Energy storage device and energy storage system
By designing an automated installation pallet drive system in the energy storage device, the complex and laborious and safety risks of installation and disassembly of battery plug-ins and other components in the energy storage system are solved, and an efficient and safe disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202411478754.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-04-15
Smart Images

Figure CN119833850A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of energy storage technology, and in particular to an energy storage device and an energy storage system. Background Art
[0002] With the continuous development of the energy storage industry, battery plug-in boxes, PCS (Power Conversion System, energy storage converter) and high-voltage boxes are key components in energy storage systems. Their easy and simple disassembly and assembly are very important to installers. Therefore, in order to ensure that battery plug-in boxes, PCS and high-voltage boxes in energy storage systems can be reasonably and conveniently disassembled and assembled, it is particularly important to design an energy storage device with built-in tooling and easy disassembly and assembly.
[0003] At present, the installation of battery plug-in boxes, PCS and high-voltage boxes in energy storage systems is mostly carried out by forklift or external tooling to lift them to the horizontal position of the corresponding energy storage cabinet installation position, and then push or pull them into or out of the energy storage cabinet installation position by hand. This method has the following problems:
[0004] (1) The battery box is very heavy and it is difficult to push or pull it into the installation position of the corresponding energy storage cabinet;
[0005] (2) The energy storage cabinet generally has only a front door and no rear door. Therefore, when installing or removing components such as battery plug-in boxes, PCS and high-voltage boxes, you cannot pull or push the battery plug-in boxes, PCS and high-voltage boxes from the rear, and all operations must be done from the front.
[0006] (3) The above-mentioned installation or removal operations are complicated and laborious, and there is a safety risk that components such as the battery plug box, PCS and high-voltage box may fall and injure the operator when pushed or pulled.
[0007] The disclosure of the above background technology content is only used to assist in understanding the concept and technical solution of the present invention. It does not necessarily belong to the prior art of this patent application. In the absence of clear evidence that the above content has been disclosed on the filing date of this patent application, the above background technology should not be used to evaluate the novelty and creativity of the present application. Summary of the invention
[0008] In order to solve the above technical problems, the present invention proposes an energy storage device and an energy storage system, which eliminates the need for additional installation tooling design or borrowing, and the installation parts are easy to assemble and disassemble, saving time and effort, and can also significantly reduce safety risks.
[0009] In order to achieve the above object, the present invention adopts the following technical solutions:
[0010] The present invention discloses an energy storage device, comprising a cabinet, a cluster frame, a mounting bracket, a first drive assembly and two second drive assemblies, wherein a cavity is provided on the cabinet, a front end of the cavity has an opening, the cluster frame is fixed in the cavity, and the first drive assembly and the two second drive assemblies are respectively fixed in the cabinet;
[0011] The first driving assembly is connected and used to drive the mounting bracket to flip to form a first working position and a second working position. In the first working position, the first surface of the mounting bracket is arranged downward and abuts against and fixed to the top of the cabinet. In the second working position, the mounting bracket protrudes from the side of the cabinet having the opening and the first surface of the mounting bracket is arranged upward.
[0012] The two second driving components are respectively connected to the two sides of the mounting bracket to drive the mounting bracket in the second working position to move back and forth along the height direction of the cabinet.
[0013] Preferably, the first driving assembly includes a first screw motor, a first screw gear and a rotating shaft, the rotating shaft is fixed at the first end of the mounting bracket, the first screw gear is fixed on the rotating shaft, and the first screw motor is connected and used to drive the first screw gear to rotate.
[0014] Preferably, the second driving assembly includes a driving bevel gear motor, a driven bevel gear, a lifting block, and a screw rod. The lifting block is rotatably connected to the first driving assembly, and a threaded hole is provided on the lifting block to fit onto the screw rod and mesh with the screw rod. The driven bevel gear is fixedly connected to the top end of the screw rod, and the driving bevel gear motor is connected and used to drive the driven bevel gear to rotate.
[0015] Preferably, slide grooves are provided on both sides of the cabinet, the slide grooves are arranged along the direction of the screw rod, and both sides of the fixed end of the mounting bracket connected to the first driving assembly are respectively located at positions corresponding to the slide grooves.
[0016] Preferably, the energy storage device also includes multiple third drive components, the cluster is provided with a multi-layer frame, and the third drive components are respectively connected to both sides of each layer of the frame, and the third drive components are used to drive the battery box to be assembled to move into the cavity and abut and fix it on the frame.
[0017] Preferably, the third drive assembly includes a second screw motor, a second screw gear, a driving gear, a driven gear and a transmission rack, the driving gear and the driven gear are respectively arranged at the outer end and the inner end of the same side of the frame and are connected through the transmission rack, the driving gear and the second screw gear are coaxially connected, and the second screw motor is connected and used to drive the second screw gear to rotate.
[0018] Preferably, a plurality of balls arranged in an array are provided on the first surface of the mounting bracket.
[0019] Preferably, the thickness of the mounting plate becomes increasingly thicker from the free end of the mounting plate to the fixed end connected to the first drive assembly; and in the second working position, the first surface of the mounting plate is in a horizontal state.
[0020] Preferably, in the second working position, the edge of the end of the mounting bracket connected to the fixed end of the first driving assembly abuts against the edge of the side of the cabinet having the opening.
[0021] Preferably, the cavity comprises an upper cavity and a lower cavity, the cluster frame is fixed to the upper cavity, the cluster frame is used to assemble a plurality of battery boxes, and the lower cavity is used to assemble a plurality of mounting components other than the battery boxes.
[0022] The present invention further discloses an energy storage system, comprising the above energy storage device and a plurality of battery plug-in boxes, wherein each of the battery plug-in boxes comprises an energy storage battery and a battery management control board.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the energy storage device and energy storage system proposed in the present invention, wherein the first drive assembly and the second drive assembly are connected to the mounting tray, and the mounting tray can be driven to flip and move up and down respectively, thereby automating the disassembly and assembly process of the mounting components in the energy storage device, eliminating the need for additional installation tooling design or loaning, reducing the complex, cumbersome and laborious process of disassembling and assembling a battery plug-in box or other mounting components, and reducing the safety risk of accidentally falling and injuring operators during the disassembly and assembly of the battery plug-in box or other mounting components.
[0024] In a further solution, a plurality of third drive components are further provided in the cluster frame, so that when the battery box reaches the outside of the corresponding installation position, the third drive component can drive it into the installation position, thereby further improving the automation of the disassembly and assembly process of the battery box.
[0025] In a further solution, a plurality of balls are arranged in an array on the first surface of the mounting plate, which can save effort when disassembling and assembling the mounting components. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1A schematic diagram of the structure of an energy storage device disclosed in a preferred embodiment of the present invention;
[0027] Figure 2 yes Figure 1 A schematic front cross-sectional view of the energy storage device;
[0028] Figure 3 yes Figure 1 Schematic diagram of the state of the medium energy storage device when assembling the battery plug box;
[0029] Figure 4 yes Figure 3 The enlarged schematic diagram of point A in the middle;
[0030] Figure 5 yes Figure 1 A schematic side cross-sectional view of the energy storage device;
[0031] Figure 6 yes Figure 1 A schematic diagram of the connection structure of the mounting bracket of the central energy storage device;
[0032] Figure 7 yes Figure 1 Another side cross-sectional schematic diagram of the energy storage device;
[0033] Figure 8 yes Figure 1 Schematic diagram of the structure of the control panel of the energy storage device.
[0034] Description of reference numerals:
[0035] 10. Cabinet; 11. Cavity; 111. Upper cavity; 112. Lower cavity; 12. Slide; 13. Support block; 14. Rear panel; 15. Cabinet fixing seat;
[0036] 20. Cluster frame;
[0037] 30. Install the support plate; 31. Ball bearing;
[0038] 40. First drive assembly; 41. First screw motor; 411. First screw motor support plate; 42. First screw gear; 43. Rotating shaft;
[0039] 50. Second driving assembly; 51. Active bevel gear motor; 511. Active bevel gear motor support plate; 52. Driven bevel gear; 53. Lifting block; 531. Threaded hole; 54. Screw;
[0040] 60. Third driving assembly; 61. Second screw motor; 611. Second screw motor support plate; 62. Second screw gear; 63. Driving gear; 64. Driven gear; 65. Transmission rack;
[0041] 70. Control panel; 701. Forward button of the second screw motor in the first row; 702. Reverse button of the second screw motor in the first row; 703. Forward button of the second screw motor in the second row; 704. Reverse button of the second screw motor in the second row; 705. Forward button of the second screw motor in the third row; 706. Reverse button of the second screw motor in the third row; 707. Forward button of the second screw motor in the fourth row; 708. Reverse button of the second screw motor in the fourth row; 709. Forward button of the second screw motor in the fifth row; 710. Reverse button of the second screw motor in the fifth row; 711. Forward button of the active bevel gear motor; 712. Reverse button of the active bevel gear motor; 713. Forward button of the first screw motor; 714. Reverse button of the first screw motor;
[0042] 81. Battery box; 82. High voltage box; 83. PCS; 84. Liquid cooling unit. DETAILED DESCRIPTION
[0043] The following is a detailed description of the embodiments of the present invention. It should be emphasized that the following description is only exemplary and is not intended to limit the scope and application of the present invention.
[0044] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element. In addition, connection can be used for both fixing and circuit / signal communication.
[0045] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0047] To solve the problem of laborious and safe installation and removal of battery plug-in boxes and other core installation components, such as Figure 1 and Figure 2 As shown, a preferred embodiment of the present invention discloses an energy storage device, including a cabinet 10, a cluster frame 20, a mounting tray 30, a first drive assembly 40 and two second drive assemblies 50. A cavity 11 is provided on the cabinet 10, and the front end of the cavity 11 has an opening. The cluster frame 20 is fixed in the cavity 11, and the first drive assembly 40 and the two second drive assemblies 50 are respectively fixed in the cabinet 10; the two first drive assemblies 40 are respectively connected to both sides of the mounting tray 30 to drive the mounting tray 30 to flip to form a first working position and a second working position. In the first working position, the first surface of the mounting tray 30 is arranged downward and abutted and fixed to the top of the cabinet 10 (such as Figure 1 As shown, the mounting bracket 30 is located in the first working position), and in the second working position, the mounting bracket 30 protrudes from the side of the cabinet 10 with the opening and the first surface of the mounting bracket 30 is arranged upward (as shown in FIG. Figure 3 As shown, the mounting tray 30 is located at the second working position); two second driving assemblies 50 are respectively connected to the two sides of the mounting tray 30 to drive the mounting tray 30 in the second working position to move back and forth along the height direction of the cabinet 10.
[0048] The front side of the cabinet 10 has an opening, such as Figure 5 As shown, a rear panel 14 is provided at the rear side of the cabinet 10 , and a cabinet fixing seat 15 is provided at the bottom of the cabinet 10 .
[0049] In a specific embodiment, the first driving assembly 40 includes a first screw motor 41, a first screw gear 42 and a rotating shaft 43. The rotating shaft 43 is fixed to the first end of the mounting bracket 30. The first screw gear 42 is fixed to the rotating shaft 43 (in a specific embodiment, the first screw gear 42 can be integrally connected with the rotating shaft 43). The first screw motor 41 is connected and used to drive the first screw gear 42 to rotate. The second driving assembly 50 includes an active bevel gear motor 51, a driven bevel gear 52, a lifting block 53, and a screw 54. The lifting block 53 is rotatably connected to the rotating shaft 43, combined with Figure 6, a threaded hole 531 is provided on the lifting block 53 to fit on the screw rod 54 and mesh with the screw rod 54, the driven bevel gear 52 is fixedly connected to the top of the screw rod 54, and the driving bevel gear motor 51 is connected and used to drive the driven bevel gear 52 to rotate. Among them, the two lifting blocks 53 are rotatably connected to the two ends of the rotating shaft 43 respectively, the driven bevel gear 52 and the bevel gear on the driving bevel gear motor 51 are meshed with each other, and the lower end of the screw rod 54 is matched with the circular hole provided at the lower end of the base of the cabinet 10. In the first driving assembly 40, the first screw motor 41 drives the first screw gear 42 to rotate, and further drives the rotating shaft 43 to rotate, and the driving shaft 43 is fixed on the mounting bracket 30, so that the mounting bracket 30 can follow the flip. In the two second driving assemblies 50 , the driving bevel gear motor 51 drives the driven bevel gear 52 , and the driven bevel gear 53 is fixed on the screw rod 54 , thereby driving the screw rod 54 to rotate, thereby forcing the lifting block 53 to move up and down along the axial direction of the screw rod 54 .
[0050] Slide grooves 12 are provided on both sides of the cabinet 10, and the slide grooves 12 are arranged along the direction of the screw rod 54. Both sides of the first end of the mounting bracket 30 are respectively located at positions corresponding to the slide grooves 12. Specifically, the first drive assembly 40 and the second drive assembly 50 are respectively arranged inside the two sides of the cabinet 10, and both ends of the rotating shaft 43 fixed to the first end of the mounting bracket 30 extend into the slide grooves 12 on both sides of the cabinet 10, so as to be fixedly connected with the first screw gear 42 and the lifting block 53.
[0051] Furthermore, the energy storage device in this embodiment also includes multiple third drive components 60. The cluster frame 20 is provided with a multi-layer frame, and the two sides of each layer of the frame are respectively connected with a third drive component 60. The third drive component 60 is used to drive the battery box 71 to be assembled to move into the cavity and abut and fix it on the frame.
[0052] Combination Figure 4 and Figure 7The third driving assembly 60 includes a second screw motor 61, a second screw gear 62, a driving gear 63, a driven gear 64 and a transmission rack 65. The driving gear 63 and the driven gear 64 are respectively arranged at the outer end and the inner end of the same side of the frame and are connected through the transmission rack 65. The driving gear 63 and the second screw gear 52 are coaxially connected. The second screw motor 61 is connected and used to drive the second screw gear 62 to rotate. Specifically, the driving gear 63 is arranged on the cluster frame 20 near the opening. The second screw motor 61 and the second screw gear 62 are meshed with each other. The second screw motor 61 can rotate forward and reverse to drive the second screw gear 62 to rotate. The second screw gear 62 drives the driving gear 63 coaxial therewith to rotate. The driving gear 63 then drives the driven gear 64 to rotate through the rack 65, so as to drive the rack 65 to rotate clockwise or counterclockwise, so as to drive the battery plug box 81 located thereon to move into the cavity 11.
[0053] The first screw motor 41, the driving bevel gear motor 51, and the second screw motor 61 are respectively controlled by corresponding buttons on the control panel 70 to rotate forward and reverse. Figure 8 As shown, the control panel 70 is provided with 14 button switches, namely, a first row second screw motor forward button 701, a first row second screw motor reverse button 702, a second row second screw motor forward button 703, a second row second screw motor reverse button 704, a third row second screw motor forward button 705, a third row second screw motor reverse button 706, a fourth row second screw motor forward button 707, a fourth row second screw motor reverse button 708, a fifth row second screw motor forward button 709, a fifth row second screw motor reverse button 710, an active bevel gear motor forward button 711, an active bevel gear motor reverse button 712, a first screw motor forward button 713, and a first screw motor reverse button 714.
[0054] Among them, a first screw motor support plate 411 is arranged below the first screw motor 41 for fixing and supporting the first screw motor 41, an active bevel gear motor support plate 511 is arranged below the active bevel gear motor 51 for fixing and supporting the active bevel gear motor 51, and a second screw motor support plate 611 is arranged below the second screw motor 61 for fixing and supporting the second screw motor 61.
[0055] like Figure 6As shown, a plurality of balls 31 arranged in an array are provided on the first surface of the mounting tray 30. By providing the balls 31 on the first surface of the mounting tray 30, the friction or resistance can be reduced, so that the mounting components (including the battery plug box 81, the high-voltage box 82, the PCS 83 and the liquid cooling unit 84, etc.) can be easily moved or rotated when placed thereon. From the free end of the mounting tray 30 to the fixed end (i.e., the first end) connected to the rotating shaft 43, the thickness of the mounting tray 30 becomes thicker and thicker; and in the second working position, the first surface of the mounting tray 30 is in a horizontal state. By setting the thickness of the fixed end of the mounting tray 30 to be thicker, the end edge of the fixed end of the mounting tray 30 can be made to abut against the edge of the side of the cabinet with an opening in the second working position, so that the weight of the entire mounting tray 30 and the mounting components placed thereon can be better supported, and the strength of the mounting tray 30 can also be increased. In the second working position, the end edge of the fixed end of the mounting bracket 30 connected to the rotating shaft 43 abuts against the edge of the side of the cabinet 10 having the opening.
[0056] like Figure 7 The cavity 11 includes an upper cavity 111 and a lower cavity 112. The cluster frame 20 is fixed to the upper cavity 111. The cluster frame 20 is used to assemble multiple battery boxes 81. The lower cavity 112 is used to assemble the control panel 70 and multiple installation components. The installation components include a high-voltage box 82, a PCS 83 and a liquid cooling unit 84.
[0057] The working process of the energy storage device of the preferred embodiment of the present invention is further described in detail below.
[0058] (1) The process of assembling the installation components (including the battery box 81, the high-voltage box 82, the PCS 83 and the liquid cooling unit 84)
[0059] A1: Before installation, the first surface of the mounting bracket 30 is set downward and abutted against the top of the cabinet 10, that is, the mounting bracket 30 is in the first working position. After the installation starts, the first screw motor reverse button 714 on the control panel 70 is pressed to turn the first screw motor 41 over, and then the screw of the first screw motor 41 is engaged with the first screw gear 42 fixed on the rotating shaft 43, driving the mounting bracket 30 fixed to the rotating shaft 43 to turn forward 180° until the thicker edge of the mounting bracket 30 abuts against the vertical edge in front of the cabinet 10 to form the second working position, thereby preventing the mounting bracket 30 from further rotating and playing a certain supporting role, and then stop pressing the first screw motor reverse button 714.
[0060] A2: Press the active bevel gear motor reverse button 712 on the control panel 70 to reverse the active bevel gear motor 51, and drive the driven bevel gear 52 through the bevel gear on the active bevel gear motor 51, and then drive the screw 54 to reverse, so that the lifting blocks 53 on the left and right sides move downward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 to move downward to the bottom.
[0061] A3: Drag or lift the installation components to be assembled (battery box 81, high-voltage box 82, PCS 83 or liquid cooling unit 84) to the first surface of the mounting bracket 30 where the ball 31 is set, and then press the active bevel gear motor forward button 711 on the control panel 70 to make the active bevel gear motor 51 rotate forward, and the bevel gear on the active bevel gear motor 51 drives the driven bevel gear 52, and then drives the screw 54 to rotate forward, so that the lifting blocks 53 on the left and right sides move up along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 and the installation components placed on the ball 31 of the mounting bracket 30 to move upward to the horizontal position of the corresponding cabinet 10 installation position.
[0062] A4: Push the battery box or non-battery box into their respective installation positions;
[0063] First, the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) of the non-battery plug-in box are assembled, and the installation components (high-voltage box 82, PCS 83 or liquid cooling unit 84) are pushed gradually close to the installation position of the lower cavity 112 of the corresponding cabinet 10, and then the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are pushed into the installation position of the lower cavity 112; reciprocating in sequence, all the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are installed in the installation position of the lower cavity 112 of the cabinet 10. Since a plurality of balls 31 arranged in an array are provided on the first surface of the mounting bracket 30, it is very easy and labor-saving to push the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84).
[0064] Then the battery box 81 is assembled, and the battery box 81 is pushed gradually to the upper end of the transmission rack 65 in the installation position of each layer of the cluster frame 20 in the corresponding cabinet 10, and then the first row second screw motor forward button 701 on the control panel 7 is pressed, and the second screw motors 61 on the left and right sides drive the second screw gear 62 meshing with the screw through the screw, and then drive the driving gear 63 coaxial with the second screw gear 62 to rotate forward, and further drive the battery box 81 placed on the front side above the transmission rack 65 to run into the upper cavity 111 of the cabinet 10 until the battery box 81 is engaged in place, that is, stop pressing the first row second screw motor forward button 701, so far, the first row of battery boxes 81 are installed to the corresponding installation position on the cluster frame 20 in the cabinet 10; reciprocate in sequence, and gradually complete the installation of the second row, third row, fourth row and fifth row of battery boxes 81 on the cluster frame 20 in the cabinet 10. The first to fifth rows are counted from bottom to top. In this embodiment, the installation is from bottom to top, and the subsequent disassembly can be carried out from bottom to top, so as to ensure that the center of gravity will not be offset. The battery plug box 81 does not need to be pushed in or pulled out manually. It only needs to place one foot of the battery plug box 81 against the upper edge of the transmission rack 65 to control the second screw motor 61 to rotate forward or reverse to send it to the corresponding installation position.
[0065] A5: After the installation is completed, press the active bevel gear motor forward button 711 on the control panel 70 to make the active bevel gear motor 51 rotate forward, and the bevel gear on the active bevel gear motor 51 drives the driven bevel gear 52, and then drives the screw 54 to rotate forward, so that the lifting blocks 53 on the left and right sides move upward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 to move upward; when the rotating shaft 43 and the mounting bracket 30 move to the top position, stop pressing the active bevel gear motor forward button. Button 711, at this time, the first screw motor forward button 713 on the control panel 70 is pressed to make the first screw motor 41 rotate forward, and then the screw on the first screw motor 41 is engaged with the first screw gear 42 fixed on the rotating shaft 43, driving the mounting bracket 30 fixed to the rotating shaft 43 to flip backward 180° until the mounting bracket 30 is fitted with the left and right support blocks 13 on the cabinet 10, and then stop pressing the first screw motor forward button 713, at this point, the mounting bracket 30 is placed on the top of the cabinet 10.
[0066] (2) The process of disassembling the installed components (including the battery box 81, the high-voltage box 82, the PCS 83 and the liquid cooling unit 84)
[0067] B1: Before disassembly, the first surface of the mounting bracket 30 is set downward and abutted against the top of the cabinet 10, that is, the mounting bracket 30 is in the first working position. After disassembly begins, the first screw motor reverse button 714 on the control panel 70 is pressed to reverse the first screw motor 41, and then the mounting bracket 30 fixed to the rotating shaft 43 is driven to flip forward 180° through the engagement of the screw on the first screw motor 41 with the first screw gear 42 fixed on the rotating shaft 43 until the thicker edge of the mounting bracket 30 abuts against the vertical edge in front of the cabinet 1 to form the second working position, thereby preventing the mounting bracket 30 from further rotating. And it plays a certain supporting role, stop pressing the first screw motor reverse button 714.
[0068] B2: Press the active bevel gear motor reverse button 712 on the control panel 70 to reverse the active bevel gear motor 51, and drive the driven bevel gear 52 through the bevel gear on the active bevel gear motor 51, and then drive the screw 54 to reverse, so that the lifting blocks 53 on the left and right sides move downward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 to move downward to the horizontal position of the mounting component to be disassembled.
[0069] B3: Move the battery box or non-battery box to the mounting tray 30;
[0070] The battery box 81 is removed first, and the fifth row second screw motor reverse button 710 on the control panel 70 is pressed. The second screw motors 61 on the left and right sides drive the second screw gears 62 meshing with the screws through the screws, and then drive the driving gears 63 coaxial with the second screw gears 62 to reverse, and further drive the battery box 81 placed on the upper end of the transmission rack 65 to move outside the cabinet 10 until the battery box 81 is completely located above the ball 31 on the first side of the mounting bracket 30. Stop pressing the fifth row second screw motor reverse button 710; then, press the active bevel gear motor reverse button 712 on the control panel 70, so that the active bevel gear motor reverses. The active bevel gear motor 51 is reversed, and the bevel gear on the active bevel gear motor 51 drives the driven bevel gear 52, and then drives the screw 54 to reverse, so that the lifting blocks 53 on the left and right sides move downward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 to move downward to the bottom; then, the battery plug box 81 is transported or lifted away from the top of the ball 31 of the mounting bracket 30, and the disassembly work of the battery plug box 81 in the fifth row is completed; the disassembly work of the battery plug box 81 in the fourth row, the third row, the second row and the first row on the cluster frame 20 in the cabinet 10 is completed in sequence.
[0071] Then, the non-battery plug-in box installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are disassembled, and the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are dragged or pulled out from the installation position of the cabinet 10 to the ball 31 on the first side of the installation tray 30 until they are completely seated on the ball 31 of the installation tray 30; then, the active bevel gear motor reverse button 712 on the control panel 70 is pressed to reverse the active bevel gear motor 51, and the driven bevel gear 52 is driven by the bevel gear on the active bevel gear motor 51, and then the screw 54 is driven to reverse, so that the lifting blocks 53 on the left and right sides move downward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the installation tray 30 fixed with the rotating shaft 43 to move downward to the bottom; then, the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are removed. 83 and liquid cooling unit 84) are transported or lifted off the ball 31 above the mounting bracket 30; and all the non-battery plug-in box installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) are removed from the inside of the cabinet 10 by reciprocating in sequence.
[0072] B4: After the disassembly is completed, press the active bevel gear motor forward button 711 on the control panel 70 to make the active bevel gear motor 51 rotate forward, and the bevel gear on the active bevel gear motor 51 drives the driven bevel gear 52, and then drives the screw 54 to rotate forward, so that the lifting blocks 53 on the left and right sides move upward along the axial direction of the screw 54, thereby driving the rotating shaft 43 and the mounting bracket 30 fixed to the rotating shaft 43 to move upward; when the rotating shaft 43 and the mounting bracket 30 move to the top position, stop pressing the active bevel gear motor forward button. Button 711, at this time, the first screw motor forward button 713 on the control panel 70 is pressed to make the first screw motor 41 rotate forward, and then the screw on the first screw motor 41 is engaged with the first screw gear 42 fixed on the rotating shaft 43, driving the mounting bracket 30 fixed to the rotating shaft 43 to flip backward 180° until the mounting bracket 30 is fitted with the left and right support blocks 13 on the cabinet 1, and then stop pressing the first screw motor forward button 713, at this point, the mounting bracket 30 is placed on the top of the cabinet 10.
[0073] The preferred embodiment of the present invention discloses an energy storage device with built-in tooling and convenient assembly and disassembly, wherein the cavity 11 in the cabinet 10 is divided into an upper cavity 111 and a lower cavity 112, and the lower cavity 112 is arranged with installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) and a control panel 70 for non-battery plug-in boxes, and the upper cavity 111 is arranged with a cluster rack 20 for assembling the battery plug-in box 81, and the cluster rack 20 is provided with a multi-layer frame, and the left and right sides of each layer of the frame are respectively provided with a third drive assembly 60 (including a second screw motor 61, a second screw gear 62, a driving gear 63, a driven gear 64 and a transmission rack 65), and the second screw gear 62 is arranged inside the cluster rack 20 near the front, and the second screw gear 62 realizes forward and reverse rotation under the control of the second screw motor 61 through the control panel 70, thereby driving the transmission rack 65 to transport inward or outward. The top of the cabinet 10 is provided with a mounting tray 30. During installation, the mounting tray 30 can be turned 180° around the rotation axis 43 to the first side facing upward (at this time, the mounting tray 30 is in the second working position, and its first side is in a horizontal state). The mounting tray 30 moves up and down along the axial direction of the screw 54 on the lifting block 53, thereby raising the installation components (high-voltage box 82, PCS 83 and liquid cooling unit 84) and the battery plug box 81 to the horizontal position of the installation position in the cabinet 10, and then combined with the second screw motor 61 and the transmission rack 65, the battery plug box 81 is transported into or out of the installation position of the cabinet 10. The energy storage device provided by the preferred embodiment of the present invention not only saves the design or transfer of additional installation tooling, but also saves time and effort when disassembling and assembling the installation components. In addition, it can also reduce the safety risk of accidentally falling and injuring people during the disassembly and assembly of the installation components.
[0074] Another preferred embodiment of the present invention further discloses an energy storage system, including the energy storage device of the above preferred embodiment and various installation components, the installation components including multiple battery boxes 81, high-voltage boxes 82, PCS 83, and liquid cooling units 84, wherein each battery box 81 includes an energy storage battery and a battery management control board.
[0075] The background section of the present invention may contain background information about the problem or environment of the present invention, rather than describing the prior art by others. Therefore, the content contained in the background section is not an admission by the applicant that the prior art is available.
[0076] The above content is a further detailed description of the present invention in combination with specific / preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, without departing from the concept of the present invention, it can also make several substitutions or modifications to these described embodiments, and these substitutions or modifications should be regarded as belonging to the protection scope of the present invention. In the description of this specification, the description of reference terms "an embodiment", "some embodiments", "preferred embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily target the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, in the absence of mutual contradiction, the technical personnel in this field can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples. Although the embodiments of the present invention and their advantages have been described in detail, it should be understood that various changes, substitutions and modifications can be made herein without departing from the scope defined by the attached claims.
Claims
1. An energy storage device, characterized in that: It comprises a cabinet, a cluster frame, a mounting bracket, a first drive assembly and two second drive assemblies, wherein a cavity is provided on the cabinet, a front end of the cavity has an opening, the cluster frame is fixed in the cavity, and the first drive assembly and the two second drive assemblies are respectively fixed in the cabinet; The first driving assembly is connected and used to drive the mounting bracket to flip to form a first working position and a second working position. In the first working position, the first surface of the mounting bracket is arranged downward and abuts against and fixed to the top of the cabinet. In the second working position, the mounting bracket protrudes from the side of the cabinet having the opening and the first surface of the mounting bracket is arranged upward. The two second driving components are respectively connected to the two sides of the mounting bracket to drive the mounting bracket in the second working position to move back and forth along the height direction of the cabinet.
2. The energy storage device according to claim 1, characterized in that: The first driving assembly includes a first screw motor, a first screw gear and a rotating shaft, wherein the rotating shaft is fixed at the first end of the mounting bracket, the first screw gear is fixed on the rotating shaft, and the first screw motor is connected and used to drive the first screw gear to rotate.
3. The energy storage device according to claim 1, characterized in that: The second driving assembly includes a driving bevel gear motor, a driven bevel gear, a lifting block, and a screw rod. The lifting block is rotatably connected to the first driving assembly, and a threaded hole is opened on the lifting block to fit on the screw rod and mesh with the screw rod. The driven bevel gear is fixedly connected to the top end of the screw rod, and the driving bevel gear motor is connected and used to drive the driven bevel gear to rotate.
4. The energy storage device according to claim 3, characterized in that: Slide grooves are provided on both sides of the cabinet, and the slide grooves are arranged along the direction of the screw rod. Both sides of the fixed end of the mounting bracket connected to the first driving component are respectively located at positions corresponding to the slide grooves.
5. The energy storage device according to claim 1, characterized in that: It also includes multiple third drive components. The cluster is equipped with multiple layers of frames. The two sides of each layer of the frames are respectively connected with the third drive components. The third drive components are used to drive the battery box to be assembled to move into the cavity and abut and fix it on the frame.
6. The energy storage device according to claim 5, characterized in that: The third driving assembly includes a second screw motor, a second screw gear, a driving gear, a driven gear and a transmission rack. The driving gear and the driven gear are respectively arranged at the outer end and the inner end of the same side of the frame and are connected through the transmission rack. The driving gear and the second screw gear are coaxially connected. The second screw motor is connected and used to drive the second screw gear to rotate.
7. The energy storage device according to claim 1, characterized in that: A plurality of balls arranged in an array are disposed on the first surface of the mounting bracket.
8. The energy storage device according to claim 1, characterized in that: The thickness of the mounting plate becomes increasingly thicker from the free end of the mounting plate to the fixed end connected to the first driving assembly; and in the second working position, the first surface of the mounting plate is in a horizontal state.
9. The energy storage device according to claim 1, characterized in that: In the second working position, the end edge of the fixing end of the mounting bracket connected to the first driving assembly abuts against the edge of the side of the cabinet having the opening.
10. The energy storage device according to claim 1, characterized in that: The cavity comprises an upper cavity and a lower cavity. The cluster frame is fixed to the upper cavity. The cluster frame is used to assemble a plurality of battery plug-ins. The lower cavity is used to assemble a plurality of installation components other than the battery plug-ins.
11. An energy storage system, characterized in that: It comprises the energy storage device according to any one of claims 1 to 10 and a plurality of battery boxes, wherein each of the battery boxes comprises an energy storage battery and a battery management control board.
Citation Information
Cited By
New energy grid-connected inverter energy storage device
CN120473644A
A new energy grid-connected inverter energy storage device
CN120473644B