A machining waste collection and disposal system
By designing an automated machining waste collection and processing system, an annular filter and conveying components are used to achieve automatic separation and conveying of waste and cutting fluid, solving the cumbersome problem of manually pushing waste in the existing technology, and improving production efficiency and cutting fluid utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- KANGLIDA AUTO PARTS (SUZHOU) CO LTD
- Filing Date
- 2025-03-07
- Publication Date
- 2026-07-31
AI Technical Summary
The existing process for separating and processing machining waste requires manual pushing of the waste from a trolley, which increases labor costs and operational complexity, and affects the convenience of waste collection and processing.
Design a machining waste collection and treatment system, including a feeding hopper, a separation component, a collection bucket, and a conveying component. The system automatically separates the waste from the cutting fluid and conveys it to the waste treatment mechanism. The automatic separation and conveying are achieved by using a ring filter, a drive motor, and a conveying component.
It achieves automatic separation and transportation of waste materials and cutting fluid, improves the utilization rate of cutting fluid and the convenience of waste material collection and treatment, reduces manual operation, and improves production efficiency.
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Figure CN119927692B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing waste collection and treatment equipment, and in particular to a machining waste collection and treatment system. Background Technology
[0002] Machining refers to the process of precisely removing material using machining machinery. Currently, after roughing or double roughing in machining, products require finishing to achieve the final dimensions and surface quality requirements. Cutting fluid is a lubricant used in machining processes, providing lubrication, cooling, and cleaning functions, playing a crucial role in the machining process. During the finishing process, cutting fluid mixes with machining waste, resulting in waste. To separate the cutting fluid from the machining waste and reuse the separated cutting fluid, improving its utilization efficiency, existing machining centers are typically equipped with solid-liquid separation devices.
[0003] Existing solid-liquid separation devices typically include a filtration mechanism, a cutting fluid collection mechanism connected to the filtration mechanism, and a trolley for placing machining waste. By conveying the mixed cutting fluid and machining waste into the filtration device, the filtration mechanism can filter and intercept the machining waste, while the cutting fluid can flow through the filtration device into the cutting fluid collection mechanism for reuse. The machining waste intercepted by the filtration mechanism is discharged into the trolley, and the operator pushes the machining waste in the trolley to the processing device for treatment.
[0004] However, in the above-mentioned process of separating and processing machining waste, operators need to push the machining waste in the handcart to the processing device for processing, which increases labor costs and also increases the cumbersomeness of the machining waste collection and processing process. Summary of the Invention
[0005] To improve the convenience of the machining waste collection and treatment process, this application provides a machining waste collection and treatment system.
[0006] This application provides a machining waste collection and treatment system, which adopts the following technical solution: A machining waste collection and treatment system includes a machining center. The machining center has a waste collection mechanism inside for separating waste from cutting fluid and collecting the separated waste. The machining center also has a waste treatment mechanism outside for processing the waste. The waste collection mechanism includes a feed hopper located inside the machining center and below its machining position. The bottom of the feed hopper has a separation component for separating the cutting fluid and waste. The waste collection mechanism also includes a collection bucket and a first conveying component for conveying the separated waste into the collection bucket. The collection bucket has a second conveying component for conveying the waste from the collection bucket into the waste treatment mechanism.
[0007] By adopting the above technical solution, the feed hopper can collect waste materials and cutting fluid generated during the use of the machining center, and the separation component can separate the collected cutting fluid from the waste materials, enabling the cutting fluid to be recycled and improving the utilization rate of the cutting fluid. The first conveying component can convey the separated waste materials to the collection bucket, and the second conveying component can convey the waste materials in the collection bucket to the waste material processing mechanism for processing. Compared with the manual conveying method, this application can automatically convey the waste materials, improving the convenience of the waste material collection and processing process.
[0008] In one specific implementation, the separation assembly includes a separation box, an annular filter screen, a drive motor, a rotating shaft, and support rods for supporting the annular filter screen. The bottom end of the feed hopper is provided with a connecting pipe. The separation box is located at the end of the connecting pipe away from the feed hopper. The annular filter screen is located inside the separation box. A plurality of support rods are located inside the annular filter screen. The drive motor is located on the separation box. The rotating shaft is fixedly connected to the output end of the drive motor. The support rods are fixedly connected to the rotating shaft. The bottom of the separation box is provided with a drain hopper.
[0009] By adopting the above technical solution, when waste material and cutting fluid enter the separation tank, the annular filter screen can filter and intercept the waste material, while the cutting fluid can be discharged through the drain hopper. This separation of waste material and cutting fluid facilitates the recycling of cutting fluid and improves its utilization rate. The drive motor rotates the rotating shaft and support rods, causing the annular filter screen to rotate within the separation tank. This prevents waste material from accumulating in the same position on the annular filter screen and causing clogging, thus improving the ease with which the cutting fluid passes through the annular filter screen and enhancing the separation effect between waste material and cutting fluid. Multiple support rods support the annular filter screen, preventing deformation and ensuring its effective use.
[0010] In one specific implementation, the first conveying assembly includes a receiving hopper, a conveying pipe, and multiple scooping plates. The multiple scooping plates are disposed on the inner sidewall of the annular filter screen. The bottom end of the conveying pipe is connected to the collecting bucket, the top end of the conveying pipe is disposed inside the separation box, and the receiving hopper is connected to the top end of the conveying pipe.
[0011] By adopting the above technical solution, when the annular filter screen rotates inside the separation box, the scooping plate can scoop up the waste material deposited at the bottom of the separation box during the rotation process, and can also rotate with the scooped waste material. When the scooping plate rotates above the receiving hopper, the waste material can fall downward into the receiving hopper, and the conveying pipe can transport the waste material that has fallen into the receiving hopper to the collection bucket for collection.
[0012] In one specific implementation scheme, the second conveying assembly includes a lifting pipe, a lifting screw, a lifting motor, and a discharge pipe. The bottom end of the collecting bucket is provided with a material gathering hopper. The lifting pipe is inclined and its bottom end is connected to the material gathering hopper. The lifting screw is disposed inside the lifting pipe, and the lifting motor is disposed on the lifting pipe. The shaft of the lifting screw is connected to the output end of the lifting motor.
[0013] By adopting the above technical solution, the operation of the lifting motor can drive the lifting screw to rotate. When the lifting screw rotates, it can transport the waste material deposited in the hopper to the top of the lifting pipe, and then transport it to the waste treatment mechanism for processing through the discharge pipe. It can automatically transport waste material, improving the convenience of the waste collection and treatment process.
[0014] In one specific implementation, the material scooping plate includes a connecting part and a material blocking part. The connecting part is connected to the annular filter screen, and the material blocking part is connected to the side of the connecting part away from the annular filter screen. Both the connecting part and the material blocking part are provided with water filtering holes.
[0015] By adopting the above technical solution, the connecting part can be fixedly connected to the annular filter screen, and the baffle part can increase the amount of waste collected by the scooping plate. At the same time, before the scooping plate rotates above the receiving hopper, the baffle part can also prevent the waste from slipping down, thus improving the scooping effect of the scooping plate on the waste.
[0016] In one specific implementation, the top of the separation box is provided with a water supply pipe, the water supply pipe is provided with multiple nozzles for rinsing the material scooping plate, the water supply pipe is provided with a water replenishment pipe, the end of the water supply pipe away from the separation box is located in the collection bucket, the collection bucket is provided with a water pump connected to the water supply pipe, and the collection bucket is provided with a filter screen cylinder for preventing waste from being sucked into the water supply pipe.
[0017] By adopting the above technical solution, multiple nozzles can flush the scooping plate, thereby preventing waste from adhering to it and ensuring that the waste falls from the scooping plate into the receiving hopper, thus improving the waste conveying efficiency. A water pump can transport the liquid in the collection tank to the nozzles through a water supply pipe, enabling liquid recycling.
[0018] In one specific implementation, the waste processing mechanism includes a fixed frame, a compaction barrel on the fixed frame, a feed pipe on the compaction barrel, and a compaction component for compacting the waste in the compaction barrel and a pusher component for pushing the compacted waste out of the compaction barrel.
[0019] By adopting the above technical solution, waste material can be conveyed into the compaction drum through the feed pipe. The compaction component can compact the waste material in the compaction drum, facilitating the transportation and storage of the waste material and improving the convenience of subsequent processing. The pushing component can push the compacted waste material out of the compaction drum, making it easy to remove the compacted waste material.
[0020] In one specific implementation, the compaction assembly includes a movable mounting frame, a first hydraulic cylinder, and a compaction block. The movable mounting frame is mounted on the fixed frame, the first hydraulic cylinder is mounted on the movable mounting frame, the compaction block is connected to the output end of the first hydraulic cylinder, and the bottom side wall of the compaction barrel is provided with multiple drainage holes. The fixed frame is provided with drainage pipes for connecting the multiple drainage holes.
[0021] By adopting the above technical solution, the first hydraulic cylinder can push the pressure block to compact the waste material in the compaction barrel, facilitating the transportation and storage of the waste material and improving the convenience of subsequent processing. The drain hole and drain pipe can drain the liquid squeezed out during the compaction process, preventing the liquid from accumulating inside the compaction barrel.
[0022] In one specific implementation, the pushing assembly includes a second hydraulic cylinder and a push plate. The second hydraulic cylinder is disposed within the fixed frame, and the push plate is connected to the output end of the second hydraulic cylinder. The push plate is disposed within the compaction barrel, and the compaction barrel is provided with a placement groove for placing the push plate.
[0023] By adopting the above technical solution, the second hydraulic cylinder can push the push plate, thereby enabling the push plate to push the compacted waste out of the compaction barrel, making it convenient to remove the compacted waste later.
[0024] In one specific implementation scheme, the processing center is provided with a liquid storage tank, the drain hopper is provided with a drain pipe for connecting to the liquid storage tank, the liquid storage tank is provided with a filter frame connected to the drain pipe, and a magnet is detachably connected to the filter frame.
[0025] By adopting the above technical solution, the cutting fluid separated from the waste can flow into the storage tank through the drain pipe, thereby enabling the cutting fluid to be recycled and improving its utilization rate. The filter frame can prevent some residual waste in the cutting fluid from entering the storage tank, and the magnetic block can attract the waste intercepted by the filter frame, which helps to further reduce the residual waste in the cutting fluid and improve the reuse effect of the cutting fluid.
[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up the first conveying component and the second conveying component, the waste material separated from the cutting fluid can be automatically conveyed to the waste material processing mechanism for processing, which improves the convenience of the waste material collection and processing process; 2. By setting the nozzles, the water flow sprayed from the nozzles can wash the material scooping plate, thereby reducing the waste adhering to the material scooping plate and allowing the waste on the material scooping plate to fall into the receiving hopper, which helps to improve the waste conveying efficiency. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of this application.
[0028] Figure 2 It is a partial sectional view that shows the specific internal structure of the machining center.
[0029] Figure 3 It is a partial sectional view showing the specific internal structure of the separation box.
[0030] Figure 4 This is a schematic diagram illustrating the specific structure of the collection bin.
[0031] Figure 5 It is a cross-sectional view showing the specific structure of the top of the separation box.
[0032] Figure 6 yes Figure 5 Enlarged view of point A in the middle.
[0033] Figure 7 It is a partial sectional view showing the specific internal structure of the liquid storage tank.
[0034] Figure 8 yes Figure 7 Enlarged view of point B in the middle.
[0035] Figure 9 This is a schematic diagram illustrating the specific structure of the second conveying component.
[0036] Figure 10 It is a partial sectional view showing the specific structure of the waste treatment facility.
[0037] Figure 11 yes Figure 10 A magnified view of point C in the middle.
[0038] Explanation of reference numerals in the attached drawings: 1. Machining center; 2. Waste collection mechanism; 21. Feed hopper; 22. Separation assembly; 221. Separation box; 222. Annular filter screen; 223. Drive motor; 224. Rotating shaft; 225. Support rod; 23. Collection bucket; 24. First conveying assembly; 241. Receiving hopper; 242. Conveying pipe; 243. Scouring plate; 2431. Connecting part; 2432. Material blocking part; 25. Second conveying assembly; 251. Lifting pipe; 252. Lifting screw; 253. Lifting motor; 254. Discharge pipe; 3. Waste processing mechanism; 31. Fixed frame; 32. Compacting bucket; 33. Feeding pipe; 34. Compacting assembly; 341. Movable mounting frame; 3 42. First hydraulic cylinder; 343. Pressing block; 35. Pushing assembly; 351. Second hydraulic cylinder; 352. Push plate; 4. Connecting pipe; 5. Drain hopper; 6. Gathering hopper; 7. Filter hole; 8. Water supply pipe; 9. Nozzle; 10. Water replenishment pipe; 11. Water pump; 12. Filter screen cylinder; 13. Drain hole; 14. Drain pipe; 15. Placement slot; 16. Storage tank; 17. Drain pipe; 18. Filter frame; 19. Magnet block; 20. First mounting slot; 26. Mounting rod; 27. Mounting block; 28. Insert block; 29. Top support spring; 30. Movable frame; 36. Connecting rod; 37. Return spring; 38. Second mounting slot; 39. Rotating rod; 40. Rotating plate. Detailed Implementation
[0039] The present application will be further described in detail below with reference to the accompanying drawings.
[0040] Example 1: This application discloses a machining waste collection and treatment system, referring to... Figure 1 and Figure 2 The system includes a machining center 1, a waste collection mechanism 2 installed inside the machining center 1, and a waste treatment mechanism 3 installed on one side of the machining center 1. The waste collection mechanism 2 includes a feed hopper 21 fixedly installed inside the machining center 1. The feed hopper 21 is located directly below the machining position of the machining center 1. A connecting pipe 4 is fixedly connected to the bottom end of the feed hopper 21. A separation component 22 for separating cutting fluid and waste is installed at the bottom end of the connecting pipe 4.
[0041] Reference Figure 2 and Figure 3The separation assembly 22 includes a separation box 221, an annular filter screen 222, a drive motor 223, a rotating shaft 224, and a support rod 225. The separation box 221 is fixedly installed at the bottom end of the connecting pipe 4 and is connected to the connecting pipe 4. The drive motor 223 is fixedly installed on the outer wall of the separation box 221. One end of the rotating shaft 224 is fixedly connected to the output end of the drive motor 223, and the other end of the rotating shaft 224 is rotatably connected to the inner wall of the separation box 221. The annular filter screen 222 is rotatably installed inside the separation box 221. The support rod 225 is fixedly connected to the support rod 225 and also fixedly connected to the rotating shaft 224.
[0042] During the operation of machining center 1, cutting fluid and machining waste fall into the feed hopper 21 and enter the separator 221 through the connecting pipe 4. After the waste and cutting fluid enter the separator 221, the waste is intercepted and accumulated in the annular filter 222, while the cutting fluid can pass through the annular filter 222 and continue to move, thereby separating the waste from the cutting fluid. This helps to reuse the separated cutting fluid and improves the utilization rate of the cutting fluid. When the annular filter 222 intercepts waste material, the drive motor 223 operates, causing the rotating shaft 224 and support rods 225 to rotate. This causes the annular filter 222 to rotate within the separation chamber 221. The rotation of the annular filter 222 allows it to move relative to the waste material accumulated within it, minimizing the accumulation of waste material in the same location and preventing mesh blockage. This improves the ease with which cutting fluid passes through the annular filter 222, enhancing the separation effect between waste material and cutting fluid. The multiple support rods 225 connect to and support the annular filter 222, helping to prevent deformation and increasing its service life, thus ensuring its effectiveness.
[0043] Reference Figure 2 and Figure 3 The waste collection mechanism 2 also includes a collection bucket 23, on which a first conveying assembly 24 is provided. The first conveying assembly 24 includes a receiving hopper 241, a conveying pipe 242, and multiple scooping plates 243. Each scooping plate 243 includes a connecting part 2431 and a baffle part 2432. The connecting part 2431 is fixed to the inner wall of the annular filter screen 222, and the baffle part 2432 is fixedly connected to the side of the connecting part 2431 away from the annular filter screen 222. Both the connecting part 2431 and the baffle part 2432 are provided with multiple water filtering holes 7. The conveying pipe 242 passes through the separation box 221, and the top end of the conveying pipe 242 is located inside the separation box 221. The receiving hopper 241 is fixedly installed at the top end of the conveying pipe 242, and the bottom end of the conveying pipe 242 is connected to the collection bucket 23.
[0044] As the annular filter 222 rotates, the scooping plate 243 can scoop up the waste material deposited within the annular filter 222. The baffle 2432 can prevent the waste material from slipping down during the rotation of the annular filter 222 and also increase the amount of waste material scooped up. When the scooping plate 243 rotates with the annular filter 222 above the receiving hopper 241, the waste material can fall downwards into the receiving hopper 241 under its own gravity and the angle of the scooping plate 243. The conveying pipe 242 can transport the waste material that has fallen into the receiving hopper 241 to the collection bucket 23 for collection, which helps to automatically convey and collect the waste material and improves the convenience of waste material conveying. The filter hole 7 allows the cutting fluid carried by the connecting part 2431 and the baffle 2432 to flow back into the separation box 221, which helps to prevent the waste material from flowing back into the separation box 221 with the cutting fluid and improves the scooping effect of the scooping plate 243.
[0045] Reference Figure 3 and Figure 4 A water supply pipe 8 is fixed to the top of the separation tank 221. Multiple nozzles 9 are fixedly installed on the water supply pipe 8. The end of the water supply pipe 8 away from the separation tank 221 is connected to the collection tank 23. A water pump 11 is fixedly installed on the collection tank 23 and is connected to the water supply pipe 8. A water replenishment pipe 10 for replenishing water is connected to the water supply pipe 8. A filter screen 12 is installed inside the collection tank 23. Water from the water supply pipe 8 is sprayed into the separation tank 221 through the multiple nozzles 9, flushing the material scooping plate 243. This causes the waste on the material scooping plate 243 to fall into the receiving hopper 241, reducing the amount of waste adhering to the material scooping plate 243 and improving the waste conveying efficiency. The water pump 11 can draw liquid from the collection tank 23, transporting the liquid to the water supply pipe 8, enabling liquid recycling and reducing waste. When the water pump 11 draws the liquid in the collection tank 23, the filter screen 12 can prevent the waste in the collection tank 23 from being drawn into the water supply pipe 8.
[0046] Reference Figure 5 and Figure 6A first mounting groove 20 is provided on the inner wall of the top of the separation box 221. Multiple mounting rods 26 are vertically and slidably inserted into the first mounting groove 20. A mounting block 27 is slidably mounted on each of the mounting rods 26. Multiple insertion blocks 28 for inserting into the mesh of the annular filter 222 are fixedly mounted on the side of the mounting block 27 facing the annular filter 222. A top support spring 29 is sleeved on both sides of each mounting rod 26, with one end of the top support spring 29 abutting against the mounting block 27 and the other end abutting against the groove wall of the first mounting groove 20. A movable frame 30 is connected to the periphery of the multiple mounting rods 26. Connecting rods 36 are fixedly connected to the bottom of both ends of the movable frame 30. A return spring 37 is fixedly sleeved on the connecting rod 36, with one end of the return spring 37 abutting against the movable frame 30 and the other end abutting against the groove wall of the first mounting groove 20. A second mounting groove 38 is provided on the side wall of the separation box 221. A rotating rod 39 is rotatably mounted in the second mounting groove 38. The rotation axis of the rotating rod 39 is horizontally set, and the top end of the rotating rod 39 is hinged to the bottom end of the connecting rod 36. A rotating plate 40 is also rotatably mounted in the second mounting groove 38. The rotation axis of the rotating plate 40 is vertically set, and one end of the rotating plate 40 abuts against the rotating rod 39, while the other end extends out of the second mounting groove 38.
[0047] Reference Figure 5 and Figure 6 When the annular filter screen 222 drives the material-collecting plate 243 to rotate to the top of the separation box 221, the material-collecting plate 243 abuts against the rotating plate 40 and drives the rotating plate 40 to rotate. The rotating plate 40, in turn, drives the rotating rod 39 to rotate, causing the rotating rod 39 to move the connecting rod 36 downwards. This causes the return spring 37 to contract, resulting in the movable frame 30 moving downwards. When the movable frame 30 moves downwards, the mounting rod 26 and mounting block 27 drive multiple insert blocks 28 to move downwards synchronously and insert into the mesh of the annular filter screen 222. This helps to push out the waste material from the mesh of the annular filter screen 222, thus preventing waste material from getting stuck in the mesh of the annular filter screen 222. The support spring 29 helps to support the mounting block 27, allowing the mounting block 27 to be movably mounted on the mounting rod 26.
[0048] Reference Figure 7 and Figure 8The bottom of the separator 221 is integrally formed with a drain hopper 5. A drain pipe 17 is connected to the bottom of the drain hopper 5. The end of the drain pipe 17 away from the drain hopper 5 is connected to a storage tank 16. A filter frame 18 is fixedly installed on the inner wall of the storage tank 16. The filter frame 18 is located at the connection between the storage tank 16 and the drain pipe 17. A magnet 19 is detachably installed inside the filter frame 18. The cutting fluid separated from the waste material flows into the drain hopper 5 and then into the storage tank 16 through the drain pipe 17 for later use, allowing the cutting fluid to be recycled and improving its utilization rate. When the cutting fluid enters the storage tank 16, it first flows into the filter frame 18. The magnet 19 inside the filter frame 18 adsorbs the residual waste material in the cutting fluid, further removing it and improving the effectiveness of the cutting fluid during reuse.
[0049] Reference Figure 9 and Figure 10 The collection bucket 23 is equipped with a second conveying assembly 25, which includes an inclined lifting pipe 251, a lifting screw 252, a lifting motor 253, and a discharge pipe 254. A material collection hopper 6 is integrally formed at the bottom of the collection bucket 23. The bottom end of the lifting pipe 251 is connected to the material collection hopper 6. The lifting screw 252 is rotatably installed inside the lifting pipe 251, and the lifting motor 253 is fixedly installed at the top end of the lifting pipe 251. The shaft of the lifting screw 252 is fixedly connected to the output end of the lifting motor 253. When the lifting motor 253 operates, it drives the lifting screw 252 to rotate. As the lifting screw 252 rotates, it conveys the waste material deposited in the material collection hopper 6 to the top of the lifting pipe 251, and then drops it through the discharge pipe 254 into the waste processing mechanism 3 for processing. This automatic conveying of collected waste to the waste processing mechanism 3 improves the convenience of the waste handling process.
[0050] Reference Figure 10 The waste processing mechanism 3 includes a fixed frame 31, on the top surface of which a compaction barrel 32 is fixedly mounted. A feed pipe 33 connects to the upper side wall of the compaction barrel 32. The waste processing mechanism 3 also includes a compaction assembly 34. The compaction assembly 34 includes a movable mounting frame 341, a first hydraulic cylinder 342, and a pressing block 343. The movable mounting frame 341 is fixed to the top surface of the fixed frame 31, the first hydraulic cylinder 342 is fixedly mounted to the top surface of the movable mounting frame 341, and the pressing block 343 is fixedly connected to the output end of the first hydraulic cylinder 342. After the waste falls from the discharge pipe 254, it passes through the feed pipe 33 and is conveyed into the compaction barrel 32. The output end of the first hydraulic cylinder 342 extends, pushing the pressing block 343 to compact the waste inside the compaction barrel 32, thus compacting the waste and facilitating subsequent transportation and storage, improving the convenience of waste processing.
[0051] Reference Figure 10 and Figure 11Multiple drainage holes 13 are provided on the bottom side wall of the compaction barrel 32. A drainage pipe 14 connecting the multiple drainage holes 13 is fixedly installed on the fixing frame 31. During the process of the compaction block 343 compacting the waste material, the residual liquid in the waste material will be squeezed out. The squeezed liquid will be discharged through the drainage holes 13 and the drainage pipe 14, so as to avoid the squeezed liquid accumulating in the compaction barrel 32 as much as possible.
[0052] Reference Figure 10 The waste processing mechanism 3 also includes a pushing assembly 35, which includes a second hydraulic cylinder 351 and a pusher plate 352. The second hydraulic cylinder 351 is fixedly installed inside the fixed frame 31. The pusher plate 352 is connected to the output end of the second hydraulic cylinder 351 and is located inside the compaction barrel 32. A placement groove 15 for placing the pusher plate 352 is provided on the bottom wall of the compaction barrel 32. When the waste in the compaction barrel 32 is compacted, the output end of the second hydraulic cylinder 351 extends, driving the pusher plate 352 to rise upward, thereby pushing the compacted waste out of the compaction barrel 32 for easy removal.
[0053] The implementation principle of this application embodiment is as follows: Cutting fluid and processing waste fall into the feed hopper 21 and enter the separation tank 221 through the connecting pipe 4. The waste is intercepted by the annular filter 222 and accumulates inside the annular filter 222, while the cutting fluid can pass through the annular filter 222 and continue to flow into the storage tank 16 for later use, so that the cutting fluid can be recycled and its utilization rate is improved. The drive motor 223 runs, driving the rotating shaft 224 and the support rod 225 to rotate, thereby driving the annular filter 222 to rotate inside the separation tank 221. When the annular filter 222 rotates, the scooping plate 243 can scoop up the waste deposited inside the annular filter 222. When the scooping plate 243 rotates above the receiving hopper 241 along with the annular filter screen 222, the waste material can fall into the receiving hopper 241 under its own gravity, the flushing of the nozzle 9 and the angle of the scooping plate 243. The conveying pipe 242 can transport the waste material that has fallen into the receiving hopper 241 to the collection bucket 23 for collection, which helps to automatically convey and collect the waste material and improves the convenience of conveying waste material.
[0054] The lifting motor 253 operates, driving the lifting screw 252 to rotate. When the lifting screw 252 rotates, it can transport the waste material deposited in the hopper 6 to the top of the lifting pipe 251, and then drop it into the waste treatment mechanism 3 through the discharge pipe 254 for processing. The collected waste material can be automatically transported to the waste treatment mechanism 3, which improves the convenience of transportation during the waste treatment process.
[0055] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A machining waste collection and treatment system, comprising a machining center (1), wherein the machining center (1) is provided with a waste collection mechanism (2) for separating waste from cutting fluid and collecting the separated waste, and wherein the machining center (1) is provided with a waste treatment mechanism (3) for treating waste, characterized in that: The waste collection mechanism (2) includes a feed hopper (21), which is located inside the machining center (1) and below the machining position of the machining center (1). The bottom end of the feed hopper (21) is provided with a separation component (22) for separating cutting fluid and waste. The waste collection mechanism (2) also includes a collection bucket (23) and a first conveying component (24) for conveying the separated waste into the collection bucket (23). The collection bucket (23) is provided with a second conveying component (25) for conveying the waste in the collection bucket (23) into the waste processing mechanism (3). The separation assembly (22) includes a separation box (221), an annular filter screen (222), a drive motor (223), a rotating shaft (224), and a support rod (225) for supporting the annular filter screen (222). The annular filter screen (222) is disposed inside the separation box (221). The first conveying assembly (24) includes a receiving hopper (241), a conveying pipe (242), and a plurality of material scooping plates (243). The plurality of material scooping plates (243) are disposed on the inner sidewall of the annular filter screen (222). The top inner wall of the separation box (221) is provided with a first mounting groove (20). Multiple mounting rods (26) are vertically and vertically inserted into the first mounting groove (20). A mounting block (27) is slidably mounted on the multiple mounting rods (26). Multiple insertion blocks (28) for inserting into the mesh of the annular filter (222) are fixedly installed on the side of the mounting block (27) facing the annular filter (222). Each mounting rod (26) has a top support spring (29) fitted on both sides of the mounting block (27). One end of the top support spring (29) abuts against the mounting block (27), and the other end abuts against the groove wall of the first mounting groove (20). A movable frame (30) is connected to the periphery of the multiple mounting rods (26). Connecting rods (36) are fixedly connected to the bottom of both ends of the movable frame (30). A return spring (37) is fixedly fitted on the connecting rod (36). One end of the return spring (37) abuts against the movable frame (30), and the other end abuts against the groove wall of the first mounting groove (20). The groove wall of the mounting slot (20) abuts against each other; a second mounting slot (38) is provided on the side wall of the separation box (221), and a rotating rod (39) is rotatably installed in the second mounting slot (38). The rotating shaft of the rotating rod (39) is set horizontally, and the top end of the rotating rod (39) is hinged to the bottom end of the connecting rod (36); a rotating plate (40) is also rotatably installed in the second mounting slot (38). The rotating shaft of the rotating plate (40) is set vertically, and one end of the rotating plate (40) abuts against the rotating rod (39), and the other end extends out of the second mounting slot (38).
2. The machining waste collection and treatment system according to claim 1, characterized in that: The bottom end of the feed hopper (21) is provided with a connecting pipe (4), the separation box (221) is located at the end of the connecting pipe (4) away from the feed hopper (21), a plurality of support rods (225) are located inside the annular filter screen (222), the drive motor (223) is located on the separation box (221), the rotating shaft (224) is fixedly connected to the output end of the drive motor (223), the support rods (225) are fixedly connected to the rotating shaft (224), and the bottom of the separation box (221) is provided with a drain hopper (5).
3. The machining waste collection and treatment system according to claim 2, characterized in that: The bottom end of the conveying pipe (242) is connected to the collection bucket (23), the top end of the conveying pipe (242) is located inside the separation box (221), and the receiving hopper (241) is connected to the top end of the conveying pipe (242).
4. The machining waste collection and treatment system according to claim 1, characterized in that: The second conveying assembly (25) includes a lifting pipe (251), a lifting screw (252), a lifting motor (253), and a discharge pipe (254). The bottom end of the collection bucket (23) is provided with a material hopper (6). The lifting pipe (251) is inclined and the bottom end of the lifting pipe (251) is connected to the material hopper (6). The lifting screw (252) is disposed inside the lifting pipe (251). The lifting motor (253) is disposed on the lifting pipe (251). The shaft of the lifting screw (252) is connected to the output end of the lifting motor (253).
5. The machining waste collection and treatment system according to claim 3, characterized in that: The material scooping plate (243) includes a connecting part (2431) and a material blocking part (2432). The connecting part (2431) is connected to the annular filter screen (222), and the material blocking part (2432) is connected to the side of the connecting part (2431) away from the annular filter screen (222). Both the connecting part (2431) and the material blocking part (2432) are provided with water filtering holes (7).
6. The machining waste collection and treatment system according to claim 3, characterized in that: The top of the separation box (221) is provided with a water supply pipe (8), and the water supply pipe (8) is provided with a plurality of nozzles (9) for rinsing the material scooping plate (243). The water supply pipe (8) is provided with a water replenishment pipe (10). The end of the water supply pipe (8) away from the separation box (221) is located in the collection bucket (23). The collection bucket (23) is provided with a water pump (11) connected to the water supply pipe (8). The collection bucket (23) is provided with a filter screen cylinder (12) for preventing waste from being sucked into the water supply pipe (8).
7. The machining waste collection and treatment system according to claim 1, characterized in that: The waste processing mechanism (3) includes a fixed frame (31), a compaction barrel (32) is provided on the fixed frame (31), a feed pipe (33) is provided on the compaction barrel (32), and the waste processing mechanism (3) further includes a compaction component (34) for compacting the waste in the compaction barrel (32) and a pusher component (35) for pushing the compacted waste out of the compaction barrel (32).
8. The machining waste collection and treatment system according to claim 7, characterized in that: The compaction assembly (34) includes a movable mounting frame (341), a first hydraulic cylinder (342), and a compaction block (343). The movable mounting frame (341) is mounted on the fixed frame (31), the first hydraulic cylinder (342) is mounted on the movable mounting frame (341), and the compaction block (343) is connected to the output end of the first hydraulic cylinder (342). The bottom side wall of the compaction barrel (32) is provided with a plurality of drainage holes (13), and the fixed frame (31) is provided with a drainage pipe (14) for connecting the plurality of drainage holes (13).
9. A machining waste collection and treatment system according to claim 7, characterized in that: The pushing assembly (35) includes a second hydraulic cylinder (351) and a push plate (352). The second hydraulic cylinder (351) is disposed in the fixed frame (31). The push plate (352) is connected to the output end of the second hydraulic cylinder (351). The push plate (352) is disposed in the compaction barrel (32). The compaction barrel (32) is provided with a placement slot (15) for placing the push plate (352).
10. A machining waste collection and treatment system according to claim 2, characterized in that: The processing center (1) is equipped with a liquid storage tank (16), and the drain hopper (5) is equipped with a drain pipe (17) for connecting the liquid storage tank (16). The liquid storage tank (16) is equipped with a filter frame (18) connected to the drain pipe (17), and a magnet block (19) is detachably connected inside the filter frame (18).