High-efficiency steel lining plastic stirring tank
By designing a support engaging unit, a multi-stage stirring unit and a flip agitation unit in a steel-lined plastic stirring tank, a multi-directional mixing flow field is formed, and combined with a wavy stirring plate and a lined scraper, the problems of increasing resistance and material layering during the stirring process in the prior art are solved, and efficient and uniform material mixing effect is achieved.
Patent Information
- Application Number
- CN202510301179.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When using the forward and reverse structure of existing steel-lined plastic stirring tanks, the bidirectional tangential force will increase the resistance during the stirring process, resulting in an increase in the pressure of the structure. After the speed of the stirring shaft decreases, the material will be layered and the mixing efficiency will be reduced.
A high-efficiency steel-lined plastic stirring tank is designed, using a support and engaging unit, a multi-stage stirring unit and a flip agitation unit, which drives a multi-directional mixing flow field through the rotating shaft, and combines a wavy stirring plate and a lining scraper to achieve uniform mixing of materials and prevent adhesion.
It significantly improves the uniformity of material mixing, reduces resistance and structural pressure during the stirring process, is suitable for the dispersion of high viscosity or easily agglomerated materials, and improves the stirring efficiency.
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Figure CN119871703A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel-lined plastic stirring tank structures, and in particular to a high-efficiency steel-lined plastic stirring tank. Background Art
[0002] With the continuous development of production technology, steel-lined plastic mixing tanks adopt a special rotational molding process, welding the steel mesh to the surface of the steel body, using pure low-density polyethylene as raw material, and using the rotational molding process to organically combine the steel plate, steel mesh and polyethylene into one. The inner lining surface is flat, smooth and strong, and has the advantages of corrosion resistance, no leakage, no peeling, wear resistance, resistance to a certain pressure and long service life. It is widely used in chemical, pharmaceutical, food, petroleum, dye, biochemical and other industrial production.
[0003] In the existing steel-lined plastic stirring tube, the stirring shaft generally uses the tangential force and the rebound force between the inner wall to stir and mix the high-concentration materials. When the forward and reverse structure is adopted, the bidirectional tangential force will increase the resistance in the stirring process, causing the overall pressure of the structure to increase. When the speed of the stirring shaft is reduced and the internal stirring forms a steady state, the low-density material will float on the upper layer and the high-density material will sink to the bottom, which will also reduce the mixing efficiency. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the above problems existing in the existing high-efficiency steel-lined plastic-stirring tank, the present invention is proposed.
[0006] Therefore, the purpose of the present invention is to provide a high-efficiency steel-lined plastic mixing tank, which is suitable for solving the problem that when a forward and reverse rotation structure is adopted, the bidirectional tangential force will increase the resistance in the stirring process, causing the overall pressure degree of the structure to increase. When the speed of the stirring shaft is reduced and the internal stirring forms a steady state, the low-density material will float on the upper layer and the high-density material will sink to the bottom, which will also cause the mixing efficiency to decrease.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a high-efficiency steel-lined plastic-stirring tank, the steel-lined plastic-stirring tank comprising:
[0008] A support and engagement unit, comprising a load-bearing frame and a protective steel shell fixedly connected to the load-bearing frame, wherein a plastic liner is fixedly connected to the inside of the protective steel shell, a support ring is fixedly connected to the outer surface of the protective steel shell, a tank cover is placed on the upper surface of the support ring, and a fixing column is fixedly connected to the outer surface of the support ring;
[0009] A multi-stage stirring unit, comprising a fixing ring fixedly connected to the lower surface of the tank cover and a T-shaped rod slidably connected to the inner surface of the fixing ring, wherein the lower surface of the T-shaped rod is fixedly connected to a connecting rod, and the lower surface of the connecting rod is fixedly connected to a first fixed shaft, and the outer surface of the first fixed shaft is rotatably connected to a secondary gear, and the outer surface of the secondary gear is meshedly connected to a driving gear, and the driving gear is fixedly connected to a rotating shaft;
[0010] The flipping and stirring unit includes a rubber ring fixedly connected to the inner surface of a plastic lining and a connecting rod fixedly connected to the lower surface of a rotating shaft, one end of the connecting rod is fixedly connected to an arc-shaped scraper, and one side of the arc-shaped scraper and the connecting rod are both rotatably connected to a connecting shaft, the outer surface of the connecting shaft is fixedly connected to one side of a threaded spring sheet, the other side of the threaded spring sheet is fixedly connected to a rotating cylinder, and the outer surface of the rotating cylinder is fixedly connected to a fourth stirring plate.
[0011] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, wherein: a pulling block is fixedly connected to the upper surface of the tank cover, a machine base is fixedly connected to the upper surface of the machine base, a driving motor is fixedly connected to the upper surface of the machine base, a lifting groove is opened in the fixed column, a moving block is slidably connected in the lifting groove, a linkage shaft is fixedly connected to one side of the moving block, and a toggle block is rotatably connected to the outer surface of the linkage shaft, and a fixed block is fixedly connected to one side of the linkage shaft, a lifting plate is fixedly connected to the upper surface of the fixed block, a clamping plate is fixedly connected to the upper surface of the lifting plate, and an insertion rod is fixedly connected to the lower surface of the clamping plate.
[0012] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, the support ring and the upper surface of the tank cover are both provided with insertion grooves, an insertion rod is arranged in the insertion groove, a feed funnel is fixedly connected to the upper surface of the tank cover, a discharge valve is fixedly connected to the lower surface of the protective steel shell, a clamping plate is fixedly connected to the upper surface of the fixed column, and the lower surface of the clamping plate is in contact with the upper surface of the tank cover, and a nut is threadedly connected to the outer surface of one end of the insertion rod.
[0013] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, wherein: the upper surface of the rotating shaft is fixedly connected to one end of the output shaft of the driving motor, the outer surface of the rotating shaft is respectively sleeved with a first connecting ring and a second connecting ring, the outer surface of the rotating shaft is rotatably connected to a first stirring plate, the angle between the first stirring plate and the horizontal ground is 15°, the outer surface of the rotating shaft is fixedly connected to a second stirring plate, and the inclination direction of the second stirring plate is opposite to the inclination direction of the first stirring plate.
[0014] As a preferred embodiment of the high-efficiency steel-lined plastic mixing tank described in the present invention, wherein: the outer surface of the first connecting ring is fixedly connected with two groups of symmetrically distributed upper fixed rods, the outer surface of the second connecting ring is fixedly connected with two groups of symmetrically distributed lower fixed rods, one side of the upper fixed rods and the lower fixed rods are fixedly connected with multiple groups of equidistantly distributed stirring rods, the outer surface of the rotating shaft is fixedly connected with a first combing rod, the lower surface of one side of the connecting rod is fixedly connected with an inner lining scraper, and one side of the inner lining scraper is fixedly connected to one end of the upper fixed rod and the lower fixed rod.
[0015] As a preferred embodiment of the high-efficiency steel-lined plastic mixing tank described in the present invention, wherein: a second combing rod is fixedly connected to one side of the lining scraper, a hexagonal block is fixedly connected to the outer surface of the rotating shaft, the outer surfaces of the hexagonal blocks are fixedly connected to the second fixed shaft, the outer surface of the second fixed shaft is rotatably connected to the third stirring plate, the outer surface of the rotating shaft close to the hexagonal block is sleeved with a third connecting ring, the outer surface of the third connecting ring is fixedly connected to two groups of symmetrically distributed transverse scrapers, and the upper surface of the transverse scrapers is fixedly connected to the lower surface of the lining scraper.
[0016] As a preferred embodiment of the high-efficiency steel-lined plastic mixing tank described in the present invention, the inner surface of the rubber ring is rotatably connected to a winding wheel, the lower surface of the winding wheel is fixedly connected to a winding ring, one side of the arc-shaped scraper is fixedly connected to an axis plate, the axis plate is rotatably connected to a guide wheel, the outer surface of the connecting shaft is fixedly connected to a traction rope, wherein the outer surface of the traction rope and the outer surface of the guide wheel rotate with each other, and the end of the traction rope away from the connecting shaft is fixedly connected to the outer surface of the winding ring.
[0017] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, wherein: a sliding groove is opened in the connecting rod, a spring is fixedly connected in the sliding groove, one side of the spring is fixedly connected to one side of the winding ring, an extrusion block is fixedly connected to the inner surface of the rubber ring, a rolling groove is opened on the side of the extrusion block close to the third connecting ring, and a plurality of groups of equidistantly distributed connecting shafts are rotatably connected in the rolling groove.
[0018] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, when the winding wheel contacts the connecting shaft, the winding wheel can no longer continuously rotate around the inner surface of the rubber ring by rotating the connecting shaft, and the threaded spring sheet resets the connecting shaft through deformation. When the winding wheel contacts the rubber ring, the traction rope is wound up through the winding ring to drive the fourth stirring plate to stir the raw materials.
[0019] As a preferred solution of the high-efficiency steel-lined plastic mixing tank described in the present invention, the lower surface of the transverse scraper scrapes the upper surface of the rubber ring, the angle between the second stirring plate and the horizontal ground is 15°, the third stirring plate is a wavy structure, and the number of extrusion blocks is two groups, and the two groups of extrusion blocks are symmetrical about the center of the rotation axis.
[0020] Beneficial effects of the present invention:
[0021] 1. The clamping plate, the clamping plate, the fixed column, the toggle block, the lifting plate, the moving block, the nut, the fixed block, the insertion rod, the lifting groove, the plastic liner and the insertion groove are used to place the clamping plate on the upper surface of the tank cover, so that the toggle block is turned over under the drive of the linkage shaft, so that the toggle block drives the lifting plate to rise as a whole, and then rises synchronously through the insertion rod, so that the insertion rod is connected with the rising insertion rod through the insertion groove, so that the toggle block carries the insertion rod to descend as a whole, and the nut is connected with the bottom of the insertion rod, so that the tank cover and the support ring are sealed and clamped;
[0022] 2. The rotating shaft, the first stirring plate, the second stirring plate and the third stirring plate are used to synchronously drive the rotating shaft to rotate, and then the opposite inclination angles of the first stirring plate and the second stirring plate are used to form a multi-directional mixing flow field, which significantly improves the uniformity of material mixing. Furthermore, the wavy structure of the third stirring plate can generate local turbulence and enhance shear force, which is suitable for the dispersion of high-viscosity or easy-to-agglomerate materials;
[0023] 3. The fixed ring, T-shaped rod, driving gear, secondary gear, upper fixed rod, stirring rod, lower fixed rod, lining scraper, first comb rod and second comb rod are used to make the lining scraper and the transverse scraper synchronously scrape the plastic lining and the rubber ring, effectively preventing the material from sticking. Furthermore, the upper fixed rod and the lower fixed rod are used in conjunction with the stirring rod, and at the same time, the first comb rod and the second comb rod are used to synchronously stir the internal raw materials, thereby improving the stirring effect to a certain extent and improving the mixing effect between the raw materials;
[0024] 4. The threaded spring in the fourth stirring plate is elastically deformed by utilizing the winding wheel, winding ring, guide wheel, fourth stirring plate, shaft plate, rubber ring, sliding groove, rolling groove, extrusion block and threaded spring piece to realize dynamic stirring intensity adjustment, and then the winding wheel and the connecting shaft are in contact with each other, so that the winding wheel can rewind the traction rope on the outer surface of the connecting shaft under the action of the threaded spring piece. At the same time, the plastic lining and rubber ring are synchronously scraped by the lining scraper and the transverse scraper to effectively prevent material adhesion. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0026] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency steel-lined plastic-stirring tank proposed by the present invention;
[0027] Figure 2 This is a schematic diagram of the overall cross-sectional structure of a high-efficiency steel-lined plastic-lined mixing tank proposed by the present invention;
[0028] Figure 3 This is a schematic diagram of the structure of a multi-stage stirring unit of a high-efficiency steel-lined plastic stirring tank proposed by the present invention;
[0029] Figure 4 This is a schematic diagram of the lifting plate structure of a high-efficiency steel-lined plastic mixing tank proposed by the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of a tumbling stirring unit of a high-efficiency steel-lined plastic stirring tank proposed by the present invention;
[0031] Figure 6 A schematic diagram of the internal structure of a protective steel shell of a high-efficiency steel-lined plastic mixing tank proposed by the present invention;
[0032] Figure 7 This is a schematic diagram of the distribution structure of the driving gear and the secondary driving gear of a high-efficiency steel-lined plastic mixing tank proposed by the present invention;
[0033] Figure 8 This is a schematic diagram of the internal structure of the rotating drum of a high-efficiency steel-lined plastic stirring tank proposed by the present invention.
[0034] Description of the drawings: 100, supporting and engaging unit; 101, load-bearing frame; 102, discharge valve; 103, protective steel shell; 104, supporting ring; 105, tank cover; 106, machine base; 107, pulling block; 108, driving motor; 109, feeding funnel; 110, clamping plate; 111, engaging plate; 112, fixing column; 113, toggle block; 114, lifting plate; 115, moving block; 116, nut; 117, fixing block; 118, insert rod; 119, lifting groove; 120, plastic lining; 121, insert groove; 200, multi-stage stirring unit; 201, fixing ring; 202, T-shaped rod; 203, rotating shaft; 204, driving gear; 205, secondary gear; 206, first stirring plate; 207, first connecting ring; 208, upper fixing rod; 2 09, stirring rod; 210, lower fixed rod; 211, second stirring plate; 212, lining scraper; 213, first comb rod; 214, second comb rod; 215, third stirring plate; 216, second fixed shaft; 217, horizontal scraper; 218, second connecting ring; 219, hexagonal block; 220, connecting rod; 221, first fixed shaft; 222, third connecting ring; 300, flip stirring unit; 301, connecting rod; 302, winding wheel; 303, winding ring; 304, guide wheel; 305, fourth stirring plate; 306, shaft plate; 307, rubber ring; 308, rotating cylinder; 309, arc scraper; 310, spring; 311, connecting shaft; 312, connecting shaft; 313, sliding groove; 314, rolling groove; 315, extrusion block; 316, threaded spring. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0036] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0037] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is mutually exclusive with other embodiments, either individually or selectively.
[0038] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0039] Embodiment 1:
[0040] Reference Figure 1 - Figure 8 , which is an embodiment of the present invention, provides a high-efficiency steel-lined plastic stirring tank, including a supporting clamping unit 100, a multi-stage stirring unit 200 and a flip stirring unit 300.
[0041] The supporting and engaging unit 100 includes a load-bearing frame 101 and a protective steel shell 103 fixedly connected to the load-bearing frame 101, a plastic liner 120 fixedly connected to the protective steel shell 103, a support ring 104 fixedly connected to the outer surface of the protective steel shell 103, a tank cover 105 placed on the upper surface of the support ring 104, and a fixing column 112 fixedly connected to the outer surface of the support ring 104;
[0042] Secondly, the multi-stage stirring unit 200 includes a fixing ring 201 fixedly connected to the lower surface of the tank cover 105 and a T-shaped rod 202 slidably connected to the inner surface of the fixing ring 201, a connecting rod 220 fixedly connected to the lower surface of the T-shaped rod 202, a first fixed shaft 221 fixedly connected to the lower surface of the connecting rod 220, a secondary driven gear 205 rotatably connected to the outer surface of the first fixed shaft 221, a driving gear 204 meshingly connected to the outer surface of the secondary driven gear 205, and a rotating shaft 203 fixedly connected to the driving gear 204;
[0043] Finally, the flipping and stirring unit 300 includes a plastic liner 120 with a rubber ring 307 fixedly connected to the inner surface thereof and a connecting rod 301 fixedly connected to the lower surface of the rotating shaft 203, one end of the connecting rod 301 is fixedly connected to the arc scraper 309, and one side of the arc scraper 309 and the connecting rod 301 are both rotatably connected to a connecting shaft 311, the outer surface of the connecting shaft 311 is fixedly connected to one side of a threaded spring piece 316, and the other side of the threaded spring piece 316 is fixedly connected to a rotating cylinder 308, and the outer surface of the rotating cylinder 308 is fixedly connected to a fourth stirring plate 305.
[0044] Further, a pulling block 107 is fixedly connected to the upper surface of the tank cover 105, a base 106 is fixedly connected to the upper surface of the tank cover 105, a driving motor 108 is fixedly connected to the upper surface of the base 106, a lifting slot 119 is provided in the fixed column 112, a moving block 115 is slidably connected in the lifting slot 119, a linkage shaft is fixedly connected to one side of the moving block 115, and a toggle block 113 is rotatably connected to the outer surface of the linkage shaft, and a fixed block 117 is fixedly connected to one side of the linkage shaft, a lifting plate 114 is fixedly connected to the upper surface of the fixed block 117, a clamping plate 110 is fixedly connected to the upper surface of the lifting plate 114, and an insertion rod 118 is fixedly connected to the lower surface of the clamping plate 110, and an insertion slot 121 is provided in the upper surface of the support ring 104 and the tank cover 105, and an insertion slot 121 is provided in the insertion slot Insert the rod 118, the upper surface of the tank cover 105 is fixedly connected with a feed funnel 109, the lower surface of the protective steel shell 103 is fixedly connected with a discharge valve 102, the upper surface of the fixed column 112 is fixedly connected with a clamping plate 111, and the lower surface of the clamping plate 111 contacts the upper surface of the tank cover 105, and the outer surface of one end of the insertion rod 118 is threadedly connected with a nut 116, wherein the number of the fixing columns 112 is several, and the several fixing columns 112 are all arranged on the outer surface of the support ring 104, through the threaded connection design of the insertion rod 118 and the nut 116, combined with the positioning function of the clamping plate 111, the tank cover 105 and the support ring 104 can be quickly sealed and disassembled, and the sliding cooperation between the moving block 115 and the lifting groove 119 is convenient for adjusting the fixing pressure of the clamping plate 110 on the tank body.
[0045] Furthermore, the upper surface of the rotating shaft 203 is fixedly connected to one end of the output shaft of the driving motor 108, and the outer surface of the rotating shaft 203 is respectively sleeved with a first connecting ring 207 and a second connecting ring 218, and the outer surface of the rotating shaft 203 is rotatably connected to the first stirring plate 206, and the angle between the first stirring plate 206 and the horizontal ground is 15°, and the outer surface of the rotating shaft 203 is fixedly connected to the second stirring plate 211, and the inclination direction of the second stirring plate 211 is opposite to the inclination direction of the first stirring plate 206, wherein, by setting the opposite structures of the first stirring plate 206 and the second stirring plate 211, the equipment forms a multi-directional mixing field during the stirring process, thereby improving the stirring and mixing effect of the equipment to a certain extent.
[0046] Furthermore, two groups of symmetrically distributed upper fixed rods 208 are fixedly connected to the outer surface of the first connecting ring 207, and two groups of symmetrically distributed lower fixed rods 210 are fixedly connected to the outer surface of the second connecting ring 218. One side of the upper fixed rods 208 and the lower fixed rods 210 are fixedly connected to multiple groups of equidistantly distributed stirring rods 209. The outer surface of the rotating shaft 203 is fixedly connected to the first combing rod 213, and the lower surface of one side of the connecting rod 220 is fixedly connected to the lining scraper 212. One side of the lining scraper 212 is fixedly connected to one end of the upper fixed rod 208 and the lower fixed rod 210. The secondary driven gear 205 and the driving gear 204 are meshed and driven by the two groups of symmetrically distributed lining scrapers 212, so that the lining scraper 212 contacts the inner surface of the plastic lining 120, so that it scrapes the inner surface of the equipment.
[0047] Furthermore, a second combing rod 214 is fixedly connected to one side of the lining scraper 212, a hexagonal block 219 is fixedly connected to the outer surface of the rotating shaft 203, a second fixed shaft 216 is fixedly connected to the outer surface of the hexagonal block 219, a third stirring plate 215 is rotatably connected to the outer surface of the second fixed shaft 216, a third connecting ring 222 is sleeved on the outer surface of one end of the rotating shaft 203 close to the hexagonal block 219, two groups of symmetrically distributed transverse scrapers 217 are fixedly connected to the outer surface of the third connecting ring 222, the upper surface of the transverse scraper 217 is fixedly connected to the lower surface of the lining scraper 212, and the transverse scraper 217 is fixedly connected to the lower surface of the lining scraper 212. The lower surface of the scraper 217 scrapes the upper surface of the rubber ring 307. The angle between the second stirring plate 211 and the horizontal ground is 15°. The third stirring plate 215 is a wavy structure. There are two groups of extrusion blocks 315, and the two groups of extrusion blocks 315 are symmetrical about the center of the rotating shaft 203. The wavy structure of the third stirring plate (215) can generate local turbulence and enhance shear force, which is suitable for dispersing high-viscosity or easy-to-agglomerate materials. Furthermore, the symmetrical distribution structure of the hexagonal blocks (219) and the second fixed axis (216) is used to ensure stability during high-speed stirring.
[0048] Working principle: The clamping plate 110, the clamping plate 111, the fixing column 112, the toggle block 113, the lifting plate 114, the moving block 115, the nut 116, the fixing block 117, the insertion rod 118, the lifting groove 119, the plastic liner 120 and the insertion groove 121 are used to place the clamping plate 111 on the upper surface of the tank cover 105, so that the toggle block 113 is turned over under the drive of the linkage shaft, so that the toggle block 113 drives the lifting plate 114 to rise as a whole, and then rises synchronously through the insertion rod 118, so that the insertion groove 121 is connected with the rising insertion rod 118, so that the toggle block 113 carries the insertion rod 118 to descend as a whole, so that the nut 116 is connected with the bottom of the insertion rod 118, and the tank cover 105 is sealed and clamped with the support ring 104;
[0049] The rotating shaft 203, the first stirring plate 206, the second stirring plate 211 and the third stirring plate 215 are used to synchronously drive the rotating shaft 203 to rotate the first stirring plate 206, the second stirring plate 211 and the third stirring plate 215, and then the first stirring plate 206 and the second stirring plate 211 are used to form a multi-directional mixing flow field by using the opposite inclination angles, which significantly improves the mixing uniformity of the materials. Furthermore, the wavy structure of the third stirring plate 215 can generate local turbulence and enhance the shear force, which is suitable for the dispersion of high-viscosity or easily agglomerated materials.
[0050] The fixing ring 201, T-shaped rod 202, driving gear 204, secondary driving gear 205, upper fixing rod 208, stirring rod 209, lower fixing rod 210, lining scraper 212, first combing rod 213 and second combing rod 214 are used to make the lining scraper 212 and the transverse scraper 217 synchronously scrape the plastic lining 120 and the rubber ring 307, effectively preventing the material from adhering. Furthermore, the upper fixing rod 208 and the lower fixing rod 210 are used to cooperate with the stirring rod 209, and at the same time, the first combing rod 213 and the second combing rod 214 are used to synchronously stir the internal raw materials, thereby improving the stirring effect to a certain extent and improving the mixing effect between the raw materials.
[0051] By utilizing the winding wheel 302, winding ring 303, guide wheel 304, fourth stirring plate 305, shaft plate 306, rubber ring 307, sliding groove 313, rolling groove 314, extrusion block 315 and threaded spring piece 316, the threaded spring piece 316 in the fourth stirring plate 305 is elastically deformed to realize dynamic stirring intensity adjustment, and then the winding wheel 302 and the connecting shaft 312 are in contact with each other, so that the winding wheel 302, under the action of the threaded spring piece 316, rewinds the traction rope on the outer surface of the connecting shaft 311, and at the same time, the lining scraper 212 and the transverse scraper 217 are used to synchronously scrape the plastic lining 120 and the rubber ring 307 to effectively prevent material adhesion.
[0052] Embodiment 2:
[0053] Reference Figure 2 - Figure 3 and Figure 5, compared with the first embodiment, the difference lies in that: the inner surface of the rubber ring 307 is rotatably connected to the winding wheel 302, the lower surface of the winding wheel 302 is fixedly connected to the winding ring 303, one side of the arc scraper 309 is fixedly connected to the shaft plate 306, the inner surface of the shaft plate 306 is rotatably connected to the guide wheel 304, and the outer surface of the connecting shaft 311 is fixedly connected to the traction rope, wherein the outer surface of the traction rope and the outer surface of the guide wheel 304 rotate with each other, and the end of the traction rope away from the connecting shaft 311 is fixedly connected to the outer surface of the winding ring 303, wherein, through the mutual cooperation between the traction rope and the winding wheel 302, the winding wheel 302 reels the traction rope during the rolling process, and then the fourth stirring plate 305 is pulled by the traction rope, so that the raw materials at the bottom of the equipment are dynamically stirred to a certain extent.
[0054] Furthermore, a sliding groove 313 is provided in the connecting rod 301, and a spring 310 is fixedly connected in the sliding groove 313. One side of the spring 310 is fixedly connected to one side of the winding ring 303. An extrusion block 315 is fixedly connected to the inner surface of the rubber ring 307. A rolling groove 314 is provided on the side of the extrusion block 315 close to the third connecting ring 222. A plurality of groups of equidistantly distributed connecting shafts 312 are rotatably connected in the rolling groove 314. The connecting shaft 312 inside the extrusion block 315 allows the winding wheel 302 to contact the connecting shaft 312, thereby preventing the winding wheel 302 from continuously contacting the rubber ring 307, and allowing the traction rope to be rewound by the connecting shaft 311 again.
[0055] Furthermore, when the winding wheel 302 contacts the connecting shaft 312, the winding wheel 302 no longer rotates continuously around the inner surface of the rubber ring 307 by rotating the connecting shaft 312, and the threaded spring piece 316 resets and rotates the connecting shaft 311 through deformation. When the winding wheel 302 contacts the rubber ring 307, the traction rope is wound up by the winding ring 303 to drive the fourth stirring plate 305 to stir the raw materials, wherein the fourth stirring plate 305 and the arc scraper 309 are driven by the rotating shaft 203 to rotate synchronously, and then the raw materials at the bottom of the equipment are scraped by the arc scraper 309, thereby preventing the raw materials from adhering to and affecting the stirring effect of the equipment.
[0056] Working principle: First, the tank cover 105 is inserted into the insertion groove 121 of the support ring 104 through the insertion rod 118 and is locked and fixed by the nut 116. The moving block 115 slides along the lifting groove 119, driving the toggle block 113 to flip, realizing the lifting and locking of the insertion rod 118. The clamping plate 110 applies uniform pressure to the tank body through the insertion rod 118 to ensure the sealing of the tank cover 105 and the support ring 104.
[0057] Secondly, the first stirring plate 206 is tilted upward at 15° to the horizontal plane to push the material up, and the second stirring plate 211 is tilted in the opposite direction at 15° to form a sinking vortex, and the bidirectional flow field eliminates material stratification, and the third stirring plate 215 has a wavy structure to generate a local shear force to break up high-viscosity material agglomerates. Further, the lining scraper 212 rotates closely against the inner wall of the plastic liner 120 to scrape off the adhered material, and the lower surface of the transverse scraper 217 contacts the rubber ring 307 to simultaneously clean the rubber ring 307 and the upper surface of the winding wheel 302. Further, the comb teeth of the first comb rod and the second comb rod are staggered to break up the material agglomerates to improve the mixing uniformity. At the same time, the hexagonal block 219 drives the third stirring plate 215 to swing around the second fixed axis 216 to expand the stirring range and cover the edge area of the tank body.
[0058] Finally, when the winding wheel 302 reels the traction rope, the shaft plate rotates the fourth stirring plate under the drive of the deformation of the threaded spring piece 316. When the winding wheel 302 contacts the connecting shaft 312, the winding wheel 302 is flipped over under the drive of the elastic potential energy of the threaded spring piece 316, thereby reeling the traction rope through the winding ring. Furthermore, the arc scraper 309 is used to clean the bottom and side walls of the tank at the same time to prevent material accumulation and hardening.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A high-efficiency steel-lined plastic mixing tank, characterized in that: The steel lined plastic mixing tank comprises: A support snap-fit unit (100) comprises a load-bearing frame (101) and a protective steel shell (103) fixedly connected to the load-bearing frame (101), a plastic liner (120) fixedly connected to the inside of the protective steel shell (103), a support ring (104) fixedly connected to the outer surface of the protective steel shell (103), a tank cover (105) placed on the upper surface of the support ring (104), and a fixing column (112) fixedly connected to the outer surface of the support ring (104); A multi-stage stirring unit (200), comprising a fixing ring (201) fixedly connected to the lower surface of a tank cover (105) and a T-shaped rod (202) slidably connected to the inner surface of the fixing ring (201), the lower surface of the T-shaped rod (202) being fixedly connected to a connecting rod (220), the lower surface of the connecting rod (220) being fixedly connected to a first fixing shaft (221), the outer surface of the first fixing shaft (221) being rotatably connected to a secondary driven gear (205), the outer surface of the secondary driven gear (205) being meshingly connected to a driving gear (204), and the driving gear (204) being fixedly connected to a rotating shaft (203); The turning stirring unit (300) comprises a rubber ring (307) fixedly connected to the inner surface of a plastic liner (120) and a connecting rod (301) fixedly connected to the lower surface of a rotating shaft (203); one end of the connecting rod (301) is fixedly connected to an arc-shaped scraper (309); one side of the arc-shaped scraper (309) and the connecting rod (301) are both rotatably connected to a connecting shaft (311); the outer surface of the connecting shaft (311) is fixedly connected to one side of a threaded spring sheet (316); the other side of the threaded spring sheet (316) is fixedly connected to a rotating cylinder (308); and the outer surface of the rotating cylinder (308) is fixedly connected to a fourth stirring plate (305).
2. A high-efficiency steel-lined plastic-stirring tank according to claim 1, characterized in that: The upper surface of the tank cover (105) is fixedly connected with a pulling block (107), the upper surface of the tank cover (105) is fixedly connected with a base (106), the upper surface of the base (106) is fixedly connected with a driving motor (108), a lifting groove (119) is provided in the fixed column (112), a moving block (115) is slidably connected in the lifting groove (119), one side of the moving block (115) is fixedly connected with a linkage shaft, and the outer surface of the linkage shaft is rotatably connected with a toggle block (113), and one side of the linkage shaft is fixedly connected with a fixed block (117), the upper surface of the fixed block (117) is fixedly connected with a lifting plate (114), the upper surface of the lifting plate (114) is a clamping plate (110), and the lower surface of the clamping plate (110) is fixedly connected with an insertion rod (118).
3. A high-efficiency steel-lined plastic-stirring tank according to claim 2, characterized in that: The upper surfaces of the support ring (104) and the tank cover (105) are both provided with an insertion groove (121), and an insertion rod (118) is arranged in the insertion groove (121). The upper surface of the tank cover (105) is fixedly connected with a feed funnel (109), the lower surface of the protective steel shell (103) is fixedly connected with a discharge valve (102), the upper surface of the fixing column (112) is fixedly connected with a clamping plate (111), and the lower surface of the clamping plate (111) is in contact with the upper surface of the tank cover (105), and the outer surface of one end of the insertion rod (118) is threadedly connected with a nut (116).
4. A high-efficiency steel-lined plastic-stirring tank according to claim 1, characterized in that: The upper surface of the rotating shaft (203) is fixedly connected to one end of the output shaft of the driving motor (108); the outer surface of the rotating shaft (203) is respectively sleeved with a first connecting ring (207) and a second connecting ring (218); the outer surface of the rotating shaft (203) is rotatably connected to a first stirring plate (206); the angle between the first stirring plate (206) and the horizontal ground is 15°; the outer surface of the rotating shaft (203) is fixedly connected to a second stirring plate (211); the inclination direction of the second stirring plate (211) is opposite to the inclination direction of the first stirring plate (206).
5. A high-efficiency steel-lined plastic-stirring tank according to claim 4, characterized in that: The outer surface of the first connecting ring (207) is fixedly connected to two groups of symmetrically distributed upper fixed rods (208), the outer surface of the second connecting ring (218) is fixedly connected to two groups of symmetrically distributed lower fixed rods (210), one side of the upper fixed rods (208) and the lower fixed rods (210) are fixedly connected to multiple groups of equidistantly distributed stirring rods (209), the outer surface of the rotating shaft (203) is fixedly connected to a first combing rod (213), the lower surface of one side of the connecting rod (220) is fixedly connected to an inner lining scraper (212), and one side of the inner lining scraper (212) is fixedly connected to one end of the upper fixed rods (208) and the lower fixed rod (210).
6. A high-efficiency steel-lined plastic-stirring tank according to claim 5, characterized in that: A second combing rod (214) is fixedly connected to one side of the inner lining scraper (212); a hexagonal block (219) is fixedly connected to the outer surface of the rotating shaft (203); a second fixed shaft (216) is fixedly connected to the outer surface of the hexagonal block (219); a third stirring plate (215) is rotatably connected to the outer surface of the second fixed shaft (216); a third connecting ring (222) is sleeved on the outer surface of one end of the rotating shaft (203) close to the hexagonal block (219); two groups of symmetrically distributed transverse scrapers (217) are fixedly connected to the outer surface of the third connecting ring (222); and the upper surface of the transverse scraper (217) is fixedly connected to the lower surface of the inner lining scraper (212).
7. A high-efficiency steel-lined plastic-stirring tank according to claim 6, characterized in that: The inner surface of the rubber ring (307) is rotatably connected to a winding wheel (302), the lower surface of the winding wheel (302) is fixedly connected to a winding ring (303), one side of the arc-shaped scraper (309) is fixedly connected to an axis plate (306), the inside of the axis plate (306) is rotatably connected to a guide wheel (304), and the outer surface of the connecting shaft (311) is fixedly connected to a traction rope, wherein the outer surface of the traction rope and the outer surface of the guide wheel (304) rotate with each other, and the end of the traction rope away from the connecting shaft (311) is fixedly connected to the outer surface of the winding ring (303).
8. A high-efficiency steel-lined plastic-stirring tank according to claim 7, characterized in that: A sliding groove (313) is provided in the connecting rod (301), a spring (310) is fixedly connected in the sliding groove (313), one side of the spring (310) is fixedly connected to one side of the retracting ring (303), an extrusion block (315) is fixedly connected to the inner surface of the rubber ring (307), a rolling groove (314) is provided on the side of the extrusion block (315) close to the third connecting ring (222), and a plurality of groups of equidistantly distributed connecting shafts (312) are rotatably connected in the rolling groove (314).
9. A high-efficiency steel-lined plastic-stirring tank according to claim 8, characterized in that: When the reel (302) contacts the connecting shaft (312), the connecting shaft (312) is rotated so that the reel (302) no longer rotates continuously around the inner surface of the rubber ring (307), and the threaded spring sheet (316) resets the connecting shaft (311) by deformation. When the reel (302) contacts the rubber ring (307), the traction rope is reeled in by the reeling ring (303) to drive the fourth stirring plate (305) to stir the raw materials.
10. A high-efficiency steel-lined plastic-stirring tank according to claim 9, characterized in that: The lower surface of the transverse scraper (217) scrapes the upper surface of the rubber ring (307); the angle between the second stirring plate (211) and the horizontal ground is 15°; the third stirring plate (215) is a wave-shaped structure; the number of the extrusion blocks (315) is two groups, and the two groups of extrusion blocks (315) are symmetrical about the center of the rotation axis (203).