Automatic continuous forming production line for conical parts

Abstract

The invention discloses an automatic continuous forming production line for conical parts, and relates to the technical field of forming processing, the production line is arranged on a rack, and is provided with an initial station, a mold forming station, a slicking station, a twice overturning station, a tray feeding station and the like. Wherein the tray feeding station comprises an automatic tray feeding mechanism and an adsorption mechanism, and a mold grabbing mechanism on the rack can move a conical part forming mold among multiple stations. The die is composed of a male die and a female die which are matched with each other, a plurality of forming cavities are formed in the middle, and clamping and positioning holes are formed in the periphery and matched with a telescopic positioning head of a die grabbing mechanism. In addition, the die can be overturned by 180 degrees through the two-time overturning station. The production line is high in adaptability, can meet various modes such as forward and reverse draft of the conical part, realizes automatic continuous forming, and improves the production efficiency and quality.

Description

Technical Field

[0001] The invention relates to the technical field of mold processing, and in particular to an automatic continuous forming production line for conical parts. Background Art

[0002] In modern industrial production, conical parts are widely used in many fields such as aerospace, machinery manufacturing, and automobiles. However, there are many problems in the existing production of conical parts. Traditional production methods mostly rely on manual operation or simple mechanical assistance. Not only is the production efficiency low and it is difficult to meet the growing market demand, but the accuracy of manual operation is difficult to guarantee, resulting in uneven product quality and a high scrap rate. The existing molding production line has a limited degree of automation, and the connection between the various workstations is not intelligent and efficient enough to achieve a continuous and smooth production process. In addition, most production lines only support a single molding and demolding method, and have poor adaptability to conical parts with different process requirements. Therefore, there is an urgent need for a conical parts production equipment that can automatically and continuously mold and can adapt to a variety of process requirements. Summary of the invention

[0003] The purpose of the present invention comes into being in such a background, and is to provide an automatic continuous forming production line for conical parts. The production line has strong adaptability, can meet various modes such as forward and reverse demolding of conical parts, realize automatic continuous forming, and improve production efficiency and quality.

[0004] In order to achieve the above objectives, the present invention adopts the following technical scheme: an automatic continuous forming production line for conical parts, comprising a frame, on which an initial station, a mold forming station, a mold scraping station, a mold primary turning station, a tray feeding station, and a mold secondary turning station are arranged; the tray feeding station comprises an automatic tray loading mechanism and a tray adsorption mechanism for conveying trays; the frame is provided with a mold grasping mechanism for moving the conical part forming mold between multiple stations, and a tray transfer mechanism for reciprocating the tray between the mold primary turning station and the mold secondary turning station; the conical part forming mold comprises a mold body, the mold body comprises a male mold and a female mold that cooperate with each other, a plurality of forming cavities are arranged between the male mold and the female mold, the mold body is provided with clamping positioning holes around it, a retractable positioning head is arranged on the grasping end of the mold grasping mechanism, the positioning head cooperates with the clamping positioning hole, the mold primary turning station and the mold secondary turning station can drive the conical part forming mold to turn 180 degrees.

[0005] In order to further optimize the present invention, the following technical solutions may be preferably used:

[0006] Preferably, the initial workstation comprises a positioning platform, positioning pins are arranged on the positioning platform corresponding to the four corners of the mold body, and an arc groove cooperating with the positioning pins is arranged on the mold body.

[0007] Preferably, the automatic pallet loading mechanism includes a pallet loading rack, a liftable pallet platform is provided on the pallet loading rack, stacked pallets are placed on the pallet platform, clamping guard plates are provided on both sides of the pallet platform, a plurality of groups of rollers are provided on the upper supporting surface of the tray pushing platform for rotating along the tray feeding direction, a lifting guide rail is provided on the pallet loading rack along the lifting direction of the pallet platform, lifting sliders cooperating with the lifting guide rails are provided on both sides of the tray pushing platform, and a reciprocating lifting drive mechanism is provided on the pallet loading rack corresponding to the bottom of the pallet platform.

[0008] Preferably, the pallet adsorption mechanism includes a suction cup rack arranged directly above the pallet loading rack, and a plurality of suction cups for adsorbing the pallet are arranged at the bottom edge of the suction cup rack. The pallet transfer mechanism is a gantry-type transverse movement drive mechanism arranged on the frame to drive the suction cup rack to move back and forth transversely.

[0009] Preferably, the tray rack is provided with long waist-shaped adjustment holes corresponding to the suction cup installation positions, wherein the long waist-shaped adjustment holes located at the four corners are arranged along the diagonal of the tray rack.

[0010] Preferably, the mold primary flipping station and the mold secondary flipping station both include a clamping assembly and a flipping assembly, the flipping assembly includes two supporting columns and a driving mechanism arranged on a frame, the two supporting columns are connected through a reducer mounting plate to form a gantry structure, the driving mechanism includes a driving motor and a reducer, the reducer is mounted on the reducer mounting plate, and the reducer is connected to the output shaft of the driving motor;

[0011] The clamping assembly includes a reducer connecting plate, a left flip side plate, a right flip side plate, an upper protective plate, a lower protective plate and a flip front plate, the reducer connecting plate, the left flip side plate, the right flip side plate, the upper protective plate, the lower protective plate and the flip front plate together surround a rectangular cavity, a cylinder is arranged in the cavity, the cylinder is mounted on the reducer connecting plate, a latch push plate is slidably connected in the cavity, the telescopic end of the cylinder is connected to the latch push plate, the end of the latch push plate away from the cylinder is connected to a clamping latch, the clamping latch is arranged through the flip front plate, and the free end of the clamping latch cooperates with the clamping positioning hole; the clamping assembly is installed on the output shaft of the reducer to form a structure for clamping and flipping the mold body.

[0012] Preferably, the mold grabbing mechanism is provided in plurality corresponding to each workstation, and the mold grabbing mechanism includes a grabbing frame movably arranged on a frame, a left grabbing arm and a right grabbing arm are relatively arranged on the grabbing frame, a transverse driving mechanism and a lifting driving mechanism for driving the grabbing frame to move transversely and lift are arranged on the frame, and the positioning head is arranged on the inner side of the left grabbing arm and the right grabbing arm.

[0013] Preferably, the left grabbing arm and the right grabbing arm are provided with guide rails along the telescopic direction of the positioning head, the guide rails are provided with a slide table, the slide table is connected to a linear reciprocating drive mechanism, and a plurality of the positioning heads are provided on the slide table.

[0014] Preferably, the mold scraping station includes a bracket and a push-flattening drive mechanism arranged on the bracket, the working end of the push-flattening drive mechanism is connected to the rotating drive mechanism, the working end of the rotating drive mechanism is connected to the lifting drive mechanism, and the working end of the lifting drive mechanism is connected to the scraper through an elastic floating mechanism; the elastic floating mechanism includes a mounting block connected to the working end of the lifting drive mechanism and an elastic floating part floatingly penetrated on the mounting block.

[0015] Beneficial effects of the present invention:

[0016] (1) High degree of automation: The production line covers multiple workstations and is equipped with an automatic pallet loading mechanism, a pallet adsorption mechanism, a mold grabbing mechanism, and a pallet transfer mechanism. It realizes the automation of a series of operations from mold positioning, molding, leveling to pallet feeding and flipping, reducing manual intervention and improving production efficiency.

[0017] (2) Precise positioning and coordination: The positioning pin of the initial station coordinates with the arc groove of the mold body, the positioning head of the mold grabbing mechanism coordinates with the clamping positioning hole of the mold body, and the clamping pins of the first and second flipping stations of the mold coordinate with the clamping positioning holes, which ensures the precise positioning of the mold at each station and improves the molding quality.

[0018] (3) Flexible pallet feeding: The automatic pallet loading mechanism's elevating pallet platform, rollers, and reciprocating elevating drive mechanism, combined with the pallet adsorption mechanism's suction cup and gantry-type transverse drive mechanism, achieve efficient and flexible pallet feeding.

[0019] (4) Efficient flipping operation: The clamping components and flipping components of the mold's primary and secondary flipping stations can drive the mold to accurately flip 180 degrees to meet different process requirements, such as forward and reverse demolding.

[0020] (5) Fine scraping function**: The push-flattening, rotation, lifting drive mechanism and elastic floating mechanism of the mold scraping station enable the scraper to scrape the mold flexibly and accurately, further ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the cone forming process flow chart of this production line;

[0022] Figure 2 Schematic diagram of the overall structure of the mold circulation operation device in this embodiment;

[0023] Figure 3This is a schematic diagram of the structure of the initial station in this embodiment;

[0024] Figure 4 This is a schematic diagram of the structure of the mold scraping station in this embodiment;

[0025] Figure 5 Schematic diagram of the structure of the mold grabbing mechanism in this embodiment;

[0026] Figure 6 This is a schematic diagram of the overall structure of the mold one-time turning station in this embodiment;

[0027] Figure 7 This is a schematic diagram of the internal structure of the mold one-time turning station in this embodiment;

[0028] Figure 8 Schematic diagram of the overall structure of the automatic tray loading mechanism in this embodiment;

[0029] Fig. 9 Schematic diagram of the overall structure of the tray adsorption mechanism in this embodiment.

[0030] Among them: 1. Initial station; 2. Mold forming station; 3. Mold scraping station; 4. Mold first flip station; 5. Mold second flip station; 6. Mold grabbing mechanism; 7. Mold body; 8. Pallet feeding station; 9. Pallet transfer mechanism; 10. Pallet;

[0031] 101. positioning platform; 102. positioning pin; 103. arc groove;

[0032] 301, bracket; 302, scraper; 303, rotary drive mechanism;

[0033] 401, reducer connecting plate; 402, left flip side plate; 403, right flip side plate; 404, upper protective plate; 405, lower protective plate; 406, flip front plate; 407, clamping latch; 408, latch push plate;

[0034] 601, grabbing frame; 602, left grabbing arm; 603, right grabbing arm; 604, positioning head; 605, lifting drive mechanism;

[0035] 801, pallet loading rack; 802, pallet platform; 803, clamping guard plate; 804, roller; 805, lifting guide rail; 806, lifting slider; 807, reciprocating lifting drive mechanism; 808, suction cup rack; 809, suction cup; 810, long waist-shaped adjustment hole. DETAILED DESCRIPTION

[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the invention. Obviously, the described embodiments are only part of the embodiments of the invention, not all of the embodiments. Based on the embodiments of the invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the invention.

[0038] The molding process of the cone is as follows: first put the mold in for core injection molding, then take out the mold, and select the path according to the demolding type. If it is positive demolding, flip the mold after demolding, take out the male mold, place the tray, and then flip the mold; if it is reverse demolding, first place the tray, flip the mold, and then take out the female mold, spray the demolding agent, and transport the tray. The whole process can adapt to different demolding requirements through different paths.

[0039] Embodiment 1:

[0040] like Figure 1-9 As shown,

[0041] A conical part automatic continuous forming production line comprises a frame, on which an initial station 1, a mold forming station 2, a mold flattening station 3, a mold primary turning station 4, a tray feeding station 8, and a mold secondary turning station 5 are installed; the frame is provided with a mold grabbing mechanism 6 for moving the conical part forming mold between multiple stations, and a tray transfer mechanism 9 for reciprocating a tray 10 between the mold primary turning station and the mold secondary turning station; the conical part forming mold comprises a mold body 7, the mold body comprises a male mold and a female mold which cooperate with each other, a plurality of forming cavities are arranged between the male mold and the female mold, clamping positioning holes are arranged around the mold body, a retractable positioning head is arranged on the grasping end of the mold grabbing mechanism, the positioning head cooperates with the clamping positioning hole, the mold primary turning station and the mold secondary turning station can drive the conical part forming mold to turn 180 degrees.

[0042] As a preferred embodiment, the initial station includes a positioning table 101, on which positioning pins 102 are installed at the four corners of the mold body, and the mold body is equipped with an arc groove 103 that matches the positioning pins, so that when the mold is initially installed, the operator can use the fine-tuning function of the arc groove to quickly match the positioning pins with the arc groove to complete the mold positioning. This design greatly shortens the mold installation time, improves the efficiency of the initial production stage, and creates favorable conditions for the rapid development of subsequent processes.

[0043] As a preferred embodiment, the mold forming station 2 includes a core shooting molding machine, which can accurately control key parameters such as pressure, temperature and injection speed during the molding process by virtue of its internal precise control system. Under the appropriate parameter environment, the raw materials are accurately injected into multiple molding cavities of the mold body, and the pressure holding and curing processes are successfully completed. This process ensures that each conical part can meet high molding quality standards, not only with high dimensional accuracy, but also with a smoother surface, which effectively reduces the defective rate and improves the market competitiveness of the product.

[0044] As a preferred embodiment, the mold primary flipping station and the mold secondary flipping station both include a clamping assembly and a flipping assembly, the flipping assembly includes two supporting columns and a driving mechanism mounted on a frame, the two supporting columns are connected through a reducer mounting plate to form a gantry structure, the driving mechanism includes a driving motor and a reducer, the reducer is mounted on the reducer mounting plate, and the reducer is connected to the output shaft of the driving motor;

[0045] The clamping assembly includes a reducer connecting plate 401, a left flip side plate 402, a right flip side plate 403, an upper protective plate 404, a lower protective plate 405 and a flip front plate 406. The reducer connecting plate, the left flip side plate, the right flip side plate, the upper protective plate, the lower protective plate and the flip front plate together form a rectangular cavity. A cylinder is installed in the cavity. The cylinder is installed on the reducer connecting plate. A latch push plate 408 is slidably connected in the cavity. The telescopic end of the cylinder is connected to the latch push plate. The end of the latch push plate away from the cylinder is connected to a clamping latch 407. The clamping latch is installed through the flip front plate. The free end of the clamping latch 407 cooperates with the clamping positioning hole. The clamping assembly is installed on the output shaft of the reducer to form a structure for clamping and flipping the mold body.

[0046] The gantry structure design of the flipping component is stable, and the combination of the drive motor and the reducer can provide stable and controllable rotational power for the clamping component, accurately achieving 180-degree flipping. Inside the clamping component, the cylinder pushes the pin push plate, so that the clamping pin and the clamping positioning holes around the mold body are closely matched to achieve a firm clamping of the mold. During the flipping process, the upper and lower protective plates protect the mold and internal molded parts in all directions, effectively avoiding collision damage, and effectively ensuring the stable operation of the equipment and the integrity of the product.

[0047] As a preferred embodiment, the automatic pallet loading mechanism includes a pallet loading rack 801, on which is installed a liftable pallet platform 802, on which stacked pallets are placed, and clamping guard plates 803 are installed on both sides of the pallet platform. A plurality of groups of rollers 804 are installed on the upper supporting surface of the tray pushing platform for rotating along the tray feeding direction, and a lifting guide rail 805 is installed on the pallet loading rack along the lifting direction of the pallet platform, and lifting sliders 806 cooperating with the lifting guide rails are installed on both sides of the tray pushing platform, and a reciprocating lifting drive mechanism 807 is installed on the pallet loading rack corresponding to the bottom of the pallet platform.

[0048] The above-mentioned automatic pallet loading mechanism has the following technical effects: (1) Flexible lifting: The liftable pallet platform cooperates with the reciprocating lifting drive mechanism to flexibly adjust the pallet height according to production needs, facilitate the use of the pallet, and improve the feeding efficiency. (2) Stable placement: The clamping guard plates on both sides of the pallet platform can prevent the stacked pallets from tipping over or shaking during the lifting process, thereby ensuring the stability of the pallet placement. (3) Smooth transportation: The multiple sets of rollers installed on the push-plate platform along the direction of pallet feeding can reduce the friction between the pallet and the platform, making the pallet move more smoothly during the adsorption and retrieval process, reducing the risk of jamming. (4) Precise guidance: The cooperation between the lifting guide rail and the lifting slider provides precise guidance for the lifting and lowering of the pallet platform, ensuring the smoothness and accuracy of its lifting process.

[0049] As a preferred embodiment, the pallet adsorption mechanism includes a suction cup rack 808 installed directly above the pallet loading rack, and a plurality of suction cups 809 for adsorbing the pallet are installed at the bottom edge of the suction cup rack. The pallet transfer mechanism 9 is a gantry-type transverse movement drive mechanism installed on the frame and driving the suction cup rack to move back and forth transversely; the gantry-type transverse movement drive mechanism can drive the suction cup rack to move back and forth transversely on the frame, thereby realizing the rapid and flexible transfer of pallets between different workstations, thereby enhancing the degree of automation and production efficiency of the production line.

[0050] As a preferred embodiment, long waist-shaped adjustment holes 810 are opened on the pallet rack corresponding to the suction cup installation positions, wherein the long waist-shaped adjustment holes at the four corners are arranged along the diagonal of the pallet rack; especially the long waist-shaped adjustment holes at the four corners along the diagonal of the pallet rack, the installation position of the suction cup can be flexibly adjusted to adapt to pallets of different sizes and specifications, thereby improving the versatility and adaptability of the production line.

[0051] As a preferred embodiment, multiple mold grabbing mechanisms are installed corresponding to each workstation. The mold grabbing mechanism includes a grabbing frame 601 movably installed on the frame, and a left grabbing arm and a right grabbing arm are relatively installed on the grabbing frame. The frame is installed with a transverse driving mechanism 606 and a lifting driving mechanism 605 for driving the grabbing frame to move horizontally and vertically. The positioning head is installed on the inner side of the left grabbing arm 602 and the right grabbing arm 603, so that the mold can be quickly and flexibly transferred between the various workstations. The positioning head 604 on the inner side of the left grabbing arm and the right grabbing arm, under the coordinated action of the transverse and lifting driving mechanism, accurately docks with the clamping positioning hole of the mold body, ensuring the smooth and accurate mold handling process, greatly reducing the waiting time between processes, and significantly improving the overall production efficiency.

[0052] As a preferred embodiment, guide rails are installed on the left and right grabbing arms along the telescopic direction of the positioning head, and a slide is installed on the guide rails. The slide is connected to a linear reciprocating drive mechanism, which provides precise guidance and efficient drive for the telescopic movement of the positioning head. Multiple positioning heads are installed on the slide, which not only enhances the gripping stability of the gripping mechanism for the mold, but also better adapts to the gripping requirements of molds of different specifications, further improving the reliability and flexibility of the mold gripping process.

[0053] As a preferred embodiment, the mold scraping station 3 includes a bracket 301 and a push-flat drive mechanism installed on the bracket, the working end of the push-flat drive mechanism is connected to a rotating drive mechanism 303, the working end of the rotating drive mechanism is connected to a lifting drive mechanism, and the working end of the lifting drive mechanism is connected to a scraper 302 through an elastic floating mechanism; the elastic floating mechanism includes a mounting block connected to the working end of the lifting drive mechanism and an elastic floating member floatingly arranged on the mounting block; the push-flat drive mechanism, the rotating drive mechanism, the lifting drive mechanism and the elastic floating mechanism of the mold scraping station work together and have powerful functions. The push-flat drive mechanism pushes the scraping assembly to move horizontally along the mold surface, the rotating drive mechanism adjusts the scraper angle in real time according to the mold shape, the lifting drive mechanism accurately controls the scraper height, and the elastic floating member in the elastic floating mechanism enables the scraper to adapt to the unevenness of the mold surface. The cooperation of this series of mechanisms ensures that the excess material on the mold surface is efficiently scraped off, ensures the flatness of the mold surface and the uniformity of the material distribution in the molding cavity, further improves the molding quality of the conical parts, and significantly reduces the workload of manual scraping and reduces the labor intensity.

[0054] The specific implementation of the automatic continuous forming production line of cone parts is as follows:

[0055] A: Preparation

[0056] At the initial station, the mold is placed on the positioning table, and the positioning pins at the four corners of the positioning table are precisely matched with the arc grooves on the mold body to achieve rapid positioning of the mold, laying the foundation for subsequent operations. At the same time, the pallets are neatly stacked on the liftable pallet platform of the pallet loading rack, and the clamping guards on both sides can effectively prevent the pallets from tipping over or shaking during the lifting process, ensuring the stability of the pallet placement.

[0057] B Molding Operation

[0058] (1) Mold forming: Through the mold grabbing mechanism, that is, the grabbing frame movably installed on the frame, under the coordinated action of the transverse drive mechanism and the lifting drive mechanism, the left and right grabbing arms are driven, so that the inner positioning head accurately docks with the clamping positioning holes around the mold body, and the positioned mold is quickly and smoothly moved to the core shooting molding machine at the mold forming station. With its sophisticated control system, the core shooting molding machine accurately controls key parameters such as pressure, temperature and injection speed during the molding process, so that the raw materials can be accurately injected into multiple molding cavities of the mold body, and the pressure holding and curing processes are successfully completed, ensuring that each conical part can meet high molding quality standards.

[0059] (2) Demolding: After the molding process is completed, the mold is removed. At this time, different paths are selected according to the type of demolding. If it is a positive demolding, the positive demolding operation is performed first, and then the clamping assembly and the flipping assembly of the mold flipping station work together. The cylinder pushes the pin push plate so that the clamping pin and the clamping positioning hole of the mold body are closely matched to firmly clamp the mold. The drive motor and the reducer provide stable and controllable rotational power for the clamping assembly, and accurately achieve 180-degree flipping. After flipping, the male mold is taken out, and then the tray transfer mechanism, that is, the gantry-type lateral drive mechanism on the frame drives the suction cup frame, uses the multiple suction cups on the bottom edge of the suction cup frame to absorb the tray, and transfers it to this station to place the tray. After placement, the mold is flipped at the mold flipping station; if it is a reverse demolding, the tray is first transferred and placed in the corresponding position by the tray transfer mechanism, and then the mold is flipped at the mold flipping station, and then the mother mold is taken out.

[0060] C: Auxiliary operation

[0061] (1) Pallet feeding: In the pallet feeding process, the automatic pallet loading mechanism plays an important role. The reciprocating lifting drive mechanism can flexibly adjust the height of the pallet platform according to production needs by cooperating with the lifting guide rail and the lifting slider, which facilitates the use of the pallet and improves the feeding efficiency. The multiple sets of rollers installed on the push-plate platform along the pallet feeding direction can effectively reduce the friction between the pallet and the platform, making the pallet move more smoothly during the adsorption and retrieval process, reducing the risk of jamming. When the pallet needs to be taken, the multiple suction cups on the suction cup rack are driven by the gantry-type transverse drive mechanism to move above the pallet, adsorb the pallet, and then transfer it to the corresponding workstation. In addition, the long waist-shaped adjustment holes opened on the pallet rack corresponding to the suction cup installation position, especially the long waist-shaped adjustment holes arranged along the diagonal of the pallet rack at the four corners, can flexibly adjust the installation position of the suction cup to adapt to pallets of different sizes and specifications, thereby improving the versatility and adaptability of the production line.

[0062] (2) Mold flipping: The structures of the mold primary flipping station and the mold secondary flipping station are similar, both of which are composed of a clamping assembly and a flipping assembly. The two supporting columns of the flipping assembly are connected through a reducer mounting plate to form a stable gantry structure. The drive motor and reducer in the drive mechanism work together to provide power for the clamping assembly. Inside the clamping assembly, the cylinder pushes the latch push plate, so that the clamping latch and the clamping positioning holes around the mold body fit tightly together to achieve a firm clamping of the mold. During the flipping process, the upper and lower protective plates protect the mold and internal molded parts in all directions, effectively avoiding collision damage, ensuring stable operation of the equipment and the integrity of the product.

[0063] (3) Mold grabbing: Multiple mold grabbing mechanisms corresponding to each workstation enable the mold to be quickly and flexibly transferred between workstations. The positioning heads on the inner side of the left grabbing arm and the right grabbing arm, under the coordinated action of the lateral movement and lifting drive mechanism, accurately dock with the clamping positioning holes of the mold body, ensuring the smooth and accurate mold handling process, greatly reducing the waiting time between processes, and significantly improving the overall production efficiency. At the same time, the guide rails installed on the left and right grabbing arms along the telescopic direction of the positioning heads, and the slide connected to the linear reciprocating drive mechanism, provide precise guidance and efficient drive for the telescopic movement of the positioning heads. Multiple positioning heads installed on the slide not only enhance the grasping stability of the grasping mechanism on the mold, but also better adapt to the grasping requirements of molds of different specifications, further improving the reliability and flexibility of the mold grasping process.

[0064] (4) Mold scraping: The bracket of the mold scraping station is equipped with a push-flat drive mechanism, a rotary drive mechanism, a lifting drive mechanism and an elastic floating mechanism. These mechanisms work together and are powerful. The push-flat drive mechanism pushes the scraping assembly to move horizontally along the mold surface, the rotary drive mechanism adjusts the scraper angle in real time according to the mold shape, the lifting drive mechanism accurately controls the scraper height, and the elastic floating part in the elastic floating mechanism enables the scraper to adapt to the unevenness of the mold surface. The coordination of this series of mechanisms ensures that the excess material on the mold surface is efficiently scraped off, ensures the flatness of the mold surface and the uniformity of the material distribution in the molding cavity, further improves the molding quality of the conical parts, and significantly reduces the workload of manual scraping and reduces labor intensity.

[0065] (5) Subsequent processing

[0066] After taking out the master mold, the mold is sprayed with a release agent, and then the pallet is transported. This completes a complete production cycle, and the next round of cone forming production can continue.

[0067] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic continuous forming production line for conical parts, comprising a frame, characterized in that: The frame is provided with an initial station, a mold forming station, a mold scraping station, a mold primary flipping station, a tray feeding station, and a mold secondary flipping station; the tray feeding station includes an automatic tray loading mechanism and a tray adsorption mechanism for conveying trays; the frame is provided with a mold grabbing mechanism for moving the cone-shaped part forming mold between multiple stations, and a tray transfer mechanism for reciprocating the tray between the mold primary flipping station and the mold secondary flipping station; the cone-shaped part forming mold includes a mold body, the mold body includes a male mold and a female mold that cooperate with each other, a plurality of forming cavities are arranged between the male mold and the female mold, the mold body is provided with clamping positioning holes around it, a retractable positioning head is arranged on the gripping end of the mold grabbing mechanism, the positioning head cooperates with the clamping positioning hole, the mold primary flipping station and the mold secondary flipping station can drive the cone-shaped part forming mold to flip 180 degrees.

2. The automatic continuous forming production line for conical parts according to claim 1, characterized in that: The initial workstation includes a positioning platform, on which positioning pins are arranged at positions corresponding to the four corners of the mold body, and on the mold body, an arc groove is arranged to cooperate with the positioning pins.

3. The automatic continuous forming production line for conical parts according to claim 1 is characterized in that: The automatic pallet loading mechanism includes a pallet loading rack, a liftable pallet platform is provided on the pallet loading rack, stacked pallets are placed on the pallet platform, clamping guard plates are provided on both sides of the pallet platform, a plurality of groups of rollers are provided on the upper supporting surface of the tray pushing platform for rotating along the tray feeding direction, a lifting guide rail is provided on the pallet loading rack along the lifting direction of the pallet platform, lifting sliders cooperating with the lifting guide rails are provided on both sides of the tray pushing platform, and a reciprocating lifting drive mechanism is provided on the pallet loading rack corresponding to the bottom of the pallet platform.

4. The automatic continuous forming production line for conical parts according to claim 3 is characterized in that: The pallet adsorption mechanism includes a suction cup frame arranged directly above the pallet loading rack, and a plurality of suction cups for adsorbing the pallet are arranged at the bottom edge of the suction cup frame. The pallet transfer mechanism is a gantry-type transverse movement drive mechanism arranged on the frame to drive the suction cup frame to move back and forth transversely.

5. The automatic continuous forming production line for conical parts according to claim 4, characterized in that: The tray frame is provided with long waist-shaped adjustment holes corresponding to the suction cup installation positions, wherein the long waist-shaped adjustment holes located at the four corners are arranged along the diagonal lines of the tray frame.

6. The automatic continuous forming production line for cone parts according to claim 1, characterized in that: The mold primary flipping station and the mold secondary flipping station both include a clamping assembly and a flipping assembly. The flipping assembly includes two supporting columns and a driving mechanism arranged on a frame. The two supporting columns are connected through a reducer mounting plate to form a gantry structure. The driving mechanism includes a driving motor and a reducer. The reducer is mounted on the reducer mounting plate, and the reducer is connected to the output shaft of the driving motor. The clamping assembly includes a reducer connecting plate, a left flip side plate, a right flip side plate, an upper protective plate, a lower protective plate and a flip front plate, the reducer connecting plate, the left flip side plate, the right flip side plate, the upper protective plate, the lower protective plate and the flip front plate together surround a rectangular cavity, a cylinder is arranged in the cavity, the cylinder is mounted on the reducer connecting plate, a latch push plate is slidably connected in the cavity, the telescopic end of the cylinder is connected to the latch push plate, the end of the latch push plate away from the cylinder is connected to a clamping latch, the clamping latch is arranged through the flip front plate, and the free end of the clamping latch cooperates with the clamping positioning hole; the clamping assembly is installed on the output shaft of the reducer to form a structure for clamping and flipping the mold body.

7. The automatic continuous forming production line for conical parts according to claim 1, characterized in that: The mold grabbing mechanism is provided in multiple pieces corresponding to each workstation, and the mold grabbing mechanism includes a grabbing frame movably arranged on a frame, and a left grabbing arm and a right grabbing arm are relatively arranged on the grabbing frame. The frame is provided with a transverse driving mechanism and a lifting driving mechanism for driving the grabbing frame to move horizontally and upwardly, and the positioning head is arranged on the inner side of the left grabbing arm and the right grabbing arm.

8. The automatic continuous forming production line for cone parts according to claim 7, characterized in that: The left grabbing arm and the right grabbing arm are provided with guide rails along the telescopic direction of the positioning head, the guide rails are provided with a slide table, the slide table is connected with a linear reciprocating drive mechanism, and a plurality of the positioning heads are provided on the slide table.

9. The automatic continuous forming production line for cone parts according to claim 1, characterized in that: The mold scraping station includes a bracket and a push-flattening drive mechanism arranged on the bracket, the working end of the push-flattening drive mechanism is connected to the rotating drive mechanism, the working end of the rotating drive mechanism is connected to the lifting drive mechanism, and the working end of the lifting drive mechanism is connected to the scraper through an elastic floating mechanism; the elastic floating mechanism includes a mounting block connected to the working end of the lifting drive mechanism and an elastic floating part floatingly penetrated on the mounting block.

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