Air conditioner panel membrane embedding injection molding equipment

Abstract

The invention discloses air conditioner panel diaphragm embedding injection molding equipment which comprises a floor, an injection molding machine, a transmission assembly, a diaphragm feeding assembly and an assembling assembly, the injection molding machine is arranged on the floor and used for conducting injection molding on a diaphragm, and the transmission assembly is arranged on the injection molding machine and used for conducting injection molding on the diaphragm. The transmission assembly comprises a fixing support, a first transmission mechanism, a second transmission mechanism and a third transmission mechanism, one end of the fixing support is arranged on the injection molding machine, the first transmission mechanism is arranged at the other end of the fixing support, the second transmission mechanism is movably arranged at the output end of the first transmission mechanism, and the third transmission mechanism is movably arranged at the output end of the second transmission mechanism; the membrane feeding assembly is arranged on the injection molding machine, and the assembling assembly is arranged at the output end of the third transmission mechanism. Therefore, through cooperative work of automatic devices such as the transfer mechanism, the transmission assembly and the suction cup mechanism, automatic operation of the whole process from placement to injection molding of the membranes is achieved, manual intervention is remarkably reduced, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of diaphragm injection molding, and in particular to an air-conditioning panel diaphragm embedding injection molding device. Background Art

[0002] In the core link of air conditioning panel manufacturing, the injection molding of diaphragms plays a pivotal role. The traditional injection molding process is highly dependent on manual operation, which covers a series of tedious steps such as the initial placement of the diaphragm, precise positioning, meticulous cleaning, and precise removal after injection molding. This highly manual operation mode not only greatly limits production efficiency, but also human factors often become a potential risk affecting product quality. Specifically, negligence or improper techniques during the operation process can easily lead to contamination of the diaphragm surface or deviation in positioning, which in turn has a negative impact on the quality of the final product.

[0003] What is more serious is that the traditional process seriously lacks automation support in the two key links of diaphragm transfer and injection molding. This not only makes it difficult to achieve smooth, efficient and precise control of the entire production process, but also greatly hinders the further improvement of production efficiency and product quality.

[0004] With the growing demand for automated production in modern manufacturing, how to break the traditional constraints and achieve full automation, high precision and high efficiency in the diaphragm injection molding process has become a key technical problem that needs to be overcome. Although some injection molding equipment on the market has integrated automation technology to a certain extent, there are still common problems such as high operational complexity, difficulty in ensuring precision and overall low efficiency in key links such as diaphragm transportation, positioning, cleaning and removal after molding. Summary of the invention

[0005] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

[0006] To this end, the purpose of the present invention is to propose an air-conditioning panel diaphragm embedding injection molding equipment, which realizes the automated operation of the entire process from diaphragm placement to injection molding through the coordinated work of automated devices such as a transfer mechanism, a transmission assembly, and a suction cup mechanism, significantly reduces manual intervention, and greatly improves production efficiency.

[0007] To achieve the above-mentioned purpose, the present invention proposes an air-conditioning panel diaphragm embedded injection molding equipment, comprising a floor, an injection molding machine, a transmission assembly, a diaphragm feeding assembly and an assembly assembly, wherein the injection molding machine is arranged on the floor, and the injection molding machine is used to perform injection molding on the diaphragm; the transmission assembly is arranged on the injection molding machine, and the transmission assembly comprises a fixed bracket, a transmission mechanism 1, a transmission mechanism 2 and a transmission mechanism 3, wherein one end of the fixed bracket is arranged on the injection molding machine; the transmission mechanism 1 is arranged at the other end of the fixed bracket; the transmission mechanism 2 is movably arranged at the output end of the transmission mechanism 1; the transmission mechanism 3 is movably arranged at the output end of the transmission mechanism 2; the diaphragm feeding assembly is arranged on the injection molding machine, and the diaphragm feeding assembly is used to convey the diaphragm; the assembly assembly is arranged at the output end of the transmission mechanism 3, and the assembly assembly is used to assemble and load the diaphragm conveyed on the diaphragm feeding assembly.

[0008] In addition, the air conditioning panel diaphragm embedding injection molding equipment proposed in the application may also have the following additional technical features:

[0009] Specifically, the diaphragm feeding assembly includes an assembly frame, a conveying part, a dust removal part and a transfer mechanism, wherein the assembly frame is arranged on the injection molding machine; the conveying part is arranged in the assembly frame; the dust removal part is divided into multiple groups, and the multiple groups of dust removal parts are respectively arranged in the assembly frame; the transfer mechanism is arranged in the assembly frame.

[0010] Specifically, the transfer mechanism includes a fixed shaft, a fixed base plate, a driving component one, a driving component two, a positioning member, a base plate, an installation positioning member, a limiting member and a contour mounting member, wherein the fixed shaft is composed of multiple groups, and the multiple groups of fixed shafts are respectively mounted on the assembly frame; the fixed base plate is arranged on the multiple groups of fixed shafts; the driving component one is arranged on the fixed base plate; the driving component two is arranged on the fixed base plate; the positioning member is arranged at the output end of the driving component two; the base plate is arranged at the output end of the driving component one; the installation positioning members are composed of multiple groups, and the multiple groups of installation positioning members are respectively arranged on the base plate; the limiting member is arranged on the base plate; the contour mounting member is detachably arranged on the limiting member.

[0011] Specifically, the assembly component includes an adapter plate, a connecting mechanism, a driving component three, a suction cup mechanism, a positioning shaft, a water outlet combination mechanism, a transmission mechanism and a clamping mechanism, wherein the connecting mechanism is arranged on the adapter plate, and the connecting mechanism is arranged at the output end of the transmission mechanism three; the driving component three is arranged on the adapter plate; the suction cup mechanism is arranged at the output end of the driving component three; the positioning shafts are divided into two groups, and the two groups of positioning shafts are respectively arranged on the adapter plate; the water outlet combination mechanism is arranged on the adapter plate; the transmission mechanism is arranged on the adapter plate; the clamping mechanism is rotatably arranged on the adapter plate, and the clamping mechanism and the transmission mechanism are meshed and connected.

[0012] Specifically, the connection mechanism includes a connection substrate, a connection flange and a quick-change female head, wherein the quick-change female head is arranged on the adapter plate; the connection flange is arranged on the quick-change female head; and the connection substrate is arranged on the quick-change female head.

[0013] Specifically, the suction cup mechanism includes a cylinder fixing plate and an adsorption member, wherein the cylinder fixing plate is arranged at the third output end of the driving component; the adsorption member is divided into two groups, and the two groups of adsorption members are respectively arranged on the cylinder fixing plate.

[0014] Specifically, the water nozzle combination mechanism includes a connecting frame, a fixed frame, a fixed block, a water nozzle drive and a water nozzle clamp, wherein the connecting frame is detachably arranged on the adapter plate; the fixed frame is divided into multiple groups, and the multiple groups of fixed frames are respectively arranged on the connecting frame; the fixed blocks are divided into multiple groups, and the multiple groups of fixed blocks are respectively arranged on the corresponding fixed frames; the water nozzle drive is divided into multiple groups, and the multiple groups of water nozzle drive are respectively arranged on the corresponding fixed blocks; the water nozzle clamp is divided into multiple groups, and the multiple groups of water nozzle clamps are respectively arranged at the output ends of the corresponding water nozzle drive.

[0015] Specifically, the transmission mechanism includes a transmission component four, a transmission screw, an engaging member and a positioning substrate, wherein the transmission component four is arranged on the adapter plate; the transmission screw is arranged on the output end of the transmission component four; the positioning substrate is rotatably arranged on the adapter plate; the engaging member is arranged on the positioning substrate, and the engaging member and the transmission screw are meshed and connected.

[0016] Specifically, the material clamping mechanism includes a support frame, a material picking suction cup and a water nozzle clamping piece, wherein the support frame is arranged on the positioning substrate; the material picking suction cup is a plurality of groups, and the plurality of groups of material picking suction cups are respectively arranged on the support frame; the water nozzle clamping piece is a plurality of groups, and the plurality of groups of water nozzle clamping pieces are respectively arranged on the support frame.

[0017] Specifically, the transmission mechanism 1 includes a driving component 5 and a limiting frame 1, wherein the driving component 5 is arranged on the fixed bracket; the limiting frame 1 is arranged on the fixed bracket; the transmission mechanism 2 is movably arranged on the limiting frame 1, and the transmission mechanism 2 includes a driving component 6 and a limiting frame 1, wherein the limiting frame 1 is movably arranged on the limiting frame 1, and the limiting frame 1 is arranged at the output end of the driving component 5; the transmission mechanism 3 includes a limiting frame 3, a driving component 7 and a clamp, wherein the limiting frame 3 is movably arranged on the limiting frame 1, and the limiting frame 3 is arranged at the output end of the driving component 7; the driving component 7 is arranged on the limiting frame 3; the clamp is arranged at the output end of the driving component 7.

[0018] Compared with the prior art, the air conditioning panel diaphragm embedded injection molding equipment of the present application has the following advantages:

[0019] 1. Improve production efficiency: Through the coordinated work of automated devices such as the transfer mechanism, transmission components, and suction cup mechanism, the entire process from diaphragm placement to injection molding is automated, which significantly reduces manual intervention and greatly improves production efficiency.

[0020] 2. Improve product quality: During the diaphragm transfer and adsorption process, the dust removal parts clean the diaphragm surface, effectively avoiding contamination of the diaphragm surface and ensuring the quality of the product after injection molding. At the same time, through the precise coordination of the positioning parts and the installation positioning parts, the accurate positioning of the diaphragm in the injection mold is guaranteed, further improving the product accuracy.

[0021] 3. Achieve precise operation: Through precise control of the drive components and transmission components, the suction cup mechanism can accurately absorb the diaphragm and move it to the injection mold, avoiding possible errors in manual operation and ensuring the stability and consistency of the injection molding process.

[0022] 4. High degree of automation: The equipment realizes the automatic removal of the material head and the molded parts after injection molding through the clamping mechanism, the nozzle clamping parts and other devices, and transports the molded parts to the designated position through the conveyor, which reduces the manual operation links and further improves the level of automation.

[0023] 5. Reduce labor costs: The application of automated equipment reduces dependence on manual operation and reduces labor costs. At the same time, it avoids product quality problems caused by improper manual operation and saves production costs for enterprises.

[0024] 6. Strong adaptability: The equipment can quickly complete the flipping of the adapter plate and the embedding of the diaphragm through the cooperation of the quick-change female head and the manipulator, adapt to the production needs of molds of different specifications, and has strong flexibility and adaptability.

[0025] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0027] Figure 1 It is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the structure of the membrane feeding assembly of the present invention;

[0029] Figure 3 It is a schematic diagram of the structure of the transport mechanism of the present invention;

[0030] Figure 4 This is a schematic diagram of the assembly structure of the present invention;

[0031] Figure 5 Schematic diagram of the nozzle assembly mechanism and transmission mechanism structure of the present invention

[0032] Figure 6 Schematic diagram of the connection mechanism and suction cup mechanism of the present invention

[0033] Figure 7 Schematic diagram of the transmission assembly structure of the present invention

[0034] Figure 8 It is the left view of the structure of the present invention.

[0035] As shown in the figure: 10, floor; 20, injection molding machine; 30, transmission assembly; 301, fixed bracket; 302, transmission mechanism one; 3021, drive component five; 3022, limit frame one; 303, transmission mechanism two; 3031, drive component six; 3032, limit frame two; 304, transmission mechanism three; 3041, limit frame three; 3042, drive component seven; 3043, clamping claw; 40, diaphragm feeding assembly; 401, assembly rack; 402, conveying member; 403, dust removal member; 404, transfer mechanism; 4041, fixed shaft; 4042, fixed base plate; 4043, drive component one; 4044, drive component two; 4045, positioning member; 4046, bottom plate; 4047, installation positioning member; 4048, limit member ;4049, contoured mounting parts;50, assembly components;501, adapter plate;502, connecting mechanism;5021, connecting base plate;5022, connecting flange;5023, quick-change female head;503, driving component three;504, suction cup mechanism;5041, cylinder fixing plate;5042, adsorption part;505, positioning shaft;506, nozzle assembly mechanism;5061, connecting frame;5062, fixing frame;5063, fixing block;5064, nozzle driving part;5065, nozzle clamp;507, transmission mechanism;5071, transmission component four;5072, transmission screw;5073, meshing part;5074, positioning base plate;508, clamping mechanism;5081, support frame;5082, material taking suction cup;5083, nozzle clamping part. DETAILED DESCRIPTION

[0036] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.

[0037] The following describes the air-conditioning panel diaphragm embedding injection molding equipment according to an embodiment of the present invention in conjunction with the accompanying drawings.

[0038] like Figure 1-8 As shown, the air-conditioning panel diaphragm embedding injection molding equipment according to the embodiment of the present invention includes a floor 10, an injection molding machine 20, a transmission component 30, a diaphragm feeding component 40 and an assembly component 50.

[0039] Among them, the injection molding machine 20 is set on the floor 10, the injection molding machine 20 is used to injection mold the diaphragm, the transmission assembly 30 is set on the injection molding machine 20, and the transmission assembly 30 includes a fixed bracket 301, a transmission mechanism 1 302, a transmission mechanism 2 303 and a transmission mechanism 3 304.

[0040] It should be noted that the floor 10 is laid horizontally, and the injection molding machine 20 is a double-station injection molding machine. The injection molding machine 20 is a prior art, so it will not be described in detail here.

[0041] Among them, one end of the fixed bracket 301 is set on the injection molding machine 20, the transmission mechanism 1 302 is set at the other end of the fixed bracket 301, the transmission mechanism 2 303 is movably set at the output end of the transmission mechanism 1 302, and the transmission mechanism 3 304 is movably set at the output end of the transmission mechanism 2 303.

[0042] It should be noted that the transmission mechanism 1 302 described in this embodiment pushes the transmission mechanism 2 303 to move, and the operation of the transmission mechanism 2 303 pushes the transmission mechanism 3 304 to move, and the transmission mechanism 3 304 is connected to the diaphragm feeding assembly 40, driving the diaphragm feeding assembly 40 to rise and fall and move synchronously.

[0043] The diaphragm feeding assembly 40 is arranged on the injection molding machine 20, and the diaphragm feeding assembly 40 is used to transport the diaphragm. The assembly assembly 50 is arranged at the output end of the transmission mechanism three 304, and the assembly assembly 50 is used to assemble and load the diaphragm transported on the diaphragm feeding assembly 40.

[0044] It should be noted that the diaphragm to be injection molded is placed on the diaphragm feeding assembly 40, the diaphragm is transported through the diaphragm feeding assembly 40, and the assembly assembly 50 is used to load the injection molded diaphragm, and the injection molded diaphragm falls on the diaphragm feeding assembly 40 to complete the unloading.

[0045] In one embodiment of the present application, Figure 2 As shown, the membrane feeding assembly 40 includes an assembly frame 401, a conveying member 402, a dust removal member 403 and a transfer mechanism 404.

[0046] The assembly rack 401 is arranged on the injection molding machine 20 , the conveying member 402 is arranged in the assembly rack 401 , the dust removing members 403 are multiple groups, and the multiple groups of dust removing members 403 are respectively arranged in the assembly rack 401 , and the transfer mechanism 404 is arranged in the assembly rack 401 .

[0047] It should be noted that the assembly rack 401 is close to the outer wall of one side of the injection molding machine 20, and the bottom wall of the assembly rack 401 is provided with universal wheels, which facilitates movement. The dust removal part 403 is arranged in the assembly rack 401, and the dust removal part 403 includes a fan and an air duct. The fan is installed at the position where the diaphragm passes. When the fan is running, it blows air to the surface of the diaphragm through the air duct to blow off the dust attached to the surface of the diaphragm. The uninjected diaphragm is placed on the transfer mechanism 404, and the loaded diaphragm is transported to the position that cooperates with the assembly component 50 through the transfer mechanism 404.

[0048] In one embodiment of the present application, Figure 3 As shown, the transfer mechanism 404 includes a fixed shaft 4041, a fixed base plate 4042, a driving component 1 4043, a driving component 2 4044, a positioning member 4045, a bottom plate 4046, an installation positioning member 4047, a limiting member 4048 and a contoured installation member 4049.

[0049] There are multiple groups of fixed shaft rods 4041, which are respectively mounted on the assembly frame 401, and the fixed base plate 4042 is arranged on the multiple groups of fixed shaft rods 4041. The driving component 1 4043 is arranged on the fixed base plate 4042, the driving component 2 4044 is arranged on the fixed base plate 4042, and the positioning member 4045 is arranged at the output end of the driving component 2 4044. The bottom plate 4046 is arranged at the output end of the driving component 1 4043, and there are multiple groups of mounting positioning members 4047, which are respectively arranged on the bottom plate 4046. The limiting member 4048 is arranged on the bottom plate 4046, and the contour mounting member 4049 is detachably arranged on the limiting member 4048.

[0050] It should be noted that driving component 1 4043 is a stepper motor, and driving component 2 4044 is a hydraulic cylinder. By controlling the switch and the power supply, driving component 1 4043 and driving component 2 4044 are connected and operated. Then, driving component 1 4043 drives the base plate 4046 to rotate 180°. When the base plate 4046 is rotated into place, driving component 2 4044 drives the positioning member 4045 to move up and down. The positioning member 4045 includes a base plate and a positioning pin. A positioning hole matching the positioning pin is provided on the base plate 4046. When the positioning member 4045 rises, the positioning pin is inserted into the positioning hole, and when it moves downward, the positioning pin and the positioning hole are disengaged.

[0051] Furthermore, in order to facilitate the diaphragm to be placed in the upper limit and stable position on the transfer mechanism 404, a limit piece 4048 is provided on the bottom plate 4046, and the contour mounting piece 4049 is limitedly engaged on the limit piece 4048, and the contour mounting piece 4049 is set according to the size of the diaphragm so that the diaphragm is positioned and installed in the contour mounting piece 4049.

[0052] In one embodiment of the present application, Figure 4 As shown, the assembly component 50 includes an adapter plate 501, a connecting mechanism 502, a driving component 3 503, a suction cup mechanism 504, a positioning shaft 505, a nozzle assembly mechanism 506, a transmission mechanism 507 and a clamping mechanism 508.

[0053] Among them, the connection mechanism 502 is arranged on the adapter plate 501, and the connection mechanism 502 is arranged at the output end of the transmission mechanism three 304, and the driving component three 503 is arranged on the adapter plate 501. The suction cup mechanism 504 is arranged at the output end of the driving component three 503, the positioning shaft 505 is divided into two groups, and the two groups of positioning shafts 505 are respectively arranged on the adapter plate 501, and the nozzle assembly mechanism 506 is arranged on the adapter plate 501. The transmission mechanism 507 is arranged on the adapter plate 501, and the clamping mechanism 508 is rotatably arranged on the adapter plate 501, and the clamping mechanism 508 and the transmission mechanism 507 are meshed and connected.

[0054] It should be noted that the driving component 3 503 is a hydraulic cylinder, which is operated by controlling the switch and the power supply. The driving component 3 503 pushes the suction cup mechanism 504 to move up and down, and the suction cup mechanism 504 absorbs the diaphragm in the contoured mounting part 4049 and absorbs the diaphragm out. The connecting mechanism 502 is detachably connected to the transmission mechanism 3 304 through a manipulator (not shown in the figure). The manipulator is a prior art, so it is not described in detail here. The clamping mechanism 508 and the nozzle assembly mechanism 506 clamp the molded part and the unmolded diaphragm respectively.

[0055] In one embodiment of the present application, Figure 6 As shown, the connection mechanism 502 includes a connection base plate 5021 , a connection flange 5022 and a quick-change female connector 5023 .

[0056] The quick-change female connector 5023 is disposed on the adapter plate 501 , the connecting flange 5022 is disposed on the quick-change female connector 5023 , and the connecting substrate 5021 is disposed on the quick-change female connector 5023 .

[0057] It should be noted that a bearing is provided at the connection between the quick-change female head 5023 and the connection flange 5022, the connection flange 5022 and the manipulator connected to the transmission mechanism 3 304 are installed together, and the quick-change female head 5023 is connected to the adapter plate 501, and the adapter plate 501 is driven to flip through the manipulator and the quick-change female head 5023. The output end of the manipulator is installed on the connection substrate 5021.

[0058] In one embodiment of the present application, Figure 6 As shown, the suction cup mechanism 504 includes a cylinder fixing plate 5041 and a suction member 5042 .

[0059] Among them, the cylinder fixing plate 5041 is arranged at the output end of the driving component three 503, and the adsorption components 5042 are divided into two groups, and the two groups of adsorption components 5042 are respectively arranged on the cylinder fixing plate 5041.

[0060] It should be noted that the adsorption member 5042 is connected to the air pipe connected to the cylinder, and the adsorption member 5042 effectively adsorbs the diaphragm.

[0061] In one embodiment of the present application, Figure 5 As shown, the nozzle assembly mechanism 506 includes a connecting frame 5061, a fixing frame 5062, a fixing block 5063, a nozzle driving member 5064 and a nozzle clamp 5065.

[0062] Among them, the connecting frame 5061 is detachably arranged on the adapter plate 501, the fixing frame 5062 is multiple groups, and the multiple groups of fixing frames 5062 are respectively arranged on the connecting frame 5061. There are multiple groups of fixing blocks 5063, and the multiple groups of fixing blocks 5063 are respectively arranged on the corresponding fixing frames 5062. There are multiple groups of nozzle driving members 5064, and the multiple groups of nozzle driving members 5064 are respectively arranged on the corresponding fixing blocks 5063. There are multiple groups of nozzle clamps 5065, and the multiple groups of nozzle clamps 5065 are respectively arranged at the output ends of the corresponding nozzle driving members 5064.

[0063] It should be noted that the connecting frame 5061 described in this embodiment is mounted on the adapter plate 501 by screws, and the fixing frame 5062 is linearly arrayed and mounted on the connecting frame 5061. Then, multiple groups of fixing blocks 5063 are limitedly mounted on the fixing frame 5062, and the nozzle driving member 5064 is a pipe connected to the output end of the cylinder, and the nozzle clamp 5065 is opened and closed by the operation of the cylinder.

[0064] In one embodiment of the present application, Figure 5 As shown, the transmission mechanism 507 includes a transmission component 5071, a transmission screw 5072, an engagement member 5073 and a positioning substrate 5074.

[0065] The transmission component 5071 is disposed on the adapter plate 501, the transmission screw 5072 is disposed at the output end of the transmission component 5071, and the positioning substrate 5074 is rotatably disposed on the adapter plate 501. The meshing member 5073 is disposed on the positioning substrate 5074, and the meshing member 5073 and the transmission screw 5072 are meshed and connected.

[0066] It should be noted that the transmission component 5071 described in this embodiment is a servo motor. The operation of the servo motor drives the transmission screw 5072 to rotate. The transmission screw 5072 is meshed with the engagement member 5073, and the engagement member 5073 is a gear with a spiral pattern on the surface.

[0067] In one embodiment of the present application, Figure 4 As shown, the material clamping mechanism 508 includes a support frame 5081, a material taking suction cup 5082 and a nozzle material clamping member 5083.

[0068] The support frame 5081 is disposed on the positioning substrate 5074, and the material taking suction cups 5082 are multiple groups, and the multiple groups of material taking suction cups 5082 are respectively disposed on the support frame 5081. The nozzle material clamping parts 5083 are multiple groups, and the multiple groups of nozzle material clamping parts 5083 are respectively disposed on the support frame 5081.

[0069] It should be noted that the material taking suction cup 5082 is a cylinder, and the material taking suction cup 5082 operates to adsorb the diaphragm and clamp the material, and the gate clamp 5083 clamps the molded part.

[0070] In one embodiment of the present application, Figure 7 As shown, the transmission mechanism 302 includes a driving component 3021 and a limiting frame 3022.

[0071] Among them, the driving component five 3021 is arranged on the fixed bracket 301, the limiting frame one 3022 is arranged on the fixed bracket 301, and the transmission mechanism two 303 is movably arranged on the limiting frame one 3022.

[0072] The transmission mechanism 2 303 includes a driving component 6 3031 and a limiting frame 2 3032 .

[0073] Among them, the limiting frame 1 3022 is movably arranged on the limiting frame 1 3022, and the limiting frame 1 3022 is arranged at the output end of the driving component 5 3021.

[0074] The transmission mechanism three 304 includes a limiting frame three 3041, a driving component seven 3042 and a clamping claw 3043.

[0075] Among them, the limiting frame three 3041 is movably set on the limiting frame one 3022, and the limiting frame three 3041 is set at the output end of the driving component seven 3042, the driving component seven 3042 is set on the limiting frame three 3041, and the clamping claw 3043 is set at the output end of the driving component seven 3042.

[0076] It should be noted that the driving component five 3021, the driving component six 3031 and the driving component seven 3042 described in this embodiment are hydraulic cylinders respectively, and empty grooves are provided on the limit frame one 3022 and the limit frame two 3032, and sliding rods are provided on the limit frame two 3032 and the limit frame three 3041 respectively. The sliding rods slide in the empty grooves to limit the position, so as to drive the diaphragm to move when the clamping jaws 3043 and the connecting mechanism 502 are connected.

[0077] Specifically, the steps of embedding the diaphragm of the air conditioning panel into the injection mold are as follows: the operator places the diaphragm to be injected on the transfer mechanism 404, and then places the diaphragm on the contoured mounting member 4049, and then runs the driving component 1 4043 to drive the bottom plate 4046 to rotate, and the bottom plate 4046 rotates 180° and rotates to the other side of the assembly rack 401. Then the transmission component 30 is run, and the transmission component 30 drives the assembly component 50 to move, and is limited by the positioning shaft 505 and the positioning and matching connection of the installation positioning member 4047. Then the driving component 3 503 is run, and the driving component 3 503 pushes the suction cup mechanism 504 to move downward, and the adsorption member 5042 in the suction cup mechanism 504 adsorbs the diaphragm on the contoured mounting member 4049. The surface of the diaphragm is cleaned by the dust removal member 403 during the transportation and adsorption movement of the diaphragm.

[0078] Then, the drive component 5 3021, the drive component 6 3031 and the drive component 7 3042 are operated in sequence, and the adapter plate 501 is driven to move through the clamping claw 3043, and then the suction cup mechanism 504 on the adapter plate 501 drives the diaphragm to move into the injection molding machine mold. The angle of the clamping mechanism 508 is adjusted by the transmission mechanism 507, and the transmission component 4 5071 is operated to drive the transmission screw 5072 to rotate, and the transmission screw 5072 is engaged with the meshing member 5073 to drive the support frame 5081 to rotate. When the diaphragm in the suction member 5042 is embedded in the mold, the first injection molding is completed.

[0079] After the first molding is completed, the above steps are repeated to adsorb the diaphragm to be injected again, and then the operation is repeated. When the diaphragm to be injected is embedded, the nozzle clamping member 5083 in the clamping mechanism 508 first takes out the molded part in the mold. Then, the adapter plate 501 is turned over by the quick-change female head 5023 and the manipulator, and the diaphragm in the adsorption member 5042 is embedded in the mold. The nozzle combination mechanism 506 on the other side cooperates with another mold to clamp the material head in the other mold. At this time, the material head and the molded part clamped for the first time fall onto the conveyor 402, and then the material head and the molded part move on the conveyor 402, and the operator picks up and observes the molded part on the conveyor 402.

[0080] In summary, the air-conditioning panel diaphragm embedded injection molding equipment of the embodiment of the present invention realizes the automation of the entire process from diaphragm placement to injection molding through the coordinated work of automated devices such as the transfer mechanism, transmission assembly, and suction cup mechanism, which significantly reduces manual intervention and greatly improves production efficiency.

[0081] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. An air conditioning panel diaphragm embedded injection molding equipment, characterized in that: The invention comprises a floor (10), an injection molding machine (20), a transmission assembly (30), a diaphragm feeding assembly (40) and an assembly assembly (50), wherein: The injection molding machine (20) is arranged on the floor (10), and the injection molding machine (20) is used to perform injection molding on the diaphragm; The transmission assembly (30) is arranged on the injection molding machine (20), and the transmission assembly (30) comprises a fixed bracket (301), a transmission mechanism 1 (302), a transmission mechanism 2 (303) and a transmission mechanism 3 (304), wherein: One end of the fixing bracket (301) is arranged on the injection molding machine (20); The transmission mechanism 1 (302) is arranged at the other end of the fixed bracket (301); The transmission mechanism 2 (303) is movably arranged at the output end of the transmission mechanism 1 (302); The transmission mechanism three (304) is movably arranged at the output end of the transmission mechanism two (303); The diaphragm feeding assembly (40) is arranged on the injection molding machine (20), and the diaphragm feeding assembly (40) is used to transport the diaphragm; The assembly component (50) is arranged at the output end of the transmission mechanism three (304), and the assembly component (50) is used to assemble and load the diaphragm transported on the diaphragm feeding component (40).

2. The air conditioning panel diaphragm embedding injection molding equipment according to claim 1, characterized in that: The film supply assembly (40) comprises an assembly frame (401), a conveying member (402), a dust removal member (403) and a transfer mechanism (404), wherein: The assembly frame (401) is arranged on the injection molding machine (20); The conveying member (402) is arranged in the assembly frame (401); The dust removal components (403) are multiple groups, and the multiple groups of dust removal components (403) are respectively arranged in the assembly frame (401); The transfer mechanism (404) is arranged in the assembly frame (401).

3. The air conditioning panel diaphragm embedding injection molding equipment according to claim 2, characterized in that: The transfer mechanism (404) includes a fixed shaft (4041), a fixed base plate (4042), a driving component 1 (4043), a driving component 2 (4044), a positioning member (4045), a bottom plate (4046), a mounting positioning member (4047), a limiting member (4048) and a contoured mounting member (4049), wherein: The fixed shaft rods (4041) are multiple groups, and the multiple groups of fixed shaft rods (4041) are respectively installed on the assembly frame (401); The fixed base plate (4042) is arranged on a plurality of groups of the fixed shaft rods (4041); The driving component 1 (4043) is arranged on the fixed substrate (4042); The second driving component (4044) is arranged on the fixed substrate (4042); The positioning member (4045) is arranged at the output end of the second driving component (4044); The bottom plate (4046) is arranged at the output end of the driving component 1 (4043); The installation positioning members (4047) are multiple groups, and the multiple groups of the installation positioning members (4047) are respectively arranged on the bottom plate (4046); The limiting member (4048) is arranged on the bottom plate (4046); The contoured mounting member (4049) is detachably arranged on the limiting member (4048).

4. The air conditioning panel diaphragm embedding injection molding equipment according to claim 1, characterized in that: The assembly component (50) includes an adapter plate (501), a connection mechanism (502), a driving component three (503), a suction cup mechanism (504), a positioning shaft (505), a nozzle assembly mechanism (506), a transmission mechanism (507) and a material clamping mechanism (508), wherein: The connecting mechanism (502) is arranged on the adapter plate (501), and the connecting mechanism (502) is arranged at the output end of the transmission mechanism three (304); The driving component three (503) is arranged on the adapter plate (501); The suction cup mechanism (504) is arranged at the output end of the driving component three (503); The positioning shafts (505) are in two groups, and the two groups of positioning shafts (505) are respectively arranged on the adapter plate (501); The water inlet assembly mechanism (506) is arranged on the adapter plate (501); The transmission mechanism (507) is arranged on the adapter plate (501); The material clamping mechanism (508) is rotatably arranged on the adapter plate (501), and the material clamping mechanism (508) is meshingly connected with the transmission mechanism (507).

5. The air conditioning panel diaphragm embedding injection molding equipment according to claim 4, characterized in that: The connection mechanism (502) comprises a connection base plate (5021), a connection flange (5022) and a quick-change female head (5023), wherein: The quick-change female connector (5023) is arranged on the adapter plate (501); The connecting flange (5022) is arranged on the quick-change female head (5023); The connection substrate (5021) is arranged on the quick-change female head (5023).

6. The air conditioning panel diaphragm embedding injection molding equipment according to claim 4, characterized in that: The suction cup mechanism (504) comprises a cylinder fixing plate (5041) and a suction member (5042), wherein: The cylinder fixing plate (5041) is arranged at the output end of the driving component three (503); The adsorption members (5042) are divided into two groups, and the two groups of adsorption members (5042) are respectively arranged on the cylinder fixing plate (5041).

7. The air conditioning panel diaphragm embedding injection molding equipment according to claim 4, characterized in that: The nozzle assembly mechanism (506) includes a connecting frame (5061), a fixing frame (5062), a fixing block (5063), a nozzle driving member (5064) and a nozzle clamp (5065), wherein: The connecting frame (5061) is detachably arranged on the adapter plate (501); The fixing frames (5062) are multiple groups, and the multiple groups of fixing frames (5062) are respectively arranged on the connecting frame (5061); The fixing blocks (5063) are multiple groups, and the multiple groups of fixing blocks (5063) are respectively arranged on the corresponding fixing frames (5062); The nozzle driving components (5064) are multiple groups, and the multiple groups of nozzle driving components (5064) are respectively arranged on the corresponding fixing blocks (5063); The water nozzle clamps (5065) are multiple groups, and the multiple groups of water nozzle clamps (5065) are respectively arranged at the output ends of the corresponding water nozzle driving components (5064).

8. The air conditioning panel diaphragm embedding injection molding equipment according to claim 4, characterized in that: The transmission mechanism (507) comprises a transmission component 4 (5071), a transmission screw (5072), an engagement member (5073) and a positioning base plate (5074), wherein: The transmission component four (5071) is arranged on the adapter plate (501); The transmission screw (5072) is arranged at the output end of the transmission component four (5071); The positioning substrate (5074) is rotatably arranged on the adapter plate (501); The engagement member (5073) is disposed on the positioning substrate (5074), and the engagement member (5073) and the transmission screw (5072) are engaged and connected.

9. The air conditioning panel diaphragm embedding injection molding equipment according to claim 8, characterized in that: The material clamping mechanism (508) comprises a support frame (5081), a material taking suction cup (5082) and a nozzle material clamping member (5083), wherein: The support frame (5081) is arranged on the positioning substrate (5074); The material taking suction cups (5082) are provided in multiple groups, and the multiple groups of material taking suction cups (5082) are respectively arranged on the support frame (5081); The sprue material clamping parts (5083) are multiple groups, and the multiple groups of sprue material clamping parts (5083) are respectively arranged on the support frame (5081).

10. The air conditioning panel diaphragm embedding injection molding equipment according to claim 1, characterized in that: The transmission mechanism 1 (302) comprises a driving component 5 (3021) and a limiting frame 1 (3022), wherein: The driving component five (3021) is arranged on the fixing bracket (301); The limiting frame 1 (3022) is arranged on the fixing bracket (301); The transmission mechanism 2 (303) is movably arranged on the limiting frame 1 (3022), and the transmission mechanism 2 (303) includes a driving component 6 (3031) and a limiting frame 1 (3022), wherein: The limiting frame 1 (3022) is movably arranged on the limiting frame 1 (3022), and the limiting frame 1 (3022) is arranged at the output end of the driving component 5 (3021); The transmission mechanism three (304) includes a limiting frame three (3041), a driving component seven (3042) and a clamping claw (3043), wherein: The limiting frame three (3041) is movably arranged on the limiting frame one (3022), and the limiting frame three (3041) is arranged at the output end of the driving component seven (3042); The driving component seven (3042) is arranged on the limiting frame three (3041); The clamping claw (3043) is arranged at the output end of the driving component seven (3042).

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