一种智能电液破碎锤自适应控制系统

By calculating material stiffness in real time through data acquisition and stiffness analysis modules, and combining this with adaptive control to adjust the parameters of the hydraulic breaker, the problem of traditional electro-hydraulic hydraulic breakers being unable to sense material changes in real time is solved, thereby improving crushing efficiency and equipment lifespan.

CN119897207BActive Publication Date: 2026-07-17JIANGYIN YONGLI AUTOMATION TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGYIN YONGLI AUTOMATION TECHNOLOGY CO LTD
Filing Date
2025-03-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional electro-hydraulic breakers lack the ability to sense changes in material properties in real time, resulting in low operating efficiency and equipment damage. Existing control methods are outdated and lack adaptive adjustment.

Method used

The system employs a data acquisition module to transmit and receive acoustic signals, a stiffness analysis module to calculate material stiffness in real time, and an adaptive control module to adjust the impact force and frequency of the hydraulic breaker. A database of material interface change characteristics is established for feature matching and verification.

Benefits of technology

It enables real-time sensing and rapid response to material stiffness, improves crushing efficiency, avoids equipment damage, and ensures safe operation and efficient crushing.

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Abstract

本发明公开了一种智能电液破碎锤自适应控制系统,包括数据采集模块、刚度分析模块和自适应控制模块,所述数据采集模块用于发射声波并接收反射回来的声波信号,提取反射时间信息,所述刚度分析模块用于分析刚度数据,为破碎策略提供依据,所述自适应控制模块用于根据材料刚度实时调整破碎锤的打击力度和频率,所述数据采集模块和自适应控制模块均与刚度分析模块电连接,本发明,通过实时监测材料刚度变化并动态调整工作参数,有效解决了传统破碎锤在遭遇岩层界面或硬质矿物时的问题。该系统具有响应速度快、控制精度高、适应性强等优点,具有较高的实用价值和推广前景。
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