotation of the first lead screw body 205 drives the mounting block 201 to slide on the outer wall of the first lead screw body 205.

[0031] The working principle is as follows: The first drive motor 204 is activated to rotate the first lead screw body 205. The first lead screw body 205 is threadedly connected to the first threaded hole 202. The mounting block 201 cooperates with the mounting groove 108, causing the first lead screw body 205 to rotate and the mounting block 201 to slide through the mounting groove 108 on the outer wall of the first lead screw body 205. This allows the mounting block 201 to slide and adjust the distance of the mounting plate 109. Simultaneously, the first sliding groove 1093 and the first slider 1094 cooperate, and the first electric lifting rod 1092 is activated to raise and lower the sliding plate 1010 and the first connecting plate 1011 through the first slider 1094 within the first sliding groove 1093. This allows the first electric lifting rod 1092 to adjust the height of the mounting sleeve 301, thereby facilitating the adjustment of the lateral and longitudinal distances of the mounting sleeve 301 and improving the sandblasting effect of the sandblasting head 3011.

[0032] Example 2, please refer to Figure 1-10 As shown, the rotating mechanism 3 includes a mounting sleeve 301, which is fixedly mounted on the top of the first connecting plate 1011. A rotating rod body 303 is rotatably mounted on the top of the mounting sleeve 301 via a bearing. A turntable body 302 is mounted on the top of the rotating rod body 303. A first gear body 304 is mounted on the bottom of the rotating rod body 303. A second drive motor 305 is mounted on the bottom inside the mounting sleeve 301. A sandblasting robot base 308 is mounted on the top of the turntable body 302.

[0033] The sandblasting robot base 308 has a first telescopic arm 309 hinged inside, and a second telescopic arm 3010 is hinged to one end of the first telescopic arm 309. A sandblasting head 3011 is installed at one end of the second telescopic arm 3010. A fourth electric lifting rod 3012 is installed at the top of the sandblasting robot base 308, and one end of the fourth electric lifting rod 3012 is hinged to the bottom end of the second telescopic arm 3010. By hinged to the bottom end of the second telescopic arm 3010, the rotation angle of the second telescopic arm 3010 can be adjusted by activating the fourth electric lifting rod 3012 to raise and lower.

[0034] The output end of the second drive motor 305 is connected to a drive shaft 306 via a coupling. A second gear body 307 is mounted on the top of the drive shaft 306. The second gear body 307 meshes with the first gear body 304. Through the meshing of the second gear body 307 and the first gear body 304, the second drive motor 305 is started to drive the second gear body 307 to rotate and simultaneously drive the first gear body 304 to rotate.

[0035] The working principle is as follows: by starting the second drive motor 305, the drive shaft 306 and the second gear body 307 are driven to rotate. The second gear body 307 meshes with the first gear body 304, causing the second gear body 307 to rotate, which in turn drives the first gear body 304 and the rotating rod body 303 to rotate simultaneously. This allows the rotating rod body 303 to rotate, which in turn drives the turntable body 302 to rotate, thereby driving the sandblasting robot base 308 and the sandblasting head 3011 to rotate in all directions, resulting in a better all-round sandblasting effect on the vehicle body.

[0036] Example 3, please refer to Figure 1-10 As shown, the sand-cleaning mechanism 4 includes a second groove 401 and a third drive motor 4043. The second groove 401 is located at the bottom of the sand-cleaning mechanism 4. Guide rails 402 are installed on the side walls at both ends of the second groove 401. Guide blocks 403 are provided inside the guide rails 402. A second connecting plate 404 is installed at the end of the guide block 403 away from the guide rails 402. A mounting box 405 is installed at the bottom of the second connecting plate 404. A first fixing plate 406 is installed on the side wall of the mounting box 405. A fourth drive motor 407 is installed at the top inside the mounting box 405. The output end of the fourth drive motor 407 is connected to a first brush body 408 that passes through the mounting box 405 via a coupling. By starting the fourth drive motor 407 to rotate, the first brush body 408 is driven to rotate simultaneously, thereby cleaning the vehicle body by rotating the first brush body 408.

[0037] A second electric lifting rod 409 is installed at the bottom of the first fixed plate 406, and a fixed sleeve 4010 is installed at the bottom of the second electric lifting rod 409. A roller 4011 is provided at the bottom of the fixed sleeve 4010, and a second brush body 4012 is installed at one end of the roller 4011 that is close to each other. A high-pressure spring body 40102 is installed at the top inside the fixed sleeve 4010, and a connecting rod 40101 is installed at the bottom of the high-pressure spring body 40102. The bottom end of the connecting rod 40101 is fixedly connected to the top end of the roller 4011. The height of the fixed sleeve 4010 is adjusted by raising and lowering the second electric lifting rod 409, thereby adjusting the second brush body 4012 to clean the sand from the vehicle body by raising and lowering the fixed sleeve 4010.

[0038] The second connecting plate 404 has a second threaded hole 4041 inside, and the second lead screw body 4042 is threadedly connected inside the second threaded hole 4041. The third drive motor 4043 is fixedly installed at the top of the second groove 401. The output end of the third drive motor 4043 is fixedly connected to the second lead screw body 4042. The second lead screw body 4042 is threadedly connected to the second threaded hole 4041. By starting the third drive motor 4043 to rotate, the second lead screw body 4042 is rotated and the second connecting plate 404 slides on the outer wall of the second lead screw body 4042.

[0039] The working principle is as follows: through the design of the sand-removing mechanism 4, the first brush body 408 is rotated by starting the fourth drive motor 407 to lightly sand the vehicle body, and the third drive motor 4043 is started to adjust the installation box 405 and the first brush body 408 to move laterally at the top of the top plate body 101, so that the first brush body 408 and the second brush body 4012 have a better sand-removing effect on the vehicle body.

[0040] Example 4, please refer to Figure 1-10 As shown, the positioning and fixing mechanism 5 includes a second fixing plate 501, which is fixedly installed on the inner wall of the railcar 106. The top of the second fixing plate 501 is equipped with a mounting bracket 502, and the mounting bracket 502 is hinged to a hinge plate 503. The hinge plate 503 has a third threaded hole 504 inside, and a threaded rod 505 is threadedly connected inside the third threaded hole 504. One end of the threaded rod 505 is rotatably mounted with a positioning block 506 through a bearing. The positioning block 506 has a through hole 5061 inside, and a pressing block 507 is installed at the bottom of the positioning block 506.

[0041] One end of each hinge plate 503 is equipped with a sliding rod 5062, and the sliding rod 5062 engages with the through hole 5061. The top of the second fixed plate 501 is equipped with a third electric lifting rod 508, and the top of the third electric lifting rod 508 is hinged to the bottom of the hinge plate 503. By hinged to the bottom of the hinge plate 503, the third electric lifting rod 508 is raised and lowered to drive the hinge plate 503 to rotate inside the mounting frame 502.

[0042] The working principle is as follows: the positioning and fixing mechanism 5 is designed, and the third electric lifting rod 508 is activated to lift and lower, thereby driving the hinge plate 503 and the pressing block 507 to rotate and fix the vehicle body. The positioning block 506 and the pressing block 507 are adjusted by rotating the threaded rod 505 to fix the vehicle body, so that the positioning and fixing effect of the positioning and fixing mechanism 5 is better.

[0043] Example 5, another embodiment of the present invention: a method for an automatic sandblasting and sand removal device for vehicle bodies, comprising the following process steps: S1: By designing the lateral moving mechanism 2, and by starting the first drive motor 204, the mounting plate 109 and the mounting sleeve 301 are adjusted to move laterally on the inner wall of the sandblasting workshop mechanism 1, and the first electric lifting rod 1092 is started to lift and lower, and the sliding plate 1010 and the mounting sleeve 301 are adjusted to move longitudinally on the inner wall of the sandblasting workshop mechanism 1. S2: Through the design of the rotating mechanism 3, and by starting the second drive motor 305, the turntable body 302 and the sandblasting robot base 308 are adjusted to rotate in all directions. Through the design of the second telescopic arm 3010 and the fourth electric lifting rod 3012, the sandblasting head 3011 is used to sandblast the vehicle body in all directions. S3: Through the design of the sand-cleaning mechanism 4, and by starting the fourth drive motor 407 to rotate, the first brush body 408 is rotated to lightly sand the vehicle body. Furthermore, by starting the third drive motor 4043, the mounting box 405 and the first brush body 408 are adjusted to move laterally at the top of the top plate body 101, so that the first brush body 408 and the second brush body 4012 can achieve better sand-cleaning effect on the vehicle body. S4: By designing the positioning and fixing mechanism 5, and by activating the third electric lifting rod 508 to lift and lower, the hinge plate 503 and the pressing block 507 are driven to rotate to position and fix the vehicle body. Furthermore, by rotating the threaded rod 505, the positioning block 506 and the pressing block 507 are adjusted to position and fix the vehicle body, thereby improving the positioning and fixing effect of the positioning and fixing mechanism 5.

[0044] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An automatic sandblasting and sand removal device for vehicle bodies, characterized in that: It includes a sandblasting workshop mechanism (1), a lateral movement mechanism (2), a rotation mechanism (3), a sand cleaning mechanism (4), and a positioning and fixing mechanism (5); The sandblasting workshop mechanism (1) includes a top plate body (101), which is fixedly installed at the top of the sandblasting workshop mechanism (1). Sandblasting barrels (102) are installed on the side walls at both ends of the sandblasting workshop mechanism (1), and a sandblasting pump body (103) is installed at the top of the sandblasting barrel (102). A sandblasting pipe (104) is installed at the output end of the sandblasting pump body (103). A track body (105) is installed at the bottom inside the sandblasting workshop mechanism (1), and the track... A track vehicle (106) is provided at the top of the main body (105), and a car body (107) is provided at the top of the track vehicle (106). The side walls at both ends of the sandblasting workshop mechanism (1) are provided with mounting grooves (108), and a mounting plate (109) is provided on one side wall of the mounting groove (108). A sliding plate (1010) is provided on one side wall of the mounting plate (109), and a first connecting plate (1011) is installed at the bottom of one side wall of the sliding plate (1010). The lateral moving mechanism (2) includes a mounting block (201) and a second support plate (203). The mounting block (201) is disposed inside the mounting groove (108), and a first threaded hole (202) is provided inside the mounting block (201). The rotating mechanism (3) includes a mounting sleeve (301), which is fixedly mounted on the top of the first connecting plate (1011). The top of the mounting sleeve (301) is rotatably mounted with a rotating rod body (303) via a bearing, and a turntable body (302) is mounted on the top of the rotating rod body (303). The bottom of the rotating rod body (303) is mounted with a first gear body (304). The bottom of the inside of the mounting sleeve (301) is mounted with a second drive motor (305), and the top of the turntable body (302) is mounted with a sandblasting robot base (308). The sand cleaning mechanism (4) includes a second groove (401) and a third drive motor (4043). The second groove (401) is located at the bottom of the sand cleaning mechanism (4). Guide rails (402) are installed on the side walls at both ends of the second groove (401). Guide blocks (403) are provided inside the guide rails (402). A second connecting plate (404) is installed at the end of the guide block (403) away from the guide rails (402). A mounting box (405) is installed at the bottom of the second connecting plate (404). A first fixing plate (406) is installed on the side wall of the mounting box (405). The positioning and fixing mechanism (5) includes a second fixing plate (501), which is fixedly installed on the inner wall of the railcar (106). The top of the second fixing plate (501) is equipped with a mounting bracket (502), and the mounting bracket (502) is hinged to a hinge plate (503). The hinge plate (503) has a third threaded hole (504) inside, and a threaded rod (505) is threadedly connected inside the third threaded hole (504). One end of the threaded rod (505) is rotatably mounted with a positioning block (506) through a bearing. The positioning block (506) has a through hole (5061) inside, and a pressing block (507) is installed at the bottom of the positioning block (506).

2. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The second support plate (203) is fixedly installed on the side wall of the sandblasting workshop mechanism (1). The top of the second support plate (203) is equipped with a first drive motor (204), and the output end of the first drive motor (204) is equipped with a first lead screw body (205) that passes through the first threaded hole (202) through a coupling. The first lead screw body (205) is threadedly connected to the first threaded hole (202).

3. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The sandblasting robot base (308) is internally hinged with a first telescopic arm (309), and a second telescopic arm (3010) is hinged to one end of the first telescopic arm (309). A sandblasting head (3011) is installed at one end of the second telescopic arm (3010). A fourth electric lifting rod (3012) is installed at the top of the sandblasting robot base (308), and one end of the fourth electric lifting rod (3012) is hinged to the bottom end of the second telescopic arm (3010).

4. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The mounting plate (109) has a first sliding groove (1093) on one side wall, and a first slider (1094) is provided inside the first sliding groove (1093). The side wall of the first slider (1094) is fixedly connected to the side wall of the sliding plate (1010). A first support plate (1091) is installed on one side wall of the mounting plate (109), and a first electric lifting rod (1092) is installed at the bottom end of the first support plate (1091). The bottom end of the first electric lifting rod (1092) is fixedly connected to the top end of the sliding plate (1010).

5. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The output end of the second drive motor (305) is equipped with a drive shaft (306) via a coupling, and a second gear body (307) is installed at the top of the drive shaft (306). The second gear body (307) meshes with the first gear body (304).

6. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The top of the mounting box (405) is equipped with a fourth drive motor (407), and the output end of the fourth drive motor (407) is connected to the first brush body (408) that penetrates the mounting box (405) via a coupling.

7. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The bottom end of the first fixed plate (406) is equipped with a second electric lifting rod (409), and the bottom end of the second electric lifting rod (409) is equipped with a fixed sleeve (4010). The bottom end of the fixed sleeve (4010) is provided with a roller (4011), and the ends of the rollers (4011) that are close to each other are equipped with a second brush body (4012). The top end inside the fixed sleeve (4010) is equipped with a high-pressure spring body (40102), and the bottom end of the high-pressure spring body (40102) is equipped with a connecting rod (40101). The bottom end of the connecting rod (40101) is fixedly connected to the top end of the roller (4011).

8. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: The second connecting plate (404) has a second threaded hole (4041) inside, and the second lead screw body (4042) is threadedly connected inside the second threaded hole (4041). The third drive motor (4043) is fixedly installed at the top of the second groove (401), and the output end of the third drive motor (4043) is fixedly connected to the second lead screw body (4042).

9. The automatic sandblasting and cleaning device for vehicle bodies according to claim 1, characterized in that: One end of each hinge plate (503) is equipped with a sliding rod (5062), and the sliding rod (5062) engages with the through hole (5061); the top of the second fixing plate (501) is equipped with a third electric lifting rod (508), and the top of the third electric lifting rod (508) is hinged to the bottom of the hinge plate (503).

10. A process method for an automatic sandblasting and cleaning device for vehicle bodies according to any one of claims 1-9, characterized in that: Includes the following steps: S1: By designing the lateral moving mechanism (2), and by starting the first drive motor (204) to adjust the mounting plate (109) and mounting sleeve (301) to move laterally on the inner wall of the sandblasting workshop mechanism (1), and by starting the first electric lifting rod (1092) to lift, and by using the first electric lifting rod (1092) to adjust the sliding plate (1010) and mounting sleeve (301) to move longitudinally on the inner wall of the sandblasting workshop mechanism (1); S2: By designing the rotating mechanism (3), and by starting the second drive motor (305) to adjust the turntable body (302) and the sandblasting robot base (308) to rotate in all directions, and by designing the second telescopic arm (3010) and the fourth electric lifting rod (3012), the sandblasting head (3011) is used to sandblast the vehicle body in all directions. S3: By designing the sand-cleaning mechanism (4), and by starting the fourth drive motor (407) to rotate the first brush body (408) to lightly sand the vehicle body, and by starting the third drive motor (4043) to adjust the mounting box (405) and the first brush body (408) to move laterally at the top of the top plate body (101), so that the first brush body (408) and the second brush body (4012) have a better sand-cleaning effect on the vehicle body; S4: By designing the positioning and fixing mechanism (5), and by starting the third electric lifting rod (508) to lift and lower to drive the hinge plate (503) and the extrusion block (507) to rotate, the vehicle body is positioned and fixed. The positioning block (506) and the extrusion block (507) are adjusted by rotating the threaded rod (505) to position and fix the vehicle body, so that the positioning and fixing effect of the positioning and fixing mechanism (5) is better.

Citation Information

Patent Citations

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    CN112936114A

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    CN221871658U