Freeze-drying equipment for producing freeze-dried powder of hymenoptera
Patent Information
- Application Number
- CN202510201027.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2045-02-24
AI Technical Summary
[0003]传统的冻干设备,是使用托盘对处理后的菲牛蛭进行承托放置,放入冻干机进行加工,由于其承托接触面存在遮挡,会使菲牛蛭在冻干时出现冷冻不均匀的情况,严重影响冻干质量
[0029]使用时,将转动筒由壳体一侧开设的上料口滑出后,将菲牛蛭物料放入若干转动料仓结构内,并将转动筒推回,启动冷冻装置,冷冻装置产生低温气流在壳体内循环流动,具体为由壳体一端经转动筒的气体流道进入壳体的另一端,在途径气体流道时,冷气与转动料仓结构内物料热交换带走热量,使物料水分冻结,同时在冷气流动时,通过叶片使转动筒转动,转动筒转动带动转动料仓结构相对移动,并在分隔筒内壁搓动作用下而自转,使得其内盛装的菲牛蛭翻动,进而避免出现冷冻不均匀的情况。
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Figure CN119826462B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of freeze-drying technology of Hirudo medicinalis, and particularly relates to a freeze-drying equipment for producing freeze-dried Hirudo medicinalis powder. Background Technology
[0002] Freeze-dried leeches can better preserve their active ingredients, maintaining their biological activity and medicinal efficacy. They retain their pharmacological activity and nutritional components. Furthermore, freeze-dried leeches have a longer shelf life, are more convenient to store and carry, and are easier to use and sell.
[0003] Traditional freeze-drying equipment uses trays to support the processed leeches before placing them into the freeze dryer. However, because the supporting surface is obstructed, the leeches freeze-dry unevenly, which seriously affects the freeze-drying quality. Summary of the Invention
[0004] The purpose of this invention is to provide a freeze-drying device for producing freeze-dried leech powder, in order to solve the above-mentioned problems.
[0005] To achieve the above objectives, the present invention provides the following solution:
[0006] A freeze-drying device for producing freeze-dried leech powder includes:
[0007] case;
[0008] A partition cylinder is fixedly connected inside the housing.
[0009] A rotating cylinder is rotatably disposed in the middle of the dividing cylinder, and the rotating cylinder is configured to slide out from the feeding port opened on one side of the housing;
[0010] A plurality of rotating hopper structures are used to hold Hirudo medicinalis material. The plurality of rotating hopper structures are circumferentially arranged on the outside of the rotating cylinder. One side of the rotating hopper structure is in contact with the inner wall of the partition cylinder. The rotating hopper structure is configured such that when the rotating cylinder rotates, the partition cylinder rubs the rotating hopper structure to rotate.
[0011] A freezing device is used to freeze the moisture in the material inside the rotating hopper structure; the cold air generated by the freezing device passes through a gas channel opened in the middle of the rotating cylinder and exchanges heat with the rotating hopper structure; when the cold air flows, it drives the rotating cylinder to rotate through blades, and the blades are axially connected in the gas channel.
[0012] A vacuum sublimation device is used for the vacuum sublimation of ice crystals in the material within the rotating hopper structure. The air inlet of the vacuum sublimation device is connected to several of the rotating hopper structures.
[0013] Optionally, the separator is fixed inside the housing, and the separator has a rotating cavity that runs through the left and right sides in the middle. The rotating cylinder is rotatably disposed in the rotating cavity. The separator divides the interior of the housing into an air inlet cavity on the left, a vacuum sublimation cavity in the middle, and an exhaust cavity on the right. The side wall of the rotating cavity is provided with a number of air holes for communicating with the vacuum sublimation cavity.
[0014] The separator cylinder is made of thermally conductive metal.
[0015] Optionally, the rotating cylinder has an I-shaped cross-section; both ends of the rotating cylinder are used for sealing cooperation with the rotating cavity;
[0016] The rotating cylinder is made of thermally conductive metal.
[0017] Optionally, a crossbar is rotatably connected to the middle of the rotating cylinder. The crossbar is disposed in the gas flow channel. One end of the crossbar is fixed to the housing. The other end of the crossbar is detachably connected to a cover plate for sealing the feed port. The blade is rotatably connected to the crossbar.
[0018] The rotating cylinder is slidably engaged with the crossbar, and the crossbar is provided with a limiting mechanism that engages with the blade.
[0019] Optionally, the limiting mechanism includes a limiting block, which is axially connected to the crossbar and engages with the blade for limiting.
[0020] Optionally, an air distribution plate is fixedly connected inside the air intake chamber, the air distribution plate is disposed near the air intake end of the gas flow channel, and one end of the crossbar is fixedly connected to the air distribution plate.
[0021] Optionally, a limiting ring is fixedly connected to the separator cylinder, the limiting ring is located inside the air intake chamber, and the limiting ring is in a limiting engagement with the rotating cylinder.
[0022] Optionally, a permeable ring plate is fixedly connected inside the vacuum sublimation chamber, and the permeable ring plate is coaxially arranged with the rotating chamber.
[0023] Optionally, the rotating hopper structure includes a second crossbar, which is fixed to the outside of the rotating cylinder and located between the two ends of the rotating cylinder;
[0024] Several ball cages for holding Hirudo medicinalis are rotatably connected to the second crossbar, and the ball cages are in contact with the inner wall of the rotating cavity.
[0025] Optionally, the air inlet of the refrigeration device is connected to the exhaust chamber, and the air outlet of the refrigeration device is connected to the air inlet chamber;
[0026] The vacuum sublimation device is connected to the vacuum sublimation chamber;
[0027] The outer wall of the shell is covered with a thermal insulation layer.
[0028] Compared with the prior art, the present invention has the following advantages and technical effects:
[0029] In use, after the rotating drum slides out from the feeding port on one side of the shell, the leech material is placed into several rotating hopper structures. Then, the rotating drum is pushed back, and the freezing device is started. The freezing device generates a low-temperature airflow that circulates inside the shell. Specifically, the airflow enters the shell from one end through the gas channel of the rotating drum to the other end. As the airflow passes through the gas channel, the cold air exchanges heat with the material in the rotating hopper structure, carrying away heat and freezing the moisture in the material. At the same time, as the cold air flows, the blades cause the rotating drum to rotate. The rotation of the rotating drum drives the rotating hopper structure to move relative to each other, and under the action of rubbing against the inner wall of the partition cylinder, it rotates, causing the leeches inside to turn over, thus avoiding uneven freezing. Attached Figure Description
[0030] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly described below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a schematic diagram of the structure of the present invention;
[0032] Figure 2 For the present invention Figure 1 Enlarged view of a portion of point A in the middle;
[0033] The components are as follows: 1. Shell; 2. Gas distribution plate; 3. Vacuum sublimation device; 4. Refrigeration device; 5. Crossbar 1; 6. Crossbar 2; 7. Ball cage; 8. Limiting block; 9. Blade; 10. Dividing cylinder; 11. Air hole; 12. Air inlet chamber; 13. Vacuum sublimation chamber; 14. Exhaust chamber; 15. Ventilation ring plate; 16. Cover plate; 17. Rotating cylinder; 18. Limiting ring. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0036] Reference Figures 1 to 2 This invention discloses a freeze-drying device for producing freeze-dried leech powder, comprising:
[0037] Casing 1;
[0038] The partition cylinder 10 is fixedly connected inside the housing 1;
[0039] Rotating cylinder 17 is rotatably disposed in the middle of dividing cylinder 10, and rotating cylinder 17 is configured to slide out from the feeding port opened on one side of housing 1;
[0040] Several rotating hopper structures are used to hold Hirudo medicinalis material. Several rotating hopper structures are arranged circumferentially on the outside of the rotating cylinder 17. One side of the rotating hopper structure is in contact with the inner wall of the partition cylinder 10. The rotating hopper structure is configured such that when the rotating cylinder 17 rotates, the partition cylinder 10 rubs the rotating hopper structure to rotate.
[0041] The freezing device 4 is used to freeze the moisture in the material inside the rotating hopper structure. The cold air generated by the freezing device 4 passes through the gas channel opened in the middle of the rotating cylinder 17 and is heat exchanged with the rotating hopper structure. When the cold air flows, it drives the rotating cylinder 17 to rotate through the blades 9. The blades 9 are axially connected in the gas channel.
[0042] Vacuum sublimation device 3 is used for vacuum sublimation of ice crystals in materials within a rotating silo structure. The air inlet of vacuum sublimation device 3 is connected to several rotating silo structures.
[0043] In use, after the rotating cylinder 17 slides out from the feeding port on one side of the shell 1, the leech material is placed into several rotating hopper structures, and the rotating cylinder 17 is pushed back. The freezing device 4 is then started, and the freezing device 4 generates a low-temperature airflow that circulates within the shell 1. Specifically, the airflow enters the other end of the shell 1 through the gas channel of the rotating cylinder 17 from one end of the shell 1. As the airflow passes through the gas channel, the cold air exchanges heat with the material in the rotating hopper structure, carrying away heat and freezing the moisture in the material. At the same time, as the cold air flows, the rotating cylinder 17 rotates through the blades 9. The rotation of the rotating cylinder 17 drives the rotating hopper structure to move relative to each other, and it rotates under the action of rubbing against the inner wall of the partition cylinder 10, causing the leeches inside to turn over, thereby avoiding uneven freezing.
[0044] As an optional implementation, the separator 10 is fixedly connected to the housing 1. The separator 10 has a rotating cavity that runs through the left and right sides in the middle. The rotating cylinder 17 is rotatably disposed in the rotating cavity. The separator 10 divides the interior of the housing 1 into an air inlet cavity 12 on the left, a vacuum sublimation cavity 13 in the middle, and an exhaust cavity 14 on the right. The side wall of the rotating cavity is provided with a number of air holes 11 for communicating with the vacuum sublimation cavity 13.
[0045] The separator 10 is made of thermally conductive metal.
[0046] As an optional implementation, the rotating cylinder 17 has an I-shaped cross-section; both ends of the rotating cylinder 17 are used for sealing cooperation with the rotating cavity;
[0047] The rotating cylinder 17 is made of thermally conductive metal.
[0048] The middle of the separator cylinder 10 is provided with a rotating cavity that runs through the left and right sides. The rotating cylinder 17 is rotatably arranged in the rotating cavity. Therefore, the air inlet cavity 12 and the exhaust cavity 14 are connected through the gas flow channel. Neither the air inlet cavity 12 nor the exhaust cavity 14 are connected to the vacuum sublimation cavity 13, which facilitates the formation of a vacuum environment in the vacuum sublimation cavity 13.
[0049] The rotating cylinder 17 has an I-shaped cross-section. The end of the rotating cylinder 17 is sealed at the end of the rotating cavity. A sealing ring can be installed at the end of the rotating cylinder 17, which not only does not affect the rotation of the rotating cylinder 17 in the rotating cavity, but also ensures the isolation between the air inlet cavity 12 and the vacuum sublimation cavity 13.
[0050] As an optional implementation, a crossbar 5 is rotatably connected to the middle of the rotating cylinder 17. The crossbar 5 is set in the gas flow channel. One end of the crossbar 5 is fixed in the housing 1, and the other end of the crossbar 5 is detachably connected to a cover plate 16 for sealing the feed port. The blade 9 is rotatably connected to the crossbar 5.
[0051] The rotating cylinder 17 is slidably engaged with the crossbar 5, and the crossbar 5 is provided with a limiting mechanism that engages with the blade 9.
[0052] As an optional implementation, the limiting mechanism includes a limiting block 8, which is axially connected to the crossbar 5, and the limiting block 8 is in a limiting engagement with the blade 9.
[0053] As an optional implementation, an air distribution plate 2 is fixedly connected inside the air intake chamber 12. The air distribution plate 2 is located near the air intake end of the gas flow channel, and one end of the crossbar 5 is fixedly connected to the air distribution plate 2.
[0054] As an optional implementation, a limiting ring 18 is fixedly connected to the separator cylinder 10. The limiting ring 18 is located inside the air intake chamber 12 and is in a limiting engagement with the rotating cylinder 17.
[0055] As an optional implementation, a venting ring plate 15 is fixedly connected inside the vacuum sublimation chamber 13, and the venting ring plate 15 is coaxially arranged with the rotating chamber.
[0056] A feeding port is provided on one side of the housing 1. When in use, the cover plate 16 is removed and the rotating cylinder 17 is pulled out. The rotating cylinder 17 slides along the crossbar 5. The limiting block 8 and the blade 9 are matched to prevent the rotating cylinder 17 from coming off the crossbar 5. After the material is filled, it is pushed back into the rotating cavity. The limiting ring 18 is matched with the rotating cylinder 17. Then the cover plate 16 is installed. The end of the cover plate 16 and the crossbar 5 can be connected by threads. A sealing ring is set at the contact point between the edge of the cover plate 16 and the feeding port.
[0057] The end of the separator cylinder 10 is flared. The air distribution plate 2 is fixed to the air inlet side of the separator cylinder 10 so that the cold air can be evenly distributed and then enter the flared mouth of the separator cylinder 10 to converge and blow into the gas flow channel, driving the blades 9 to rotate, so that the rotating cylinder 17 rotates synchronously.
[0058] As an optional implementation, the rotating hopper structure includes a second crossbar 6, which is fixed to the outside of the rotating cylinder 17 and located between the two ends of the rotating cylinder 17.
[0059] Several ball cages 7 for holding leech material are rotatably connected to the crossbar 2 6, and the ball cages 7 are in contact with the inner wall of the rotating cavity.
[0060] As an optional implementation, the air inlet of the refrigeration device 4 is connected to the exhaust chamber 14, and the air outlet of the refrigeration device 4 is connected to the air inlet chamber 12.
[0061] The vacuum sublimation device 3 is connected to the vacuum sublimation chamber 13;
[0062] The outer wall of shell 1 is covered with a thermal insulation layer.
[0063] The refrigeration device 4 is selected from common refrigeration equipment. The refrigeration device 4 includes at least an air pump. The air outlet of the air pump is connected to the air inlet chamber 12, and the air inlet of the air pump is connected to the exhaust chamber 14. The air pump increases the flow rate in the gas flow channel, so as to facilitate the rotation of the rotating cylinder 17 by the blades 9.
[0064] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0065] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims
1. A freeze-drying device for producing freeze-dried leech powder, characterized in that, include: Shell (1); The separator (10) is fixedly connected inside the housing (1); A rotating cylinder (17) is rotatably disposed in the middle of the dividing cylinder (10), and the rotating cylinder (17) is configured to slide out from the feeding port opened on one side of the housing (1); A plurality of rotating hopper structures are used to hold leech material. The plurality of rotating hopper structures are arranged circumferentially on the outside of the rotating cylinder (17). One side of the rotating hopper structure is in contact with the inner wall of the partition cylinder (10). The rotating hopper structure is configured such that when the rotating cylinder (17) rotates, the partition cylinder (10) rubs the rotating hopper structure to rotate. The freezing device (4) is used to freeze the moisture in the material in the rotating hopper structure; the cold air generated by the freezing device (4) passes through the gas channel opened in the middle of the rotating cylinder (17) and is heat exchanged with the rotating hopper structure. When the cold air flows, it drives the rotating cylinder (17) to rotate through the blades (9). The blades (9) are axially connected in the gas channel. Vacuum sublimation device (3) is used for vacuum sublimation of ice crystals in the material within the rotating hopper structure. The air inlet of the vacuum sublimation device (3) is connected to several of the rotating hopper structures.
2. The freeze-drying equipment for producing freeze-dried leech powder according to claim 1, characterized in that: The separator (10) is fixed inside the housing (1). The separator (10) has a rotating cavity that runs through the left and right sides in the middle. The rotating cylinder (17) is rotatably disposed in the rotating cavity. The separator (10) divides the interior of the housing (1) into an air inlet cavity (12) on the left, a vacuum sublimation cavity (13) in the middle, and an exhaust cavity (14) on the right. The side wall of the rotating cavity has several air holes (11) for communicating with the vacuum sublimation cavity (13). The separator (10) is made of thermally conductive metal.
3. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: The rotating cylinder (17) has an I-shaped cross-section; both ends of the rotating cylinder (17) are used for sealing with the rotating cavity; The rotating cylinder (17) is made of thermally conductive metal.
4. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: A crossbar (5) is rotatably connected to the middle of the rotating cylinder (17). The crossbar (5) is located in the gas flow channel. One end of the crossbar (5) is fixed in the housing (1). The other end of the crossbar (5) is detachably connected to a cover plate (16) for sealing the feed port. The blade (9) is rotatably connected to the crossbar (5). The rotating cylinder (17) is slidably engaged with the crossbar (5), and the crossbar (5) is provided with a limiting mechanism that is engaged with the blade (9).
5. The freeze-drying equipment for producing freeze-dried leech powder according to claim 4, characterized in that: The limiting mechanism includes a limiting block (8), which is axially connected to the crossbar (5) and is in a limiting engagement with the blade (9).
6. The freeze-drying equipment for producing freeze-dried leech powder according to claim 4, characterized in that: An equalization plate (2) is fixedly connected inside the air inlet chamber (12). The equalization plate (2) is located near the air inlet end of the gas flow channel. One end of the crossbar (5) is fixedly connected to the equalization plate (2).
7. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: A limiting ring (18) is fixedly attached to the separator cylinder (10). The limiting ring (18) is located inside the air inlet chamber (12). The limiting ring (18) is in a limiting fit with the rotating cylinder (17).
8. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: A permeable ring plate (15) is fixedly connected inside the vacuum sublimation chamber (13), and the permeable ring plate (15) is coaxially arranged with the rotating chamber.
9. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: The rotating hopper structure includes a second crossbar (6), which is fixed to the outside of the rotating cylinder (17) and located between the two ends of the rotating cylinder (17); Several ball cages (7) for holding leech material are rotatably connected to the second crossbar (6), and the ball cages (7) are in contact with the inner wall of the rotating cavity.
10. The freeze-drying equipment for producing freeze-dried leech powder according to claim 2, characterized in that: The air inlet of the refrigeration device (4) is connected to the exhaust chamber (14), and the air outlet of the refrigeration device (4) is connected to the air inlet chamber (12). The vacuum sublimation device (3) is connected to the vacuum sublimation chamber (13); The outer wall of the shell (1) is covered with a heat insulation layer.
Citation Information
Patent Citations
Machining-used device for removing oil rapidly
CN111795554A
Quantitative drying device for tea leaves
CN113503715A