A cutting device for aluminum rod forming processing
Patent Information
- Application Number
- CN202510315671.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-18
Smart Images

Figure CN119839370B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum rod processing, and in particular to a cutting device for aluminum rod forming processing. Background Art
[0002] Aluminum rod is a common metal material, mainly made of aluminum alloy. It has the characteristics of light weight, good corrosion resistance, good conductivity and high strength. In the fields of aerospace, automobile industry, electronic appliances, etc., large-diameter aluminum rod slicing is suitable for manufacturing parts with high requirements on shape and precision. The processing technology of large-diameter aluminum rod slicing mainly includes: sawing, turning, grinding, etc. Among them, sawing is a step to cut large-diameter aluminum rod into the required length or thickness.
[0003] In the current aluminum bar sawing process, firstly, an appropriate sawing machine is selected according to the diameter of the aluminum bar and the precision requirements of the cutting, then the aluminum bar is fed, clamped by a fixture and sawed, and the aluminum bar slices are cleaned and inspected after sawing to ensure the quality of the slices; however, when sawing large-diameter aluminum bars, the clamping stability of the fixture needs to be improved, and the dead weight of the large-diameter aluminum bar will easily cause wear during feeding; secondly, during the sawing process, the debris scattered on the operating table is not conducive to keeping the working area clean, and the debris adheres to the contact surface between the aluminum bar slice and the aluminum bar, causing surface scratches, and the splashing chips will pose a safety hazard. Furthermore, during the unloading process, the aluminum bar slices are usually directly dumped at the unloading place as the loading is pushed, and the unbuffered unloading will cause the quality and flatness of the cutting surface of the aluminum bar slices to be damaged.
[0004] Therefore, in order to improve the quality of aluminum rod slicing and avoid potential safety hazards caused by debris, the present invention provides a cutting device for aluminum rod forming processing. Summary of the invention
[0005] In order to solve the problems existing in the prior art, the present invention proposes a cutting device for aluminum rod forming processing.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a cutting device for aluminum rod forming processing, including a cutting mechanism and a cleaning mechanism 2, the cutting mechanism includes an operating table, and the left part of the top wall of the operating table is rotatably connected from left to right with a unloading roller driven by a motor 1, the right part of the top wall of the operating table is rotatably connected from left to right with a loading roller driven by a motor 2, and a sawing machine is installed in the middle of the operating table, and a clamping mechanism, a cleaning mechanism 1, a cleaning mechanism 2 and a unloading mechanism are arranged on the operating table from right to left.
[0007] The second cleaning mechanism includes a partition component for assisting in separating the finished product from the aluminum rod after cutting and a chip blowing component for cleaning the finished product, and the partition component includes an electric push rod, an electric push rod is installed in the middle of the bottom wall of the operating table, and a connecting rod is fixedly connected to the top wall of the telescopic end of the electric push rod, and the top wall of the connecting rod is fixedly connected to an inverted U-shaped fixing seat.
[0008] The chip blowing assembly includes two slide grooves, and the side wall of the connecting rod is provided with two slide grooves. The slide grooves are connected to a U-shaped movable seat symmetrically distributed with the fixed seat through an electric slider for sliding up and down. The vertical sections of the movable seat and the fixed seat are both rotatably connected with two left and right staggered support rods, and the left and right support rods are symmetrically distributed in the front and rear directions.
[0009] In the above-mentioned cutting equipment for aluminum rod forming processing, the clamping mechanism includes a hydraulic rod, a clamping seat, a support assembly for bottom support when clamping the aluminum rod, and a loading assembly for reducing friction when feeding the aluminum rod. The right part of the top wall of the operating table is equipped with a front-to-back symmetrical hydraulic rod through a fixed support, and the telescopic end of the hydraulic rod is fixed with a clamping seat connected to the top wall of the operating table for front-to-back sliding. The clamping seat and the operating table are jointly provided with a support assembly and a loading assembly.
[0010] In the above-mentioned cutting equipment for aluminum rod forming processing, the support assembly includes a fixing part, and the bottom wall of the clamping seat is fixedly connected with multiple fixing parts at equal intervals. The top wall of the operating table is connected with a support plate corresponding to the fixing part through a spring for sliding up and down movement, and the front and rear side walls of the fixing part are symmetrically provided with a slide groove. The fixing part is composed of a vertical section connected to the clamping seat and a wedge block fixed on the side wall of the vertical section and adapted to the slide groove, and the wedge-shaped top wall of the fixing part is inclined.
[0011] In the above-mentioned cutting equipment for aluminum rod forming processing, the loading assembly includes a second fixing part, and the bottom wall of the clamping seat is equidistantly fixedly connected with a plurality of second fixing parts staggered with the first fixing part, the top wall of the operating table is slidably connected to the left and right with an adjusting part corresponding to the second fixing part, and the adjusting part is composed of a plate slidably connected to the operating table and an inverted L-part fixed to the right side wall of the plate, and the front and rear side walls of the plate of the adjusting part and the left side wall of the horizontal section of the inverted L-part of the adjusting part are both inclined.
[0012] In the above-mentioned cutting equipment for aluminum rod forming processing, the second fixing part is composed of a vertical section connected to the clamping seat and a wedge block two whose side walls of the vertical section are adapted to the inclined side walls of the plate of the adjusting member; the operating table is connected to a U-shaped adjusting seat corresponding to the adjusting member by means of a second spring for sliding up and down, and the bottom wall of the adjusting seat is adapted to the inclined surface of the inverted L-piece of the adjusting member; the two vertical sections of the adjusting seat are connected to an adjusting roller for rotation together.
[0013] In the above-mentioned cutting equipment for aluminum rod forming processing, the cleaning mechanism includes a baffle group, and the baffle group is installed in the middle of the top wall of the operating table. The baffle group is composed of two U-shaped baffle members that are symmetrically distributed front and back and have openings facing each other, and the middle of the U-shaped baffle of the operating table and the corresponding baffle group are provided with a knife groove for the saw blade to pass through.
[0014] In the above-mentioned cutting equipment for aluminum rod forming processing, multiple dust suction heads are staggeredly installed on the inner walls on the left and right sides of the U-shaped baffle of the baffle group, and the operating table is provided with chip guides corresponding to the baffle group from top to bottom, and the top walls on the left and right sides of the knife groove on the operating table are rotatably connected to cleaning rollers through motor four drive, and the top wall of the cleaning roller is rotatably connected to the baffle group.
[0015] In the above-mentioned cutting equipment for aluminum rod forming processing, the top wall of the fixed seat is connected to a dividing head by sliding left and right through an electric slider. The top of the dividing head is formed into an arrow shape by two opposite inclined surfaces on the left and right, and a slot for the connecting rod, fixed seat and dividing head to pass through is opened on the operating table.
[0016] In the above-mentioned cutting equipment for aluminum rod forming processing, the ends of the support rods connected on the vertical sections on the left side of the fixed seat and the left side of the movable seat are rotatably connected, and the ends of the support rods connected on the vertical sections on the right side of the fixed seat and the right side of the movable seat are rotatably connected, and the side walls of the four support rods that are away from each other are fixedly connected with air outlet parts, and the left and right side walls of the air outlet parts are provided with equidistantly distributed air outlets, and the upper and lower side walls of the air outlet parts and the side walls away from the support rods are fixed with trumpet-shaped air outlet heads.
[0017] In the above-mentioned cutting equipment for aluminum rod forming processing, the unloading mechanism includes a support one, and the top wall of the operating table is fixedly connected to the support one, the top wall of the support one is rotatably connected to the support two, and the support one is equipped with a motor three whose output end is fixedly connected to the support two, the support two is fixedly connected to a V-shaped bracket, and the right side wall of the bracket is evenly rotatably connected to a plurality of ball bearings.
[0018] Compared with the existing technology, the advantages of the present invention are: 1. The stability is increased by cooperating with the support component and the feeding component, the vibration occurring during the cutting process is reduced, and the influence on the cutting processing accuracy is reduced; the clamping seat clamps the front and rear sides of the aluminum bar, and the adjusting roller and the supporting plate alternately support the bottom wall of the aluminum bar. When feeding, the rotating feeding roller and the adjusting roller reduce the friction on the surface of the aluminum bar to prevent the surface of the aluminum bar from being scratched. During the processing and clamping, the support plate stably supports the aluminum bar.
[0019] 2. Through the cooperation of cleaning mechanism 1 and cleaning mechanism 2, the baffle group blocks the flying debris, and the corresponding cleaning rollers on the left and right sweep the debris scattered on the operating table to the chip guide channel. The dust suction head and the chip guide channel guide the debris to keep the working area clean and protect the staff from being hurt by flying chips. The gas released through the air outlet and the air outlet head removes chips from the ends of the round aluminum sheets and uncut aluminum bars from multiple directions, and the continuously displacing support rods can increase the chip removal range and speed of the air outlet and the air outlet head.
[0020] 3. By cooperating with the cleaning mechanism 2 and the unloading mechanism, the finished product after the aluminum rod is cut can be prevented from directly tipping over during unloading, causing collision damage and affecting the quality of the finished product; the arrow-shaped top is conducive to the separation head moving between the aluminum rod and the round aluminum sheet to increase the gap between the two, preventing the debris between the two from scratching the contact surface; when the round aluminum sheet has completed chip removal, the separation head pushes the round aluminum sheet to tip to the left on the bracket, and as the bracket tips over, the round aluminum sheet is unloaded onto the unloading roller on the left, thereby achieving unloading buffering. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 A schematic diagram of the overall structure.
[0022] Figure 2 It is a partial structural schematic diagram of the clamping mechanism.
[0023] Figure 3 A schematic diagram of the structure of the support assembly.
[0024] Figure 4 It is a structural schematic diagram of the feeding component.
[0025] Figure 5 It is a schematic diagram of the changes when the adjustment seat moves downward.
[0026] Figure 6 It is a structural schematic diagram of cleaning mechanism one.
[0027] Figure 7 It is a schematic diagram of the change of the support rod from a vertical state to an inclined state.
[0028] Figure 8 It is a structural diagram of the unloading mechanism.
[0029] Fig. 9 A schematic diagram of the partial structure of the chip blowing assembly.
[0030] Fig.10 for Figure 7 Schematic diagram of the structure at A in the middle.
[0031] In the figure: 1. cutting mechanism; 11. operating table; 12. feeding roller; 13. sawing machine; 14. feeding roller; 2. clamping mechanism; 21. hydraulic rod; 22. clamping seat; 23. supporting assembly; 231. fixing part 1; 232. supporting plate; 233. slideway 1; 24. feeding assembly; 241. fixing part 2; 242. adjusting part; 243. adjusting seat; 244. adjusting roller; 3. cleaning mechanism 1; 31. baffle plate group; 32. knife groove; 33. dust collection head; 34, chip guide; 35, cleaning roller; 4, cleaning mechanism 2; 41, partition assembly; 411, electric push rod; 412, connecting rod; 413, fixed seat; 414, partition head; 42, chip blowing assembly; 421, slide 2; 422, movable seat; 423, support rod; 424, air outlet; 425, air outlet; 426, air outlet head; 5, unloading mechanism; 51, support 1; 52, motor 3; 53, support 2; 54, bracket; 55, ball bearing. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Reference Figure 1 A cutting device for aluminum rod forming processing includes a cutting mechanism 1 and a cleaning mechanism 2 4. The cutting mechanism 1 includes an operating table 11. The left part of the top wall of the operating table 11 is equidistantly connected from left to right with a feeding roller 14 driven by a motor 1 (not shown in the figure). The right part of the top wall of the operating table 11 is equidistantly connected from left to right with a feeding roller 12 driven by a motor 2 (not shown in the figure). A sawing machine 13 is installed in the middle of the operating table 11. A clamping mechanism 2, a cleaning mechanism 1 3, a cleaning mechanism 2 4 and a feeding mechanism 5 are arranged on the operating table 11 from right to left.
[0034] The aluminum rod is loaded from the loading roller 12. When the loading roller 12 rotates counterclockwise to drive the aluminum rod to the left to the clamping mechanism 2, the clamping mechanism 2 clamps and limits the aluminum rod, and the sawing machine 13 cuts the end of the aluminum rod. The sawing machine 13 is an existing mature technology and will not be described here. During cutting, the cleaning mechanism 1 3 collects the debris at the cutting site, and the cleaning mechanism 2 4 removes the debris from the outer wall of the cut circular aluminum sheet. The cleaned circular aluminum sheet is buffered by the unloading mechanism 5 and then unloaded. Finally, the unloading roller 14 rotates counterclockwise to drive the unloading.
[0035] Reference Figure 1 to Figure 2The clamping mechanism 2 includes a hydraulic rod 21, a clamping seat 22, a support assembly 23 for bottom support when clamping the aluminum rod, and a feeding assembly 24 for reducing friction when feeding the aluminum rod. The right part of the top wall of the operating table 11 is equipped with a front-to-back symmetrical hydraulic rod 21 through a fixed support. The telescopic end of the hydraulic rod 21 is fixed with a clamping seat 22 that is slidably connected to the top wall of the operating table 11 in a front-to-back direction. The clamping seat 22 and the operating table 11 are jointly provided with a support assembly 23 and a feeding assembly 24.
[0036] Reference Figures 2 to 3 The support assembly 23 includes a fixing member 231, and a plurality of fixing members 231 are fixedly connected to the bottom wall of the clamping seat 22 at equal intervals. The top wall of the operating table 11 is slidably connected to a support plate 232 corresponding to the fixing member 231 through a spring 1 (not shown in the figure). The front and rear side walls of the fixing member 231 are symmetrically provided with a slide groove 233. The fixing member 231 is composed of a vertical section connected to the clamping seat 22 and a wedge block 1 fixed on the side wall of the vertical section and adapted to the slide groove 233. The wedge-shaped top wall of the fixing member 231 is inclined.
[0037] Reference Figures 2 to 5 The loading assembly 24 includes a second fixing member 241, and the bottom wall of the clamping seat 22 is fixedly connected with a plurality of second fixing members 241 that are staggered and distributed with the first fixing member 231 at equal intervals. The top wall of the operating table 11 is slidably connected with an adjusting member 242 corresponding to the second fixing member 241. The adjusting member 242 is composed of a plate member slidably connected to the operating table 11 and an inverted L member fixed to the right side wall of the plate member. The front and rear side walls of the plate member of the adjusting member 242 and the left side wall of the horizontal section of the inverted L member of the adjusting member 242 They are all inclined; the second fixing member 241 is composed of a vertical section connected to the clamping seat 22 and a wedge block 2 whose side wall of the vertical section is adapted to the inclined side wall of the plate of the adjusting member 242; the operating table 11 is connected to a U-shaped adjusting seat 243 corresponding to the adjusting member 242 for sliding up and down movement through a spring 2 (not shown in the figure); the bottom wall of the adjusting seat 243 is adapted to the inclined surface of the inverted L-piece of the adjusting member 242; the two vertical sections of the adjusting seat 243 are connected to an adjusting roller 244 for rotation together.
[0038] When the aluminum rod is transmitted to the clamping mechanism 2, the output end of the hydraulic rod 21 pushes the two corresponding clamping seats 22 to move closer to each other, and the clamping seats 22 drive the fixing member 1 231 and the fixing member 241 to move closer to the corresponding support plate 232 and the adjusting member 242, and the wedge block 1 of the fixing member 1 231 gradually approaches the slide groove 1 233 on the supporting plate 232, and pushes the supporting plate 232 to slide upward, and the spring 1 is stretched; at the same time, the wedge block 2 of the fixing member 241 gradually approaches the front and rear inclined side walls of the plate of the adjusting member 242, and pushes the adjusting member 242 to slide to the right, and when the inverted L-piece of the adjusting member 242 slides to the right on the bottom wall of the adjusting seat 243, the spring 2 contracts, the adjusting seat 243 keeps in contact with the adjusting member 242, and the adjusting seat 243 and the adjusting roller 244 move downward.
[0039] When the clamping seat 22 moves to clamp the front and rear sides of the aluminum rod, the fixing member 231 pushes the top wall of the support plate 232 to fit tightly against the bottom wall of the aluminum rod, and the fixing member 241 drives the adjusting roller 244 to move downward away from the bottom wall of the aluminum rod. The adjusting roller 244 and the support plate 232 alternately support the bottom wall of the aluminum rod, so that when loading, the rotating loading roller 12 and the adjusting roller 244 reduce the friction on the surface of the aluminum rod to prevent the surface of the aluminum rod from being scratched. During processing and clamping, the support plate 232 stably supports the aluminum rod to reduce vibration during cutting and avoid affecting the accuracy of cutting.
[0040] Reference Figure 1 and Figure 6 The cleaning mechanism 1 3 includes a baffle group 31, which is installed in the middle of the top wall of the operating table 11. The baffle group 31 is composed of two U-shaped baffle members with openings facing each other and symmetrically distributed in the front and back. The middle of the U-shaped baffles of the operating table 11 and the corresponding baffle group 31 are both provided with a knife groove 32 for the saw blade to pass through; a plurality of dust suction heads 33 are staggeredly installed on the inner walls on the left and right sides of the U-shaped baffle of the baffle group 31, and a chip guide 34 corresponding to the baffle group 31 is opened through the upper and lower parts of the operating table 11. The top walls on the left and right sides of the knife groove 32 on the operating table 11 are driven by a motor 4 (not shown in the figure) to rotate and are connected to cleaning rollers 35, and the top wall of the cleaning roller 35 is rotatably connected to the baffle group 31.
[0041] When the sawing machine 13 cuts the end of the aluminum rod, the debris will fly from the front and back sides as the sawing machine 13 cuts, and the baffle group 31 blocks the scattered debris. The cleaning roller 35 on the left rotates counterclockwise, and the cleaning roller 35 on the right rotates clockwise. The corresponding cleaning rollers 35 on the left and right clean the debris scattered on the operating table 11 to the chip guide channel 34. The chip guide channel 34 guides the debris to leave the operating table 11. The bottom of the dust collection head 33 and the chip guide channel 34 are connected to the external dust collection equipment through a pipe. The dust collection equipment collects the debris uniformly, cleans the chips of the equipment, keeps the working area clean, and protects the staff from being injured by flying chips.
[0042] Reference Figure 1 and Figure 7The cleaning mechanism 2 4 includes a separation component 41 for assisting in separating the finished product from the aluminum rod after cutting and a chip blowing component 42 for cleaning the finished product. The separation component 41 includes an electric push rod 411, and the electric push rod 411 is installed in the middle of the bottom wall of the operating table 11. The top wall of the telescopic end of the electric push rod 411 is fixedly connected with a connecting rod 412, and the top wall of the connecting rod 412 is fixedly connected with an inverted U-shaped fixing seat 413; the top wall of the fixing seat 413 is connected with a separation head 414 through an electric slider for sliding left and right, and the top of the separation head 414 is formed in an arrow shape by two opposite inclined surfaces on the left and right, and a slot for the connecting rod 412, the fixing seat 413 and the separation head 414 to pass through is opened on the operating table 11.
[0043] Reference Figure 7 , Fig. 9 and Fig.10 The chip blowing assembly 42 includes a second slide 421, and a second slide 421 is provided on the side wall of the connecting rod 412. A U-shaped movable seat 422 symmetrically distributed with the fixed seat 413 is slidably connected to the second slide 421 through an electric slider, and the movable seat 422 and the vertical section of the fixed seat 413 are both rotatably connected with two left and right staggered support rods 423, and the left and right support rods 423 are symmetrically distributed in the front and rear directions; the vertical sections on the left side of the fixed seat 413 and the left side of the movable seat 422 are connected The ends of the connected support rods 423 that are close to each other are rotatably connected, and the ends of the support rods 423 connected on the vertical sections on the right side of the fixed seat 413 and the right side of the movable seat 422 are rotatably connected, and the side walls of the four support rods 423 that are away from each other are fixedly connected with air outlet parts 424, and the left and right side walls of the air outlet parts 424 are provided with equidistantly distributed air outlets 425, and the upper and lower side walls of the air outlet parts 424 and the side walls away from the support rods 423 are fixed with trumpet-shaped air outlet heads 426.
[0044] After the sawing machine 13 cuts the aluminum rod into round aluminum sheets, the top wall output end of the electric push rod 411 drives the connecting rod 412, the fixing seat 413 and the separating head 414 to move upward, and pass through the corresponding slot on the operating table 11, and the separating head 414 moves upward to a position between the left side of the end of the aluminum rod being cut and the right side of the round aluminum sheet that has been cut. The separating head 414 continues to move upward, and its arrow-shaped top facilitates its movement between the aluminum rod and the round aluminum sheet, and increases the gap between the two to prevent the two from fitting together during the cutting process, causing debris between the two to scratch the contact surface.
[0045] The movable seat 422 slides upward along the second slide groove 421 driven by the electric slider. When the movable seat 422 slides upward, the four support rods 423 gradually change from being parallel to the connecting rod 412 to forming an angle with the connecting rod 412. The support rods 423 and the fixed seat 413, the movable seat 422 and the corresponding support rods 423 on the same side rotate relative to each other to adapt to the angle change generated when the movable seat 422 slides upward.
[0046] A ventilation duct is provided inside the connecting rod 412, and the air outlet piece 424 is connected to the ventilation duct inside the connecting rod 412 through a hose, and the ventilation duct inside the connecting rod 412 is connected to an external air pump. When the support rod 423 is displaced, the air pump sends the gas to the air outlet piece 424 and releases it through the air outlet 425 and the air outlet head 426. The air outlet directions of the multiple air outlets 425 on the air outlet piece 424 are staggered with each other, so that the gas released through the air outlet 425 and the air outlet head 426 can remove chips from the ends of the circular aluminum sheets and aluminum rods from multiple directions, and during the chip removal process, the moving seat 422 moves up and down to drive the support rod 423 to move back and forth. The continuously displaced support rod 423 can increase the chip removal range and chip removal speed of the air outlet 425 and the air outlet head 426.
[0047] Reference Figure 1 and Figure 8 The unloading mechanism 5 includes a support 1 51, the top wall of the operating table 11 is fixedly connected to the support 1 51, the top wall of the support 1 51 is rotatably connected to the support 2 53, a motor 3 52 whose output end is fixedly connected to the support 2 53 is installed on the support 1 51, a V-shaped bracket 54 is fixedly connected to the support 2 53, and a plurality of ball bearings 55 are evenly rotatably connected to the right side wall of the bracket 54.
[0048] When the round aluminum sheet is being de-chipped, the bracket 54 is in a state perpendicular to the operating table 11, and the left side of the round aluminum sheet is limited by the unloading mechanism 5, and the right side is limited by the cleaning mechanism 2 4. When the round aluminum sheet has completed de-chipping, the separating head 414 is driven by the electric slider to move to the left, pushing the round aluminum sheet to lose balance and tip over to the unloading mechanism 5 on the left. At the same time, the motor 3 52 drives the support 2 53 and the bracket 54 to rotate to the left, and the round aluminum sheet tips over to the left on the bracket 54. When the round aluminum sheet contacts the ball 55, the ball 55 rotates to reduce friction. As the bracket 54 tips over, the round aluminum sheet is unloaded to the unloading roller 14 on the left, thereby realizing unloading buffering and avoiding collision damage caused by the direct tipping of the round aluminum sheet after cutting, thereby affecting the quality of the finished product.
[0049] While unloading, the separation head 414 is reset, the movable seat 422 is reset, and the telescopic end of the electric push rod 411 moves downward to drive the connecting rod 412, the fixed seat 413 and the separation head 414 to move downward and reset.
[0050] Reference Figure 1-Figure 10 The specific operating steps of the cutting equipment for aluminum rod forming processing are as follows: the aluminum rod is loaded from the loading roller 12, and when the aluminum rod is transmitted to the left to the clamping mechanism 2, the adjusting roller 244 and the support plate 232 alternately support the bottom wall of the aluminum rod, and the clamping seat 22 moves to clamp the front and rear sides of the aluminum rod. The two cooperate to increase stability and reduce the impact on the accuracy of cutting processing.
[0051] When the sawing machine 13 cuts the end of the aluminum rod, the baffle group 31 and the dust collector 33 block the flying debris and suck the debris into the dust collector for unified collection. The corresponding cleaning rollers 35 on the left and right clean the debris scattered on the operating table 11 to the chip guide channel 34.
[0052] The sawing machine 13 cuts the aluminum rod into round aluminum sheets, and the dividing head 414 moves between the aluminum rod and the round aluminum sheet to increase the gap between the two. The air outlet 424 on the support rod 423 between the aluminum rod and the round aluminum sheet releases gas through the air outlet 425 and the air outlet head 426 to remove chips from multiple directions on the round aluminum sheet and the ends of the uncut aluminum rod.
[0053] When the round aluminum sheet has completed chip removal, the separator head 414 pushes the round aluminum sheet to lose balance and tip over to the unloading mechanism 5 on the left side. The round aluminum sheet tips over to the left onto the bracket 54. As the bracket 54 tips over, the round aluminum sheet is unloaded onto the unloading roller 14 on the left side, thereby achieving unloading buffering.
[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cutting device for aluminum rod forming processing, comprising a cutting mechanism and a cleaning mechanism, characterized in that: The cutting mechanism includes an operating table, and the left part of the top wall of the operating table is connected to a material discharge roller that is rotatable equidistantly from left to right, and the right part of the top wall of the operating table is connected to a material feed roller that is rotatable equidistantly from left to right, and a sawing machine is installed in the middle of the operating table, and a clamping mechanism, a cleaning mechanism 1, a cleaning mechanism 2, and a material discharge mechanism for buffering the finished product after auxiliary cutting are arranged on the operating table from right to left; The clamping mechanism includes a hydraulic rod, a clamping seat, a support assembly for bottom support when clamping the aluminum bar, and a feeding assembly for reducing friction when feeding the aluminum bar; The second cleaning mechanism comprises a partitioning component for assisting in separating the finished product from the aluminum rod after cutting and a chip blowing component for cleaning the finished product; The partition assembly includes an electric push rod, which is installed in the middle of the bottom wall of the operating table, and a connecting rod is fixedly connected to the top wall of the telescopic end of the electric push rod, and an inverted U-shaped fixing seat is fixedly connected to the top wall of the connecting rod; The chip blowing assembly includes a second slide slot, and a second slide slot is provided on the side wall of the connecting rod. A U-shaped movable seat symmetrically distributed with the fixed seat is slidably connected to the second slide slot through an electric slider, and the vertical sections of the movable seat and the fixed seat are both rotatably connected with two left and right staggered support rods, and the left and right support rods are symmetrically distributed in the front-back direction; The top wall of the fixing seat is connected to a dividing head by sliding left and right through an electric slider. The top of the dividing head is formed into an arrow shape by two opposite inclined surfaces on the left and right, and a slot for the connecting rod, the fixing seat and the dividing head to pass through is provided on the operating table. The support rods connected on the vertical sections on the left side of the fixed seat and the left side of the movable seat are rotatably connected at one end close to each other, and the support rods connected on the vertical sections on the right side of the fixed seat and the right side of the movable seat are rotatably connected at one end close to each other, and the side walls of the four support rods that are far away from each other are fixedly connected with air outlet parts, and the left and right side walls of the air outlet parts are provided with equidistantly distributed air outlets, and the upper and lower side walls of the air outlet parts and the side walls away from the support rods are fixed with trumpet-shaped air outlet heads.
2. The cutting equipment for aluminum rod forming processing according to claim 1 is characterized in that: A front-to-back symmetrical hydraulic rod is installed on the right part of the top wall of the operating table through a fixed support, and the telescopic end of the hydraulic rod is fixed with a clamping seat connected to the top wall of the operating table for front-to-back sliding. The clamping seat and the operating table are jointly provided with a supporting assembly and a loading assembly.
3. The cutting equipment for aluminum rod forming processing according to claim 1 is characterized in that: The support assembly includes a fixing part, a bottom wall of the clamping seat is equidistantly fixedly connected with a plurality of fixing parts, the top wall of the operating table is connected with a support plate corresponding to the fixing part by a spring for sliding up and down movement, and the front and rear side walls of the fixing part are symmetrically provided with a slide groove, the fixing part is composed of a vertical section connected to the clamping seat and a wedge block fixed on the side wall of the vertical section and adapted to the slide groove, and the wedge-shaped top wall of the fixing part is inclined.
4. The cutting equipment for aluminum rod forming processing according to claim 3 is characterized in that: The loading assembly includes a second fixing part, and the bottom wall of the clamping seat is equidistantly fixedly connected with a plurality of second fixing parts staggered with the first fixing part, the top wall of the operating table is slidably connected to the left and right with an adjusting part corresponding to the second fixing part, and the adjusting part is composed of a plate slidably connected to the operating table and an inverted L-part fixed to the right side wall of the plate, and the front and rear side walls of the plate of the adjusting part and the left side wall of the horizontal section of the inverted L-part of the adjusting part are both inclined.
5. The cutting equipment for aluminum rod forming processing according to claim 4, characterized in that: The second fixing part is composed of a vertical section connected to the clamping seat and a wedge block with a side wall of the vertical section adapted to the inclined side wall of the plate of the adjusting member; the operating table is connected to a U-shaped adjusting seat corresponding to the adjusting member by sliding up and down through a second spring, and the bottom wall of the adjusting seat is adapted to the inclined surface of the inverted L-piece of the adjusting member; the two vertical sections of the adjusting seat are connected to an adjusting roller for rotation together.
6. The cutting equipment for aluminum rod forming processing according to claim 1, characterized in that: The cleaning mechanism includes a baffle group, and the baffle group is installed in the middle of the top wall of the operating table. The baffle group consists of two U-shaped baffle members that are symmetrically distributed front and back and have openings facing each other, and the middle of the U-shaped baffles of the operating table and the corresponding baffle group are both provided with a knife groove for the saw blade to pass through.
7. The cutting equipment for aluminum rod forming processing according to claim 6, characterized in that: A plurality of dust suction heads are staggeredly installed on the inner walls on the left and right sides of the U-shaped baffle of the baffle group, and a chip guide path corresponding to the baffle group is opened through the upper and lower parts of the operating table, and the top walls on the left and right sides of the knife groove on the operating table are rotatably connected to cleaning rollers through motor four, and the top wall of the cleaning roller is rotatably connected to the baffle group.
8. The cutting equipment for aluminum rod forming processing according to claim 1, characterized in that: The unloading mechanism includes a support one, and the top wall of the operating table is fixedly connected to the support one, the top wall of the support one is rotatably connected to the support two, and a motor three with an output end fixedly connected to the support two is installed on the support one, the support two is fixedly connected to a V-shaped bracket, and the right side wall of the bracket is evenly rotatably connected to a plurality of ball bearings.
Citation Information
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