A self-loading packaging device applied to a non-woven fabric roll machine

CN119873056BActive Publication Date: 2026-10-23DONGTAI HONGEN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510155563.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-10-23
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

[0003]本发明要解决的技术问题是:目前的卷布操作方式是通过简单的卷轴来对无纺布进行卷布操作,但是在卷布完毕后,需要拆卸后再进行更换卸料,然后还需要将卷布输送到定点的包装机位置进行包装,整个装卸操作过程十分繁琐,周期很长,大大降低了卷布效率

Benefits of technology

[0015](1)本发明的一种应用于无纺布卷布机的自装填包装设备通过采用自动上、下料方式来对卷筒和卷布筒进行装卸,大大提升卷布效率;

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of non-woven fabric roll packaging, in particular to a self-filling packaging equipment applied to a non-woven fabric roll machine, which comprises a main rack, electrically-controlled turnover arms for mounting roll cores are movably assembled on the two sides of a discharge port of the main rack, and an obliquely-arranged guide rail for filling the roll cores is fixedly assembled at the lower end of the inner wall of the main rack. The self-filling packaging equipment applied to the non-woven fabric roll machine can fill and unload the roll and the roll core by adopting an automatic feeding and discharging mode, so that the roll efficiency is greatly improved; the packaging cover shell can be automatically formed around the roll after the roll is filled, so that the safety, stability and directivity during the roll process are greatly improved; an electrically-controlled translation packaging mechanism is installed on the outer side of the lateral beam, the roll after the roll is completed can be wound and packaged, the additional operation of transferring and packaging in the middle is omitted, and the processing time and cost are greatly saved.
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Description

Technical Field

[0001] This invention relates to the field of nonwoven fabric roll packaging technology, and in particular to a self-filling packaging device for nonwoven fabric roll machines. Background Technology

[0002] Nonwoven fabric is a material mainly made of polypropylene fibers through chemical bonding. To facilitate the storage and packaging of the produced nonwoven fabric, it needs to be rolled after the fabric has been shaped. Currently, this rolling process uses a simple roller, but after rolling, it needs to be disassembled, replaced, and unloaded. Then, the roll needs to be transported to a designated packaging machine for packaging. The entire loading and unloading process is cumbersome, time-consuming, and significantly reduces rolling efficiency. Summary of the Invention

[0003] The technical problem that this invention aims to solve is that the current method of nonwoven fabric rolling involves using a simple roller to roll the nonwoven fabric. However, after the roll is finished, it needs to be disassembled and replaced, and then the roll needs to be transported to a designated packaging machine for packaging. The entire loading and unloading process is very cumbersome and time-consuming, which greatly reduces the efficiency of the roll.

[0004] The technical solution adopted by the present invention to solve its technical problem is: a self-filling packaging device applied to a non-woven fabric rolling machine, comprising a main frame, electrically controlled flipping arms for installing fabric roll cores are movably mounted on both sides of the discharge port of the main frame, an inclined guide rail for filling fabric roll cores is fixedly mounted on the lower end of the inner wall of the main frame, a lateral beam is fixedly mounted on the outer side of the main frame, an arc-shaped external material guide cover is movably mounted on the outer side of the lateral beam, an arc-shaped internal material guide cover is movably mounted inside the main frame at the discharge port position of the inclined guide rail, an electrically controlled translational packaging mechanism is installed on the outer side of the lateral beam, an inner limiting plate is installed inside the main frame on the inner side of the lateral beam, and a magnetically controlled cutting blade is installed on the outer wall of the inner limiting plate.

[0005] The electrically controlled tilting arm includes a tilting limit arm movably mounted on the discharge port of the inclined guide rail, an outer adjusting support rod movably mounted on the outer side of the main frame, and a support wheel and a drive wheel movably mounted on the inner arc-shaped surface of the tilting limit arm.

[0006] The electrically controlled translational packaging mechanism includes a horizontal guide rail fixed to the outside of the lateral beam, a first electrically controlled lead screw movably installed inside the horizontal guide rail, a first internally threaded translation block threaded onto the first electrically controlled lead screw, an external storage cylinder fixed to the outside of the first internally threaded translation block, an electrically controlled drive shaft installed inside the external storage cylinder, and a packaging film roll sleeved to the outside of the electrically controlled drive shaft.

[0007] The outer side of the lateral beam is movably fitted with an external adjusting strut for controlling the flipping of the arc-shaped external guide cover.

[0008] An internal adjusting support rod for controlling the arc-shaped internal material guide cover is movably mounted on the inner side of the main frame.

[0009] The horizontal guide rail is internally fitted with a second electrically controlled lead screw, and the outer side of the second electrically controlled lead screw is threaded with a second internally threaded translation block. The outer side of the second internally threaded translation block is fixedly fitted with an oblique cutting seat that cooperates with the magnetically controlled cutting blade.

[0010] The inner limiting plate has a horizontal telescopic opening for mounting a magnetically controlled cutting blade.

[0011] The magnetically controlled cutting blade includes a transverse assembly box fixed inside the transverse telescopic opening, a telescopic blade slidably installed inside the transverse assembly box, iron springs installed on both sides of the telescopic blade, and electromagnets installed on the inner walls at both ends of the transverse assembly box.

[0012] The inclined cutting seat has inclined guide surfaces on both sides of its side walls, and cutting grooves with openings on both sides are opened on the adjacent magnetic control cutting blade surfaces of the inclined cutting seat.

[0013] A distance detection module is installed on the outside of the arc-shaped external guide cover.

[0014] The beneficial effects of this invention are:

[0015] (1) The self-filling packaging equipment of the present invention applied to the non-woven fabric rolling machine adopts an automatic loading and unloading method to load and unload the roll and the roll, which greatly improves the rolling efficiency.

[0016] (2) It can automatically form a packaging shell after the roll is filled, which greatly improves the safety, stability and guidance of the roll process;

[0017] (3) An electrically controlled translational packaging mechanism is installed on the outside of the side beam, which can wrap and package the roll after the cloth is rolled, eliminating the extra operation of transferring the packaging in the middle, and greatly saving processing time and cost.

[0018] (4) By adopting a cutting method that combines magnetic control with reciprocating translation operation, cutting efficiency can be improved and the stability of daily fabric rolling operations can be guaranteed.

[0019] (5) By adjusting the electric control tilting arm and the arc-shaped external guide cover, the material discharge operation can be carried out quickly without manual intervention, making the operation more convenient.

[0020] (6) This equipment can be directly installed at the discharge port of nonwoven fabric production equipment, making it easy to adapt to existing equipment and facilitate transformation and upgrading. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Figure 1 This is a schematic diagram of the structure of the present invention.

[0023] Figure 2 This is a schematic diagram of the internal structure of the present invention.

[0024] Figure 3 This is a schematic diagram of the oblique cutting seat in this invention. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0026] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] Figure 1 , Figure 2 and Figure 3 The self-filling packaging equipment shown is applied to a nonwoven fabric rolling machine, including a main frame 1. Electrically controlled flipping arms 2 for installing fabric roll cores are movably mounted on both sides of the discharge port of the main frame 1. An inclined guide rail 3 for filling fabric roll cores is fixedly mounted on the lower end of the inner wall of the main frame 1. A lateral beam 4 is fixedly mounted on the outer side of the main frame 1. An arc-shaped external guide cover 5 is movably mounted on the outer side of the lateral beam 4. An arc-shaped internal guide cover 6 is movably mounted inside the main frame 1 at the discharge port position of the inclined guide rail 3. An electrically controlled translational packaging mechanism 7 is installed on the outer side of the lateral beam 4. An inner limiting plate 8 is installed inside the main frame 1 on the inner side of the lateral beam 4. A magnetically controlled cutting blade 9 is installed on the outer wall of the inner limiting plate 8.

[0028] Working principle: The non-woven fabric is guided downward from the discharge port of the main frame 1 along the inner limit plate 8 and the side beam 4. Then, the roll core on the inclined guide rail 3 slides to the inside of the electrically controlled flipping arm 2. The non-woven fabric is wound by rotating the electrically controlled flipping arm 2. After the non-woven fabric is wound, it is cut by the magnetically controlled cutting blade 9. After cutting, the packaging film is released into the inside by the electrically controlled translational packaging mechanism 7. Then, the outer edge of the roll is packaged. Finally, the magnetically controlled cutting blade 9 is used to cut, completing the entire roll and packaging assembly. Finally, the electrically controlled flipping arm 2 and the arc-shaped outer guide cover 5 are flipped to complete the unloading operation.

[0029] To facilitate electronic adjustment and drive the cylinder core, the electronically controlled tilting arm 2 includes a tilting limit arm 21 movably mounted on the discharge port of the inclined guide rail 3, an outer adjusting support rod 22 movably mounted on the outer side of the main frame 1, a support wheel 23 movably mounted on the inner arc-shaped surface of the tilting limit arm 21, and a drive wheel 24.

[0030] The outer adjusting support rod 22 controls the flipping limit arm 21 to flip by extending and retracting, thereby limiting the core on the outside. Then, the drive wheel 24 and the support wheel 23 cooperate to drive the core to roll. While rolling, the non-woven fabric introduced from the top is wound.

[0031] To facilitate packaging adjustment, the electrically controlled translation packaging mechanism 7 includes a horizontal guide rail 71 fixed to the outside of the lateral beam 4, a first electrically controlled lead screw 72 movably installed inside the horizontal guide rail 71, a first internally threaded translation block 73 threaded onto the first electrically controlled lead screw 72, an external storage cylinder 74 fixed to the outside of the first internally threaded translation block 73, an electrically controlled drive shaft 75 installed inside the external storage cylinder 74, and a packaging film roll 76 sleeved on the outside of the electrically controlled drive shaft 75.

[0032] The first electrically controlled lead screw 72 controls the first internal thread translation block 73 to translate inside the horizontal guide rail 71 by rotating, thereby driving the external storage cylinder 74 to translate. Then, the packaging film on the outside of the packaging film roll 76 is released outward by rotating the electrically controlled drive shaft 75. In order to improve the efficiency of packaging film output, an electric drive wheel can also be installed at the opening of the external storage cylinder 74.

[0033] In order to facilitate the angle adjustment of the arc-shaped external guide cover 5, an external adjustment strut 10 for controlling the flipping of the arc-shaped external guide cover 5 is movably mounted on the outside of the lateral crossbeam 4.

[0034] The external adjustment strut 10 controls the tilting and adjustment of the arc-shaped external guide cover 5 by telescoping.

[0035] In order to control the flipping adjustment of the arc-shaped internal guide cover 6, an internal adjustment support rod 11 for controlling the arc-shaped internal guide cover 6 is movably mounted on the inner side of the main frame 1.

[0036] The internal adjustment strut 11 controls the flipping adjustment of the arc-shaped internal guide cover 6 by telescoping. When the arc-shaped internal guide cover 6 flips, it can limit and guide the cylinder core on the inclined guide rail 3.

[0037] To facilitate the electronically controlled adjustment and translation, a second electronically controlled lead screw 12 is movably mounted inside the horizontal guide rail 71. A second internally threaded translation block 13 is threaded onto the outer side of the second electronically controlled lead screw. An oblique cutting seat 14 that cooperates with the magnetically controlled cutting blade 9 is fixedly mounted on the outer side of the second internally threaded translation block 13.

[0038] The second electrically controlled lead screw 12 controls the second internal thread translation block 13 to adjust and translate by rotating.

[0039] To facilitate installation, the inner limiting plate 8 has a horizontal telescopic opening for installing the magnetic control cutting blade 9.

[0040] To facilitate magnetic control adjustment, the magnetically controlled cutting blade 9 includes a transverse assembly box 91 fixed inside the transverse telescopic opening, a telescopic blade 92 slidably installed inside the transverse assembly box 91, iron springs 93 installed on both sides of the telescopic blade 92, and electromagnets 94 installed on the inner walls at both ends of the transverse assembly box 91.

[0041] The electromagnet 94 generates magnetism by being energized, which controls the iron spring 93 to contract, thereby controlling the cutting surface of the telescopic blade 92 to extend out of the transverse assembly box 91, and cooperates with the inclined cutting seat 14 to perform the cutting operation.

[0042] In order to facilitate extrusion and improve cutting efficiency, the inclined cutting seat 14 has inclined guide surfaces on both sides of its side walls, and cutting grooves 15 with openings on both sides are provided on the adjacent magnetic control cutting blades 9 of the inclined cutting seat 14.

[0043] The non-woven fabric or packaging film can be squeezed and adhered to the inner limiting plate 8 by the inclined guide surface, and then squeezed and cut by the cutting groove 15 in conjunction with the telescopic blade 92.

[0044] To facilitate monitoring of the fabric roll status and for ease of operation, a distance detection module 16 is installed on the outer side of the arc-shaped external guide cover 5.

[0045] The distance between the nonwoven fabric and the outer periphery is monitored by the optical ranging principle of the distance detection module 16. When the distance to the nonwoven fabric gradually changes from far to near, the distance detection module 16 is activated. When the detected distance to the nonwoven fabric shrinks to the set minimum distance, the distance detection module 16 activates the magnetic control cutting blade 9, which works with the inclined cutting seat 14 to cut and separate the nonwoven fabric. Then, the packaging film is released by the electrically controlled translational packaging mechanism 7 and wrapped around the outer surface of the rotating roll. After the electrically controlled translational packaging mechanism 7 has finished translation, the outer wall of the package is packaged, and the packaging film is cut and separated by the magnetic control cutting blade 9 and the inclined cutting seat 14. Finally, the electrically controlled flipping arm 2 and the arc-shaped outer guide cover 5 are flipped outward to complete the separation and unloading. Then, the package is reset, and the next roll is guided onto the electrically controlled flipping arm 2 by flipping the arc-shaped inner guide cover 6.

[0046] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A self-filling packaging device for a nonwoven fabric rolling machine, comprising a main frame (1), characterized in that: The main frame (1) is movably equipped with electrically controlled flipping arms (2) for installing the roll core on both sides of the discharge port. The lower end of the inner wall of the main frame (1) is fixedly equipped with an inclined guide rail (3) for filling the roll core. The outer side of the main frame (1) is fixedly equipped with a lateral beam (4). The outer side of the lateral beam (4) is movably equipped with an arc-shaped external guide cover (5). The inner side of the main frame (1) is movably equipped with an arc-shaped internal guide cover (6) at the discharge port position of the inclined guide rail (3). The outer side of the lateral beam (4) is equipped with an electrically controlled translation packaging mechanism (7). The inner side of the main frame (1) is equipped with an inner limit plate (8) at the inner side of the lateral beam (4). The outer wall of the inner limit plate (8) is equipped with a magnetically controlled cutting blade (9). The electrically controlled tilting arm (2) includes a tilting limit arm (21) movably mounted on the discharge port of the inclined guide rail (3), an outer adjusting support rod (22) movably mounted on the outer side of the main frame (1), a support wheel (23) movably mounted on the inner arc surface of the tilting limit arm (21), and a drive wheel (24). The electrically controlled translational packaging mechanism (7) includes a transverse guide rail (71) fixed on the outside of the lateral beam (4), a first electrically controlled lead screw (72) movably installed inside the transverse guide rail (71), a first internally threaded translation block (73) threaded onto the first electrically controlled lead screw (72), an outer storage cylinder (74) fixed on the outside of the first internally threaded translation block (73), an electrically controlled drive shaft (75) installed inside the outer storage cylinder (74), and a packaging film roll (76) sleeved on the outside of the electrically controlled drive shaft (75). The outer side of the lateral beam (4) is movably fitted with an external adjusting strut (10) for controlling the flipping of the arc-shaped external guide cover (5). The inner side of the main frame (1) is movably fitted with an internal adjusting support rod (11) for controlling the arc-shaped internal guide cover (6). The horizontal guide rail (71) is movably fitted with a second electric control screw (12), and a second internal thread translation block (13) is threaded on the outside of the second electric control screw (12). An inclined cutting seat (14) that cooperates with the magnetic control cutting blade (9) is fixedly fitted on the outside of the second internal thread translation block (13). The inner limiting plate (8) is provided with a horizontal telescopic opening for installing a magnetically controlled cutting blade (9); The magnetically controlled cutting blade (9) includes a transverse assembly box (91) fixed inside the transverse telescopic opening, a telescopic blade (92) slidably installed inside the transverse assembly box (91), iron springs (93) installed on both sides of the telescopic blade (92), and electromagnets (94) installed on the inner walls at both ends of the transverse assembly box (91).

2. The self-filling packaging equipment for a nonwoven fabric rolling machine according to claim 1, characterized in that: The inclined cutting seat (14) has inclined guide surfaces on both sides of its side walls, and the inclined cutting seat (14) has cutting grooves (15) with openings on both sides on the adjacent magnetic control cutting blade (9).

3. The self-filling packaging equipment for a nonwoven fabric rolling machine according to claim 1, characterized in that: A distance detection module (16) is installed on the outside of the arc-shaped external guide cover (5).

Citation Information

Patent Citations

  • Crease-resistant and antibacterial textile fabric production and treatment system

    CN113106681A

  • Measuring and cutting device for coated white board production

    CN114380096A